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Specialist Services: Force Resolution Calculation

This document provides calculations for the force resolution of a gas metering skid spreader bar. It includes: 1. Design data and references for steel design standards. 2. Details of the 10" schedule 80 pipe spreader bar including dimensions, material properties, and section properties calculated. 3. Calculations of bending moment and axial load on the bar based on a design load case. Stress ratios are calculated to verify the bar meets design requirements. The summary provides an overview of the key information and calculations contained in the document for force resolution of a gas metering skid spreader bar.

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Naresh Kumar
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138 views5 pages

Specialist Services: Force Resolution Calculation

This document provides calculations for the force resolution of a gas metering skid spreader bar. It includes: 1. Design data and references for steel design standards. 2. Details of the 10" schedule 80 pipe spreader bar including dimensions, material properties, and section properties calculated. 3. Calculations of bending moment and axial load on the bar based on a design load case. Stress ratios are calculated to verify the bar meets design requirements. The summary provides an overview of the key information and calculations contained in the document for force resolution of a gas metering skid spreader bar.

Uploaded by

Naresh Kumar
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLS, PDF, TXT or read online on Scribd
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SPECIALIST

FORCE RESOLUTION CALCULATION


SERVICES
Project : Doc No. : - Rev : F
Calculations by : NKA Date : 29/9/16
GAS METERING SKID SS Job No : PRJ009762
Checked by : RB Date : 29/9/16
Calculation Sheet
SPECIALIST
FORCE RESOLUTION CALCULATION
SERVICES
Project : Doc No. : - Rev : F
Calculations by : NKA Date : 29/9/16
GAS METERING SKID SS Job No : PRJ009762
Checked by : RB Date : 29/9/16
Calculation Sheet
SPREADER BAR CALCULATIONS Remark

1.0 Design Data and References


Steel design is performed in accordance with:
- AISC Steel Design Manual, ASD
- API RP2A 21st Edition WSD

Design Consequence Factor CF = 2.00 Gross Mass = 30.00 MT


Padeye Design Load Pswl = 34.64 Ton Max. Vertical Force = 15.00 MT
Sling angle from horizontal θ = 60.0° (Considering one half of the spreader bar)

2.0 Spreader Bar details


Size : Pipe Dia. 10" Schedule 80
Tubular, OD OD = 273.1 mm
Wall Thickness wt = 15.09 mm
Yield Strength Fy = 240 MPa
Young Modulus E = 205000 MPa
Pin Hole height epin = 340 mm

Cross Section Area Abar = 69297 mm2 (Refer section property calculation)
Moment of Inertia Ibar = 102127280 mm4 (Refer section property calculation)
Section Modulus Sbar = 747911 mm3 (Refer section property calculation)
Unit Weight wbar = 96 kg/m

2.1 Spreader Bar Design


Bar Length L = 3050 mm

Bending Moment (selfweight) M1 = 2.2 kN-m = wbar x L2 x CF/8


Bending Moment (@ pin hole) M2 = 57.8 kN-m = Pbar x epin
Design Moment MT=M1+M2 = 60.0 kN-m

Axial Compression Load Pbar = 169.91 kN = Pswl x cosθ

Bar Effective Length kbar = 1.0 "As the ends are considered simply API RP2A-
suppported" Section 3.3.1.d
Radius of Gyration rbar = 91.38 mm = √[(OD2+(OD-WT)2]/4

Bar Slender Ratio kL/r bar = 33.38

D / t ratio OD/wt = 18.098 < 60

Column slenderness Ratio cc = 129.85 > kL/r bar

Allowable Compressive Stress Fa = 131.63 MPa "As per Euler's formulae"

Allowable Bending Stress Fb = 144.00 MPa =0.6Fy

Bar Compressive Stress fa = 2.45 MPa = Pbar/Abar Ok!

Bar Bending Stress fb = 80.17 MPa = Mt/Fb Ok!

Unity Check Ratio fa fb


UC1 = Fa + UC1 = 0.577 < 1.0 Pass
(1 - fa/Fa)Fb

fa fb
UC2 = + Fb UC2 = 0.572 < 1.0 Pass
0.66 Fy

The bar size is adequate for the 3.05m configuration.


SPECIALIST
SECTION PROPERTY CALCULATION
SERVICES
Project : Doc No. : - Rev : 3
Calculations by : NKA Date : 23/5/16
TA-TIP Substation SS Job No : PRJ009282
Checked by : RB Date : 23/5/16
Calculation Sheet Remark

Section Properties
S. No Description Area (mm2) Ixx(mm4) Zxx(mm3) Axi
1 Pipe 18' Sch 160 58548.27 1254767093.3 5488847.0868 26756559
2 Channel 300x90x41 5270 4040000 568000 1291150
3 Channel 300x90x41 5270 4040000 568000 -1291150

BUILTUP SECTION PROPERTIES

Ixx(total) = I11+ I22+ I33+ A3r2


1895510593.3 mm4
MI = ƩAxi/Centroid
7736777.931835 mm3

r 245

r 245

3
Cr

Cr- Centroid of PFC Sling direction

Pbar

epin

M2
SPECIALIST
SECTION PROPERTY CALCULATION
SERVICES
Project : Doc No. : - Rev : 3
Calculations by : NKA Date : 23/5/16
TA-TIP Substation SS Job No : PRJ009282
Checked by : RB Date : 23/5/16
Calculation Sheet Remark

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