Induction
Induction
TECHNICAL EDUCATION
INDUCTION COOKTOP
Models:
Kitchen Aid Jenn-Air Whirlpool
KICU500X JIC4430X GIC3051X
KICU509X JIC4536X
KICU569X
- ii -
TABLE OF CONTENTS Page
GENERAL ............................................................................................................................... 1-1
Cooktop Safety................................................................................................................... 1-1
Model & Serial Number Designations................................................................................. 1-2
Model & Serial Number Label And Tech Sheet Locations................................................... 1-3
Specifications...................................................................................................................... 1-4
Induction Cooktop Components.......................................................................................... 1-6
INSTALLATION INFORMATION ............................................................................................ 2-1
Installation Instructions....................................................................................................... 2-1
PRODUCT OPERATION ....................................................................................................... 3-1
Theory of Induction Cooking............................................................................................... 3-1
Advantages Of Induction Cooking...................................................................................... 3-3
Faster Cycle Time............................................................................................................... 3-2
High Thermal Efficiency And Increased Profitability............................................................ 3-2
Cool Stove Top.................................................................................................................... 3-3
Environmentally Sound....................................................................................................... 3-3
User-Friendly....................................................................................................................... 3-4
Pinpoint Accuracy............................................................................................................... 3-4
Maximum Repeatability....................................................................................................... 3-4
Noises that are Common to the Normal Operation of Induction Cooktops......................... 3-4
Overview of Induction Cookware........................................................................................ 3-5
Pots and Pans good for Induction Cooking......................................................................... 3-5
Pots and Pans not good for Induction Cooking................................................................... 3-5
COMPONENT ACCESS ......................................................................................................... 4-1
Component Locations......................................................................................................... 4-1
Removing The Cooktop Glass............................................................................................ 4-2
Removing the User Interface.............................................................................................. 4-3
Removing An Induction Element......................................................................................... 4-4
Removing a Cooling Fan.................................................................................................... 4-5
Removing, Power Control Board, Fuses and EMI Board.................................................... 4-6
Terminal Block, Capacitor, Shunt Clip and Thermofuses.................................................... 4-7
COMPONENT TESTING ........................................................................................................ 5-1
Component Testing Chart................................................................................................... 5-2
Coil Burner.......................................................................................................................... 5-3
Coil Sensor (S1).................................................................................................................. 5-3
Strip Circuit.......................................................................................................................... 5-4
TROUBLESHOOTING ............................................................................................................ 6-1
Failure/Effor Codes............................................................................................................. 6-2
Type 1................................................................................................................................. 6-3
Type 2................................................................................................................................. 6-3
Type 3................................................................................................................................. 6-3
Control Board Indicator Light.............................................................................................. 6-7
WIRING DIAGRAM ................................................................................................................ 7-1
30˝ Cooktop......................................................................................................................... 7-1
- iii -
— NOTES —
- iv -
GENERAL
Cooktop Safety
All safety messages will tell you what the potential hazard is, tell you how to reduce the chance of injury, and tell you what can
happen if the instructions are not followed.
1-1
Model & Serial Number Designations
MODEL NUMBER K IC U 50 9 X SS 0
PRODUCT GROUP
K = KITCHENAID BRAND
PRODUCT IDENTIFICATION
EC = ELECTRIC COOKTOP
GC = GAS COOKTOP
IC = INDUCTION COOKTOP
MERCHANDISING SCHEME
C = CERAMIC GLASS
C = ARCHITECT (GAS)
D = DOWNDRAFT VENT
K = STANDARD KITCHENAID
P = COMMERCIAL STYLE
S = (GAS)
U = ULTIMA
CAPACITY / SIZE / SERIES / CONFIGURATION
1ST POSITION 2ND POSITION
0 = TEMPERED GLASS 0 = 30˝ WIDE
1 = STAINLESS STEEL 5 = 15˝ WIDE
4 = COMMERCIAL STYLE 6 = 36˝ WIDE
5 = CERAMIC GLASS 8 = 48˝ WIDE
7 = STAINLESS STEEL W/CLEAR COAT
FEATURE CODE
0 = STANDARD ELEMENTS / BURNERS
1 = RADIANT ELEMENTS
2 = DUAL ELEMENTS OR SEALED BURNERS W/GRILL
6 = 5 BURNERS / ELEMENTS
7 = HALOGEN ELEMENTS / OR 6 BURNERS
8 = TOUCH CONTROLS
9 = INDUCTION
YEAR OF INTRODUCTION
X = 2010
COLOR CODE
SS= STAINLESS STEEL
ENGINEERING CHANGE (0, 1, 2, ETC.)
1-2
Model & Serial Number Label
And Tech Sheet Locations
The Model/Serial Number label and Tech Sheet locations are shown below.
Tech Sheet
Location
(On Bottom
Of Cooktop In
Plastic Bag))
1-3
Specifications
New Model KICU500X KICU509X KICU569X
Color BL/SS (BL has beveled edge) BL/SS (BL has beveled edge) BL/SS (BL has beveled edge)
Cooktop Width 30" 30" 36"
Cooktop Material Ceran Ceran Ceran
Number of Elements 4 4 5
Left Front Type 6" Single 7" Bridge 7" Bridge
Left Front Power 1800 W 2500 W 2500 W
Left Rear Type 9" Single (10" Graphic) 7" Bridge 7" Bridge
Left Rear Power 3200 W
Right Front Type 7" Single 10/8" Dual (11/9" Graphic) 7" Bridge
Right Front Power 2500 W 3700 W 2500 W
Right Rear Type 8" Single (9" Graphic) 7" Bridge
Right Rear Power 3000 W
Central Front Type 6" Single 11/8" Dual (12/9" Graphic)
Central Rear Power 1800 W 5000 W Power Boost
Control Type G8 Touch G8 Touch G8 touch
Control Location Center Front Cluster in Right Front Cluster in Central Front
Knob N/A N/A N/A
Features One Timer One Timer One Timer
Booster on All Elements Boosters on each element Boosters on each element
Pause Function (except 7" bridge) (except 7" bridge)
Control Lockout Quick Function Key: Melting Quick Function Key: Melting
Quick Function Key: Melting Quick Function Key: Quick Function Key:
Quick Function Key: Simmering Simmering Simmering
Control Lockout Control Lockout
Pause Function Pause Function
Control Lockout Control Lockout
All. Extruded frame All. Extruded frame
1-4
Specifications (continued)
New Model JIC4430X JIC4536X GIC1306X
Color B/S (Black has beveled edge) B
Cooktop Width 30" 36" 30"
Cooktop Material Ceran Ceran Ceran
Number of Elements 4 5 4
Left Front Type 7" Bridge 7" Bridge 6" Single
Left Front Power 2500 W 2500 W 1800 W
Left Rear Type 7" Bridge 7" Bridge 9" Single (10" Graphic)
Left Rear Power 3200 W
Right Front Type 10/8" Dual (11/9" Graphic) 7" Bridge 7" Single
Right Front Power 3700 W 2500 W 2500 W
Right Rear Type 7" Bridge 8" Single (9" Graphic)
Right Rear Power 3000 W
Central Front Type 6" Single 11/8" Dual (12/9" Graphic)
Central Rear Power 1800 W 5000 W Power Boost
Control Type G8 Touch G8 Touch G8 Touch
Control Location Cluster in Right Front Cluster in Right Front Center Front
Knob N/A N/A N/A
Features Timers for all elements Timers for all elements One Timer
Boosters on each element Boosters on each element Booster on One Element
(except 7" bridge) (except 7" bridge) Control Lockout
6th Sense 6th Sense Pause Function
Control Lockout Control Lockout Quick Function Key:
Pause Function Pause Function Simmering
Multi Function Key: Simmer, Multi Function Key: Simmer,
Melting, Keeping Warm Melting, Keeping Warm
All. Extruded frame All. Extruded frame
1-5
Induction Cooktop Components
L
K M
N
I
G O
P
F
Q
E R
D
C T
U
B
V
A
W
1-6
INSTALLATION INFORMATION
Installation Instructions
WARNING 4. Apply the adhesive provided in the kit to
the back side of the brackets.
Center line
2-1
Installation Instructions (continued)
To Install Brackets into Wood Countertop: Install Cooktop
WARNING
A. Clip
2. Push down on cooktop to snap the cook
top clips onto the brackets installed in the
cutout.
A
3. Position brackets in the center of the
vertical centerline and align the upper
edge of the brackets so that they are
flush with the countertop.
B
A. Cooktop
B. Cooktop cutout
4. Attach the brackets in the cutout with the
screws provided.
2-2
Installation Instructions (continued)
Make Electrical Connection 4-Wire Cable from Home Power Supply
½"
4. Connect the 2 black wires (H) together us
(1.3 cm)
ing a UL listed wire connector.
5. Install junction box cover.
3-wire 3-Wire Cable from
Home Power Supply
½"
(1.3 cm)
2-3
Installation Instructions (continued)
3-Wire Cable from Home Power Supply - U.S. Only
IMPORTANT: Use the 3-wire cable from home power supply
where local codes permit a 3-wire connection.
A
E
B
F
G
C
I
D
2-4
PRODUCT OPERATION
Theory Of Induction Cooking
Understanding The Makeup Of A Magnet negatively charged electrons in no
particular order (as shown below), providing
Metals are available to us in many different
the characteristic of a magnet but have no
shapes and make-up. Copper, Cast Iron,
net magnetic ability. Because of that
Tin, Aluminum, Stainless steel and so on.
make-up, a ferromagnetic metal will attract to
They are all made up of positive and
both the positive and the negative sides of a
negatively charged electrons that distinguish
magnetic, meaning a magnet will attract or
metals from each other. In some materials
stick to ferromagnetic metal, but the
it is possible for the positive and negatively
ferromagnetic material will not attract other
charged electrons to end up more or less
metals by itself. If we provide a stimulus to
aligned. These electrons tend to separate
ferromagnetic metals, and arrange the
into distinct areas of the material, called
electrons so that they form domains,
"domains". So, in some metals, all the
ferromagnetic pots and pans have the
positively charged electrons are grouped
potential to work very well within a magnetic
together and the negatively charged
field.
electrons are in another domain, separated
from the each other. This is the makeup of
Let's look at the set-up. The system will
a magnet. Because the metal has defined
include a glass cooktop, Induction coils, a
positive and negative domains, it is possible
frequency converter, an insulator between
to make the two metals attract each other.
the coils and glass cooktop and a
This is done by using the positively charged
ferromagnetic piece of cookware.
electrons of one metal and placing them in
You can see in the ferromagnetic pan the
contact with the negatively charged electrons
positive and negative electrons move around
of another piece of metal. Let's remember,
freely. By providing a very strong electrical
at one time in science class, we were taught
stimulus into the system (240 VAC), we can
that opposites attract. On the other hand, if
arrange the electrons in the pan to have the
you try to stick the metals together by using
characteristics of a magnet. Remember,
the positively charged side of one metal and
opposites attract and by providing voltage,
the positive side of a second piece of metal,
the positive and negative charges in the
they will resist each other and make it im-
induction coil create a tremendous magnetic
possible to put them together. Try it with two
field.
magnets, in one direction the magnets stick
together because the negative electrons
of one magnet are attracted to the positive
charged electrons in the other magnet. But if
you try to put the magnets together with the
positive side of one magnet and the positive
side of another magnet, it can’t be done.
60 KHz is not as efficient an operation as 20 KHz, so as the frequency rises the efficiency of
the induction operation decreases.
3-2
Advantages Of Induction Cooking Cooler kitchens:
Faster Cycle Time • Of course the cooking vessel and the food
itself will radiate some of their heat into the
• Heat is developed directly and instantly within cooking area—but compared to gas or other
1 second inside the pot or pan, allowing a forms of electrically powered cooking,
much quicker startup than other heating induction makes for a much cooler
equipment. Heating process times can be kitchen.
dramatically reduced & production output Cool stove top:
can be significantly increased.
• The stove top itself barely gets warm except
• With induction cooking the heat level is every directly under the pan (and that only from such
bit as instantaneous, and as exact, as with heat as the pan bottom transfers). No more
gas, yet with none of the many drawbacks burned fingers, no more baked-on spills, no
of gas (carbon monoxide, loss of flame etc.). more danger with children around.
Induction elements can be adjusted to Environmentally Sound
increments as fine as the cooking utensil cares to • Induction heating is a clean, non-polluting
supply, just like gas, and—again very important process. It produces much less smoke or
to serious cooks—such elements can run at as waste heat to alter the surrounding
low a cooking-heat level as wanted for gentle environment.
simmering and melting (something even gas is • It is an obvious but still very important fact that
not always good at). induction cooktops are powered by electricity.
High Thermal Efficiency And Not every home actually has a gas pipeline
Increased Profitability available to it—for many, the only “gas” option
is propane, with the huge propane tank and
• This energy-efficient process converts up to regular truck visits. But everyone has clean,
90% of the energy expended into useful heat silent, ever-present electricity.
to reduce utility costs. (With gas ranges up to • Burning gas has byproducts that are
60% of the heat is normally wasted through vaporized, but eventually condense on
indirect gas combustion.) Stand-by losses a surface somewhere in the vicinity of the
are reduced to a minimum. cooktop. Electrical cooking of any kind
• The costs of exhaust duct installation and air eliminates such byproducts.
conditioning running costs are saved.
• As mentioned earlier, induction cooking
energy is supplied directly to the cooking
utensil by the magnetic field; thus, almost
all of the source energy gets transferred
to that cooking utensil. With gas or
conventional electric elements (including
halogen), the energy is first converted
to heat and only then directed to the
pot or pan with a lot of that heat going
to waste heating up your kitchen
instead of heating up your food. (As a
comparison, 40%—less than
half—of the energy in gas gets used to
cook, where as with induction 84% percent
of the energy in the electricity used gets
used to cook (and the rest is not waste
heat as it is with gas). There are two
important heat-related consequences of
that fact:
3-3
User-Friendly Noises that are Common to the
• Working conditions are improved with the Normal Operation of Induction Cooktops
absence of smoke and heat produced by Induction heating technology is based
heating equipment. You can touch the outer on the capacity that certain metal materials
casing without getting burned. have to vibrate when they are subject to high
• If the electricity supply to your home is frequency waves.
interrupted, you will be unable to cook; gas Under certain circumstances, these
supplies can be interrupted, too, but such vibrations may make certain sounds of a low
interruptions are normally somewhat less volume due to the following:
likely than electricity interruptions. If the • Low tone noise, similar to that of a
electricity where you are frequently goes transformer: It occurs when cooking at
out for hours at a time, the loss of cooking high power levels. It is due to the
ability may be an issue for you. enormous amount of energy that the cook
Pinpoint Accuracy top is supplying to the container. It disap
pears or attenuates as the power level
• Power input is precisely controlled to used is reduced.
achieve the exact temperature required for
heating. Heat is developed directly inside • Soft whistling: They occur when the
the pot or kettle or cooktop. container is empty. They disappear or
• With gas, when you adjust the element weaken when water or the food to be
cooked is added.
setting, the energy flow adjusts instantly.
• Crackling: This kind of noise may occur in
• But with induction cooking the heat level is
containers composed of layers of different
every bit as instantaneous, and as exact,
materials. The noise is due to the vibration
as with gas, yet with none of the many
in the separation zones between the
drawbacks of gas. Induction elements can
various layers of material. This noise is
be adjusted to increments as fine as the
proper to the container. It can change ac
cooker maker cares to supply, just like
cording to the quantity and type of food
gas, and—again very important to serious
that is cooked.
cooks—such elements can run at as low
a cooking-heat level as wanted for gentle • Sharp whistling (beeps): They occur
simmering and melting (something even basically with containers composed of
gas is not always good at). different layers of materials when two
adjacent cooking zones are started up at
• Moreover, gas—induction’s only real
the same time and at maximum power.
competition—has special risks of its own,
They disappear or weaken when the power
not all of which are as well known as they
is reduced.
perhaps should be. While the risk of a gas
flame, even a pilot light, blowing out and • Intermittent clicks: They are noises
allowing gas to escape into the house is caused by the commutations of the control
relatively small, it does exist. electronics, above all when low power
levels are selected.
Maximum Repeatability
• Fan noise: In order to control the cor-
• With modern induction heating equipment, rect operation of the electronics, they
the heating pattern is always the same for must work at a controlled temperature. To
a given set-up, cycle after cycle and day achieve this, the cooktop is equipped with
after day. fans that work to cool the cooktop when-
ever it is in operation. The fan can also
continue operating when the cooktop is
3-4
turned off after being used if the detected
temperature continues to be high.
NOTE: All these noises are normal and
inherent to induction technology, and they are
not a sign of any breakdown.
The noises that occur with greatest frequency
are those with containers that have a “sandwich”
type base.
3-5
—NOTES—
3-6
COMPONENT ACCESS
Component Locations
Coil Sensor
(1 For Each Element)
Left Rear
Induction Right Rear
Element Induction
Assembly Element
Assembly
Aluminum Plate
Thermofuse
Thermofuse
Line Fuses
Filter (EMI) Board
Terminal Block
Right Power
ControlBoard
Capacitor
Left Power
ControlBoard
Burner Box
4-1
Removing the Cooktop Glass
1. Unplug cooktop or disconnect power.
WARNING 2. Remove the cooktop from its mounting
location, (see “Installation Instructions” in
Section 2). Position the cooktop so that
you can access the bracket screws below
the cooktop glass.
3. Remove the (6) T-20 Torx® head screws
Electrical Shock Hazard from the front, and side ceramic glass
brackets.
Disconnect power before servicing.
4. Lift and remove the ceramic glass from the
Replace all parts and panels before cooktop base
operating.
Failure to do so can result in death or
electrical shock.
Slots
Cooktop Glass
Right
Left Side
Side Bracket
Bracket Screws
Screws
4-2
Removing the User Interface
3. Gently pull up on edges of User Interface
WARNING board to release holder tabs, raise the user
interface, and remove the board from the
tab locations, see figure 1.
Holder Tab
Figure 2
User Interface
4-3
Removing an Induction Element
Left Front
Figure 3
4. Slip the “U” connector out. Disconnect the
sensor connection from the P.C. board, and
remove the element, see figure 3.
Element Base
Openings
Figure 1
3. The elements are connected to the right Tabs
and left power boards by means of two
centrally located openings in the Figure 4
aluminum cover plate, see figure 2. 5. The elements are located on the cooktop by
To remove an element, loosen the a series of tabs that engage corresponding
connector screw for each of the 2 leads openings in the element base. Remove the
on the element. element by lifting the element up off of the
tabs, see figure 4.
4-4
Removing a Cooling Fan
WARNING
5. a) Disconnect the 3-wire fan connector
from power control board, see figure 3.
b) Remove two screws from the cooling
fan and lift the fan from the power
control board, see figure 4.
Cooling Fan
Tabs
Screws
Disconnect Wires
Power Control Board EMI (Filter Board)
Figure 1 Figure 3
4-6
Terminal Block, Capacitor, Shunt Clip and Thermofuses
WARNING
Thermofuse
Electrical Shock Hazard
Disconnect power before servicing.
Replace all parts and panels before
operating.
Failure to do so can result in death or
electrical shock.
Terminal Block
Shunt
Thermofuses
Capacitor
Figure 1
4-7
—NOTES—
4-8
COMPONENT TESTING
Before testing any of the components, perform ohms-per-volt DC, or greater.
the following checks: • Check all connections before replacing
• The most common cause for control failure components, looking for broken or loose
is corrosion on connectors. Therefore, wires, failed terminals, or wires not pressed
disconnecting and reconnecting wires will into connectors far enough.
be necessary throughout test procedures. • Resistance checks must be made with
• All tests/checks should be made with a wiring harness or connectors disconnected.
VOM or DVM having a sensitivity of 20,000
5-1
Component Testing (continued)
WARNING
Power control board (PC) from Filter J1 - (L) (N) From 208VAC to 240 VAC - 60Hz
(EMI) Board Left and right
Power control board (PC) to blower fan J205 - (00) - (22) From 0VDC to 12VDC
Left and right J205 - (00) - (60)
Power control board (PC) to coil sensor J604 - (1) - (2) +5VDC
Left and right J605 - (1) - (2) 0V
+10.5V
Power control board (PC) to the User J806 - 00 J806 - 99 J806 - 44 0VDC
Interface J806 - 88 J806 - 22 J806 - 99 From 0VDC to 12VDC
[0VDC, Neutral pin])
The resistance of the coil differs according to the size of the coil.
Coil Sensor (S1)
Coil Sensor
This sensor reduces power output from the burner before it completely fails.
Coil Sensor: begins at 400°F (210°C) to gradually reduce the power output of the element,
reduces the power output down to zero power at 440°F (226°C), sensor opens and completely
fails at 482°F (250°C).
5-3
Component Testing (continued)
Strip Circuit
This is a simplified strip circuit of the operation of a typical burner. You can see what
components are working during the operation of a burner.
5-4
TROUBLESHOOTING
For Service Technicians Only
Before testing any of the components, perform • Check all connections before replacing
the following checks: components, looking for broken or loose
• The most common cause for control failure wires, failed terminals, or wires not pressed
is corrosion on connectors. Therefore, into connectors far enough.
disconnecting and reconnecting wires will • Resistance checks must be made with
be necessary throughout test procedures. power cord unplugged from outlet, and
• All tests/checks should be made with a with wiring harness or connectors
VOM or DVM having a sensitivity of 20,000 disconnected.
ohms-per-volt DC, or greater.
6-1
Troubleshooting (continued)
Failure/Error Codes
If all the lights on the User Interface are Off 11. Disconnect power.
and there is no response from the cooktop, 12. Change both control boards.
complete the following steps: 13. Replace all parts and panels before
1. Disconnect power. operating.
2. Check the continuity between L2 on the 14. Reconnect power.
terminal block and both L2 terminals on 15. Reconfigure the cooktop following
the EMI filter board. If there is no the directions in “Manual Configuration
continuity on one or both of these 2 Mode.”
lines, change the thermofuse harness 16. Check that it is working. If it is not, go
that is blown. to Step 17.
3. Replace all parts and panels before 17. Disconnect power.
operating. 18. Change the User Interface.
4. Reconnect power. 19. Replace all parts and panels before
5. Check that it is working. If it is not, go to operating.
Step 6. 20. Reconnect power.
6. Disconnect power. 21. Reconfigure the cooktop following
7. Check the continuity of the fuses on the the directions in “Manual Configuration
EMI board. If one or more of the fuses is Mode."
blown, replace with a new fuse.
8. Replace all parts and panels before
operating.
9. Reconnect power.
10. Check that it is working. If it is not, go
to Step 11.
6-2
Troubleshooting (continued)
Failure Codes
Failure/Error Code Types
There are 3 types of failures associated with the cooktop. The description of these failures and
the impact they will have on the rest of the cooktop are listed in the following:
Type 1
This is showing a TYPE 1 failure code…. Only one burner affected. In this case Burner (coil)
sensor is not working. Only the left rear burner is affected. All other burners can be used.
Type 2
Type 2 failure codes– come from the control board, there could be some exceptions. This
failure affects both burners associated with that power control board. Customer can use the
burners on the other power control board.
Type 3
Type 3 failure codes come from the user interface. This failure disables the entire cooktop, all
burners are switched off by the user interface.
6-3
Troubleshooting (continued)
WARNING
Failure/Error Codes
6-4
Troubleshooting (continued)
Service Code Failure Description Type of Failure Repair Suggestions
Shown on Display
F-36, F37 Temperature sensor is not working Type 1 1. Disconnect power.
2. Check that the temperature sensor is between 184,000 Ω - 292,000
Ω at room temperature and is firmly plugged in. If the
sensor is not between 184,000 Ω - 292,000 Ω, replace the coil
and go to Step 5. If the sensor is between 184,000 Ω - 292,000 Ω
and the electrical connection is good, go to Step 3.
3. Replace all parts and panels before operating.
4. Reconnect power and check that the coil is working. If it is not
working, disconnect power and replace the non-working coil and
the control board.
5. Replace all parts and panels before operating.
6. Reconnect power.
7. If the control was replaced in Step 4, reconfigure the cooktop
following the directions in “Manual Configuration Mode.”
F-40 Power control board failure Type 1 or Type 2 1. Disconnect power.
2. Check that the cable between the User Interface and the power
control board is good and properly connected. If the cable needs
repair, fix it.
3. Replace all parts and panels before operating.
4. Reconnect power.
5. Verify if error is still present. If yes, disconnect power.
6. Replace the power control board.
7. Replace all parts and panels before operating.
8. Reconnect power.
9. Reconfigure the cooktop following the directions in “Manual
Configuration Mode.”
F-42 P ower s upply Type 2 1. Check for 240 volts AC at the main incoming power supply
connection by completing the following steps.
2. Disconnect power.
3. Connect voltage measurement equipment.
4. Reconnect power and check for 240 volts at J1 L to N, and then
J2 L to N at the EMI filter board, and then J1 L to N at both power
control boards. If voltage is correct, disconnect power, replace
the power control board and go to Step 5. If voltage is not
correct, disconnect power and check for an open fuse on the EMI
filter board. If there is not an open fuse, have a qualified
electrician check the home power supply.
5. Replace all parts and panels before operating
6. Reconnect power.
7. Reconfigure the cooktop following the directions in “Manual
Configuration Mode.”
F-47 Power supply from power control Type 2 1. Disconnect power.
board to User Interface is missing 2. Check that the cables between the User Interface and the power
or WIDE communication error control board are not damaged and are firmly plugged in.
between UI and power control 3. Replace all parts and panels before operating.
board or an open fuse on the filter
board 4. Reconnect power and check that it is working. If it is not working,
disconnect power and replace the cables between the User
Interface and the power control board.
5. Replace all parts and panels before operating.
6. Reconnect power and check that it is working. If it is not working,
go to Step 7.
7. Disconnect power.
8. Check the continuity between black luge at the terminal block
and both L2 terminals on the EMI board. If there is not continuity
on one or both of these lines, replace the thermofuse harness.
9. Replace all parts and panels before operating.
10. Reconnect power and check that it is working. If it is not working,
go to Step 11.
11. Disconnect power.
12. Check the continuity of the fuses on the EMI board. If either of the
fuses is blown, replace with a new one.
13. Replace all parts and panels before operating.
14. Reconnect power and check that it is working. If it is not working,
go to Step 15.
15. Disconnect power.
16. Change both control boards.
17. Replace all parts and panels before operating.
18. Reconnect power and reconfigure the cooktop following the
directions in “Manual Configuration Mode.” Check that it is
working. If it is not working, go to Step 19.
19. Disconnect power.
6-5 20.
21.
Change the User Interface.
Replace all parts and panels before operating.
22. Reconnect power and reconfigure the cooktop following the
directions in “Manual Configuration Mode.”
go to Step 11.
11. Disconnect power.
12. Check the continuity of the fuses on the EMI board. If either of the
fuses is blown, replace with a new one.
13. Replace all parts and panels before operating.
14. Reconnect power and check that it is working. If it is not working,
Troubleshooting (continued) go to Step 15.
15. Disconnect power.
16. Change both control boards.
17. Replace all parts and panels before operating.
Service Code Failure Description Type of Failure 18.Repair Suggestions
Reconnect power and reconfigure the cooktop following the
Shown on Display directions in “Manual Configuration Mode.” Check that it is
working. If it is not working, go to Step 19.
F-56 Wrong or invalid configuration. Type 3 1. Disconnect power.
19. Disconnect power.
2. Reconnect power.
20. Change the User Interface.
3. Reconfigure the cooktop following the directions in “Manual
21. Configuration
Replace all parts and panels before operating.
Mode.”
Service Code Failure Description Type of Failure 22. Reconnect
Repair power
Suggestions
4. If the issue is not fixed, and reconfigure the cooktop following the
disconnect power.
Shown on Display directions in “Manual Configuration Mode.”
5. Replace the User Interface.
F-56 Wrong or invalid configuration. Type 3 6.
1. Replace
Disconnect all parts
power.and panels before operating.
7.
2. Reconnect power.
8.
3. Reconfigure the cooktop following the directions in “Manual
Configuration Mode.”
4. If the issue is not fixed, disconnect power.
F-58 Wrong or invalid configuration Type 2 1. Disconnect power.
5. Replace the User Interface.
2. Reconnect power.
6. Replace all parts and panels before operating.
3. Reconfigure the cooktop following the directions in “Manual
7. Configuration
Reconnect power. mode.”
8. If
4. Reconfigure
the issue isthenotcooktop followingpower.
fixed, disconnect the directions in “Manual
Configuration Mode.”
5. Replace the power control board.
F-58 Wrong or invalid configuration Type 2 6.
1. Replace
Disconnect all parts
power.and panels before operating.
7.
2. Reconnect power.
8.
3. Reconfigure the cooktop following the directions in “Manual
Configuration Mode.”
mode.”
4. If the issue is not fixed, disconnect power.
F-60 UI does not work Type 3 1. Disconnect power.
5. Replace the power control board.
2. Replace the User Interface.
6. Replace all parts and panels before operating.
3. Replace all parts and panels before operating.
7. Reconnect power.
4. Reconnect the power.
8. Reconfigure the cooktop following the directions in “Manual
5. Reconfigure
Configuration the cooktop following the directions in “Manual
Mode.”
Configuration Mode.”
F-60 UI does not work Type 3 1. Disconnect power.
F-61 Power control board does not Type 2 1. Disconnect power.
work 2. Replace the User Interface.
2. Check that the cables between the User Interface and the power
3. control
Replaceboard
all parts
areand
notpanels
damaged before
andoperating.
are firmly plugged in.
4. Check
3. Reconnect
for 240theVolts
power.AC at the J1 connector on the power control
5. board
Reconfigure the cooktop
by completing the following the directions in “Manual
steps.
Configuration
4. Connect voltage Mode.”
measurement equipment.
F-61 Power control board does not Type 2 5.
1. Reconnect
Disconnectpower power.and confirm voltage reading. If voltage is not
work correct, disconnect power and have a qualified electrician check
2. the
Checkhomethatpower
the cables between the User Interface and the power
supply.
control board are not damaged and are firmly plugged in.
6. If voltage is correct, disconnect power and replace the cable
3. between
Check forthe 240User
VoltsInterface
AC at theandJ1 connector
the power on the power
control board.control
board by completing the following steps.
7. Replace all parts and panels before operating.
4. Connect voltage measurement equipment.
8. Reconnect power.
5. Reconnect power and confirm voltage reading. If voltage is not
9. Reconfigure the cooktop
correct, disconnect powerfollowing
and havethe directions
a qualified in “Manual
electrician check
Configuration
the home power Mode.”
supply.
C-81, C-82 Over temperature Type 2 6. enough
Not If voltage is correct,Check
ventilation: disconnect powerinstallation
the cooktop and replaceaccording
the cableto
between the
the Installation User Interface
Instructions. and the power
In particular, control
check the board.
blower intakes.
7. Replace all parts and panels before operating.
8. Reconnect power.
9. Reconfigure the cooktop following the directions in “Manual
Configuration Mode.”
C-81, C-82 Over temperature Type 2 Not enough ventilation: Check the cooktop installation according to
the Installation Instructions. In particular, check the blower intakes.
6-6
Troubleshooting (continued)
Control Board Indicator Light
Red
Green
These LEDs are mainly used in the labs and for engineering evaluations. However, the
technician should consider a blinking red light as something not properly working inside the
system. The green light always blinks whenever power is supplied to the power control board.
You can also see the 240 VAC + connection with insulated terminal connections --- the top of
the insulator is open in this picture.
6-7
—NOTES—
6-8
WIRING DIAGRAM
30˝ COOKTOP
208 - 240V
Ground To
Burner Box
Power Cord L1 G L2
Main Connection
L1 L1 G L2 L2
2 L1 L2 Red cable
L1 L2 W1 From 208VAC to
Cx2
From 208VAC to 240VAC
208 - 240V Cx1 240VAC 60 Hz
60Hz
From 208VAC to Black cable TF2 TF1
60 Hz
240VAC Yellow cable L2
240V
L1
60 Hz
11 11
L W L
66
J1 F1 F2 J2 66
N N
fuse 1 EMI fuse 2
From 208VAC to BR From 0VDC to
240VAC 12VDC
BL 60 Hz I1
I1
S1 Y
From 0VDC to BK
12VDC S1 66 11 00 22 66
Y _ + S
T2B N L
Legend: BK
BK
Mo.
Mo. T2A J1 J205
66 22 00 11 66
J1 - Filter Main Power Connector 1 1 J604
J2 - Filter Main Power Connector 2 S + _ L N T3B Mo. 2
J803
BK
IPC - Induction Power Control Board J205 J1
T3A Mo.
1
J802
44 - Yellow
J008 J004 J003 J002
66 - Blue
88 - Blue-Sky
99 - White
From 0VAC to
Shrinking Sleeve Lead Color: 500VAC
BK - Black
R - Red J00
6 J001
Y - Yellow
G - Green UI J005 J007
BU - Blue
W - White 10.5VDC
BR - Brown 5VDC
CONNECTOR NOTE:
7
J007 - Service J003 - WIDE 2 connector
connector (SAM) J604/J605 - 6
from IPC2 J806 - UI Coil thermistor
(manufacturing only) J004 - WIDE 1 connector
5
connector connector 4
from IPC1
GF801 - “SAM”
J803 - Jumper connector with jumper Service connector
J801 - MCU connector for IPC board in right position zone
(for factory (ref. pos. “B” in assembly module.) J205 - T3A/T3B/T2A/ (manufacturing
programming only) No jumper for IPC board Blower T2B - Induction only)
in left position connector coil connector
(ref. pos. “A” in assembly module)
7-1
— NOTES —
7-2
PRODUCT SPECIFICATIONS
AND
WARRANTY INFORMATION SOURCES
PHONE: 1-800-851-4605
www.servicematters.com
IN CANADA:
1-800-461-5681