TECH1 Series Installation Manual

(AK668E)

Techmation Co. Ltd.

9F No. 529, Chung Cheng Road
Hsin-Tien City
Taipei, Taiwan R.O.C
Tel : (02)2218-1686
Fax : (02)2218-1766
Email : techmation@techmation.com.tw
sales@techmation.com.tw

Ningbo, Mainland China

Tel : (0574)87801426/87803022
Fax : (0574)87807389
Email : technb@techmation.com.tw

Hu-Men, Mainland China

Tel : (0769)85182584
Fax : (0769)85182587
Email : techm@techmation.com.tw
 TECH1 Series Installation Manual

CONTENTS
1. TECH1 STANDARD USAGE ................................................................................................................................................3

2.1 THERMOCOUPLE......................................................................................................................................................................7
2.2 TEMPERATURE INCREASE CONTROLLER ................................................................................................................................8

3. SWITCHING POWER SUPPLY INSTALLATION................................................................................................................10

6. OPERATION PANEL INSTALLATION..................................................................................................................................19

7. LIMIT INSTALLATION ...........................................................................................................................................................20

8. PROPORTION VALVE INSTALLATION...............................................................................................................................21

9. POTENTIOMETER INSTALLATION ............................................................................................................................................22

9. MOTOR START CIRCUIT DIAGRAM ..................................................................................................................................24

9.1 Y-Δ START ...............................................................................................................................................................................24

9.2 STRAIT START DIAGRAM ........................................................................................................................................................25

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1. TECH1 STANDARD USAGE

The installation for TECH1 electricity control system is very simple, and the function of the control system
is complete. Nevertheless, to prevent the life of the system end fast, the customer must follow the standard
usage that is set by the company. Please refer statements below:
1. The temperature for rack must be in the range of 0℃ ~ 40℃. The higher the temperature, the shorter the
systems life; and the differences of the potentiometer position can reach up to 0.8mm. It is
recommended to fix a fan near the main controller switching power supply, and another one near the
SSR.
2. For temperature control, can use electromagnetic contactor or SSR (refer to the customers outfit). SSR
heater sink should be not more than 65℃ or 75℃, and can’t use more than 5 minutes.
3. Is required to use thermocouple type K. When installation, try not to tie together with strong electric
parts. (This is regarding the accuracy and temperature stability)
4. The fuse for SSR protection must be used according to the specification:
a). power below 10A (consist of 10A) : use 10A fuse.
b). power above 10A and below 20A (consist of 20A) : use 20A fuse.
c). power above 20A : purchase according to the size of the fuse.
5. Input voltage for switching power supply is 230V or 115V (there is a switch at the side of power supply
for selecting). Please note that, if using voltage 115V/60HZ, should convert it from 220V to 110V with
DC/DC converter.
6. Our company is using a standard the fuse depends on the usage.
7. Must strictly avoid the main CPU board from being damaged by water or oil.
8. Transistor output board strictly prohibited 1 output point for 2 valves, but is allowed to connect a SSR.
9. Our company is using a thin and clear panel screen. Therefore, it’s strictly prohibited to use high
evaporate cleaner (etc. petrol, alcohol) to clean the screen. It is recommended to use kerosene and wax
(the best suggestion) as cleanser.
10. After the installation, must avoid any wire related to computer system broken (except thermocouple),
and short circuit with machine outer case. Switching power case will have slightly electric leakage.
Therefore, we insist to do ground connection.
11. Proportion system normally can control the output of voltage or power (a standard tools for power
controller). Power is set as 0.8A pressure and 0.7A flow.
12. A standard SSR should be type NPN, using H24V and HCOM power supply system.
13. The installation of potentiometer should avoid oil sludge pollution. If not, it will course the inner
connection of the potentiometer not sensitive or wire harden and broken.
14. The location of the siren must be 20cm from the panel, 40cm from main controller.
15. For the electromagnetic contactor that is used by the machine, must fix a spark quencher parallel to the
coil.
16. Use SSR if is not using transistor output as controller, should fix a reverse diode parallel to the coil.
17. There is a LCD on the operation panel. When installing, must be careful to avoid collide. If need to
install or change the program (MMI display operation program), be careful of the high voltage at the
back of panel when you open the cover.

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18. When fixing the power, please use iron board. If need to use bakelite plate, must make sure the ground
connection is done properly. This is to prevent electric leakage and electric static interference from
damaging the PCB.
This standard usage has to coordinate with the following installation manual. When the standard regulation
is followed, this will guarantee the quality of the computer.

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MAIN CONTROLLER MEASUREMENT DRAW

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 TECH1 Series Installation Manual
2. Temperature Controller Installation
It consists of A. Thermowire and B. Temperature Increase Controller

2.1 Thermocouple
1. Thermocouple must be fixed on the Thermo Couple Input block, OIL as oil temperature. Follow the +ve
and –ve pole of 1-6 parts in thermocouple to fix the TC1-TC6. Don’t connect the thermocouple through
many connectors. This will prevent from bad connection and affect the accuracy of the temperature.

Thermo Couple Input

Temperature
Power Input
OIL- TC1- TC2- TC3- TC4- TC5- TC6-
OIL+ TC1+ TC2+ TC3+ TC4+ TC5+ TC6+

T1010

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2.2 Temperature increase controller

Temperature increase controller uses A. SSR (Solid State Relay) or B. Magnetic Contactor

2.2.1 SSR
From the main controller RELAY OUTPUT connect straight to controller. Please be careful of the AC
terminal and DC terminal. (DC terminal is the +ve and –ve pole, see below),

SOLID STATE RELAY

.
.
.

.
.
.

.
.
.
CNI_2 CNO3
FUSE
AC250V
.
.
.

2A
CNO3
.
.
.
.

PC
(TCR1) L1
L2 (TCR2)
(TCR3) L3
L4 (TCR4)
L5
L6 (TCR6)
(TCR7) L7
L8 (TCR8)
(TCR9) L9

55A

54A

53A

52A

ACO
HCOM
H24V

MOT.OFF
(TCR5)

MOT.ON
ACIN
SC

55

54

53

52

3 + 3~32VDC - 4 3 + 3~32VDC - 4 3 + 3~32VDC - 4 3 + 3~32VDC - 4

~2 1~ ~2 1~ ~2 1~ ~2 1~

........ ........ ........ ........

R
S
T
N

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2.2.2 Electromagnetic contactor

If you are using electromagnetic contactor as the temperature controller, please use RELAY to control
the contactor. And fix a spark quencher parallel to the contactor coil. (Refer below)
MAGNETIC CONTACTOR

.
.
.

.
.
.

.
.
.
CNI_2 CNO3
FUSE
AC250V
.
.
.

2A
CNO3
.
.
.
.

PC
HCOM
H24V

(TCR1) L1
L2 (TCR2)
(TCR3) L3
L4 (TCR4)
(TCR5) L5
L6 (TCR6)
(TCR7) L7
L8 (TCR8)
(TCR9) L9

55A

54A

53A

52A

ACO
MOT.OFF
MOT.ON
ACIN
SC

55

54

53

52
CONTACTOR COIL

SPARK QUENCHER

220VAC

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3. Switching Power Supply Installation

The power supply for this system uses 3 groups of switch power supplies with 110VAC/220VAC options.
A. For TECH1 main controllers, +5V, +12V, -12V DC/DC converter.
For operation panel +5V, +12V DC/DC converter. Pressure proportional valve input voltage.
B. For TECH1 controller VALVE output and LIMIT(SW-150-48), as picture below:

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 TECH1 Series Installation Manual
C. For TECH1 controller flow proportional valve input voltage, （DCH40NB）as picture below:

3.1 Reminder when using switching power

1. If the switch power input is short; you must amend the switch power with:
a. Varistor (20N 471K)
b. Separate transformer: transformer voltage input could use many kind potential inputs and two
potential outputs (AC115V, AC230V,or AC115V/230V).
c. EMI Filter (250VAC, 50/60Hz, 3A)
Please refer to the suggestion below to prevent the power supply break down.

250VAC/3A
VARISTOR X3 TRANSFORMER
50/60HZ
AC INPUT

230VAC

AC EMI
230VAC

SWITCHING
115/

INPUT FILTER
115/

20N471
POWER A

660W/3A

20N471 20N471

SWITCHING
POWER B

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 TECH1 Series Installation Manual
2. FG for switching power supply must be ground connected. This is because, switching power supply
might have slightly electric leakage, and this will disturb the system. Therefore, must prepare for ground
connection no matter during fixing or using.(please refer chart below)

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4. The T1015AS transformer (for temperature controller) and the potentiometer are used together;
Temperature controller uses yellow-green-yellow 3P wire, straight intoPCNXI
(Beside thermocouple input terminal) at the main controller CPU board;
Potentiometer controller uses blue-black-blue 3P wire straight into PCN1. (Refer to below):

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4. Operation Panel
Q7 Color panel dimension

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5. Directional Valve and Output Installation

1. This system provides 32 point DC24V director valve controller. The highest power each point
can supply is 2A. It is not allowed to connect 2 directional valves at 1 point. If have to do so,
please connect the RELAY to the controller and the shared point is H24V. If there is a load or
misconnection of wire, switching power will be shut down automatically so it will not spoil the
transistor. After repair the failure, please restart the switching power and the machine will run
normally.
VALVE OUTPUT
switching power B

L
L

L
L

L
L
H24V
H24V

H24V
H24V

H24V

H24V
H24V
H24V
From

03

15

17

31
01

.
.
.
.
.

.
.
.
.
.
18

30

32
02

HCOM
16
H24V PC
.
.
.

.
.
.
.
PCNO1
.
.
.
.

.
.
.
CNO1 CNO2
.
.
.
.
.
.
.

.
.
.
.
.
.
.
.
.
.
.
.
.
.

.
.
.
.
.
.
.

Internal Circuit

2. RELAY output, main controller board provides 16 groups of RELAY contact point for customer
usage. These include circuit for motor start, motor stop, Y-∆ converter, robot, heater controller
etc.
.
.
.

.
.
.

.
.
.

CNO3
FUSE
AC250V
2A
CNO3

PC
(TCR1) L1
L2 (TCR2)
(TCR3) L3
L4 (TCR4)
(TCR5) L5
L6 (TCR6)
(TCR7) L7
L8 (TCR8)
(TCR9) L9

55A

54A

53A

52A

ACO
MOT.OFF
MOT.ON
ACIN
SC

55

54

53

52

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 TECH1 Series Installation Manual

6. Operation Panel Installation

1. Please do not press on the flat cable at the back of the operation panel. It will cause the inner wire
broken
2. There is a DC/DC converter +5V, +12V circuit line in the PCB (PCB is on the operation panel) for LCD
and HMI usage. Connect the DC24V (blue and black) to switching power supply.
3. There are 2 white cables on the panel, must connect to setting key. If not, you can’t set the information.
The 2 blue lines are for RESET, can be leaved on it self. You can fix the emergency stop as electrical
emergency stop. (refer chart below)
4. Please connect a line for ground connection from the panel to the copper board

EMERGENCY STOP
DATA SET
緊急停鍵
資料鎖定鍵

白 白 藍 藍
WHITE WHITE BLUE BLUE CONTROLLER 接+24V
Receive +24Ｖ

資料 重置

DATA KEY RESET

正面
Front Side Rear反面
Side

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 TECH1 Series Installation Manual
7. LIMIT Installation
1.This system provides 32 input points.

2.If using Limit, the shared power supply point is HCOM. When Limit works, HCOM will input signal.
3.Power source for proximity sensor (type NPN) are H24V and HCOM, the signal for action is
0V(HCOM).
If there is other outer signal, must use low watt proximity sensor (This is because proximity sensor sink
current is very low, can’t afford the high power device).
If there is a COIL, must connect an opposite direction diode for protection.
The arrangement is as below.

LIMIT INPUT

Internal Circuit
.
.
.
.
.
.
.

.
.
.
.
.
.
.
CNI_1 CNI_2
.
.
.

.
.
.

PB
.
.
.
.

.
.
.
.
01

03

15

17

19

31
H24V

H24V
HCOM
H24V

HCOM

HCOM
H24V
HCOM
02

16

18

32

Limit Proximity
OUT

OUT

OUT

OUT

Switch Switch(NPN)
IN IN IN IN
+ - + - + - + -

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8. Proportion Valve Installation

PCN2 2P connector (on the main controller CPU) is fixed to the switching power supply (DCH40NB ). On the
other hand, CND3, CND4, CND5 outputs to proportion valves (manufactured by YUKEN, DIKEN etc.) are
used to monitor the current meter at the proportion valve. You can connect a meter with proportion valve to
check the voltage output of CND1. ( You can choose the output of current or voltage)
From the draw: P1-MIN P1-MAX ，is the adjustment of pressure and flow
F1-MIN F1-MAX
P2-MIN P2-MAX

COM
COM
NO.2 Proportional Valve
F1V+ V
F1V Amplifier
CND1 P1V+
P1V

NO.1 Proportional Valve

COM V
Amplifier
P2-P2+

CND3 A

Pressure Proportional Valve

F1-F1+

A
CND4

Flow Proportional Valve

P2

P1-P1+

A
P1 F1

CND5

Pressure Proportional Valve

MIN MAX
+48V COM

PCN2 From DCH40NB

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9. Potentiometer Installation

A/D board is the interface for potentiometer. It converts the voltage, big and small changes (analog/similar)
reading from potentiometer to digital signal, to enable CPU to read it. This A/D board can control 8 types of
potentiometers, which is the injection, mold clamping, and lastly ejection
/Liner transducer
Pressure sensor

POWER IN
Signal

+
Signal

Signal
Signal
10V

10V
0V
0V

From T1015 output2

V+ IN4 IN3 0V 0V IN2 IN1 V+ CAL EXT

PT1

T1015/DC15
-

+15VA -15VA

Internal Circuit

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EXT V
CAL

IN1
IN2

IN3
IN4
V+

V+
0V
0V
10P
CONNECTOR 1 2 3 4 5 6 7Black
8 9 10

White
Green
3 1

3
SIGNAL 2 1

potentiometer
In the main controller, the potentiometer uses 10P power supply plugs. At the connector point as shown
above, the PC board has 10P plugs and the4,5,8,9 pin must be connected to the signal output pin.
Normally, the potentiometer prolongation has the biggest value and the back contract has the smallest value.
If the direction reverses, the potentiometer 3rd and 6th pin of the plug will be immediately changed (it
changes the +ve and – ve pole). Keep in mind not to disconnect the signal; else it will cause the damage to
PC board or potentiometer.
Please refer to operation manual for potentiometer reset. Choose the length of potentiometer longer than the
machine length to avoid being pulled apart.

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9. Motor Start Circuit Diagram

9.1 Y-Δ start

.
.
.

.
.
.

.
.
.
Motor Start Main CNI_2 CNO3
Connector Input Connector FUSE
Start Connector AC250V
.
.
.

2A
CNO3
.
.
.
.

PC

MOT.OFF
HCOM
H24V

(TCR1) L1
L2 (TCR2)
(TCR3) L3
L4 (TCR4)
(TCR5) L5
L6 (TCR6)

MOT.ON

54A

53A

52A

ACO
SC

ACIN
54

53

52
AC220V IN
MCY
MC
MC
MC
MC
MCY

MCM

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9.2 Strait start diagram

MOTOR START

.
.
.

.
.
.

.
.
.
CNI_2 CNO3
FUSE
AC250V
.
.
.

2A
CNO3
.
.
.
.

PC
HCOM
H24V

(TCR1) L1
L2 (TCR2)
(TCR3) L3
L4 (TCR4)
(TCR5) L5
L6 (TCR6)

54A

53A

52A

ACO
SC

Y
MOT.OFF
MOT.ON

ACIN
54

53

52
MCM

AC220V IN
MCM

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