Automation for a Changing World

Delta Hybrid Servo Drive

VFD-VJ Series

w w w. d e l t a w w. c o m
Introduction
Hydraulic technology is widely adopted today in the control systems of injection molding machines.
A hydraulic system features high power density, precise pressure and flow control, long-life design
and easy maintenance. AC servo drive technology offers a quick response rate, high accuracy
and constant torque. A combination of hydraulic system and AC servo drive extends the features
of both servo motor and hydraulics.
It is a perfect and innovative combination of technology. The old technology implements high
pressure to accurately control the flows, but today, the precise pressure and flow control features
of a hydraulic system eliminates energy loss and reduces wasted energy. The new technology
enhances the green design concept and green manufacturing technology to create more value for
customers.

1
 Long Easy retrofit
pressure of old
holding time machines

Low
system
temperature Fast
frequency
response

Ultra
energy-
saving

Highly
accurate
repeatability

2
Injection Molding Machine- Hydraulic System
Hopper

Heating band

Screw-type plunger

Injection Unit

Clamp Ejection Injection Screw Rotation

Cylinder Cylinder Cylinder Cylinder

Clamping Ejection Injection Screw Rotation

Inflow

Backflow
Control

Front-end controller AC

Servo Motor Drive

Hybrid Servo Drive

Servo Motor VFD-VJ

Structure of a Hybrid Servo System

After receiving pressure and flow commands from the injection molding machine controller, the VFD-
VJ performs PID calculations with actual pressure and speed feedback to drive the servo motor and
hydraulic pump with a quick response time and high repeatability.

Pressure command
0~10V

Pressure feedback
0~10V
Flow command
0~10V

Injection molding Pressure sensor

machine controller
Delta Hybrid Servo Drive with
Flow signal from Encoder

built-in pressure and quantity

control (PQC)

UVW

Induction / PM motor Hydraulic pump

3
Hybrid Energy System Features
(1) Ultra energy-saving :
Up to 60% energy-saving compared to a traditional fixed displacement pump injection
molding machine

Power Pressure Pressure

Operating Operating Operating Operating
consumption Holding Holding

Traditional
power Save power
usage (about 40%)

Power usage in Save power

energy-saving (about10%)
system Time Time

Hybrid Energy System Traditional fixed displacement

pump injection molding machine

Save up to 75% power consumption

depending on the different injection
conditions 100% 6

Energy-saving 5

Power consumption (kWh)

up to
75% 4

2
25%
pump s
1

io n a l fixed g machine
Tradit ion moldin
inject ystem
y S a ving S
rg
d Ene
Hybri

(2) Low system temperature :

Lowers oil temperature by 5~10 OC and saves costs on oil cooler

(3) Highly accurate repeatability :

Results in accurate control of flow and pressure
repeat accuracy
Comparison of injection

5%

molding
n a l in jection p) 3%
Traditio e (fixed pum
machin
stem
E n e rgy Sy
Hybri d

4
Hybrid Energy System Features
(4) Long pressure holding time : benefits include a thicker product
(5) Easy retrofit of old machines : supports analog command 0-10V, no need to replace front-end
controller
(6) Fast frequency response rate : up to 50 ms

Hydraulic System Flow Curve

Speed response
2500

2000
Flow command Flow feedback
1500
rpm

1000

500
Pressure feedback
0

500
second 50 ms / dev

Hydraulic System Pressure Curve

Pressure response
200

150
Pressure Feedback
100

Pressure Command
Bar

50
Flow Command
0

50

100
second 200 ms / dev

Hydraulic System Injection / Pressure Holding Curve

Injection stage Pressure holding stage
200

150 Pressure Feedback

100

Flow feedback Pressure Command

Bar

50

50
0.5 sec / dev
second

5
Main power consumption of traditional injection molding machine
When using a hydraulic system, its power consumption can be more than 75% of the whole injection
system. Different pressures and flows are required during the process, including mold closing,
injection, holding pressure and mold opening. When the flow and pressure requirements exceed
the settings, the relief or proportional valve is adjusted, resulting in a 40%-75% higher power
consumption.
Power-consumption curve during injection molding

Plastic
Clamping

Mold
Injection Pressure Holding Plast Cooling open Eject Return

Traditional injection
molding machine with
fixed displacement Substantial
pump energy saving
with the
HES system

Substantial energy
Delta HES System saving with the
HES system

Model Explanation of Hybrid Servo Drive

VFD 110 VL 23 A - J
Hybrid Servo Drive
VFD-VJ Series

Version

Series Name Input Voltage

23: 230V 3-phase
43: 460V 3-phase

Power Range (110=11kW, etc.)

055: 7.5HP (5.5kW) 185: 25HP (18.5kW) 450: 60HP (45kW)
075: 10HP (7.5kW) 220: 30HP (22kW) 550: 75HP (55kW)
110: 15HP (11kW) 300: 40HP (30kW) 750: 100HP (75kW)
150: 20HP (15kW) 370: 50HP (37kW)

6
Specifications
230V

Frame C D E2

Model Number
055 075 110 150 185 220 300 370
VFD-___ VL23A-J

Power (kW ) 5.5 7.5 11 15 18.5 22 30 37

Horsepower (HP) 7.5 10 15 20 25 30 40 50

Continuous Output
33 46 62 90 119 119 180 248
Current (A) for 60 sec
Output

Continuous Output
37 54 70 106 140 134 204 292
Current (A) for 20 sec

Input Current (A) 23 30 47 56 73 90 120 146

Input Voltage 3-phase 200 ~ 240V 50 / 60Hz

Power

Mains Voltage Tolerance ±10% (180 ~ 264V)

Mains Frequency Tolerance ±5% (47 ~ 63Hz)

Weight (kg) 8 10 10 13 13 13 36 36

Brake Unit Built-in External

460V

Frame C D E0 E1 E3 E2
Model Number
055A 075A 110A 150B 185B 150A 185A 220A 300B 370B 300A 370A 450A 450B 550A 750A
VFD-___ VL43_- J

Power (kW ) 5.5 7.5 11 15 18.5 15 18.5 22 30 37 30 37 45 45 55 75

Horsepower (HP) 7.5 10 15 20 25 20 25 30 40 50 40 50 60 60 75 100

Continuous Output
21 27 36 46 58 46 58 62 102 124 102 124 155 155 187 255
Current (A) for 60 sec
Output

Continuous Output
25 32 42 54 68 54 68 78 120 146 120 146 182 182 220 300
Current (A) for 20 sec

Input Current (A) 14 17 24 30 37 30 37 47 60 73 60 73 91 91 110 150

Input Voltage 3-phase 380 ~ 480V，50 / 60Hz

Power

Mains Voltage
±10% (342 ~ 528V)
Tolerance

Mains Frequency
±5% (47 ~ 63Hz)
Tolerance

Weight (kg) 8 10 10 10 10 13 13 13 13 36 36 36 36 36 50 50

Brake Unit Built-in External

7
 General Specifications

Control Method SVPWM

Speed Detector Resolver / Incremental Encoder

Speed Input Command DC 0~10V, Supports 3-point adjustment for analog inputs

Pressure Input Command DC 0~10V, Supports 3-point adjustment for analog inputs

Voltage Type DC 0 ~ 10V and Current Type 4 ~ 20mA (Firmware version V2.04 and the new I/O
Pressure Feedback Command
board are required. For detailed instrucions, please refer to the user manual, parameter 03-12)

General Input Signal 5 ch DC24V 8mA

General Output Signal 2 ch DC24V 50mA；1 ch Relay output

Analog Output Voltage 1 ch DC 0 ~ 10V

Speed Feedback PG Card Necessary (refer to appendix A-5)

Accessories

Brake Resistor Necessary (refer to appendix A-1)

Optional

Required (Compatible to pressure sensor with output signal 0 ~ 10V or 4 ~ 20mA. Please use
Pressure Sensor parameter 03-10, 03-11, 03-12 for output signal settings and parameter 00-08 for max. pressure
setting)

EMC Filter Optional (refer to Appendix A-7)

Motor Protection Electronic thermal relay protection

Over-current 300% of rated current

Protections

Ground Leakage Current Higher than 50% rated current

Voltage Protection Over-voltage Level: VDC > 400 / 800V; Low-voltage Level: VDC < 200 / 400V

Mains Input Over-Voltage Varistor (MOV)

Over-temperature Built-in Temperature Sensor

Protection Level NEMA 1/ IP20

Operation Temperature -10 ºC ~ 45 ºC

Environment

Storage Temperature -20 ºC ~ 60 ºC

Humidity < 90% RH (non-condensing)

Vibration < 20Hz: 1.0; 20 to 60Hz: 0.6G

Cooling System Forced Air Cooling (Drive RUN: Fan ON, Drive STOP: Fan OFF)

Installation Location Altitude 1,000m or lower (keep away from corrosive gasses, liquid and dust)

Certifications

8
Wiring
Models with built-in brake chopper
Brake resistor (optional)
Controller
+1 +2/B1 B2 -

R L1
Output terminals
S L2
RA
T L3
Malfunction RB 220V/380V
indication
RC

MO1 AC
FAN
U U
Not used MO2 M Forced air
V V 3~ cooling
MCM W
W

Start the Input terminals Please proceed parameter setup before wiring
hydraulic SON Error code will present if proceeding
pump wiring before parameter setup:
EMG Motor
Reset RES temperature
after fault protection
MI3 COM switch

Not used MI4

KTY84

+10V Motor thermistor

MI5 (KTY84-130)
R
COM AUI
OFF

ACM
J7

Pressure PG Card Resolver

Analog input

command
PI
R1
terminals

ACM 14,16
QI 13,15 R2
Flow
command ACM 5 S2
4 S4
AFM 7 S1
0~10Vdc/2mA
Feedback S3
signal 9
ACM
Pressure
sensor

Factory setting:
output frequency +24V +V
AFM1 ACM -V
0~10Vdc
PO Output
Feedback terminal
signal ACM

Only for pressure feedback signal

9
Wiring
Models with external brake chopper

+ B1
Brake
chopper Brake
- B2 resistor
Controller VFDB

RB RC
+1 +2 -

R L1
Output terminals
S L2
RA
T L3
Malfunction
indication RB 220V
RC

MO1 AC
FAN
U U
Not used MO2 M Forced air
V V 3~ cooling
MCM W
W

Input terminals
Start the Please proceed parameter setup before wiring
hydraulic SON Error code will present if proceeding
wiring before parameter setup:
pump
Reset RES Motor
EMG temperature
after fault
MI3 COM
protection
switch
Not used MI4
KTY84

MI5 +10V Motor thermistor

(KTY84-130)
COM
AUI
OFF

ACM
J7

PG Card Resolver
Pressure PI 14,16 R1
Analog input

command
ACM 13,15 R2
terminals

QI 5 S2
Flow
command
ACM 4 S4
7 S1
AFM
0~10Vdc/2mA
9 S3
Feedback
signal
ACM
Factory setting:
Pressure

output frequency
+24V 1
sensor

AFM1 ACM 2
0~10Vdc
PO 3
Feedback
signal ACM

Only for pressure feedback signal

10
Dimensions
Frame C

MODEL

VFD055VL23A / 43A-J
VFD075VL23A / 43A-J
VFD110VL23A / 43A-J
VFD150VL43B-J
VFD185VL43B-J
Units: mm[inch]
Frame W W1 H H1 H2 H3 D Ø Ø1 Ø2 Ø3
235 204 350 337 320 - 146 6.5 - 34 22
C
9.25 8.03 13.78 13.27 13.60 - 5.35 0.26 - 1.34 0.87

Frame D
W
W1 D
H1
H

MODEL S1 S1

VFD150VL23A / 43A-J
VFD185VL23A / 43A-J
VFD220VL23A / 43A-J
VFD300VL43B-J
Units: mm[inch]
Frame W W1 H H1 H2 H3 D Ø Ø1 Ø2 Ø3
mm 255.0 226.0 403.8 384.0 360.0 21.9 168.0 8.5 44 34 22
D
inch 10.04 8.90 15.90 15.12 14.17 0.86 6.61 0.33 1.73 1.34 0.87

11
Dimensions
Frame E0

MODEL

VFD370VL43B-J

Frame E3

MODEL

VFD450VL43B-J

Units: mm[inch]
Frame W W1 H H1 H2 H3 D D1* D2 S1 S2 Ø1 Ø2 Ø3
mm 280.0 235.0 516.0 500.0 475.0 442.0 251.7 94.2 16.0 11.0 18.0 62.7 34.0 22.0
E0
inch 11.02 9.25 20.31 19.69 18.70 17.40 9.91 3.71 0.63 0.43 0.71 2.47 1.34 0.87
mm 330.0 285.0 589.0 550.0 525.0 492.0 271.6 107.2 16.0 11.0 18.0 76.2 34.0 22.0
E3
inch 12.99 11.22 23.19 21.65 20.67 19.37 10.69 4.22 0.63 0.43 0.71 3.00 1.34 0.87

12
Dimensions
Frame E1, E2

W D
W1 D1

H2
H1
H

S3 D2

S1 S2

MODEL MODEL

E1: E2:
VFD300VL43A-J VFD300VL23A-J
VFD370VL43A-J VFD370VL23A-J
VFD450VL43A-J VFD550VL43A-J
VFD750VL43A-J
Units: mm[inch]
Frame W W1 H H1 H2 D D1 D2 S1 S2 S3
mm 370.0 335.0 - 589.0 560.0 260.0 132.5 18.0 13.0 13.0 18.0
E1
inch 14.57 13.19 - 23.19 22.05 10.24 5.22 0.71 0.51 0.51 0.71
mm 370.0 335.0 595.0 589.0 560.0 260.0 132.5 8.0 13.0 1300 18.0
E2
inch 14.57 13.19 23.43 23.19 22.05 10.24 5.22 0.71 0.51 0.51 0.71

13
How to Select the Right Hybrid Energy System

(1) Motor Power Selection

q•∆p 2π • T • N T•N Q•∆p
• Required torque (Nm) T= • Output power (kW) P= = =
2π • ηm 2π • ηm 9,550 60 • ηt

q: Displacement (cc/rev) n: Rotation speed ∆ p: Valid pressure difference (MPa)

Q: Required flow (L/min) ηm: Pump mechanical efficiency ηt: Pump total efficiency

(2) Solution for Signal Interference

When the drive is installed at the control panel, protect against the signal interference as follows:
• The wirings of main circuit and control circuit must be separate • Use shielding cable for the control circuit
• Proper grounding is required • Use metal pipe for the main power cable for the
main circuit wiring
(3) How to Choose a Suitable Hybrid Servo Drive and Motor
In the field application, the selection of hybrid servo drive and motor will be different due to different oil systems. In the
following examples a flow rate of 64L / min and a max. holding pressure of 17.5 MPa are used.
• Displacement of Hydraulic Pumps: get the displacement of hydraulic pump (cc/rev) from max. System flow (L/min)
Example: Assume that max. system flow is 64L/min. and max. motor speed is 2000rpm. The displacement of hydraulic pump will be
64/2000*1000=32cc/rev

• Max. motor torque：get the max. torque from max. pressure and the displacement of hydraulic pump
Example: Assume that the max. pressure is 17.5MPa and the displacement of the hydraulic pump is 32cc/rev. The torque will be
17.5*32*1.3/(2p) = 116Nm (the factor 1.3 is for compensation of total system losses and it can be changed to1.2-1.3 as required)

• Rated motor torque and rated motor power: The required torque for the holding pressure at the max. pressure should be double of
the rated motor torque or less (use the data provided from the motor manufacturer as the first priority). Note that the motor temperature in
this situation may easily overheat. Assume that we choose double of rated torque, the motor can be 9.1kW* with the rated speed 1500rpm
when the rated motor torque is 58N-m.
*Motor Power Formula: P(W)=T(N-m)Xω(rpmX2π/60)

• Max. Motor Current: If getting the Torque constant kt (Nm/A) =3.31 in the motor specification, max. current is about
116/3.31=35A when the max. Torque is 116N-m.

• Select the Right Drive: Please choose the right drive by the customers' requirement. Assume that the drive's overload 150% for 60
seconds and 200% for 3 seconds. When the holding pressure is at max. pressure 17.5MPa with 32cc/rev hydraulic pump, the motor
current it requires is 35A.
If there is no suitable motor, please use the next higher power motor.
NOTE
Please contact Delta if you have any questions about the hybrid servo drive or integration with your current system.
A. Using VFD075VL43A-J as an example: The rated current is 15.8A, and overload percentage is 220% (35/15.8*100%). The system will shut down within 1 second.
B. Using VFD110VL43A-J as an example: The rated current is 21A, and overload percentage is 166% (35/21*100%). The system will shut down in 40~50 seconds.
C. Using VFD150VL43A-J as an example: The rated current is 27A, and overload percentage is 130% (35/27*100%). The system will shut down in 60 seconds.

(4) Select the right pressure sensor

Optimum linearity with signal range 0~10V or 4~20mA.

(5) Select the right shaft coupling

Select the shaft coupling diameter to match the motor shaft diameter with good alignment and no clearance. It is
recommended you choose a flexible coupling or a rigid coupling.

(6) Hydraulic Pumps

• Select the displacement of hydraulic pump that matches the Hydraulic Pump Volumetric Flow
Speed Noise
required flow and motor speed Types Efficiency Pulsation
• If noise is the primary concern, a screw pump or an internal Internal Gear Pump Low Medium Medium Low
gear pump fulfills the demand for low-noise operation Piston Pump High Low Low High
• A piston pump fulfills the demand for high volumetric efficiency Screw Pump Medium High High Medium
• Commonly-used hydraulic pumps:

14
Accessories
(1) Brake Resistor：
Compatibility List
230V
Compatible
125% Brake Torque 10%ED *1 Maximum Brake Torque
Models
Brake Maximum Maximum
Brake Unit Brake Minimum
Compatible Brake Resistor Brake Resistor Brake Peak
Model Number Torque Current Resistor
Model*2 Specification Current Power
(kg-m) VFDB*3 (A) Limit (Ω)
Limit (A) (kW)

VFD055VL23A-J 3.7 - BR1K0W020 x 1 1000W20Ω 19 15.6 24.4 9.3

VFD075VL23A-J 5.1 - BR1K5W013 x 1 1500W13Ω 29 11.5 33.0 12.5

VFD110VL23A-J 7.4 - BR1K5W013 x 1 1500W13Ω 29 9.5 40.0 15.2

VFD150VL23A-J 10.2 - BR1K0W4P3 x 2 2Connection

Series
20000W8.6Ω 44 8.3 46.0 17.5

VFD185VL23A-J 12.2 - BR1K2W3P9 x 2 2Connection

Series
24000W7.8Ω 49 5.8 66.0 25.1

VFD220VL23A-J 14.9 - BR1K5W3P3 x 2 2Connection

Series
30000W6.6Ω 58 5.8 66.0 25.1

VFD300VL23A-J 20.3 2015 x 2 BR1K0W5P1 x 2 2Connection

Series
40000W5.1Ω 75 4.8 80.0 30.4

VFD370VL23A-J 25.0 2022 x 2 BR1K2W3P9 x 2 2Series

Connection 48000W3.9Ω 97 3.2 120.0 45.6

460V
Compatible
125%Brake Torque 10%ED *1 Maximum Brake Torque
Models
Brake Maximum Maximum
Brake Unit Brake Minimum
Compatible Brake Resistor Brake Resistor Brake Peak
HP Torque Current Resistor
Model*2 Specification Current Power
(kg-m) VFDB*3 (A) Limit (Ω)
Limit (A) (kW)
VFD055VL43A-J 3.7 - BR1K0W075 x 1 1000W75Ω 10.2 48.4 15.7 11.9
VFD075VL43A-J 5.1 - BR1K5W043 x 1 1500W43Ω 17.6 39.4 19.3 14.7
VFD110VL43A-J 7.4 - BR1K5W043 x 1 1500W430Ω 17.6 30.8 24.7 18.8
VFD150VL43A-J
10.2 BR1K0W016 x 2 2Connection
Series
2000W32Ω 24 25.0 30.4 23.1
VFD150VL43B-J
VFD185VL43A-J
12.2 BR1K5W013 x 2 2Connection
Series
3000W26Ω 29 20.8 36.5 27.7
VFD185VL43B-J
VFD220VL43A-J 14.9 BR1K5W013 x 2 2Connection
Series
3000W26Ω 29 19.0 40.0 30.4
2 Series
Connection
VFD300VL43B-J 20.3 BR1K0W016 x 4 2 Parallel 4000W16Ω 47.5 14.1 54.0 41.0
Connection

VFD300VL43A-J 20.3 4030 x 1 BR1K0W5P1 x 4 4Series

Connection 4000W20.4Ω 37 19.0 40.0 30.4
2Parallel
VFD370VL43A-J Connection
25.0 4045 x 1 BR1K2W015 x 4 2Series 4800W15Ω 50 12.7 60.0 45.6
VFD370VL43B-J
Connection
2Parallel
VFD450VL43A-J Connection
30.5 4045 x 1 BR1K5W013 x 4 2Series 6000W13Ω 59 12.7 60.0 45.6
VFD450VL43B-J
Connection

VFD550VL43A-J 37.2 4030 x 2 BR1K0W5P1 x 4 4Series

Connection 7200W10Ω 76 9.5 80.0 60.8
2Parallel
Connection
VFD750VL43A-J 50.8 4045 x 2 BR1K2W015 x 4 9600W7.5Ω 100 6.3 120.0 91.2
2Series
Connection

*1. 125% Brake Torque comes from (kw)*125%*0.8. Because of the resistor consuming power limit, the longest operation time of 10% ED is 10 seconds (on: 10 seconds / off: 90 seconds)
*2. Resistors below 400W need to be fixed on the shelf for cooling purposes, and the surface temperature needs to be below 250 ºC. Resistors above 1000W need to keep the surface
temperature at below 350 ºC.
*3. Please refer to the user manual of VFDB Brake Unit for more details.
15
Accessories
(2) VFDB Brake Unit
Voltage Level 230V Series 460V Series

Model VFDB- □□□□ 2015 2022 4030 4045 4132

Max. Motor Capacity (kW) 15 22 30 45 132
Max. Discharge Current
40 60 40 60 240
(Ipeak) 10ED%
Output Continuous Discharge 15 20 15 18 75
Rating Current (A)
Braking Start-Up 618 / 642 / 667 /
330 / 345 / 360 / 380 / 400 / 415±3V 660 / 690 / 720 / 760 / 800 / 830±6V
Voltage (DC) 690 / 725 / 750±6V

Input
DC Voltage 200 ~ 400 VDC 400 ~ 800 VDC 480 ~ 750 VDC
Rating

Heat Sink Overheat Temperature over + 95 C

Protection

Alarm Output RELAY contact 5A 120 VAC / 28 VDC (RA.RB.RC)

Power Charge Display Blackout until bus (P-N) voltage is below 50 VDC
Installation Location Indoor (no corrosive gases, metallic dust)
Environment

Operation Temperature -10 C ～ +50 C

O O
Operating

Storage Temperature -20 C ～ +60 C

O O

Humidity 90% RH Non-Condensing

Vibration Below 20 Hz 9.8m / S2 (1G)、20 ～ 50 Hz 2m / S2 (0.2G)

Mechanical
Wall-mounted enclosed type IP50
Configuration

121.0 [4.76] 130.0 [5.12]

80.0 [3.15] R3.3 [R0.13]

CHARGE ACT. ERR.

GREEN YELLOW RED
200.0 [7.87]
189.5 [7.46]

16
Accessories
(3) Non-Fuse Breaker
Complies with UL certification：Per UL 508, paragraph
Fuse Specification Chart (Fuses with specification smaller
45.8.4, part a, NFB rated current must be between 2~4 times
than the following table are allowed.)
of hybrid servo drive rated input current.

Three-phase Input Current Line Fuse

Model Recommended non-fuse breaker (A) I（A） I（A） Bussmann P/N
VFD055VL23A-J 50 25 50 JJN-50
VFD055VL43A-J 30 14 30 JJN-30
VFD075VL23A-J 60 31 60 JJN-60
VFD075VL43A-J 40 18 40 JJN-40
VFD110VL23A-J 100 47 100 JJN-100
VFD110VL43A-J 50 24 50 JJN-50
VFD150VL23A-J 125 60 125 JJN-125
VFD150VL43A-J 60 31 60 JJN-60
VFD185VL23A-J 150 80 150 JJN-150
VFD185VL43A-J 75 39 75 JJN-70
VFD220VL23A-J 175 90 175 JJN-175
VFD220VL43A-J 100 47 100 JJN-100
VFD300VL23A-J 225 106 225 JJN-225
VFD300VL43A-J 125 56 125 JJN-125
VFD370VL23A-J 250 126 250 JJN-250
VFD370VL43A-J 150 67 150 JJN-150
VFD450VL43A-J 175 87 175 JJN-175
VFD550VL43A-J 250 101 250 JJN-250
VFD750VL43A-J 300 122 300 JJN-300

(4) Reactor

AC Input Reactor Specification AC Output Reactor Specification

460V, 50/60Hz, three-phase 230V, 50/60Hz, three-phase 460V, 50/60Hz, three-phase

KW 5.5 7.5 11 15 18.5 22 30 37 45 55 75 5.5 7.5 11 15 18.5 22 30 37 5.5 7.5 11 15 18.5 22 30 37 45 55 75

HP 7.5 10 15 20 25 30 40 50 60 75 100 7.5 10 15 20 25 30 40 50 7.5 10 15 20 25 30 40 50 60 75 100

12 18 25 35 35 45 55 80 80 100 130 25 35 55 80 80 100 130 160 18 18 25 35 45 45 80 80 100 130 160

18 27 37.5 52.5 52.5 67.5 82.5 120 120 150 195 37.5 52.5 82.5 120 120 150 195 240 27 27 37.5 52.5 67.5 67.5 120 120 150 195 240

2.5 1.5 1.2 0.8 0.8 0.7 0.5 0.4 0.4 0.3 0.2 0.5 0.4 0.25 0.2 0.2 0.15 0.1 0.075 1.5 1.5 1.2 0.8 0.7 0.7 0.4 0.4 0.3 0.2 0.15

4.2 2.5 2 1.2 1.2 1.2 0.85 0.7 0.7 0.45 0.3 1.2 0.8 0.5 0.4 0.4 0.3 0.2 0.15 2.5 2.5 2 1.2 1.2 1.2 0.7 0.7 0.45 0.3 0.23

17
Accessories
(5) Pulse Generator PG Card (6) Communication Card

EMVJ-MF01

Terminal Descriptions
EMVJ-PG02R Resolver Generator Card Ground
EMVJ-PG01U Linedriver (ABZ+UVW) SG-
RS-485 connections
SG+
GND Signal terminal

(7) EMC Filter

Filter Model Motor Cable
(8) Zero Phase Reactor
230V 3-phase Model
Name Length(m) RF220X00A
VFD055VL23A-J KMF336A 50
VFD075VL23A-J KMF336A 50
VFD110VL23A-J KMF350A 50
VFD150VL23A-J KMF370A 50
230V VFD185VL23A-J KMF3100A 50
VFD220VL23A-J KMF3100A 50
VFD300VL23A-J KMF3150A 50
VFD370VL23A-J KMF3150A 50
VFD055VL43A-J KMF318A 50
VFD075VL43A-J KMF325A 50
VFD110VL43A-J KMF325A 50
VFD150VL43A-J KMF336A 50
460V VFD185VL43A-J KMF350A 50
VFD220VL43A-J KMF350A 50
VFD300VL43A-J KMF370A 50
VFD370VL43A-J KMF370A 50
VFD450VL43A-J KMF3100A 50
VFD550VL43A-J KMF3150A 50
VFD750VL43A-J KMF3150A 50

(9) Magnetic Ring & Clip: (10) USB Connection Interface (11) Digital Keypad
Magnetic Ring (Model: DMC684413A) IFD6500 RS485-to-USB converter. KPV-CE01
Clip (Model: CTC230836C)

18
Servo Motor
Flange-mounted Installation

Motor Specifications
Voltage 380V 220V
Model ECMA-KR181BP3 ECMA-KR221FPS ECMA-KR222APS ECMA-ER181BP3 ECMA-ER221FPS ECMA-ER222APS
Frame (mm) 180 220 220 180 220 220
Rated output power (kW) 11 15 20 11 15 20
Rated torque (N-m) 52.5 71.6 95.5 52.5 71.6 95.5
Maximum torque (N-m) 131.25 214.8 286.5 131.25 214.8 286.5
Rated speed (r/min) 2000 2000 2000 2000 2000 2000
Maximum speed (r/min) 2500 2500 2500 2500 2500 2500
Rated current (A) 26 41.2 55.3 44.5 70.5 94.7
Maximum current (A) 83.2 142 168 142 241.2 288.5
Max. Power per second 185.4 136.3 149.5 185.4 136.3 149.5
2 -3 -3 -3 -3 -3
Rotor moment of inertia (kg-m ) 14.87x10 37.6 x10 61.0 x10 14.87 x10 37.6 x10 61.0 x10-3
Mechanical time constant (ms) 1.26 1.75 1.23 1.02 1.51 1.37
Torque constant-KT (N-m/A) 2.02 1.74 1.73 1.18 1.02 1.01
Voltage constant -KE (mV / rpm) 71 63.2 64.42 41.6 37.2 37.5
Phase resistance (Ohm@25 C) O
0.106 0.0488 0.0215 0.032 0.0145 0.0081
Inductance (mH@25 C) O
4.14 1.51 0.789 1.39 0.495 0.19
Electrical constant (ms) 39.06 30.94 36.7 43.44 34.14 23.46
No. of Poles 8 10 10 8 10 10
Dimensions
LC 180 220 220 180 220 220
LZ 13.5 13.5 13.5 13.5 13.5 13.5
A 200 235 235 200 235 235
S 42 55 55 42 55 55
LB 114.3 200 200 114.3 200 200
LL 434 433 552 434 433 552
LR 80 80 80 80 80 80
LE 4 4 4 4 4 4
LG 20 20 20 20 20 20
LW 56 56 56 56 56 56
LU 156 176.5 176.5 156 176.5 176.5
LT 104 123.9 123.9 104 123.9 123.9
LN 208 248 248 208 248 248
LF 152.5 155 155 152.5 155 155
RH 37 49 49 37 49 49
WK 12 16 16 12 16 16
W 12 16 16 12 16 16
T 8 10 10 8 10 10
TP M16,Depth 32 M20,Depth 40 M20,Depth 40 M16,Depth 32 M20,Depth 40 M20,Depth 40

Encoder Connector Encoder Cable

ASD-CAEN1003/ ASD-CAEN1005

Title Part NO. Manufacturer L

Item Part NO. Straight
-- mm inch
MOTOR SIDE 3106A-20-29S
1 ASD-CAEN1003 MS 3106-20-29S 3000 ± 100 118 ± 4
PLUG 3M 10120-3000PE 3M
DRIVE SIDE 2 ASD-CAEN1005 MS 3106-20-29S 5000 ± 100 197 ± 4
SHELL 3M 10320-52A0-008 3M

19
Servo Motor
Foot / Flange-mounted Installation
Frame 200 X 200

Frame 264 X 264

Motor Specifications
MSJ-__ __ __ __ __ __ __C
Model IR20 1AE42 IR20 1EE42 IR20 1IE42 OR20 2DE42 LR20 2FE42 OR26 4FE48 IR26 5CE48
Frame (mm) 200 x 200 264 x 264
Voltage 380V
Rated output power (kW) 10 14 18 23 25 45 52
No. of Poles 8
Rated torque (N-m) 58 83 103 120 159 240 295
Maximum torque (N-m) 112 155 208 215 336 365 360
Rated speed (r/min) 1700 1700 1700 1800 1500 1800 1700
Maximum speed (r/min) 2150 2150 2150 2250 1950 2250 2150
Rated current (A) 23 32.8 42.1 46.7 55.9 96.5 115
Torque constant-KT (N-m/A) 2.52 2.53 2.45 2.57 2.85 2.49 2.57
Voltage constant -KE (mV / rpm) 171 171 180 171 192 175 195
Phase resistance (Ohm@25 C) O
0.673 0.396 0.319 0.271 0.232 0.088 0.074
Inductance (mH@25 C) O
8.584 6.218 4.663 3.995 3.636 2.385 2.305
Rotor moment of inertia (kg-m ) 2
7.4 x10 -3
9.6 x10 -3
11.6 x10 -3
13.8 x10 -3
18.0 x10 -3
41.6 x10 -3 50.5 x10-3
Weight (kg) 46 53 59.5 67.5 83.6 134 152
Dimension A (mm) 381 417 453 489 575 577 631
Dimension B (mm) 285 310 350 395 470 370 423
Insulation class Class F ( Winding Class H)
Protection class IP54
Efficiency class IE3 / GB30253-2013
Cooling method Forced air cooling AC Fan 220 VAC
Encoder type Resolver 2 Poles

Motor temperature protection PTC temperature protection and KTY84-130 temperature sensor

Temperature -15 ～ 40 C O

Operating environment Humidity 20 ～ 90% RH（non condensing）

Altitude <1000m
Installation method Flange / Foot
Certifications CE
* Note: The motor maximum speed specified above is under the control method without Field-weakening control

20
Global Operations

Taoyuan Taoyuan Plant 1 Taoyuan Plant

Technology Center (Diamond-rated Green Building)
(Green Building)


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Industrial Automation Headquarters
Delta Electronics, Inc.
Taoyuan Technology Center
No.18, Xinglong Rd., Taoyuan City,
Taoyuan County 33068, Taiwan
TEL: 886-3-362-6301 / FAX: 886-3-371-6301

Asia
Delta Electronics (Jiangsu) Ltd.
Wujiang Plant 3
1688 Jiangxing East Road,
Wujiang Economic Development Zone
Wujiang City, Jiang Su Province,
People's Republic of China (Post code: 215200)
TEL: 86-512-6340-3008 / FAX: 86-769-6340-7290

Delta Greentech (China) Co., Ltd.

238 Min-Xia Road, Pudong District,
ShangHai, P.R.C.
Post code : 201209
TEL: 86-21-58635678 / FAX: 86-21-58630003

Delta Electronics (Japan), Inc.

Tokyo Office
2-1-14 Minato-ku Shibadaimon,
Tokyo 105-0012, Japan
TEL: 81-3-5733-1111 / FAX: 81-3-5733-1211

Delta Electronics (Korea), Inc.

1511, Byucksan Digital Valley 6-cha, Gasan-dong,
Geumcheon-gu, Seoul, Korea, 153-704
TEL: 82-2-515-5303 / FAX: 82-2-515-5302

Delta Electronics Int’l (S) Pte Ltd

4 Kaki Bukit Ave 1, #05-05, Singapore 417939
TEL: 65-6747-5155 / FAX: 65-6744-9228

Delta Electronics (India) Pvt. Ltd.

Plot No 43 Sector 35, HSIIDC
Gurgaon, PIN 122001, Haryana, India
TEL : 91-124-4874900 / FAX : 91-124-4874945

Americas
Delta Products Corporation (USA)
Raleigh Office
P.O. Box 12173,5101 Davis Drive,
Research Triangle Park, NC 27709, U.S.A.
TEL: 1-919-767-3800 / FAX: 1-919-767-8080

Delta Greentech (Brasil) S.A

Sao Paulo Office
Rua Itapeva, 26 - 3° andar Edificio Itapeva One-Bela Vista
01332-000-São Paulo-SP-Brazil
TEL: +55 11 3568-3855 / FAX: +55 11 3568-3865

Europe
Delta Electronics (Netherlands) B.V.
Eindhoven Office
De Witbogt 20, 5652 AG Eindhoven, The Netherlands
TEL: +31 (0)40-8003800 / FAX: +31 (0)40-8003898

*We reserve the right to change the information in this catalogue without prior notice.

DELTA_IA-MDS_VFD-VJ_C_EN_20160413