HRX-MM-N007

st
1 edition: Feb.2010
Rev.K: Aug.2014

Service Manual
Thermo-chiller

Air-coole Water-cooled
drefrigerated type refrigerated type
HRS012-A∗-10-∗ HRS012-W∗-10-∗
HRS018-A∗-10-∗ HRS018-W∗-10-∗
HRS012-A∗-20-∗ HRS012-W∗-20-∗
HRS018-A∗-20-∗ HRS018-W∗-20-∗
HRS024-A∗-20-∗ HRS024-W∗-20-∗
HRS030-A∗-20-∗ HRS030-W∗-20-∗

Keep this manual available whenever necessary.

© 2014 SMC CORPORATION All Rights Reserved
To users

Thank you for purchasing our Thermo-chiller HRS Series (hereinafter called “This system”).

For safe use of this system and personal safety, be sure to read and understand this manual thoroughly
before performing repair of this system.

● Warnings and precautions defined in this manual shall be observed.

● This manual provides the explanations of the in-depth remedies for this system. This manual is
intended for service personnel who have completed the service training SMC provides. Only those
who fall under the above condition are allowed to perform maintenance and repair of this system with
the use of the Service Manual.

● The contents of this manual and related documents supplied with this system shall be neither
regarded as a provision of the contract nor utilized to correct or modify the existing agreements,
commitments and relations.

● Copying, duplicating or transferring any part of or whole contents of this manual without the prior
written consent of SMC Corporation is strictly prohibited.

● The Operation Manual is supplied in addition to this manual and provides the explanations of the
installation and operation of this system. This manual does not contain the fundamental information
and operating procedures that are provided in the Operation Manual.

Note: The contents of this manual are subject to change without notice.
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Contents
Chapter 1 Safety Instructions ........................................................... 1-1
1.1 Before using unit..................................................................................................... 1-1
1.2 Reading the Manual ................................................................................................ 1-1
1.3 Hazards .................................................................................................................... 1-2
1.3.1 Level of hazards................................................................................................................... 1-2
1.3.2 Definition of “Serious injury” and “Light injury” ..................................................................... 1-2
1.3.3 Types of hazard labels ......................................................................................................... 1-3
1.3.4 Locations of Hazard Labels ................................................................................................. 1-4
1.4 Other Labels ............................................................................................................ 1-5
1.4.1 Product Label ....................................................................................................................... 1-5
1.5 Safety Measures ...................................................................................................... 1-5
1.5.1 Safety Instructions for Use ................................................................................................... 1-5
1.6 Waste disposal ........................................................................................................ 1-6
1.6.1 Disposal of refrigerant and compressor oil .......................................................................... 1-6
1.6.2 Disposal of product .............................................................................................................. 1-6
1.7 Material Safety Data Sheet (MSDS) ........................................................................ 1-6
Chapter 2 Name of Parts ................................................................... 2-1
2.1 Appearance.............................................................................................................. 2-1
2.2 Component Parts..................................................................................................... 2-3
Chapter 3 Alarm indication and trouble shooting ........................... 3-1
3.1 Alarm Display .......................................................................................................... 3-1
3.2 Alarm troubleshooting ............................................................................................ 3-2
3.2.1 How to Reset Alarm ............................................................................................................. 3-4
3.3 Other Errors............................................................................................................. 3-5
3.3.1 How to check other errors .................................................................................................... 3-5

Chapter 4 Service Procedure............................................................ 4-1

4.1 Precautions for whole work.................................................................................... 4-1
4.1.1 Preparation for work............................................................................................................. 4-1
4.1.2 Check after work .................................................................................................................. 4-1
4.2 Work procedure....................................................................................................... 4-2
4.2.1 Removal and the mounting of the panel .............................................................................. 4-2
4.2.2 Discharge of the circulating fluid and facility water .............................................................. 4-4
4.3 Check after work ..................................................................................................... 4-9
4.3.1 Starting the product .............................................................................................................. 4-9
4.3.2 Stopping the product ............................................................................................................ 4-9
4.3.3 Check items after starting .................................................................................................. 4-10

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4.4 Icons for necessary tools and specifications ...................................................... 4-11

4.5 Replacement procedure ........................................................................................4-13
4.5.1 Replacement of temperature sensor (PT1) ........................................................................ 4-13
4.5.2 Replacement of temperature sensor (PT2) ........................................................................ 4-15
4.5.3 Replacement of pump (For standard pump) ...................................................................... 4-17
4.5.4 Replacement of high head pump ....................................................................................... 4-20
4.5.5 Replacement of mechanical seal set.................................................................................. 4-24
4.5.6 Replacement of fan ............................................................................................................ 4-28
4.5.7 Replacement of level switch............................................................................................... 4-31
4.5.8 Replacement of pressure sensor ....................................................................................... 4-33
4.5.9 Replacement of dustproof filter .......................................................................................... 4-34
4.5.10 Replacement of front panel A ............................................................................................. 4-35
4.5.11 Replacement of front panel B ............................................................................................. 4-36
4.5.12 Replacement of tank........................................................................................................... 4-37
4.5.13 Replacement of tank (For automatic-fill) ............................................................................ 4-39
4.5.14 Replacement of inlet socket ............................................................................................... 4-41
4.5.15 Replacement of power switch ............................................................................................ 4-43
4.5.16 Replacement of DC power supply...................................................................................... 4-45
4.5.17 Replacement of main board & communication board ........................................................ 4-47
4.5.18 Replacement of power board ............................................................................................. 4-49
4.5.19 Replacement of display board............................................................................................ 4-51
4.5.20 Replacement of hose.......................................................................................................... 4-52
4.5.21 Replacement of fuse........................................................................................................... 4-58
4.5.22 Replacement of valve for automatic water-fill..................................................................... 4-59

Chapter 5 Service Parts List ............................................................. 5-1

5.1 Before using service parts list ................................................................................5-1
5.1.1 Numbering system chart....................................................................................................... 5-1
5.2 Service parts list ......................................................................................................5-2
5.3 Illustration of service parts......................................................................................5-3
5.3.1 Dustproof filter ...................................................................................................................... 5-3
5.3.2 Panel..................................................................................................................................... 5-3
5.3.3 Temperature sensor.............................................................................................................. 5-4
5.3.4 Hose ..................................................................................................................................... 5-4
5.3.5 Pressure sensor (For circulating fluid).................................................................................. 5-5
5.3.6 Level switch .......................................................................................................................... 5-5
5.3.7 DC power supply .................................................................................................................. 5-6
5.3.8 Main board・Communication board・Power board・Display board･Fuse .............................. 5-7
5.3.9 Power switch ........................................................................................................................ 5-8
5.3.10 Inlet socket ........................................................................................................................... 5-8

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5.3.11 Pump .................................................................................................................................... 5-9

5.3.12 Fan ....................................................................................................................................... 5-9
5.3.13 Tank.................................................................................................................................... 5-10
5.3.14 Tank lid ............................................................................................................................... 5-10
5.3.15 Valve for automatic water-fill ...............................................................................................5-11

Chapter 6 Documents........................................................................ 6-1

6.1 Specifications List................................................................................................... 6-1
6.2 Outline Dimensions................................................................................................. 6-5
6.3 Electric Circuit Diagram.......................................................................................... 6-7
6.3.1 HRS0∗∗-∗∗-∗∗ ...................................................................................................................... 6-7
6.4 Flow chart ................................................................................................................ 6-8
6.4.1 HRS012-A∗-∗，HRS018-A∗-∗，HRS024-A∗-20，HRS030-A∗-20 ......................................... 6-8
6.4.2 HRS012-W∗-∗，HRS018-W∗-∗，HRS024-W∗-20，HRS030-W∗-20 ..................................... 6-8

Chapter 7 Product Warranty ............................................................. 7-1

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Chapter 1 Safety Instructions

Read most critical instruction to be considered carefully and ensure
well understanding of the content before operating the unit

1.1 Before using unit

This chapter is intended to specifically describe the safety related issues
for handling the unit.

The unit is a cooling device using recirculating fluid. SMC does not take
any responsibility for any problems that may arise from using the unit for
other purposes.

This product is for the indoor use and not available outdoor.

This product is not designed for a clean room. It generates dust from the
internal components such as pump and fan motor (for air-cooled type).

The unit is operating at high voltage and contains components which
become hot and rotate. If a component needs to be replaced or repaired,
contact a specific vendor for parts and service.

The operate’s, maintence personnel and other people working nearby the
unit should read and understand the safety related descriptions in this
manual carefully before starting work.

Safety manager is responsible to strictly observe safety standards, but
responsibility in respect to safety standard during daily work resides with
each individual operator and personnel for maintainance.

This manual must be kept available to operator’s whenever necessary..

1.2 Reading the Manual

This manual contains symbols to help identify important actions when
installing, operating or maintain the unit.

This sign stands for actions that must be followed.

This sign stands for prohibited actions.

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1.3 Hazards
1.3.1 Level of hazards
The instructions given in this manual aim to assure safe and correct
operation of the unit and to prevent injury of operators or damage to the unit.
These instructions are grouped into three categories, Danger, Warning and
Caution, which indicate the level of hazard, damage and also the degree of
emergency. All texts that contain safety critical matter and should be
carefully observed.
DANGER, WARNING and CAUTION signs are in order according to
seriousness (DANGER> WARNING> CAUTION).

“DANGER”: Hazard that will cause serious personal injury or death during
operation.

“WARNING”: Hazard that may cause serious personal injury or death during
operation.

“CAUTION”: Hazard that may cause minor personal injury.

“CAUTION without exclamation symbol”: Hazard that may cause damage or failure
of the unit, facility, ect.

1.3.2 Definition of “Serious injury” and “Light injury”

 “Serious injury”
The injury that gives aftereffects including loss of eyesight, burnt, electrical
shock, fracture, poisoning, etc. and requires long-term treatment or
hospitalization.
 “Light injury”
The injury that does not need long term treatment or hospitalization. (Others
excluded from serious injury.)

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1.3.3 Types of hazard labels

The unit has various potential hazards and they are marked with warning
labels. Be sure the read this section before starting any work on the unit.
 Warning related to electricity

This symbol stands for a possible risk of electric shock.

The product is operated at high voltage and contains uncovered live

terminals inside.

DO NOT operate the product without cover panels fitted.

DO NOT work inside this product unless you have been trained to do
so.

 Warning related to high temperatures

This symbol stands for a possible risk of hot surface and burns.

The product has surfaces that can reach high temperatures during
operation. Even after the power is turned off, there can still be residual
heat in the product.

DO NOT operate the product without cover panels fitted.

DO NOT start working inside the product until the temperature has
decreased sufficiently.

 Warning related to rotating objects

This symbol stands for a possible risk of cutting fingers or hand, or

entanglement by rotating fan (For air-cooled type).
The product contains a cooling fan that rotates during operation of the
product.
The fan can start and stop intermittently and without warning.

DO NOT operate the product without cover panels fitted.

 Warning related to other general dangers

This symbol stands for general danger.

Hazards Inside
Hot Surfaces Inside – See Hot Surface symbol
Rotating Fan Inside – See Rotating Fan symbol (For air-cooled type)
Pressurized Sytem Inside – The product contains pressurised fluid
systems.

DO NOT operate the product without cover panels fitted.

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1.3.4 Locations of Hazard Labels

There are various warning labels on the product to show the potential
hazards.

Rear

Fig. 1-1 Warning label position

Front

∗ For air-cooled type

Fig. 1-2 Warning label position

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1.4 Other Labels

1.4.1 Product Label
Information about the product, such as Serial No. and Model No. can be
found on the model label. This information is needed when contacting an
SMC sales distributor.
Front
Model Number
Serial Number
(SERIAL No.)

The type and quantity of

refrigerant
(REFRIGERANT)

(It is an example of model "HRS018-A-20".)

Fig. 1-3 Position of product label

1.5 Safety Measures

1.5.1 Safety Instructions for Use

Follow the instructions below when using the product. Failure to

follow the instructions may cause an accident and injury.

Read and understand this manual carefully before using the product.

Before starting maintenance of the product, be sure to lock out and tag
out the breaker of the user's power supply.

If operating the product during maintenance, be sure to inform all workers
nearby.

Use only the correct tools and procedure when installing or maintaning
the product.

Use personal protective equipment where specified (“4.4 Icons for
necessary tools and specifications”)

Check all parts and screws are fitted correctly and securely after
maintenance.

Avoid working in a drunken or sick condition, which might cause an
accident.

Do not remove the panels except for the cases permitted in this manual.

Do not remove the panels during operation.

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1.6 Waste disposal

1.6.1 Disposal of refrigerant and compressor oil
The product uses hydrofluorocarbon type refrigerant (HFC) and compressor
oil. Comply with the laws and regulations in each country for the disposal of
refrigerant and compressor oil. The type and quantity of refrigerant is
described on the 1.4.1 Product Label.
If these fluids need to be recovered, read and understand the instructions
below carefully. If there is any unclear point, contact an SMC's sales
distributor.

Only maintenance personnel or qualified people are allowed to open

the cover panels of the product.

Do not mix the compressor oil with domestic waste for disposal. Also,
the disposal of the waste must only be conducted by specific facilities
that are permitted for that purpose.

Comply with the laws and regulations in each country for the disposal
of refrigerant and compressor oil.

The release of refrigerant in to the atmosphere is banned by law.
Recover it with specific equipment and dispose of it correctly.

Only people who have sufficient knowledge and experience about the
product and its accessories are allowed to recover the refrigerant and
compressor oil.

1.6.2 Disposal of product

The disposal of the product must be handled by a specialized industrial
waste disposal agency in accordance with local laws and regulations.

1.7 Material Safety Data Sheet (MSDS)

If the material safety data sheets of chemicals used in this product are
needed, contact an SMC's sales distributor.
Any chemicals used by the user must be accompanied by an MSDS.

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Chapter 2 Name of Parts

2.1 Appearance

Fig. 2-1 Name of Parts (HRS012/018/024-∗∗-∗-∗)

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O ptuon B
【Earth leakage
breaker】

Lid for circulating fluid fillport

O ption J
【A utom atic w ater-fillspecifications】

O peration display panel A utom atic w ater-fillport R c3/8

]
m
m[ n]i O verflow port R c3/4
[)
)5 4.
(377)[m m ] (500)[m m ] (21)[m m ]
(3 (1
(14.8)[in] (19.7)[in] (0.8)[in]
C irculating fluid return port
R c1/2

P ow er sw itch
C irculating fluid C irculating fluid outlet port
levelgauge R c1/2

M odelno.label
V entilation air inlet ] Facility w ater outlet R c3/8
m P ow er cable hole
m[ ]n (For w ater-cooled type)
)
06 [i)
6
6( 2(
V entilation air outlet
D rain port
(W ith plug)
Facility w ater inlet R c3/8
(For w ater-cooled type)

D ustproof filter V ent hole

(Sam e vent hole locates
on the opposite side)
(For air-cooled type)

D rain port
R c1/4

O ption T
【H igh head pum p specifications】

Fig. 2-2 Name of Parts (HRS030-∗∗-20-∗)

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2.2 Component Parts

Tank Tank lid
Valve for automatic water-fill
For option J
[With automatic water-fill]

Level switch
Power supply switch

Inlet socket

Fan
(For air-cooled type)

Fig. 2-3 Component Parts

Main board
Display board

Temperature sensor

DC24V power supply

Power board
Communication board
High head pump (200V)
High head pump (100V)
Temperature sensor

Pressure sensor

Pump
For option T [High head pump]

Fig. 2-4 Component Parts

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Chapter 3 Alarm indication and trouble

shooting
3.1 Alarm Display
When any alarm occurs, the product responds with the following conditions.

The [ALARM] lamp will flash.

The alarm buzzer sounds.

The alarm no. is displayed on PV.

Contact signal of contact input/output communication is output.
Refer to the Operation Manual for communication for details.

Read alarm status with serial communication.
Refer to the Operation Manual for communication for details.

The thermo-chiller has two types of operation depending on the alarm
status.
One alarm type will stop operation when an alarm is generated during
operation. The other type will not stop operation even when an alarm
is generated.
Refer to the “Table 3-1 Alarm code list and Troubleshooting”. When the
operation is forced to stop, the product cannot restart until the alarm is reset.

Alarm
buzzer

Flash

Fig. 3-1 Operation panel

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3.2 Alarm troubleshooting

Table 3-1 Alarm code list and Troubleshooting (1/2)
Cause / Remedy
Code Descriptioin Operation
(Press the reset key after eliminating the cause.)
1 The fluid level has fallen below the level indicator. Fill the
AL01 Low level in tank Stop ∗
circulating fluid.
High circulating fluid Ensure that the circulating fluid flow is 5l/min.or more.
AL02 Stop ・
discharge temp.
・Reduce the ambient temperature or heat load.
Circulating fluid discharge 1
AL03 Continued ∗ ・Wait until the temperature decreases.
temp. rise
Circulating fluid discharge 1 Check the ambient temperature condition and the
AL04 Continued ∗
temp. drop temperature of supplied circulating fluid.
High circulating fluid return ・Ensure that the circulating fluid flow is 5l/min.or more.
AL05 Stop
temp. ・Check the heat load are within the specified range.

High circulating fluid Check the user's piping for bends, squash and foreign
AL06 Stop
discharge pressure matters.
AL07 Abnormal pump operation Stop Restart and check the pump is operating.
Circulating fluid discharge 1 Check the user's piping for bends, pinching or blockage by
AL08 Continued ∗
pressure rise foreign matters.
Circulating fluid discharge 1 ・Restart and check the pump is operating.
AL09 Continued ∗
pressure drop ・Ensure that the tank level is within the appropriate range.

High compressor intake Check the temperature of the circulating fluid returning to
AL10 Stop
temp. the product.
・Check the circulating fluid flows.
Low compressor intake
AL11 Stop ・Check the circulating fluid in the evaporator is not frozen.
temp.
・Use a 15% ethylene glycol aqueous solution if operating
o
AL12 Low super heat temperature Stop with a set temperature lower than 10 C.
High compressor discharge
AL13 Stop Reduce the ambient temperature or heat load.
pressure
・Check the ambient temperature is within the specified
Refrigerant circuit pressure range.
AL15 Stop ・ It is possible that refrigerant is leaking. Ask for the
(high pressure side) drop
service.
Refrigerant circuit pressure
AL16 Stop Reduce the ambient temperature or heat load.
(low pressure side) rise
Refrigerant circuit pressure
AL17 Stop Check the circulating fluid flows.
(low pressure side) drop
Leave for 10 minutes and restart, and check the
AL18 Compressor overload Stop
compressor is operating.
1 The request message from the host computer has not
AL19 Communication error Continued ∗
arrived. Send it again.
Written data is different from read data. Ask for the service
AL20 Memory error Stop
of RAM.
DC circuit fuse of the communication connector for the
contact input/output is short circuited.
1
AL21 DC line fuse cut Stop ∗ Ask for the service of the fuse of the DC circuit.
Confirm there is no incorrect wiring or load of 500mA or
larger.
Circulating fluid discharge
AL22 Stop
temp. sensor failure
Circulating fluid return temp. The temperature sensor is short-circuited or opened.
AL23 Stop
sensor failure Ask for the service of the temperature sensor.
Compressor intake temp.
AL24 Stop
sensor failure
Circulating fluid discharge
AL25 Stop
pressure sensor failure
Compressor discharge The pressure sensor is short-circuited or opened.
AL26 Stop
pressure sensor failure Ask for the service of the pressure sensor.
Compressor intake pressure
AL27 Stop
sensor failure

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Table 3-2 Alarm code list and Troubleshooting (2/2)

Cause / Remedy
Code Descriptioin Operation (Press the reset key after eliminating the cause.)
AL28 Maintenance of pump Continued The timing of a periodical check is informed.
2 2
AL29 ∗ Maintenance of fan motor ∗ Continued Recommended to ask for the check and service of the
AL30 Maintenance of comprssor Continued pump, fan motor and compressor.
Contact input1 signal
AL31 detection 1
Stop ∗ Contact input is detected.
Contact input 2 signal
AL32 detection
1 ・ Check if the leakage sensor is connected.
AL33 Water leakage Stop ∗
・ Leakage occurred.Check the leakage point.
AL34 Electric resistivity rise Continued Electrical resistivity is larger than the set value.
Electrical resistivity is smaller than the set value.
AL35 Electric resistivity drop Continued
Replace the DI filter.
・ Check if the resistivity sensor is connected.
AL36 DI sensor error Continued ・ There may be short circuit or open wire of the resistivity
sensor. Replace the sensor.
∗1: ’’Stop” or “Continued” are default settings. The user can change them to “Continued” and “Stop”.
∗2: For air-cooled type.

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3.2.1 How to Reset Alarm

The troubleshooting method depends which alarm has been generated.

Refer to’’ Table 3-1 Alarm code list and Troubleshooting’’.
This page explains how to reset the alarm signal condition after eliminating
the cause of the alarm.

1. Ensure that the alarm display screen is displayed.

Alarm can only be reset on this screen.

2. Press [▼] and [▲] keys down simultaneously..

3. The alarm is reset.

The [ALARM] lamp goes off.
The operation panel displays the circulating fluid temperature and the circulating fluid set
temperature.
The contact signal of the contact input/output communication stops.
(Refer to the Operation Manual for communication for details.)

Flash

OFF Press together.

OFF

Fig. 3-2 Alarm reset

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3.3 Other Errors

3.3.1 How to check other errors
The causes and remedies for failures that are not indicated by alarm
numbers are shown in ’’Table 3-3’’.

Table 3-3 Causes and remedies for failures without alarm number
Content of failure Cause Remedy

The power supply switch is not

Turn on the power supply switch.
turned on.

Failure of power supply switch Replace the power supply switch.

The operation panel
displays nothing No power supply
(The breaker for the power supply Supply the power.
is not turned on.)
Trip of breaker due to short-circuit Repair the short-circuit or current
and current leakage leaking part.
Check the presence of communication
The [RUN] LED does Communication is set.
setting.
not light up even when
the [RUN/STOP] switch Failure of the [RUN] LED Replace the controller.
is pressed. Failure of the [RUN/STOP] switch Replace the controller.

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Chapter 4 Service Procedure

4.1 Precautions for whole work

The panel must not be removed or mounted during the operation of

the product. While the product is in operation, some parts will get hot
or cold and a high voltage power supply will be applied, so there is a
risk of burns (or frostbite) and electric shock to the operator.

After the product is stopped, there is still a danger of getting burnt (or
frostbitten) due to residual heat. Do not start work until the product
reaches normal temperature.

Unless otherwise specified, be sure to shut off the breaker of the

facility power supply (the user’s machine power supply).

When the panel is removed or mouted, be sure to wear protective

shoes and gloves to prevent injury with the edge of the panel.

4.1.1 Preparation for work

Remove the panel which covers the part to be replaced and drain the circulating
fluid if necessary.

4.1.2 Check after work

After the work is completed, check the product can operate normally.

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4.2 Work procedure

4.2.1 Removal and the mounting of the panel

Be sure to wear protective footwear and gloves when attaching or

removing panels.
Sharp edges of the panels may lead to personal injury if not handled
properly.
 Removal

1. Remove the apper panel. (Screw ×2)

2. Remove the side panel. (Screw ×each right and left 6)

3. Remove the tank lid.

Remove the front panel. (Screw ×3)
∗ Pull out the connector from the display board to remove the front upper panel.
After removing the tank lid, remove the O-ring at the side of the fluid inlet with a pair
of tweezers.

1.Apper panel

2. Left side panel

Fig. 4-1 Removal of panels

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3.. Pull out the connector from

the display board.

3.Tank lid

3.O-ring

4.Front panel
2. Right side
Fig. 4-2 Removal of panels

 Mounting
Panel attachment is performed in inverse order of its removal.

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4.2.2 Discharge of the circulating fluid and facility water

The following parts requires to discharge the circulating fluid. Follow the
procedure below. Discharge the circulating fluid before the replacement.

Table 4-1 Service parts which requires the discharge of the circulating fluid.
Description Part number
Temperature sensor HRS-S0007
Hose (For standard pump)(For HRS012/018/024) HRS-S0008
Hose (For standard pump)(For HRS030) HRS-S0302
Hose (For high head pump MT) (For HRS012/018/024) HRS-S0069
Hose (For high head pump MT) (For HRS030) HRS-S0304
Hose (For high head pump T) (For HRS012/018/024) HRS-S0077
Hose (For high head pump T) (For HRS030) HRS-S0303
Level switch HRS-S0014
Pump (For 100V type) HRS-S0022
Pump (For 200V type) HRS-S0066
Pump (For HRS030) HRS-S0361
High head pump (For 100V type option T) HRS-S0265
High head pump (For 100V type option MT) HRS-S0266
High head pump (For 200V type option T) (For HRS012/018/024) HRS-S0062
High head pump (For 200V type option T) (For HRS030) HRS-S0299
High head pump (For 200V type option MT) HRS-S0063
High head pump (For 200V type option MT) (For HRS030) HRS-S0300
Mechanical seal set (For 200V type option T, MT) HRG-S0211
Tank HRS-S0025
Tank (For automatic water-fill) HRS-S0072
Valve for automatic water-fill HRS-S0071

Stop the customer device and release the residual pressure before
discharging the circulating fluid.

Before discharging the facility water, in case of water-cooled
refrigerated type, stop the equipment for the facility water, or stop
the facility water circuit to release the residual pressure.

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1. Place a container underneath the drain outlet.

(The capacity of the container should be approx. 10L)

Tank lid
Circulating fluid
return port

Circulating
fluid outlet
Facility water outlet
Clip (For water-cooled type)
Drain port
Drain plug Facility water inlet
(For water-cooled type)

Liquid
Normal discharge
Container
Fig. 4-3 Drain the circulating fluid and facility water

2. Remove the tank lid.

3. Remove the drain plug on the drain port on the piping to discharge the fluid.
An O ring is used for the drain plug. Take care not to damage the O ring.

4. Confirm that a sufficient amount of the circulating fluid has been drained from the user’s
machine and piping, and apply air purge from the circulating fluid return port.

5. After discharging the circulating fluid in the tank, refit the drain plug, clip and close the tank
lid.

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<For the water-cooled refrigeration chiller, drain the facility water according to the
procedures from 6 to 8.>

6. Remove the piping of the outlet of the facility water.

7. Remove the dustproof filter to remove the plug.
Please refer P4-34 for the procedure of removal.

Dustproof filter

Plug

Fig. 4-4 Removal of plug

Just removing the facility water piping does not discharge the facility
water completely. Remove the plug to discharge the facility water.

8. After ensuring that the facility water is completely discharged, apply the sealant tape to the
plugs which are removed during step 7 for mounting.
Mount the dustproof filter after mounting them. Please refer P4-34 for how to mount.

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9. Refer to Fig. 4-5 Plug to the piping of the product to mount the plug to the piping of the
product.

Circulating fluid
return port (Rc1/2)

Plug

Facility water outlet (Rc3/8)

(For water-cooled type)

Plug

Circulating fluid outlet Facility water inlet (Rc3/8)

(Rc1/2) (For water-cooled type)
Fig. 4-5 Plug to the piping of the product

 Option T [High head pump]

The ball valve is the drain port. Open the ball valve to discharge the circulating fluid
in the same way as procedure 1 to 9. Close the ball valve after discharging the
circulating fluid.

Circulating fluid
Tank lid return port

Circulating
fluid outlet

Facility water outlet

(For water-cooled type)

Facility water inlet

(For water-cooled type)

Ball valve

Container


Fig. 4-6 Drain the circulating fluid and facility water from the product for option T [High head pump]

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4.3 Check after work

After the work is completed, check the product can operate normally.

4.3.1 Starting the product

Press the [RUN/STOP] key on the operation panel.

The [RUN] lamp lights up (in green) and the product starts running.

The circulating discharge temperature (PV) is controlled to the set
temperature (SV).

ON

Press

Fig. 4-7 Starting the product

4.3.2 Stopping the product

1. Press the [RUN/STOP] button on the operation panel.

The [RUN] lamp on the operation panel flashes green at 1 second intervals, and
continues operation to prepare to stop.

After approx. 15 seconds, the [RUN] lamp goes off and the product stops.

Flash

OFF

Press

Fig. 4-8 Stopping the product

2. Turn off the power supply switch.

All LEDs go off.

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4.3.3 Check items after starting

Check the following items after starting the product.

When an Alarm is seen, press the [STOP] button and then turn off the
power supply switch to stop the product, and turn off the breaker of
the user’s power supply to isolate the product.

There is no leakage from piping.

There is no drain of circulating fluid from the drain port.

The circulating fluid pressure is within the specified range.

The tank level is within the specified range.

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4.4 Icons for necessary tools and specifications

 Tools necessary for service

Table 4-2 Tools necessary for service

Description Icon Content

Flat size: 9mm

Flat size: 8mm

Flat size:10mm
Spanner/Wrench
Flat size: 17mm

Flat size: 21mm

Flat size: 24mm

Drain pan Height:Max.100mm

Nippers －

Pliers －

Total length:
Cross recessed Max. 200mm
screwdriver
(∗1)
－

flat blade
－
screwdriver(∗1)

Long-nose plier －

Flat size: 2mm

Hexagon wrench

Flat size: 5mm

Recommended：HRG-S0214
Silicone sealant
Drying time: 2 hours
(∗1）Screwdriver with magnetic tip.

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 Recommended protective tools

Table 4-3 Recommended protective tools

Description Icon Description Icon

Safety
Apron
shoes

Mask Gloves

Goggles

 Tightening torque
Table 4-4 Tightening torque
Icon Content

The number shows torque.

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4.5 Replacement procedure

4.5.1 Replacement of temperature sensor (PT1)
<HRS- A/W->

Table 4-5 Part number of service parts (Temperature sensor)

Description Part number
Temperature sensor HRS-S0007

Be sure to shut off the breaker of the facility power supply (the user’s
machine power supply) before replacement work.

When the temperature sensor is removed or mounted, it is turned using a

spanner/wrench. At that time, be careful not to twist its cable. Otherwise, it can
break.

The product must not be operated until the liquid gasket is completely hardened.
Otherwise, it can cause fluid leakage.
 Removal
1. Discharge the circulating fluid referring the 4.2.2 Discharge of the circulating fluid and
facility water.
2. Remove the upper panel and the side panel on the right referring the 4.2.1 Removal and the
mounting of the panel.

3. Remove the connector (PT1) from the main board.

4. Remove the temperature sensor (PT1).

Mainboard

3. Connector (PT1)

Apply the
liquid
gasket before
mounting.
Grommet

4. Temperature
sensor

Fig. 4-9 Removal of temperature sensor

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 Mounting
1. Apply the liquid gasket to the threads of the temperature sensor and mount the temperature
sensor using a spanner/wrench.
【Tips】

Do not apply the liquid gasket to the first thread. Otherwise, the liquid gasket
will spread to the circulating circuit and cause the product to fail. To prevent
dust from getting caught in the threads, check there is no dust stuck to the
threads before the screw is mounted.

2. Put through the electric wire from the grommet to the inside of the electric equipment.

3. Mount the connector (PT1) of the temperature sensor.

4. Mount the upper panel and the rigrt panel in reversed order of removal. (Fixing screws ×8)

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4.5.2 Replacement of temperature sensor (PT2)

<HRS- A/W->

Table 4-6 Part number of service parts（Temperature sensor）

Description Part number
Temperature sensor HRS-S0007

Be sure to shut off the breaker of the facility power supply (the user’s
machine power supply) before replacement work.

When the temperature sensor is removed or mounted, it is turned using a

spanner/wrench. At that time, be careful not to twist its cable. Otherwise, it can
break.

The product must not be operated until the liquid gasket is completely hardened.
Otherwise, it can cause fluid leakage.
 Removal
1. Discharge the circulating fluid referring the 4.2.2 Discharge of the circulating fluid and
facility water.

2. Remove the upper panel and the side panel on the left referring the 4.2.1 Removal and the
mounting of the panel.

3. Remove the connector (PT2) from the main board.

4. Remove the temperature sensor (PT2).

4. Temperature sensor
3. Main board
Apply the liquid
gasket before mounting.

3. Connector (PT2)

Grommet

Fig. 4-10 Removal of temperature sensor

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 Mounting
1. Apply the liquid gasket to the threads of the temperature sensor and mount the temperature
sensor using a spanner/wrench.
【Tips】

Do not apply the liquid gasket to the first thread. Otherwise, the liquid gasket
will spread to the circulating circuit and cause the product to fail. To prevent
dust from getting caught in the threads, check there is no dust stuck to the
threads before the screw is mounted.

2. Put through the electric wire from the grommet to the inside of the electric equipment.

3. Mount the connector (PT2) of the temperature sensor.

4. Mount the upper panel and the left panel in reversed order of removal. (Fixing screws ×8)

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4.5.3 Replacement of pump (For standard pump)

<HRS- A/W->

Table 4-7 Part number of service parts （ Pump (For standard type)）
Description Part number
Pump (For 100V type) HRS-S0022
Pump (For 200V type) HRS-S0066
Pump (For HRS030) HRS-S0361

Be sure to shut off the breaker of the facility power supply (the user’s
machine power supply) before replacement work.

 Removal
1. Discharge the circulating fluid referring the 4.2.2 Discharge of the circulating fluid and
facility water.
2. Remove the upper panel and the side panel on the right referring the 4.2.1 Removal and the
mounting of the panel.

3. Remove the support panel. (Screw ×4)

4. Remove the connector of the pump cable from the power board.
∗ For the HRS030, cut the cable tie of the pump cable fixed to the fan motor bracket.

5. Remove the ground cable(G4) attached to the pump.(Screw ×1)

6. Place the drain pan beneath fitting A. Remove fitting A to discharge water in the pump.
7. Remove the clip mounted to fitting B to remove fitting B.
8. Remove bolts to remove the pump.(Bolt ×4)

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3．
．Support panel
Power board

4．
．Removal Screw
of connector

Grommet

Screw
7．
．Clip
Pump cable

5．
．Ground cable
8. Bolt ×4 6．
．Fitting A
7．
．Fitting B

4．
．Cable tie
[For HRS030]

Fig. 4-11 Removal of pump

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 Mounting
1. Mount O-ring to the pump.(2 O-rings)
∗ Size is different. (Refer to Fig. 4-12.)

O-ring (P-20)

O-ring (P-22)

Fig. 4-12 Mount the o-ring

2. Insert the pump to the notch of the base. Hand tighten the screw to the end.
When the position is fixed, tighten with a screwdriver.（Bolt ×2）

3. Mount fitting to two locations.

∗ Apply grease.

4. Connect the ground cable (G4).

∗There are two washers inside. Hold the ground bable between them to fix it to the
pump.

5. Put the pump connector through the grommet from the bottom in order to connect to the
power board.
∗ For the HRS030, fix the pump cable on the fan motor bracket with a cable tie to prevent
the pump cable from touching the fan.

6. Mount the support panel. (Screw ｘ4)

(2pcs. of the left side) (2pcs. of the drain port.)

7. Mount the upper panel and the right panel in reversed order of removal.

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4.5.4 Replacement of high head pump

<HRS- A/W-10-T>

Table 4-8 Part number of service parts （ High head pump）

Description Part number
High head pump (For 100V type option T) HRS-S0265
High head pump (For 100V type option MT) HRS-S0266

Be sure to shut off the breaker of the facility power supply (the user’s
machine power supply) before replacement work.

 Removal
1. Discharge the circulating fluid referring the 4.2.2 Discharge of the circulating fluid and
facility water.

2. Remove the upper panel and the side panel on the right referring the 4.2.1 Removal and the
mounting of the panel.

3. Remove the support panel. (Screw ×4)

4. Remove the connector of the pump cable from the power board.

5. Remove the ground cable(G4) attached to the pump.(Screw ×1)

6. Remove the hose attached to the pump. (2 pcs.)

7. Remove the pump. (Screw ×4)

3．
．Support panel

6．
．Removal
of hose Screw

4．
．Removal
connector

5．
．Ground cable

7．
．Removal pump

Fig. 4-13 Removal of high head pump

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 Mounting
1. Mount the pump. (Screw ｘ4)

2. Mount the hose. (2 pcs.)

Tightening torque of hose between high head pump and circulating fluid outlet ：
3. Connect the ground cable (G4). (Screw ｘ1)
4. Mount pump cable to the power board.
5. Mount the support panel. (Screw ｘ2)

6. Mount the upper panel and the right panel in reversed order of removal.

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<HRS- A/W-20-T>

Table 4-9 Part number of service parts （ High head pump）

Description Part number
High head pump (For 200V type option T) HRS-S0062
High head pump (For HRS030 option T) HRS-S0299
High head pump (For 200V type option MT) HRS-S0063
High head pump (For HRS030 option MT) HRS-S0300

Be sure to shut off the breaker of the facility power supply (the user’s
machine power supply) before replacement work.

 Removal
1. Discharge the circulating fluid referring the 4.2.2 Discharge of the circulating fluid and facility
water.
2. Remove the upper panel and the side panel on the right referring the 4.2.1 Removal and the
mounting of the panel.
3. Remove the support panel. (Screw ×4)
4. Remove the connector of the pump cable from the power board.
5. Remove the cable from the condenser.
6. Remove the ground cable(G4) attached to the pump. (Screw ×1)
∗ For the HRS030, cut the cable tie of the pump cable fixed to the fan motor bracket.
7. Remove the hose attached to the pump. (2 pcs.)
8. Remove the condenser. (Screw ×1)
9. Remove the pump. (Screw ×4)
5．
．Removal of condenser cable
8．
．Removal of condenser
6．
．Ground cable 3．
．Support panel
7．
．Removal
of hose

Screw
4．
．Removal
connector

[For HRS030]

Fan motor
bracket

7．
．Cable tie 9．
．Removal pump
Fig. 4-14 Removal of high head pump

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 Mounting
1. Mount the cap and bracket to the condenser,and it mount the electrical equipment panel.
(Screw ×1)

Condenser

Condenser bracket

Condenser cap

Fig. 4-15 Mount the condenser

2. Mount the pump. (Screw ｘ4)

3. Mount the hose. (2 pcs.)

Tightening torque of hose between high head pump and circulating fluid outlet ：
4. Connect the ground cable (G4). (Screw ｘ1)
5. Mount cable to the condenser.
6. Mount pump cable to the power board.
∗ For the HRS030, fix the pump cable on the fan motor bracket with a cable tie to prevent
the pump cable from touching the fan.

7. Mount the support panel. (Screw ｘ2)

8. Mount the upper panel and the right panel in reversed order of removal.

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4.5.5 Replacement of mechanical seal set

<HRS- A/W-20-T> (For high head pump 200V type)

Table 4-10 Part number of service parts （ Mechanical seal set）

Description Part number
Mechanical seal set HRG-S0211

Be sure to shut off the breaker of the facility power supply (the user’s
machine power supply) before replacement work.

O-ring size

These service parts include three of O-rengs.

Please use A for HRS012/018/024/030 series(Only the high head pump).

Table 4-11 O-ring size

Chiller Model O-ring type Remarks
HRS012/018/024/030series A Only the high head pump (Option:T)
HRS050/060 series B -
HRGC series B Only the high head pump (Option:T)
HRG005 series B -
HRG010 series C -

Internal construction of pump

The internal construction of the pump is as follows.

No. Description
1 Mechanical seal
2 Deflector rubber
3 O-ring
4 (Body)
5 (Cover)
6 (Impeller)
7 (Key)
8 (Set screw)
9 (Hexagon socket head bolts)

fig. 4-16 Internal construction of pump

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 Removal
1. Remove the high head pump referring the 4.5.4 Replacement of high head pump.

2. Before disassembling the pump, place a “check mark” on the body, cover, and the motor.

fig. 4-17 Check mark

3. Remove the body.(Hexagon socket head bolt x 3)

Place the drain pan under the body and drain water from the pump.

4. Remove the impeller and spring.(Set screw x 2)

【Tips】
There is a danger of parts popping out.If the impeller gets stuck and cannot
be removed, screw two screws of M6 x 50mm or larger into the two thread
holes of the impeller to pull out the impeller.

5. Remove the mechanical seal, O-ring and cover all in one.

【Tips】
If the cover cannot be removed, insert the blade of the spanner/wrench
between the cover and motor and bring it up.

6. Remove the deflector rubber.

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Fig.4-18 Removal of mechanical seal set

 Mounting
1. Mount the deflector rubber to the motor shaft.

2. Mount the O-ring and mechanical seals (2pcs) onto the cover and onto the motor shaft.
【Tips】
・Push the mechanical seal to the end.
・The mounting direction of the cover is specified. Pay attention to the direction.
・Align”check marks”(See How to Removal 2)
3. Mount the spring and impeller onto the motor shaft.
【Tips】
The direction of the spring is determined by the key of the impeller.

4. Mount the collar onto the motor shaft. (Set screw x 2)

【Tips】
Fix the set screws with the collar held down.

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5. Remove the tape on the back of the motor. Insert the flat blade driver to rotate the motor
shaft and check if the impeller rotates smoothly. Re-tape after checking.(Refer to fig.
4-19 Rotation verification of impeller)
【Tips】
The moter shaft does not rotate smoothly when the impeller comes into contact
with the body or cover. Remove the body, and adjust the impeller.

6. Mount the high head pump referring the 4.5.4 Replacement of high head pump.

fig. 4-19 Rotation verification of impeller

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4.5.6 Replacement of fan

<HRS- A->

Table 4-12 Part number of service parts （ Fan）

Description Part number
Fan (For 100V type) HRS-S0023
Fan (For 200V type) HRS-S0067
Fan(For HRS030) HRS-S0301

Be sure to shut off the breaker of the facility power supply (the user’s
machine power supply) before replacement work.

 Removal
1. Remove the upper panel and the panels on both sides referring the 4.2.1 Removal and the
mounting of the panel.

2. Remove the fan motor pin from the connector of the compressor cable. (2 pcs.)
【Tips】
Use VLJ-20 of J.S.T. Mfg. Co.,Ltd for removing pins.
Our part no.：HRS-S0055

3. Remove the ground wire(G5). (Screw ×1)

4. Remove the condenser. (Screw ×1)

5. Remove the fan . (Screw×4)

∗ For the HRS030, cut the cable ties of the pump cable (1 place) and the compressor cable
(5 places) fixed to the fan motor bracket.

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5. Screw
4. Condenser
2. Compressor
connector Fanmotor
cable

5. Screw
3. Ground wire (G5) 5. Screw 5. Fan

5. Compressor cable
Fanmotor
bracket

5. Pump
cable

[For HRS030]

∗BK is black, BL is blue.

Fig. 4-20 Removal of fan

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 Mounting
1. Mount the fan. (Screw ×4)

2. Mount the condenser. Then, mount the fan motor cable. (Screw×1)
Connect the pink cable to the left, black cable to the right.

3. Insert the fan motor cable to the compressor cable connector.

Black：No.1 Blue：No.3
∗BK is black, BL is blue.

4. Mount the ground wire(G5). (Screw ×1)

∗ For the HRS030, fix the pump cable (1 place) and the compressor cable (5 places) to the
fan motor bracket with cable ties.

5. Mount the upper panel and the panels on both sides in reversed order of removal.

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4.5.7 Replacement of level switch

<HRS- A/W->

Table 4-13 Part number of service parts （ Level switch）

Description Part number
Level switch HRS-S0014

Be sure to shut off the breaker of the facility power supply (the user’s
machine power supply) before replacement work.

 Removal
1. Discharge the circulating fluid referring the 4.2.2 Discharge of the circulating fluid and
facility water.
2. Remove the upper panel and the side panel on the left referring the 4.2.1 Removal and the
mounting of the panel.
3. Remove the level switch pin[LS1](two red lines) from the main board.
【Tips】
Use “57031-6000” of MOLEX for removing.
Our part no.：HRS-S0056

4. Remove the nut with a spanner/wrench.

5. Remove the lid of the tank and take out the level switch from the tank.

Seal
4. Nut

Level 5. Tank lid

switch
3. Remove of the pin

Main board

Grommet

Fig. 4-21 Removal of level switch

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4-30
 HRX-MM-N007
¡Error! Estilo no definido. ¡Error! Estilo no definido.

 Mounting
1. Mount the marking tie at approx. 40+/-5mm away from the cable end.

2. Remove the nut of the level switch.

3. Mount the nut after mounting the level switch to the tank. (Nut×1)
Seal
Level switch
Marking part

Nut

Fig.. 4-22 Mount of level switch

【Tips】
The marking part of the level switch faces upward.

4. Put the level switch cable [LS1] (2pcs.) through the grommet. Insert the pin to the connector.
(No.2 & No.13)

No.13 No.2

Fig. 4-23 Location to mount the connector

【Tips】
It does not matter which connector [LS1] is mounted to which socket.

5. Mount the upper panel and the side panel on the left in reversed order of removal.

6. Mount the lid of the tank.

HRS Series ¡Error! Estilo no definido. ¡Error! Estilo no definido.

4-31
HRX-MM-N007
¡Error! Estilo no definido. ¡Error! Estilo no definido.

4.5.8 Replacement of pressure sensor

<HRS-A/W->

Table 4-14 Part number of service parts （ Pressure sensor）

Description Part number
Pressure sensor (For circulating fluid) HRS-S0011

Be sure to shut off the breaker of the facility power supply (the user’s
machine power supply) before replacement work.

 Removal
1. Remove the upper panel and the side panel on the right referring the 4.2.1 Removal and the
mounting of the panel.

2. Remove the connector of the pressure sensor cable (PS1) from the pressure sensor.

3. Remove the pressure sensor.

2. Connector

3. Pressure sensor

Fig. 4-24 Removal of pressure sensor

 Mounting
1. Apply a liquid gasket to the threads of the pressure sensor and mount it.

2. Mount the connector or the pressure sensor cable (PS1) to the pressure sensor.

3. Mount the upper panel and the side panel on the right in reversed order of removal.

¡Error! Estilo no definido. ¡Error! Estilo no definido. HRS Series

4-32
 HRX-MM-N007
¡Error! Estilo no definido. ¡Error! Estilo no definido.

4.5.9 Replacement of dustproof filter

<HRS- A->

Table 4-15 Part number of service parts （ Dustproof filter）

Description Part number
Dustproof filter HRS-S0001

Be sure to shut off the breaker of the facility power supply (the user’s
machine power supply) before replacement work.

 Removal
1. Pull out the lower part of the side surface of the dustproof filter.

2. When the magnet comes off, pull the dustproof filter downwards to remove.
Care should be taken not to deform or scratch the air-cooled condenser.

1 2

Fig. 4-25 Removal of dustproof filter

 Mounting
1. Mount the dustproof filter in reversed order of removal.

HRS Series ¡Error! Estilo no definido. ¡Error! Estilo no definido.

4-33
HRX-MM-N007
¡Error! Estilo no definido. ¡Error! Estilo no definido.

4.5.10 Replacement of front panel A

<HRS- A/W->

Table 4-16 Part number of service parts （ Front panel A）

Description Part number
Front panel A HRS-S0006

Be sure to shut off the breaker of the facility power supply (the user’s
machine power supply) before replacement work.

 Removal
1. Remove the upper panel, the panels on both sides and the front panel referring the 4.2.1
Removal and the mounting of the panel.

2. Remove the front panel A. (Screw ×4)

2. Screw

2. Screw

Holes
2. Front panel A
Fig. 4-26 Removal of front panel A

 Mounting
1. Mount the front panel A.(Screw ×4)
【Tips】
Mount front panel A aligning with holes at the center.

2. Mount the upper panel, the panels on both sides and the front panel in reversed order of
removal.

¡Error! Estilo no definido. ¡Error! Estilo no definido. HRS Series

4-34
 HRX-MM-N007
¡Error! Estilo no definido. ¡Error! Estilo no definido.

4.5.11 Replacement of front panel B

<HRS- A/W->

Table 4-17 Part number of service parts （ Front panel B）

Description Part number
Front panel B HRS-S0005

Be sure to shut off the breaker of the facility power supply (the user’s
machine power supply) before replacement work.

 Removal
1. Remove the upper panel, the panels on both sides and the front panel referring the 4.2.1
Removal and the mounting of the panel.

2. Remove the front panel B. (Screw ×4)

Holes
2. Front panel B 2. Screw

2. Screw

Fig. 4-27 Removal of front panel B

 Mounting
1. Mount the front panel B.(Screw ×4)
【Tips】
Mount front panel A aligning with holes at the center.

2. Mount the upper panel, the panels on both sides and the front panel in reversed order of
removal.

HRS Series ¡Error! Estilo no definido. ¡Error! Estilo no definido.

4-35
HRX-MM-N007
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4.5.12 Replacement of tank

<HRS- A/W->

Table 4-18 Part number of service parts （ Tank）

Description Part number
Tank HRS-S0025

Be sure to shut off the breaker of the facility power supply (the user’s
machine power supply) before replacement work.

 Removal
1. Discharge the circulating fluid referring the 4.2.2 Discharge of the circulating fluid and
facility water.

2. Remove the upper panel, the panels on both sides and the front panel referring the 4.2.1
Removal and the mounting of the panel.

3. Remove the hose clamp and remove hose A and hose B.

4. Remove the level switch pin [LS1] (two red lines) from the main board.
【Tips】
Use “57031-6000” of MOLEX for removing.
Our part no.：HRS-S0056

5. Remove the tank.

Tank lid

4. Remove
the pin Main board

Grommet 5. Tank
Hose clamp
3. Hose B
3. Hose A
Fig. 4-28 Removal of tank

¡Error! Estilo no definido. ¡Error! Estilo no definido. HRS Series

4-36
 HRX-MM-N007
¡Error! Estilo no definido. ¡Error! Estilo no definido.

 Mounting
1. Install the tank.

2. Assemble the fitting mounted to the tank and hose A.

Hose clamp

Hose B

Fitting
Hose clamp
Hose A
Fig. 4-29 Hose A attaching

3. Mount the hose B.

4. Put the level switch cable [LS1] (2pcs.) through the grommet. Insert the pin to the connector.
(No.2 & No.13)

No.13 No.2

Fig. 4-30 Location to mount the connector

【Tips】
It does not matter which connector [LS1] is mounted to which socket.

5. Mount the upper panel, the panels on both sides and the front panel in reversed order of
removal.

6. Mount the tank lid.

HRS Series ¡Error! Estilo no definido. ¡Error! Estilo no definido.

4-37
HRX-MM-N007
¡Error! Estilo no definido. ¡Error! Estilo no definido.

4.5.13 Replacement of tank (For automatic-fill)

<HRS- A/W->

Table 4-19 Part number of service parts （ Tank）

Description Part number
Tank (For automatic water-fill) HRS-S0072

Be sure to shut off the breaker of the facility power supply (the user’s
machine power supply) before replacement work.

 Removal
1. Discharge the circulating fluid referring the 4.2.2 Discharge of the circulating fluid and
facility water.

2. Remove the upper panel, the panels on both sides and the front panel referring the 4.2.1
Removal and the mounting of the panel.

3. Remove the hose clamp and remove hoses. (4 pcs.)

4. Remove the level switch pin [LS1] (two red lines) from the main board.
【Tips】
Use “57031-6000” of MOLEX for removing.
Our part no.：HRS-S0056

5. Remove the tank.

Tank lid

4. Remove
the pin Main board

Grommet
3. Hose 5. Tank
Hose clamp
3. Hose
Fig. 4-31 Removal of tank

¡Error! Estilo no definido. ¡Error! Estilo no definido. HRS Series

4-38
 HRX-MM-N007
¡Error! Estilo no definido. ¡Error! Estilo no definido.

 Mounting
1. Install the tank.
2. Mount the hoses and tank to the tank. (4 pcs.)

Hose clamp

Hose
Hose clamp

Fitting

Hose clamp

Hose

Fig. 4-32 Hoses attaching

1. Put the level switch cable [LS1] (2pcs.) through the grommet. Insert the pin to the connector.
(No.2 & No.13)

No.13 No.2

Fig. 4-33 Location to mount the connector

【Tips】
It does not matter which connector [LS1] is mounted to which socket.

3. Mount the upper panel, the panels on both sides and the front panel in reversed order of
removal.

4. Mount the tank lid.

HRS Series ¡Error! Estilo no definido. ¡Error! Estilo no definido.

4-39
HRX-MM-N007
¡Error! Estilo no definido. ¡Error! Estilo no definido.

4.5.14 Replacement of inlet socket

<HRS- A/W->

Table 4-20 Part number of service parts （ Inlet socket）

Description Part number
Inlet socket HRS-S0021

Be sure to shut off the breaker of the facility power supply (the user’s
machine power supply) before replacement work.

 Removal
1. Remove the upper panel and the side panel on the right referring the 4.2.1 Removal and the
mounting of the panel.

2. Remove the connector. (7 locations)

3. Remove the plate. (Screw×4)

4. Remove the inlet socket. (Screw×2)

Screw
3. Plate
4. Inlet socket

Screw

2. Connector
(7 locations) [LOAD]

[G1]

Fig. 4-34 Removal of inlet socket

¡Error! Estilo no definido. ¡Error! Estilo no definido. HRS Series

4-40
 HRX-MM-N007
¡Error! Estilo no definido. ¡Error! Estilo no definido.

 Mounting
1. Mount the inlet socket. (Screw×2)
∗ Be careful of the mounting direction.

Fig. 4-35 Mounting direction in inlet socket

2. Mount the plate. (screw×4)

3. Insert wiring to terminal A-A’, B-B’, [G1] to terminal C, [LOAD] to terminal D.

Inlet socket

Power switch

Fig.. 4-36 Entry of connector

4. Mount the upper panel and the side panel on the right in reversed order of removal.

HRS Series ¡Error! Estilo no definido. ¡Error! Estilo no definido.

4-41
HRX-MM-N007
¡Error! Estilo no definido. ¡Error! Estilo no definido.

4.5.15 Replacement of power switch

<HRS- A/W->

Table 4-21 Part number of service parts （ Power switch）

Description Part number Applicable models
・For 200V type
Power switch (For 10A type) HRS-S0020
(Except high head pump)
・ For 100V type
Power switch (For 15A type) HRS-S0070
・For high head pump 200V type

Be sure to shut off the breaker of the facility power supply (the user’s
machine power supply) before replacement work.

 Removal
1. Remove the upper panel and the side panel on the right referring the 4.2.1 Removal and the
mounting of the panel.
2. Remove the connector. (7 locations)

3. Remove the plate. (Screw×4)

4. Remove the power sitch.

Screw
3. Plate

4. Power switch

Screw

2. Connector (7pcs.) [LOAD]

[G1]

Fig. 4-37 Removal of power switch

¡Error! Estilo no definido. ¡Error! Estilo no definido. HRS Series

4-42
 HRX-MM-N007
¡Error! Estilo no definido. ¡Error! Estilo no definido.

 Mounting
1. Mount the power switch.
∗Be careful of the mounting direction.

Fig. 4-38 Mounting direction in power switch

2. Mount the plate. (screw×4)

3. Insert wiring to terminal A-A’, B-B’, [G1] to terminal C, [LOAD] to terminal D.

Inlet socket

Power switch

Fig. 4-39 Entry of connector

4. Mount the upper panel and the side panel on the right in reversed order of removal.

HRS Series ¡Error! Estilo no definido. ¡Error! Estilo no definido.

4-43
HRX-MM-N007
¡Error! Estilo no definido. ¡Error! Estilo no definido.

4.5.16 Replacement of DC power supply

<HRS- A/W->

Table 4-22 Part number of service parts （ DC power supply）

Description Part number
DC power supply HRS-S0016

Be sure to shut off the breaker of the facility power supply (the user’s
machine power supply) before replacement work.

 Removal
1. Remove the upper panel, the side panel on the right and the front panel referring the 4.2.1
Removal and the mounting of the panel.

2. Remove the connector of DC power supply. (2 locations)

3. Hold the spacer (4 locations) to remove DC power supply.

3. Removal of spacer 2. Connector

Spacer

DC power supply

3. Spacer (4 locations)

2. Connector

Fig. 4-40 Removal of DC power supply

¡Error! Estilo no definido. ¡Error! Estilo no definido. HRS Series

4-44
 HRX-MM-N007
¡Error! Estilo no definido. ¡Error! Estilo no definido.

 Mounting
1. Mount the DC power supply. (Spacer ×4)

2. Mount the connector (2 locations).

3. Mount the upper panel, the side panel on the right and the front panel in reversed order of
removal.

HRS Series ¡Error! Estilo no definido. ¡Error! Estilo no definido.

4-45
HRX-MM-N007
¡Error! Estilo no definido. ¡Error! Estilo no definido.

4.5.17 Replacement of main board & communication board

<HRS- A/W->

Table 4-23 Part number of service parts (Main board・Communication board)

Description Part number Applicable models Remarks
HRS-S0033 HRS012-A-10 -
HRS-S0282 HRS012-A-10-T -
HRS-S0283 HRS012-A-10-MT -
HRS-S0034 HRS012-W-10 -
HRS-S0284 HRS012-W-10-T -
HRS-S0285 HRS012-W-10-MT -
HRS-S0035 HRS018-A-10 -
HRS-S0286 HRS018-A-10-T -
HRS-S0287 HRS018-A-10-MT -
HRS-S0036 HRS018-W-10 -
HRS-S0288 HRS018-W-10-T -
HRS-S0289 HRS018-W-10-MT -
HRS-S0037 HRS012-A-20 -
HRS-S0078 HRS012-A-20-G -
HRS-S0038 HRS012-A-20-T -
HRS-S0079 HRS012-A-20-GT -
HRS-S0039 HRS012-A-20-MT -
HRS-S0080 HRS012-A-20-GMT -
HRS-S0040 HRS012-W-20 -
HRS-S0041 HRS012-W-20-T -
HRS-S0042 HRS012-W-20-MT -
HRS-S0043 HRS018-A-20 -
HRS-S0081 HRS018-A-20-G -
Main board Note1)
HRS-S0044 HRS018-A-20-T -
HRS-S0082 HRS018-A-20-GT -
HRS-S0045 HRS018-A-20-MT -
HRS-S0083 HRS018-A-20-GMT -
HRS-S0046 HRS018-W-20 -
HRS-S0047 HRS018-W-20-T -
HRS-S0048 HRS018-W-20-MT -
HRS-S0049 HRS024-A-20 -
HRS-S0084 HRS024-A-20-G -
HRS-S0050 HRS024-A-20-T -
HRS-S0085 HRS024-A-20-GT -
HRS-S0051 HRS024-A-20-MT -
HRS-S0086 HRS024-A-20-GMT -
HRS-S0052 HRS024-W-20 -
HRS-S0053 HRS024-W-20-T -
HRS-S0054 HRS024-W-20-MT -
HRS-S0290 HRS030-A-20 -
HRS-S0291 HRS030-A-20-T -
HRS-S0292 HRS030-A-20-MT -
HRS-S0293 HRS030-W-20 -
HRS-S0294 HRS030-W-20-T -
HRS-S0295 HRS030-W-20-MT -
Be sure to perform an initial
HRS-S0134 HRS012, 018, 024, 030 series
setting of the main board.
Communication board HRS-S0018 - -
Note1) The main board has to be selected either one of options listed. HRS-S0033 to HRS-S0054 and HRS-S0078 to HRS-S0086 and
HRS-S0282 to HRS-S0295 are preset their initial setting. HRS-S0134 is universal part so it needs initial setting after replase the board.

Be sure to shut off the breaker of the facility power supply (the
user’s machine power supply) before replacement work.

¡Error! Estilo no definido. ¡Error! Estilo no definido. HRS Series

4-46
 HRX-MM-N007
¡Error! Estilo no definido. ¡Error! Estilo no definido.

 Removal
1. Remove the upper panel and the side panel on the right referring the 4.2.1 Removal and the
mounting of the panel.
2. Remove the connector of main board and communication board. (7 locations)
3. Remove the screw (2 locations) of communication board.
4. Hold the spacer (6 locations) to remove main board and communication board. (Refer to Fig.
4-40.)
5. Remove the communication board from main board.

5. Communication board
2. Connector
4. Space r (6 locations)
5. Main board

2. Connector

3. Screw
(2 locations)

2. Connector [PT2]
2. Connector [CN6]
2. Connector [CN7]
2. Connector
2. Connector [PT1]

2. Connector

Fig. 4-41 Removal of main board & communication board

 Mounting
1. Insert the main board to the communication board.

2. Mount the main board and communication board.(Spacer ×6)

3. Mount the screw of communication board. (2 locations)

4. Mount the connector of the main board and the communication board. (7 locations)

5. Mount the upper panel and the side panel on the right in reversed order of removal.

* When replacing the main control board, HRS-S0134, be sure to perform an initial setting of
the main board. Please refer to the initial setting procedure attached to the service parts.

HRS Series ¡Error! Estilo no definido. ¡Error! Estilo no definido.

4-47
HRX-MM-N007
¡Error! Estilo no definido. ¡Error! Estilo no definido.

4.5.18 Replacement of power board

<HRS- A/W->

Table 4-24 Part number of service parts （Power board）

Description Part number
Power board HRS-S0019

Be sure to shut off the breaker of the facility power supply (the user’s
machine power supply) before replacement work.

 Removal
1. Remove the upper panel and the side panel on the right referring the 4.2.1 Removal and the
mounting of the panel.

2. Remove the connector of power board. (5 locations)

3. Remove the power board. (Screw ×2)

2. Connector
3. Power board

2. Connector
3. Screw (×2 pcs.)

2. Connector

2. Connector

2. Connector

Fig. 4-42 Removal of power board

¡Error! Estilo no definido. ¡Error! Estilo no definido. HRS Series

4-48
 HRX-MM-N007
¡Error! Estilo no definido. ¡Error! Estilo no definido.

 Mounting
1. Mount the power board. (screw ×2)

2. Mount the connector of power board. (5 locations)

3. Mount the upper panel and the side panel on the right in reversed order of removal.

HRS Series ¡Error! Estilo no definido. ¡Error! Estilo no definido.

4-49
HRX-MM-N007
¡Error! Estilo no definido. ¡Error! Estilo no definido.

4.5.19 Replacement of display board

<HRS- A/W->

Table 4-25 Part number of service parts （Display board）

Description Part number
Display board HRS-S0017

Be sure to shut off the breaker of the facility power supply (the user’s
machine power supply) before replacement work.

 Removal
1. Remove the upper panel, the panels on both sides and the front panel referring the 4.2.1
Removal and the mounting of the panel.

2. Remove the display board. (Screw ×2)

2. Front panel

2. Screw
Front panel

Fig. 4-43 Removal of display board

 Mounting
1. Mount the display board. （Screw ×4）

【Tips】
Mount the display board using the notch.

2. Mount the upper panel, the panels on both sides and the front panel in reversed order of
removal.

¡Error! Estilo no definido. ¡Error! Estilo no definido. HRS Series

4-50
 HRX-MM-N007
¡Error! Estilo no definido. ¡Error! Estilo no definido.

4.5.20 Replacement of hose

<HRS- A/W->

Table 4-26 Part number of service parts （Hose）

Description Part number
Hose HRS-S0008
Hose(For HRS030) HRS-S0302
Hose (For high head pump MT) HRS-S0069
Hose (For high head pump MT)(For HRS030) HRS-S0304
Hose (For high head pump T) HRS-S0077
Hose (For high head pump T)(For HRS030) HRS-S0303

Be sure to shut off the breaker of the facility power supply (the user’s
machine power supply) before replacement work.

 Removal (Between tank-pump)

1. Discharge the circulating fluid referring the 4.2.2 Discharge of the circulating fluid and facility water.
2. Remove the upper panel and the side panel on the left referring the 4.2.1 Removal and the mounting
of the panel.
3. Remove the hose clamp and remove the hose.
∗ For the HRS030, cut the cable tie which fixes the hose between the pump and circulating fluid outlet port.

Tank
2. Hose clamp
2. Hose
2. Hose
clamp

2. Hose 2. Cable tie

Pump (For HRS030)

Fig. 4-44 Removal of hose (Between tank－pump)

 Mounting (Between tank-pump)
1. Mount the hose using the hose clamp.
2. Hold the hose with the hose clamp.
∗ For the HRS030, fix the hose between the pump and circulating fluid outlet port with a
cable tie to prevent the hose between the tank and pump from touching the fan motor
bracket.
3. Mount the upper panel and the side panel on the left in reversed order of removal.

Check the hose is not twisted after connecting.

HRS Series ¡Error! Estilo no definido. ¡Error! Estilo no definido.

4-51
HRX-MM-N007
¡Error! Estilo no definido. ¡Error! Estilo no definido.

 Removal (Between tank-heat exchanger)

1. Discharge the circulating fluid referring the 4.2.2 Discharge of the circulating fluid and
facility water.

2. Remove the upper panel and the side panel on the left referring the 4.2.1 Removal and the
mounting of the panel.

3. Remove the hose clamp on the tank side. (2 locations)

4. Remove the tank.

5. Remove the hose clamp on the heat exchanger side and remove the hose.

Heat exchanger
2. Hose Tank

2. Hose
2. Hose clamp 2. Hose clamp

Fig. 4-45 Removal of plastic hose (Between tank－heat exchanger)

 Mounting (Between tank-heat exchanger)

1. Mount the hose on the tank using the hose clamp.

2. Install the tank.

3. Mount the hose on the heat exchanger.

4. Hold the hose with the hose clamp. (3 locations)

5. Mount the upper panel and the side panel on the left in reversed order of removal.

Check the hose is not twisted after connecting.

¡Error! Estilo no definido. ¡Error! Estilo no definido. HRS Series

4-52
 HRX-MM-N007
¡Error! Estilo no definido. ¡Error! Estilo no definido.

 Removal (Between pump- circulating fluid outlet)

1. Discharge the circulating fluid referring the 4.2.2 Discharge of the circulating fluid and
facility water.

2. Remove the upper panel and the side panel on the right referring the 4.2.1 Removal and the
mounting of the panel.
3. Remove the hose clamp and remove hose.
∗ For the HRS030, cut the cable tie which fixes the hose between the pump and tank.

Circulating
fluid outlet

Tank

3. Cable tie

[For HRS030]

3. Hose clamp

3. Hose
Pump
3. Hose
Circulating fluid outlet 3. Hose clamp

Fig. 4-46 Removal of plastic hose (Between pump- circulating fluid outlet)

 Mounting (Between pump- circulating fluid outlet)

1. Mount the hose using the hose clamp.

2. Hold the hose with the hose clamp.

3. Mount the upper panel and the side panel on the right in reversed order of removal.
∗ For the HRS030-A, fix the hose between the tank and pump with a cable tie to prevent the
hose between the pump and circulating fluid outlet port from touching the fan motor bracket.

Check the hose is not twisted after connecting.

HRS Series ¡Error! Estilo no definido. ¡Error! Estilo no definido.

4-53
HRX-MM-N007
¡Error! Estilo no definido. ¡Error! Estilo no definido.

<High head pump>

 Removal (Between tank-pump)
1. Discharge the circulating fluid referring the 4.2.2 Discharge of the circulating fluid and
facility water.

2. Remove the upper panel and the panels on both sides referring the 4.2.1 Removal and the
mounting of the panel.

3. Remove the hose clamp and remove hose.

∗ For the HRS030-A, cut the cable tie which fixes the hose between the pump and
circulating fluid outlet port.

[For HRS030-A]

3. Cable tie

Tank
3. Hose 2. Hose clamp

2. Hose

Pump
2. Hose clamp

Fig. 4-47 Removal of plastic hose (Between tank-pump)

 Mounting (Between tank-pump)

1. Mount the hose using the hose clamp.

2. Hold the hose with the hose clamp.

3. Mount the upper panel and the panels on both sides in reversed order of removal.
∗ For the HRS030-A, fix the hose between the pump and circulating fluid outlet port with a
cable tie to prevent the hose between the tank and pump from touching the fan motor
bracket.

Check the hose is not twisted after connecting.

¡Error! Estilo no definido. ¡Error! Estilo no definido. HRS Series

4-54
 HRX-MM-N007
¡Error! Estilo no definido. ¡Error! Estilo no definido.

 Removal (Between tank-heat exchanger)

1. Discharge the circulating fluid referring the 4.2.2 Discharge of the circulating fluid and
facility water.

2. Remove the upper panel and the side panel on the left referring the 4.2.1 Removal and the
mounting of the panel.

3. Remove the hose clamp on the tank side. (2 locations)

4. Remove the tank.

5. Remove the hose clamp on the heat exchanger side and remove the hose.

Heat exchanger
2. Hose Tank

2. Hose
2. Hose clamp 2. Hose clamp

Fig. 4-48 Removal of plastic hose (Between tank-heat exchanger)

 Mounting (Between tank-heat exchanger)

1. Mount the hose on the tank using the hose clamp.

2. Install the tank.

3. Mount the hose on the heat exchanger.

4. Hold the hose with the hose clamp. (3 locations)

5. Mount the upper panel and the side panel on the left in reversed order of removal.

Check the hose is not twisted after connecting.

HRS Series ¡Error! Estilo no definido. ¡Error! Estilo no definido.

4-55
HRX-MM-N007
¡Error! Estilo no definido. ¡Error! Estilo no definido.

 Removal (Between pump- circulating fluid outlet)

1. Discharge the circulating fluid referring the 4.2.2 Discharge of the circulating fluid and
facility water.
2. Remove the upper panel and the side panel on the right referring the 4.2.1 Removal and the
mounting of the panel.
3. The hose fitting is loosened and remove the hose.
∗ For the HRS030-A, cut the cable tie which fixes the hose between the tank and pump.
∗ For the HRS030-W, cut the cable tie fixed on the electrical panel.

[For HRS030-W] [For HRS030-A]

3. Cable tie

3. Cable tie

3. Hose
3. Hose fitting
3. Hose fitting

3. Hose bracket 3. Hose

Pump
Circulating fluid outlet
3. Hose bracket
Fig. 4-49 Removal of plastic hose (Between pump- circulating fluid outlet)

 Mounting (Between pump- circulating fluid outlet)

1. Mount the hose fitting to the hose bracket.

2. Mount the upper panel and the side panel on the right in reversed order of removal.
∗ For the HRS030-A, fix the hose between the tank and pump with a cable tie to prevent the hose
between the pump and circulating fluid outlet port from touching the fan motor bracket.
∗ For the HRS030-W, fix the cable tie on the electrical panel.

Check the hose is not twisted after connecting.

¡Error! Estilo no definido. ¡Error! Estilo no definido. HRS Series

4-56
 HRX-MM-N007
¡Error! Estilo no definido. ¡Error! Estilo no definido.

4.5.21 Replacement of fuse

<HRS- A/W->

Table 4-27 Part number of service parts （Fuse）

Description Part number
Fuse HRS-S0024

Be sure to shut off the breaker of the facility power supply (the user’s
machine power supply) before replacement work.

 Removal
1. Remove the upper panel and the side panel on the right referring the 4.2.1 Removal and the
mounting of the panel.

2. Remove the fuse

Communication board

2. Fuse

Fig. 4-50 Removal of fuse

 Mounting
1. Mount the fuse.

2. Mount the upper panel and the side panel on the right in reversed order of removal.

HRS Series ¡Error! Estilo no definido. ¡Error! Estilo no definido.

4-57
HRX-MM-N007
¡Error! Estilo no definido. ¡Error! Estilo no definido.

4.5.22 Replacement of valve for automatic water-fill

<HRS- A/W-J>

Table 4-28 Part number of service parts（Valve for automatic water-fill）

Description Part number
Valve for automatic water-fill HRS-S0071

Be sure to shut off the breaker of the facility power supply (the user’s
machine power supply) before replacement work.

 Removal
1. Remove the upper panel and the side panel on the right referring the 4.2.1 Removal and
the mounting of the panel.

2. Remove the cable connector of valve from the main board.

【Tips】
Use “57031-6000” of MOLEX for removing.
Our part no.：HRS-S0056

3. The hose mounted on valve for automatic water-fill is removed.

4. Remove the valve for automatic water-fill.

¡Error! Estilo no definido. ¡Error! Estilo no definido. HRS Series

4-58
 HRX-MM-N007
¡Error! Estilo no definido. ¡Error! Estilo no definido.

2. Removal of connector 3. Reoval of hose

Valve for
automatic
water-fill

Main
board

Connector Hose
Hose clamp

4. Removal of valve for

automatic water-fill

Screw

Fig. 4-51 Removal of valve for automatic water-fill

 Mounting
1. Mount the valve for automatic water-fill.

2. Mount the cable connector of valve to the main board.

Red

Black

Fig. 4-52 Mount the connector of valve for automatic water-fill

3. Mount the hose.

HRS Series ¡Error! Estilo no definido. ¡Error! Estilo no definido.

4-59
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¡Error! Estilo no definido. ¡Error! Estilo no definido.

Chapter 5 Service Parts List

5.1 Before using service parts list

When the service part is ordered, specify its part number, description and
quantity. If any of these information lacks, you may receive wrong part.

A part which is not shown in the service parts list is not prepared as a service
part.

When the service part is ordered, contact the place from which you purchased
the product.

Service parts depend on the type of the product. 5.1.1 Referring the numbering
system, confirm the applicable service parts following “5.2 Service parts list”
after checking the part number of the product.

5.1.1 Numbering system chart

HRS 012 - A - 10 -
①Cooling capacity
012 1100W/1300W (50/60Hz)
⑤Option
1500W/1700W(50/60Hz)(∗1) Null None
018
1700W/1900W (50/60Hz)(∗2) B Earth leakage breaker
024 2100W/2400W (50/60Hz)(∗3)
G High temperature type∗4∗5
030 2600W/3200W (50/60Hz)(∗3)
J Automatic water-supply
④Power supply：-10(100V Type)
④Power supply：-20(200V Type)
∗1
M Pure water piping
④Power supply：Only -20(200V Type)can be chosen.
∗2

②Cooling method：Only -A(Air-cooled refrigerator type),

∗3
T High-pressure pump mounted
　 ④Power supply：Only -20(200V Type)can be chosen.　
∗4

∗5 ①Cooling capacity:030 does not correspond.

④Power supply
②Cooling method 10
1-phase AC100V(50Hz)
1-phase AC100~115V(60Hz)
～230V(50/60Hz)
A Air-cooled refrigerator type
20 1-phase AC200
W Water-cooled refrigerator type

③Piping thread type

Null Rc

F G (PT-G conversion fitting is included)

N NPT (PT-NPTconversion fitting is included)

Fig. 5-1 Numbering system chart

HRS Series ¡Error! Estilo no definido. ¡Error! Estilo no definido.

5-1
HRX-MM-N007
¡Error! Estilo no definido. ¡Error! Estilo no definido.

5.2 Service parts list

1.4.1 Check the part number referring the model number label and 5.1.1 Numbering system. Select the
part number of the service part from confirmed part number and service part number.
Table 5-1 Service parts list
Description Part no. Product part no. Reference page
Dustproof filter HRS-S0001 HRS series common part 5-3
Apper panel HRS-S0002 HRS series common part 5-3
HRS series common part
Right side panel HRS-S0003 5-3
(Except option G/HRS030)
Right side panel (For option G) HRS-S0075 For option G/HRS030 (Vent hole) 5-3
HRS series common part
Left side panel HRS-S0004 5-3
(Except option G/HRS030)
Left sade panel (For option G) HRS-S0076 For option G/HRS030 (Vent hole) 5-3
Front panel B HRS-S0005 HRS series common part 5-3
Front panel A HRS-S0006 HRS series common part 5-3
Temperature sensor HRS-S0007 HRS series common part 5-4
For standard pump
Hose (For standard pump) HRS-S0008 5-4
(For HRS012/018/024)
Hose (For standard pump) HRS-S0302 For standard pump(For HRS030) 5-4
Option MT: High head pump
Hose (For high head pump MT) HRS-S0069 5-4
(For HRS012/018/024)
Hose (For high head pump MT) HRS-S0304 Option MT: High head pump(For HRS030) 5-4
Option T: High head pump
Hose (For high head pump T) HRS-S0077 5-4
(For HRS012/018/024)
Hose (For high head pump T) HRS-S0303 Option T: High head pump(For HRS030) 5-4
Pressure sensor (For circurating fluid) HRS-S0011 HRS series common part 5-5
Level switch HRS-S0014 HRS series common part 5-5
DC power supply HRS-S0016 HRS series common part 5-6
Display board HRS-S0017 HRS series common part 5-7
Communication board HRS-S0018 HRS series common part 5-7
Power board HRS-S0019 HRS series common part 5-7
Power switch 200V type
HRS-S0020 5-8
(For 10A type) (Except high head pump)
Power switch 100V type
HRS-S0070 5-8
(For 15A type) 200V type high head pump
Inlet socket HRS-S0021 HRS series common part 5-8
Pump (For 100V type) HRS-S0022 Standard pump for 100V 5-9
Pump (For 200V type) HRS-S0066 Standard pump for 200V 5-9
Pump (For HRS030) HRS-S0361 Standard pump for HRS030 5-9
High head pump 100V type
HRS-S0265 5-9
(For 100V type option T) Option T:High head pump
High head pump 100V type
HRS-S0266 5-9
(For 100V type option MT) Option MT:High head pump
200V type
High head pump
HRS-S0062 Option T:High head pump 5-9
(For 200V type option T)
(For HRS012/018/024)
200V type
High head pump
HRS-S0299 Option T:High head pump 5-9
(For 200V type option T)
(For HRS030)
200V type
High head pump
HRS-S0063 Option MT:High head pump 5-9
(For 200V type option MT)
(For HRS012/018/024)
200V type
High head pump
HRS-S0300 Option MT:High head pump 5-9
(For 200V type option MT)
(For HRS030)
200V type
Mechanical seal set (For 200V type) HRG-S0211 5-9
Option T,MT:High head pump
Fan (For 100V type) HRS-S0023 For 100V fan 5-9
Fan (For 200V type) HRS-S0067 For 200V fan 5-9
Fan (For HRS030) HRS-S0301 For HRS030 fan 5-9
Fuse HRS-S0024 HRS series common part 5-7
Tank HRS-S0025 HRS series common part 5-10
Tank (For automatic water-fill) HRS-S0072 Option J:Automatic water-fill 5-10
Tank lid HRS-S0026 HRS series common part 5-10
HRS-S0033 to S0054, The model number is set according to the
S0078 to S0086, model.
Main board Note1) 5-7
S0282 to S0295 (Refer page 4-41 for detail)
HRS-S0134 HRS series common part
Valve for automatic water-fill HRS-S0071 Option J:Automatic water-fill 5-11
Note1) The main board has to be selected either one of options listed. HRS-S0033 to HRS-S0054 and HRS-S0078 to HRS-S0086
and HRS-S0282 to HRS-S0295 are preset their initial setting. HRS-S0134 is universal part so it needs initial setting after replase the
board.

¡Error! Estilo no definido. ¡Error! Estilo no definido. HRS Series

5-2
 HRX-MM-N007
¡Error! Estilo no definido. ¡Error! Estilo no definido.

5.3 Illustration of service parts

5.3.1 Dustproof filter

Fig. 5-2 ¡Error! Estilo no definido.

Table 5-2 Part number of service parts （Dustproof filter）
Description Part number
Dustproof filter HRS-S000１

5.3.2 Panel

Fig. 5-3 ¡Error! Estilo no definido.

Table 5-3 Part number of service parts （Panel）

Description Part number
Apper panel HRS-S0002
Right side panel HRS-S0003
Right side panel (For option G/HRS030) HRS-S0075
Left side panel HRS-S0004
Left side panel (For option G/HRS030) HRS-S0076
Front panel B HRS-S0005
Front panel A HRS-S0006

HRS Series ¡Error! Estilo no definido. ¡Error! Estilo no definido.

5-3
HRX-MM-N007
¡Error! Estilo no definido. ¡Error! Estilo no definido.

5.3.3 Temperature sensor

Fig. 5-4 ¡Error! Estilo no definido.

Table 5-4 Part number of service parts （Temperature sensor）
Description Part number
Temperature sensor HRS-S0007

5.3.4 Hose

Fig. 5-5 ¡Error! Estilo no definido.

Table 5-5 Part number of service parts （Hose）

Description Part number
Hose (For standard pump) HRS-S0008
Hose (For standard pump)(For HRS030) HRS-S0302
Hose (For high head pump MT) HRS-S0069
Hose (For high head pump MT)(For HRS030) HRS-S00304
Hose (For high head pump T) HRS-S0077
Hose (For high head pump T)(For HRS030) HRS-S0303

¡Error! Estilo no definido. ¡Error! Estilo no definido. HRS Series

5-4
 HRX-MM-N007
¡Error! Estilo no definido. ¡Error! Estilo no definido.

5.3.5 Pressure sensor (For circulating fluid)

Fig. 5-6 ¡Error! Estilo no definido.

Table 5-6 Part number of service parts （Pressure sensor (For circulating fluid)）
Description Part number
Pressure sensor (For circulating fluid) HRS-S0011

5.3.6 Level switch

Fig. 5-7 ¡Error! Estilo no definido.

Table 5-7 Part number of service parts （Level switch）

Description Part number
Level switch HRS-S0014

HRS Series ¡Error! Estilo no definido. ¡Error! Estilo no definido.

5-5
HRX-MM-N007
¡Error! Estilo no definido. ¡Error! Estilo no definido.

5.3.7 DC power supply

Fig. 5-8 ¡Error! Estilo no definido.

Table 5-8 Part number of service parts （DC power supply）

Description Part number
DC power supply HRS-0016

¡Error! Estilo no definido. ¡Error! Estilo no definido. HRS Series

5-6
 HRX-MM-N007
¡Error! Estilo no definido. ¡Error! Estilo no definido.

5.3.8 Main board/Communication board/Power board/Display

board/Fuse

Fig. 5-9 ¡Error! Estilo no definido.

Table 5-9 Part number of service parts （Main board/Communication board/Power board/Display board/Fuse）
Description Part number
Display board HRS-S0017
Communication board HRS-S0018
Power board HRS-S0019
HRS-S0033 to S0054
S0076 to S0086
Main board
S0282 to S0295
S0134
Fuse HRS-S0024

HRS Series ¡Error! Estilo no definido. ¡Error! Estilo no definido.

5-7
HRX-MM-N007
¡Error! Estilo no definido. ¡Error! Estilo no definido.

5.3.9 Power switch

Fig. 5-10 ¡Error! Estilo no definido.

Table 5-10 Part number of service parts （Power switch）

Description Part number
Power switch (For 10A type) HRS-S0020
Power switch (For 20A type) HRS-S0070

5.3.10 Inlet socket

Fig. 5-11 ¡Error! Estilo no definido.

Table 5-11 Part number of service parts （Inlet socket）

Description Part number
Inlet socket HRS-S0021

¡Error! Estilo no definido. ¡Error! Estilo no definido. HRS Series

5-8
 HRX-MM-N007
¡Error! Estilo no definido. ¡Error! Estilo no definido.

5.3.11 Pump

Fig. 5-12 ¡Error! Estilo no definido.

Table 5-12 Part number of service parts （Pump）

Description Part number
Pump (For 100V type) HRS-S0022
Pump (For 200V type) HRS-S0066
Pump (For HRS030 type) HRS-S0361
High head pump (For 100V type option T) HRS-S0265
High head pump (For 100V type option MT) HRS-S0266
High head pump (For 200V type option T) HRS-S0062
High head pump (For 200V type option T)(For HRS030) HRS-S0299
High head pump (For 200V type option MT) HRS-S0063
High head pump (For 200V type option MT)(For HRS030) HRS-S0300
Mechanical seal set (For 200V type option T, MT) HRG-S0211

5.3.12 Fan

Fig. 5-13 ¡Error! Estilo no definido.

Table 5-13 Part number of service parts （Fan）

Description Part number
Fan (For 100V type) HRS-S0023
Fan (For 200V type) HRS-S0067
Fan (For HRS030) HRS-S0301

HRS Series ¡Error! Estilo no definido. ¡Error! Estilo no definido.

5-9
HRX-MM-N007
¡Error! Estilo no definido. ¡Error! Estilo no definido.

5.3.13 Tank

Fig. 5-14 ¡Error! Estilo no definido.

Table 5-14 Part number of service parts （Tank）

Description Part number
Tank HRS-S0025
Tank (For automatic water-fill) HRS-S0072

5.3.14 Tank lid

Fig. 5-15 ¡Error! Estilo no definido.

Table 5-15 Part number of service parts （Tank lid）

Description Part number
Tank lid HRS-S0026

¡Error! Estilo no definido. ¡Error! Estilo no definido. HRS Series

5-10
 HRX-MM-N007
¡Error! Estilo no definido. ¡Error! Estilo no definido.

5.3.15 Valve for automatic water-fill

Fig. 5-16 ¡Error! Estilo no definido.

Table 5-16 Part number of service parts（Valve for automatic water-fill）

Description Part number
Valve for automatic water-fill HRS-S0071

HRS Series ¡Error! Estilo no definido. ¡Error! Estilo no definido.

5-11
HRX-MM-N007
¡Error! Estilo no definido. ¡Error! Estilo no definido.

¡Error! Estilo no definido. ¡Error! Estilo no definido. HRS Series

5-12
 HRX-MM-N007
¡Error! Estilo no definido. ¡Error! Estilo no definido.

Chapter 6 Documents
6.1 Specifications List
Table 6-1 ¡Error! Estilo no definido.(HRS01∗-∗∗-10-(BJMT))
HRS012-A∗ ∗ HRS012-W∗ ∗ HRS018-A∗ HRS018-W∗ ∗
Model -10-（BJMT） -10-（BJMT） -10-（BJMT） -10-（BJMT）
Air-Cooled Water-Cooled Air-Cooled Water-Cooled
Cooling method refrigerated type refrigerated type refrigerated type refrigerated type
Refrigerant R407C(HFC)
Control method PID control
Ambient temperature and humidity∗2 Temperature ：5 to 40℃、 Humidity：30 to 70%
Circulating fluid∗3 Tap water, Ethylene glycol aqueous solution 15%∗5
o
Operating temperature range∗2 C 5 to 40
Circulating fluid system

Cooling capacity∗4 (50/60Hz) W 1100/1300 1500/1700

o
Temperature stability∗6 C ±0.1
∗7 0.13(at 7L/min) / 0.18(at 7L/min)
Pump capacity (50/60Hz) MPa
For option -T, -MT: 0.36(at 7L/min) / 0.42(at 10L/min)
7/7
Rated fiow∗8 (50/60Hz) L/min
For option -T, -MT: 7/10
Tank capacity L Approx. 5
Port size Rc1/2
Stainless steel, Copper brazing (Heat exchanger)∗15, Bronze∗15
Wetted material ∗15,
Brass SIC,Aluminum oxide ceramic, Carbon, PP, PE, POM, FKM, EPDM, PVC
o
Temperature range C - 5 to 40 - 5 to 40
outlet system
Facility water

Pressure range MPa - 0.3 to 0.5 - 0.3 to 0.5

Required flow∗13 L/min - 8 - 12
∗1

Facility water pressure differential MPa - 0.3 more - 0.3 more

Port size Rc3/8
Wetted material Stainless steel, Copper brazing, Bronze, Synthetic rubber
Feed water pressure range MPa 0.2 to 0.5
fluid filling∗14
Automatic

o
Feed water temperature range C 5 to 40
Feed water capacity L/min Approx.1
Automatic fluid filling Port size Rc3/8
Over flow port Port size Rc3/4
Power supply
，
1-phase AC100V 50Hz 1-phase AC100 to 115V 60Hz.
Allowable voltage range ±10%
Electric system

∗17
Circuit protector A 15
Applicable earth leakage breaker capacity∗9 A 15
7.5/8.3 7.7/8.4
Rated operating current∗4 (50/60Hz) A
For option -T, -MT: 9.8/10.6 For option –T, -MT: 10.0/11.0
0.7/0.8 0.8/0.8
Rated power consumption∗4 (50/60Hz) kVA
For option -T, -MT: 1.0/1.1 For option -T, -MT: 1.0/1.1
∗10
Noise level (50/60Hz) dB 58/55
Dimensions∗11 mm W377xD500xH615 (W14.8XD19.7xH24.2[Inch])
Fitting (for drain port) 1pc.∗16, Sequence I/O command
signal connector 1pc., Power supply connector 1pc., Operation manual
Accessory
(Installatio･Operation) 1pc, Quick manual (with a clear cover) 1pc., Alarm code
list label 1pc.
Weight∗12 kg 40
∗1 For water -cooled type.
∗2 Use the product in conditions where freezing will not occur.
Consult with SMC if using in a season or region where the ambient temperature will fall below zero.
∗3 If tap water is used, use water which satisfies the standard of The Japan Refregeration And Air Conditioning Industry Association (JRA GL-02-1994/Cooling water
system - circulation type - make-up water)
∗4 (1)Operating ambient temp.: 25°C, (2)Circulating fluid temp.: 20°C, (3)Circulating fluid rated flow, (4)Criculating fluid : Tap water,(5)Facility water temp.: 25°C.
The cooling capacity will be reduced by 300W when option T and MT [High head pump] are selected.
o
∗5 Use a 15% ethylene glycol aqueous solution if operating in a place where the circulating fluid temp. is lower than 10 C.
∗6 Outlet temp. when the circulating fluid flow is rated flow, and the circulating fluid outlet and the return are directly connected. Installation environment and power supply
are within specification range and stable.
∗7 The capacity at the thermo-chiller outlet when the circulating fluid temp. is 20°C.
∗8 Fluid flow to maintain the cooling capacity and the temperature stability.
The specification of the coolong capacity and the temperature stability may not be satisfied if the flow rate is lower than the rated flow.
∗9 To be prepared by the customer. Use an earth leakage breaker with sensitivity of 15mA or 30mA/100V in power
supply specification.
∗10 Front 1m/Height 1m/Static with no load. See note 3 for other conditions.
∗11 Dimension between panels. Projection is not included.
∗12 Weight when the circulating fluid and facility water (for water-cooled type) is not included.
The weight will increase by 1kg when option J [Automatic fluid filling] is selected. The weight will increase by 4kg when option T and MT [High head pump] are
selected.
∗13 There is required flow when adding load described on cooling capacity in case of note 4 conditions.
∗14 For option J [Automatic fluid filling port].
∗15 Copper, bronze and brass are not included when option M [DI water piping] is selected.
∗16 This fitting is not included when option T and MT [High head pump] are selected.
∗17 If option “Earth leakage breaker type” is selected, the earth leakage breaker is used instead of the circuit protector.

HRS Series ¡Error! Estilo no definido. ¡Error! Estilo no definido.

6-1
HRX-MM-N007
¡Error! Estilo no definido. ¡Error! Estilo no definido.

Table 6-2 ¡Error! Estilo no definido.(HRS0∗∗-A∗-20-(BGJMT))

HRS012-A∗
∗ HRS018-A∗ ∗ HRS024-A∗∗ HRS030-A∗∗
Model
-20-（BGJMT） -20-（BGJMT） -20-（BGJMT） -20-（BJMT）
Cooling method Air-Cooled refrigerated type
Refrigerant R407C(HFC)
Control method PID control
Ambient temperature and humidity∗1 Temperature ：5 to 40oC∗16、 Humidity：30 to 70%
Circulating fluid∗2 Tap water, Ethylene glycol aqueous solution 15%∗4
Operating temperature o
C 5 to 40
range∗1
∗3
Cooling capacity
Circulating fluid system

W 1100/1300 1700/1900 2100/2400 2600/3200

(50/60Hz)
o
Temperature stability∗5 C ±0.1
0.13(at 7L/min)/0.18(at 7L/min)
Pump capacity∗6
MPa For option -T： 0.44(at 10L/min)/0.40(at 14L/min)
(50/60Hz)
For option -MT： 0.32(at 10L/min)/0.32(at 14L/min)
7/7
Rated fiow∗7 (50/60Hz) L/min
For option -T： 10/14, For option -MT： 10/14
Tank capacity L Approx. 5
Port size Rc1/2
Stainless steel, Copper brazing (Heat exchanger)∗13, Bronze∗13
Wetted material Brass∗13, SIC, Aluminum oxide ceramic, Carbon, PP, PE, POM, FKM, EPDM, PVC
Feed water pressure
MPa 0.2 to 0.5
fluid

range
Feed water temperature o
C 5 to 40
range
Automatic
filling∗12

Feed water capacity L/min Approx.1

Automatic fluid filling Port size Rc3/8
Over flow port Port size Rc3/4
Power supply 1-phase AC200 to 230V 50/60Hz. Allowable voltage range ±10%
Circuit protector∗15 A 10 （For option -T，-MT: 15）
Electric system

Applicable earth leakage

A 10 （For option -T，-MT: 15）
breaker capacity∗8
∗3 4.6/5.1 4.7/5.2 5.1/5.9 5.2/6.0
Rated operating current
A For option -T，-MT : For option -T，-MT : For option -T，-MT : For option -T，-MT :
(50/60Hz)
5.6/6.7 5.7/6.8 6.1/7.5 6.2/7.6
0.9/1.0 0.9/1.0 1.0/1.2 1.0/1.2
Rated power
kVA For option -T，-MT : For option -T，-MT : For option -T，-MT : For option -T，-MT :
consumption∗3 (50/60Hz)
1.1/1.3 1.1/1.4 1.2/1.5 1.2/1.5
∗9
Noise level (50/60Hz) dB 60/61 62/65
W377xD500xH660
Dimensions∗10 mm W377xD500xH615 (W14.8XD19.7xH24.2[Inch]) (W14.8XD19.7xH26.0[In
ch])
Fitting (for drain port) 1pc.∗14, Sequence I/O command
Accessory signal connector 1pc., Power supply connector 1pc., Operation manual (Installatio･Operation ) 1pc,
Quick manual (with a clear cover) 1pc., Alarm code list label 1pc.
Weight∗11 kg 43 47
∗1 Use the product in conditions where freezing will not occur.
Consult with SMC if using in a season or region where the ambient temperature will fall below zero.
∗2 If tap water is used, use water which satisfies the standard of The Japan Refregeration And Air Conditioning Industry Association (JRA GL-02-1994/Cooling
water system - circulation type - make-up water)
∗3 (1)Operating ambient temp.: 25°C, (2)Circulating fluid temp.: 20°C, (3)Circulating fluid rated flow, (4)Criculating fluid : Tap water.
The cooling capacity will be reduced by 300W when option T and MT [High head pump] are selected.
∗4 Use a 15% ethylene glycol aqueous solution if operating in a place where the circulating fluid temp. is lower than 10oC.
∗5 Outlet temp. when the circulating fluid flow is rated flow, and the circulating fluid outlet and the return are directly connected. Installation environment and
power supply are within specification range and stable.
∗6 The capacity at the thermo-chiller outlet when the circulating fluid temp. is 20°C.
∗7 Fluid flow to maintain the cooling capacity and the temperature stability.
The specification of the coolong capacity and the temperature stability may not be satisfied if the flow rate is lower than the rated flow.
∗8 To be prepared by the customer. Use an earth leakage breaker with sensitivity of 30mA/200V in power supply specification..
∗9 Front 1m/Height 1m/Static with no load. See note 4 for other conditions.
∗10 Dimension between panels. Projection is not included.
∗11 Weight when the circulating fluid is not included.
The weight will increase by 1kg when option J [Automatic fluid filling] is selected.The weight will increase by 6kg when option T and MT [High head pump] are
selected.
∗12 For option J [Automatic fluid filling port].
∗13 Copper, bronze and brass are not included when option M [DI water piping] is selected
∗14 This fitting is not included when option T and MT [High head pump] are selected.
∗15 If option “Earth leakage breaker type” is selected, the earth leakage breaker is used instead of the circuit protector.
∗16 The operating ambient temperature is 5 to 45°C for option G [High temperature type]. HRS030 does not correspond.

¡Error! Estilo no definido. ¡Error! Estilo no definido. HRS Series

6-2
 HRX-MM-N007
¡Error! Estilo no definido. ¡Error! Estilo no definido.

Table 6-3 ¡Error! Estilo no definido.(HRS0∗∗-∗-20-（BGJMT）)

HRS012-W∗
∗ HRS018-W∗ ∗ HRS024-W∗∗ HRS030-W∗∗
Model
-20-（BGJMT） -20-（BGJMT） -20-（BGJMT） -20-（BJMT）
Cooling method Water-Cooled refrigerated type
Refrigerant R407C(HFC)
Control method PID control
Ambient temperature and humidity∗1 Temperature ：5 to 40oC、 Humidity：30 to 70%
Circulating fluid∗2 Tap water, Ethylene glycol aqueous solution 15%∗4
Operating temperature o
C 5 to 40
range∗1
Cooling capacity∗3
Circulating fluid system

W 1100/1300 1700/1900 2100/2400 2600/3200

(50/60Hz)
o
Temperature stability∗5 C ±0.1
0.13(at 7L/min)/0.18(at 7L/min)
Pump capacity∗6
MPa For option -T： 0.44(at 10L/min)/0.40(at 14L/min)
(50/60Hz)
For option -MT： 0.32(at 10L/min)/0.32(at 14L/min)
7/7
Rated fiow∗7 (50/60Hz) L/min
For option -T： 10/14, For option -MT： 10/14
Tank capacity L Approx. 5
Port size Rc1/2
Stainless steel, Copper brazing (Heat exchanger)∗14, Bronze∗14
Wetted material Brass ∗14,
SIC, Aluminum oxide ceramic, Carbon, PP, PE, POM, FKM, EPDM, PVC
o
Temperature range C 5 to 40
outlet system∗1

Pressure range MPa 0.3 to 0.5

Facility water

Required flow∗12 L/min 8 12 14 15

Facility water pressure
MPa 0.3 more
differential
Port size Rc3/8
Wetted material Stainless steel, Copper brazing, Bronze, Synthetic rubber
Feed water pressure
MPa 0.2 to 0.5
fluid

range
Feed water temperature o
C 5 to 40
range
Automatic
filling∗14

Feed water capacity L/min Approx.1

Automatic fluid filling Port size Rc3/8
Over flow port Port size Rc3/4
Power supply 1-phase AC200 to 230V 50/60Hz. Allowable voltage range ±10%
Circuit protector∗16 A 10 （For option -Ｔ，-MT: 15）
Electric system

Applicable earth leakage

A 10 （For option -Ｔ，-MT: 15）
breaker capacity∗8
4.6/5.1 4.7/5.2 5.1/5.9 5.2/6.0
Rated operating current∗3 For option -Ｔ，-MT : For option -Ｔ，-MT : For option -Ｔ，-MT : For option -Ｔ，-MT :
A
(50/60Hz)
5.6/6.7 5.7/6.8 6.1/7.5 6.2/7.6
0.9/1.0 0.9/1.0 1.0/1.2 1.0/1.2
Rated power
kVA For option -Ｔ，-MT : For option -Ｔ，-MT : For option -Ｔ，-MT : For option -Ｔ，-MT :
consumption∗3 (50/60Hz)
1.1/1.3 1.1/1.4 1.2/1.5 1.2/1.5
Noise level∗9 (50/60Hz) dB 60/61 62/65
W377xD500xH660
Dimensions∗10 mm W377xD500xH615 (W14.8XD19.7xH24.2[Inch]) (W14.8XD19.7xH26.0[In
ch])
Fitting (for drain port) 1pc.∗15, Sequence I/O command
Accessory signal connector 1pc., Power supply connector 1pc., Operation manual (Installatio･Operation ) 1pc,
Quick manual (with a clear cover) 1pc., Alarm code list label 1pc.
Weight∗11 kg 43
∗1 Use the product in conditions where freezing will not occur.
Consult with SMC if using in a season or region where the ambient temperature will fall below zero.
∗2 If tap water is used, use water which satisfies the standard of The Japan Refregeration And Air Conditioning Industry Association (JRA GL-02-1994/Cooling
water system - circulation type - make-up water)
∗3 (1)Operating ambient temp.: 25°C, (2)Circulating fluid temp.: 20°C, (3)Circulating fluid rated flow, (4)Criculating fluid : Tap water,(5)Facility water temp.: 25°C.
The cooling capacity will be reduced by 300W when option T and MT [High head pump] are selected.
∗4 Use a 15% ethylene glycol aqueous solution if operating in a place where the circulating fluid temp. is lower than 10oC.
∗5 Outlet temp. when the circulating fluid flow is rated flow, and the circulating fluid outlet and the return are directly connected. Installation environment and
power supply are within specification range and stable.
∗6 The capacity at the thermo-chiller outlet when the circulating fluid temp. is 20°C.
∗7 Fluid flow to maintain the cooling capacity and the temperature stability.
The specification of the coolong capacity and the temperature stability may not be satisfied if the flow rate is lower than the rated flow.
∗8 To be prepared by the customer. Use an earth leakage breaker with sensitivity of 30mA/200V in power supply specification..
∗9 Front 1m/Height 1m/Static with no load. See note 4 for other conditions.
∗10 Dimension between panels. Projection is not included.
∗11 Weight when the circulating fluid and facility water (for water-cooled type) is not included.
The weight will increase by 1kg when option J [Automatic fluid filling] is selected.The weight will increase by 6kg when option T and MT [High head pump] are selected.
∗12 There is required flow when adding load described on cooling capacity in case of note3 conditions.
∗13 For option J [Automatic fluid filling port].
∗14 Copper, bronze and brass are not included when option M [DI water piping] is selected
∗15 This fitting is not included when option T and MT [High head pump] are selected.
∗16 If option “Earth leakage breaker type” is selected, the earth leakage breaker is used instead of the circuit protector.

HRS Series ¡Error! Estilo no definido. ¡Error! Estilo no definido.

6-3
HRX-MM-N007
¡Error! Estilo no definido. ¡Error! Estilo no definido.

6.2 Outline Dimensions

Fig. 6-1 ¡Error! Estilo no definido.(HRS012/018/024-∗∗-∗-∗)

¡Error! Estilo no definido. ¡Error! Estilo no definido. HRS Series

6-4
 HRX-MM-N007
¡Error! Estilo no definido. ¡Error! Estilo no definido.

O ptuon B
【Earth leakage
breaker】

Lid for circulating fluid fillport

O ption J
【A utom atic w ater-fillspecifications】

O peration display panel A utom atic w ater-fillport R c3/8

]
m ] O verflow port R c3/4
m[ ni
[)
) 4.
(377)[m m ] (500)[m m ] (21)[m m ] 53 1(
(
(14.8)[in] (19.7)[in] (0.8)[in]
C irculating fluid return port
R c1/2

P ow er sw itch
C irculating fluid C irculating fluid outlet port
levelgauge R c1/2

M odelno.label
] Facility w ater outlet R c3/8
V entilation air inlet m P ow er cable hole
m[ ]n (For w ater-cooled type)
)0 [i)
6 6
6( 2(
V entilation air outlet
D rain port
(W ith plug)
Facility w ater inlet R c3/8
(For w ater-cooled type)

D ustproof filter V ent hole

(Sam e vent hole locates
on the opposite side)
(For air-cooled type)

D rain port
R c1/4

O ption T
【H igh head pum p specifications】

Fig. 6-2 ¡Error! Estilo no definido.(HRS030-∗∗-20-∗)

HRS Series ¡Error! Estilo no definido. ¡Error! Estilo no definido.

6-5
6-6
Customer's power supply connection part Inside Device Outside Device

「
」
「
」
HRS***-**-10 100-115VAC 50/60Hz 1Ph

6.3.1
(CN3)

：
1
0
/
HRS***-**-20 200-230VAC 50/60Hz 1Ph

0 ：
BL 11
(TB1) 1
BR 22
L N 2
1 3 3
(CN2) (CN1) (CN1) (CN1) 4
HRX-MM-N007

1 BR 21 5 Digital I/O

「
」
1 2 BL 19 6

【
】
Ｌ
4

【
】
PCB4

Ｌ
BL

【
】
3 10 7
3Turn

「
」
4 BL 8 PCB2 8

【
】
9

【
】
Ｐ
Ｃ
Ｓ

Ｄ
2

【
】
Ｌ
10
3Turn

「
」
RD 2 11
HRS0∗∗
¡Error! Estilo no definido.

LS 12

【
】
RD 13
(CN1)
(CN4) Customer's communication connection part
∗∗-∗∗
1 3 5

BK

BK
(CN2) 1

[G1] Y/G
3

【
】
BL 20

Ｌ
1 Turn

「
」
～
BL 21 6
∗∗ ∗∗
∗∗ ∗∗-∗∗

BL 22
19 (CN5)
BR

Fig. 6-3
1
CB BL 6

【
】
Circuit Breaker

「
」
～
BL 10 10

「
o
BL 11

BK
BK

thr
」r

n g
ek

a
tip kaa
a

「
e
Be
e

OL

E
」 rB
BR 16
1

[G2] Y/G
(CN7)
PCB1

【
】
BL

¡Error! Estilo no definido. ¡Error! Estilo no definido.

12 1 1

BK
BK
2 2 2
BL 4 5 3 Serial Communication
「
」

13

【
】
Ｌ
6 3Turn 9

「
」
3
¡Error! Estilo no definido.

BL 7 5
14
(CN5) (CN1)
1 3 1 3 1 2 3 4 5 6 7 8 4
(CN2) BL 15
(CN6) 1. : Circuit Symbol

【
】
　
6.3 Electric Circuit Diagram

1 OR 2. ( ): Connector No.
(CN4)

i
di
el

cr
int
t
」t

la

「
u
lu
u

C
g　
O
PCB3 2 RD 3. : Information

【
】
「
」
1 BR 21 　
4. Line color
3 YE

inl
」g

「
o
o
C
2 BL 8 EV1 BK : Black

【
】
PS1 4

【
】
Ｌ
Ｂ
3 20 BL : Blue
BL 5 GR
(CN4) BR : Gray
(CN3) 1 2 1 3 2 4 OR : Orange

gei
i
(CN7)

fr
r
t
er
hg
s」s

na

「
e
RD : Red

R
P

H
1 BR 22 1 OR WH : White

BK
GR : Green

BK

」 KB：
2 BL 11 2 RD
PS2 YE : Yellow

【
】
C2 3 YE

【
】
tia

「
e
n
g」

3 BL 10 EV2 Y/G : Yellow/Green

WH
BK
BL
【
】

BK
4 BL

OptionT
BK
5 GR

「
gei
fr
r
t
ss

na

「
e
o
re
」

R
P
w
BK
C1 1 BR 24

【
】

tip
「
o
n
」
T

O
TH 2 BL 23

【
】
RD PS3

L L
Circuit Symbol Part Name Circuit Symbol Part Name

B B
～
【
】
HRS0 -20 3 BL 12

「
*
*
-
*
*
」
C3 AC Inlet With Noise Filter Main Board

【
】
【
1
】
【
1
】

L
P
B
C

[R] [S]
Circuit Breaker Communication Board

¡Error! Estilo no definido.（HRS0∗∗-∗∗-∗∗）

BK 7
【
2
】

P
B
C

[C] T1
【
】
B
C

BK 19 Earth Reakage Breaker AC Power Board

1
【
3
】

P
B
C

er
r
【 ict
Pump

sos
p

「
o
u
o
n
】 」
＊

「
」
m
PM

【
】
FAN CM DC24V Power Supply Display Board
【
】
【
4
】

【
】
S
P
P
B

D
C
C

【
】
SVAF1

io
RD 13

【
】

ti
p
「
o
n
」
J
Ferrite Core Pump

T ur

ig
s
n s
pt rep
」p

「
「 h
O-
」 e
u
5

H
m
di
llii
2

tia

「
u
c
lu
n
g」
BK

F
F

A
[G5] [G3]
【
】

tm
P

[G4] /
M

Pressure Sensor High-Pressure Pump

Ｙ
Ｇ

Ｙ
3

Ｇ
L S
【 P
＊

～～

Electric Expansion Valve Fan Motor

2,

【 【
1
】 】3 】
【

2 1 V E

(CN9)
PT1 RD 1A Temperature Sensor Compressor
【
】

HRS0∗∗-A∗-∗∗
W H 2A Thermistor Sensor Running Capacitor for FAN

i
ul

cr
et
t

la
d
id

「
u
u
】 tle
」

C
(Air cooling type)

【 O
T T

WH 3A Tank Level Switch Running Capacitor for CM

L

PT2 RD 1B Solenoid Valve for Auto Filling Running Capacitor for PM

3

2, 】 】 】1
【
A C C C 3】

*
2
N M 1 2 *
】 】 】 】 3

1 1 S F
P 【 【 A
F 【 【 【 C

i
＊

WH 2B

cr
et
ut
】 nr

la
d
id

「
u
lu
e
」

F
【 R

C
1

W H 3B
S it it
【 p p
V no no
B J

pt

* * *
2 3
io
n
T

O O O

HRS Series
 HRX-MM-N007
¡Error! Estilo no definido. ¡Error! Estilo no definido.

6.4 Flow chart

6.4.1 HRS012-A∗
∗-∗
∗，HRS018-A∗
∗-∗
∗，HRS024-A∗
∗-20，
，HRS030-A∗
∗-20
Circulating fluid circuit
Refrigeration circuit
Automatic fluid filling circuit
(For option with automatic
fluid filling)-J
Automatic
fluid filling port
Solenoid valve for Rc3/8
automatic fluid filling Over flow port
Rc3/4
Temp sensor
（for return port）
Tank Circulating
fluid return port
Rc1/2

Level switch
Heat exchanger

Temp sensor Temp sensor

Air-cooled
condenser Comp （ ）
for outlet
Circulating fluid outlet
Press sensor
（for low pressure ） Press sensor
Rc1/2
Ventilation
（ for outlet） Ventilation

Pump
Expansion2
Drain port
Filter
Press sensor
（for high pressure）
Expansion1

Fig. 6-4 ¡Error! Estilo no definido.(HRS012-A∗-∗，HRS018- A∗-∗，HRS024-A∗-20，HRS030-A∗-20)

6.4.2 HRS012-W∗
∗-∗
∗，HRS018-W∗
∗-∗
∗，HRS024-W∗
∗-20，
，HRS030-W∗
∗-20
Circulating fluid circuit
Refrigeration circuit
Facility water circuit
Automatic fluid filling circuit
(For option with automatic
fluid filling)-J Automatic fluid
filling port
Solenoid valve for Rc3/8
automatic fluid filling Over flow port
Rc3/4
Tank
（for return port）
Temp sensor
Circulating
fluid return port
Rc1/2
Level switch Heat exchanger

Plug Temp sensor （

Temp sensor
for outlet ） Circulating fluid
Comp outlet
Water-cooled
condenser
（
Press sensor
for low pressure ） Pump
Press
（forsensor
outlet ）
Rc1/2
Drain
port
（Press
for high pressure）
sensor Water regulating
Expansion2 Facility water
valve
Filter outlet
Rc3/8
Expansion1
Facility
water inlet
Rc3/8
Fig. 6-5 ¡Error! Estilo no definido.(HRS012-W∗-∗，HRS018-W∗-∗，HRS024-W∗-20，HRS030-W∗-20)

HRS Series ¡Error! Estilo no definido. ¡Error! Estilo no definido.

6-7
 HRX-MM-N007
¡Error! Estilo no definido. ¡Error! Estilo no definido.

Chapter 7 Product Warranty

1. Period
The warranty period of the product is 1 year in service or 1.5 years after the product is delivered,
whichever is first.
2. Scope
For any failure reported within the warranty period which is clearly our responsibility, replacement
parts will be provided. In that case, removed parts shall become the property of SMC.
This guarantee applies only to our product independently, and not to any other damage incurred due
to the failure of the product.

3. Content
We guarantee that the product will operate normally if it is installed under maintenance and control in
accordance with the Operation Manual, and operated under the conditions specified in the catalog
or contracted separately.
We guarantee that the product does not have any defects in components, materials or assembly.
We guarantee that the product complies with the outline dimensions provided.
The following situations are out of scope of this warranty.
① The product was incorrectly installed or connected with other equipment.
② The product was under insufficient maintenance and control or incorrectly handled.
③ The product was operated outside of the specifications.
④ The product was modified or altered in construction.
⑤ The failure was a secondary failure of the product caused by the failure of equipment
connected to the product.
⑥ The failure was caused by a natural disaster such as an earthquake, typhoon, or flood, or by
an accident or fire.
⑦ The failure was caused by operation different from that shown in the Operation Manual or
outside of the specifications.
⑧ The checks and maintenance specified (daily checks and regular checks) were not
performed.
⑨ The failure was caused by the use of circulating fluid or facility water other than those
specified.
⑩ The failure occurred naturally over time (such as discoloration of a painted or plated face).
⑪ The failure does not affect the functioning of the product (such as new sounds, noises and
vibrations).
⑫ The failure was due to the “Installation Environment” specified in the Operation Manual.
⑬ The failure was caused by the customer disregarding “6. Request to customers”.

4. Agreement
If there is any doubt about anything specified in “2. Scope” and "3. Content”, it shall be resolved by
agreement between the customer and SMC.

5. Disclaimer
① Expenses for daily and regular checks
② Expenses for repairs performed by other companies
③ Expenses for transfer, installation and removal of the product
④ Expenses for replacement of parts other than those in this product, or for the supply of liquids
⑤ Inconvenience and loss due to product failure (such as telephone bills, compensation for
workplace closure, and commercial losses)
⑥ Expenses and compensation not covered in “(1) Content”.

HRS Series ¡Error! Estilo no definido.

7-1
HRX-MM-N007
¡Error! Estilo no definido. ¡Error! Estilo no definido.

6. Request to customers
Proper use and maintenance are essential to assure safe use of this product. Be sure to satisfy the
following preconditions. Please note that we may refuse to carry out warranted repair if these
preconditions have been disregarded.
Use the product following the instructions for handling described in the Operation Manual.
Perform checks and maintenance (daily checks and regular checks) specified in the Operation
Manual and Maintenance Manual.
Record the check and maintenance results on the daily check sheet attached to the Operation
Manual and Maintenance Manual.

7. Request for Warranted Repair

For warranted repair, please contact the supplier you purchased this product from.
Warranted repair shall be on a request basis.

Repair shall be provided free of charge in accordance with the warranty period, preconditions and
terms defined above. Therefore, a fee will be charged for any repairs if a failure is detected after the
end of the warranty period.

¡Error! Estilo no definido. HRS Series

7-2