Sample section modulas calculation

Span of the beam 3500 mm 3.5 m

Yield strength 350 Mpa 350000000
No. of support 2
SWL 37.5 tonne 37500 Kg
Factor of safety 2
Design load 75 75000 750000 Newton
Reaction at ends 1 2
375000 375000
Maximum bending moment
Mb 656250 N-m
Section modulas Z=I/y 0.001875 m3 1.875
Deflection 0.011036036036 m
11.03603603604 mm
Dimensions for different section

1 Box section

t1 0.02
Thickness t2 0.025
width b 0.25 m 250 mm
Height d 0.3 m 300 mm
b1 0.21
d1 0.25
Ixx 0.0002890625 289.0625
Iyy 0.0001976875 197.6875
Zxx 0.0019270833 m3 1.927083
Zyy 0.0015815
Area A 0.0225
Volume V 0.07875
Weight W 618.1875 Kg
2 I section

Width b 0.25
Height h 0.4
Flange thickness tf 0.02
Web Thickness tw 0.02
hw 0.36
Ixx 0.0004390933
Iyy 2.628167E-05
 Zx 0.0021954667 m3 2.195467
Zy 0.0002102533
Area A 0.0172
Volume V 0.0602
Weight W 472.57 Kg

3 End section

Shear Force 50 500000

Maximum shear stress 175000000
Area 0.002857142857 2857.1428571 mm2
Width 0.095238095238 95.238095238
Thickness 0.03 30
Width outer 0.345238095238 345.23809524

Pin Dia
Consider as simply support beam
Span 0.33 m
Reaction at each end 187500
Maximum bending moment 30937.5 Nm
Consider Dia of Pin 0.06 60 mm
Section modulas 0.00016956
Bending stress 182457537.155 182.45753715 Mpa
Area of Pin 0.002826
Shear stress 132696390.6582 132.69639066 Mpa
Combined stress 315153927.8132 315.15392781 Mpa
Weight of pin 7.320753 Kg
Cross section of J hook
Square section
Inside radius of curved section 110 mm
Depth of hook at curved section 80 mm
Outside radius of Curved section 190 mm
radius of curved section 150 mm
Width of hook 100 mm
Area at curved section 8000 mm2
Neutral axis radius 146.3743870213
maximum bending moment 56250000 Nmm
Direct stress 46.875 N/mm2
y at inside 36.37438702134
y at outside -43.6256129787
Bending stress inside fiber 32.57565422623 N/mm2
Bending stress outside fiber -22.6192442163 N/mm2
Combined stress at inner fiber 79.45065422623 N/mm2
Combined stress at outer fiber 24.25575578374 N/mm2
Natural axis radius h/ln(ro/ri)
146.3744
297.9114
 Sample section modulas calculation

Span of the beam 5800 mm 5.8 m

Yield strength 350 Mpa 350000000
No. of support 2
SWL 37.5 tonne 37500 Kg
Factor of safety 2
Design load 75 75000 750000 Newton
Reaction at ends 1 2
375000 375000
Maximum bending moment
Mb 1087500 N-m
Section modulas Z=I/y 0.003107142857 m3 3.10714286
Deflection 0.022489484191 m
22.48948419051 mm
Dimensions for different section

1 Box section

t1 0.02
Thickness t2 0.03
width b 0.25 m 250 mm
Height d 0.4 m 400 mm
b1 0.21
d1 0.34
Ixx 0.0006455133 645.5133
Iyy 0.0002584383 258.4383
Zxx 0.0032275667 m3 3.227567
Zyy 0.0020675067
Area A 0.0286
Volume V 0.16588
Weight W 1302.158 Kg
2 I section

Width b 0.25
Height h 0.4
Flange thickness tf 0.03
Web Thickness tw 0.02
 hw 0.34
Ixx 0.0005800067
Iyy 3.928917E-05
Zx 0.0029000333 m3
Zy 0.0003143133
Area A 0.0218
Volume V 0.12644
Weight W 992.554 Kg

3 End section

Shear Force 18.75 187500

Maximum shear stress 175000000
Area 0.001071428571 1071.4285714 mm2
Width 0.035714285714 35.714285714
Thickness 0.03 30
Width outer 0.285714285714 285.71428571

Pin Dia
Consider as simply support beam
Span 0.3 m
Reaction at each end 93750
Maximum bending moment 14062.5 Nm
Consider Dia of Pin 0.05 50 mm
Section modulas 9.8125E-05
Bending stress 143312101.9108 143.31210191 Mpa
Area of Pin 0.0019625
Shear stress 95541401.27389 95.541401274 Mpa
Combined stress 238853503.1847 238.85350318 Mpa

Cross section of J hook

Square section
Inside radius of curved section 110 mm
Depth of hook at curved section 80 mm
Outside radius of Curved section 190 mm
radius of curved section 150 mm
Width of hook 100 mm
Area at curved section 8000 mm2
Neutral axis radius 146.3743870213
maximum bending moment 28125000 Nmm
Direct stress 23.4375 N/mm2
y at inside 36.37438702134
y at outside -43.6256129787
Bending stress inside fiber 16.28782711312 N/mm2
Bending stress outside fiber -11.3096221081 N/mm2
Combined stress at inner fiber 39.72532711312 N/mm2
Combined stress at outer fiber 12.12787789187 N/mm2
Natural axis radius h/ln(ro/ri)
146.3744
148.9557