Service Manual HY09-SM600/US

Service Manual
PGP/PGM600

Effective: January 1, 2012

Supersedes: All Others

PGP600 Series
Catalog HY09-SM600/US PGP/PGM600 Series
General Information Service Manual

Legal Notification

WARNING
FAILURE OR IMPROPER SELECTION OR IMPROPER USE OF THE PRODUCTS AND/OR SYSTEMS DESCRIBED HEREIN OR RELATED ITEMS CAN CAUSE DEATH, PERSONAL
INJURY AND PROPERTY DAMAGE.
This document and other information from Parker Hannifin Corporation, its subsidiaries and authorized distributors provide product and/or system options for further investigation by users
having technical expertise. It is important that you analyze all aspects of your application and review the information concerning the product or system in the current product catalog. Due
to the variety of operating conditions and applications for these products or systems, the user, through its own analysis and testing, is solely responsible for making the final selection of
the products and systems and assuring that all performance, safety and warning requirements of the application are met.
The products described herein, including without limitation, product features, specifications, designs, availability and pricing, are subject to change by Parker Hannifin Corporation and
its subsidiaries at any time without notice.

Offer of Sale
The items described in this document are hereby offered for sale by Parker Hannifin Corporation, its subsidiaries or its authorized distributors. This offer and its acceptance are governed
by the provisions stated in the “Offer of Sale”.
© Copyright 201 2, Parker Hannifin Corporation, All Rights Reserved.

2 Parker Hannifin Corporation

Gear Pump Division
Kings Mountain, North Carolina USA
Catalog HY09-SM600/US PGP/PGM600 Series
General Instructions Service Manual

610/620/640
Service Manual
Single Pump

General Instructions
3 2
These service instructions will familiarize SAE 2- or 4-Bolt Case Hardened Gears
you with Parker’s single and multiple pumps: Mountings

• their component parts 5

Balanced Thrust 6
• the relative position of each part Plates Minimize
Friction & Leakage
Long Shaft
Journals Superior
Bearing Surface 1
• proper methods for assembly or Cast Iron
Housings
disassembly of the units

To facilitate the repair of these units and before any

work is done, we suggest that you first read all of the
steps used in disassembly and assembly.

Dirt is the enemy of any hydraulic system. The first

requirement for good maintenance of hydraulic
equipment is cleanliness. MAKE SURE YOU
DISASSEMBLE AND ASSEMBLE YOUR
HYDRAULIC EQUIPMENT IN A CLEAN AREA.

The pictures show Model PGP620. Notes in the

text cover variations between this unit and the Split-flange or ODT Low-friction
Ports Bushing Coating
other models.
4 7
It is important to airblast all parts and wipe them with
a clean, lintless cloth before assembly.

USE CAUTION IN GRIPPING ALL PARTS

IN THE VISE TO AVOID DAMAGING
MACHINED SURFACES.

A pump must be driven in the direction of rotation for

which it was built; otherwise, pressure will blow the
shaft seal. Check the exploded view and notes at right
for proper direction of rotation.

Parker’s Replacement Parts

Parker’s replacement parts are of original equipment
standards. For assured quality of material and work-
manship, and for compatibility in assembly, USE ONLY
GENUINE PARTS.

Check all replacement parts before installing them to

be certain that they were not damaged in shipment.

3 Parker Hannifin Corporation

Gear Pump Division
Kings Mountain, North Carolina USA
Catalog HY09-SM600/US PGP/PGM600 Series
PGP/PGM600 Exploded View Service Manual

PGP/PGM600 Exploded View

ITEM QTY DESCRIPTION

1 1 Flange
2 1 Body
3 1 Drive Gear-Shaft
4 1 Gear, Driven
5 2 Screw, Drive
6 4 Nut, Hex
7 1 Name Plate
8 1 Ring, Snap
9 4 Stud
10 2 Pump Seal Elem
11 2 Pump Seal Energ
12 1 Seal, Lip
13 2 Balance Plate
14 4 Washer
15 1 Section Seal

4 Parker Hannifin Corporation

Gear Pump Division
Kings Mountain, North Carolina USA
Catalog HY09-SM600/US PGP/PGM600 Series
Tool List Service Manual

Tool List
• Arbor press
• Awl
• 1 1/2” Dia. steel ball
• Clean, lintless cloths
• Deburring tool (an old file with
cutting teeth ground off)
• Machinist’s hammer
• Soft hammer
• Permatex Aviation Form-A-GasketTM B C
No. 3 non-hardening sealant or equivalent
• Medium grit carborundurn stone
• Seal removal tool (See B)
• Oil and grease A B C Dia. D Dia.
• Snap ring pliers Seal Removal Tool
PGP/PGM 3.00 .854 .854 +.000 -.002 1.250 inches
• Prick punch Easily made from 610 76.2 21.7 21.69 +.000 -.051 31.75 mm

• Bushing installation tool (See C) an old screw driver.

PGP/PGM 3.00 1.092 1.172 +.000 -.002 1.250 inches
• Scale ( 1/32” or 1/64” graduations) Heat the tip and 620 76.2 27.7 29.76 +.000 -.051 31.75 mm

• Small screw driver bend as shown. PGP/PGM 3.00 1.280 1.280 +.000 -.002 1.625 inches
Grind the tip to fit 640 76.2
• Torque wrench 32.5 32.5 +.000 -.051 41.28 mm

• Vise with 6” minimum opening. the notch behind

• Bar for lip seal installation the shaft seal.
Note: For PGP/PGM610 use 1 5/8” dia. x 2” bar
22 mm x 50mm
For PGP/PGM620 use 1 3/4” dia. x 2” bar
24 mm x 50mm
For PGP/PGM640 use 2 1/2” dia. x 2” bar
32 mm x 50mm
• Special steel sleeve (see sketch)

Special Steel Sleeve

The special steel sleeve is used to
insert the drive shaft through the
lip seal without damage and can C
A B Rad D Dia. E. Dia. F2 chamfer
be made from bar stock: For the
PGP/PGM610 use a 1.00” (25.4 PGP/PGM 1.875 3.00 .562 .870 .610 .015 x 60° inches
610 48
mm) dia. bar x 3.25” long (82.55 76 14.2 22.1 15.5 .38 x 60° mm

mm); for the PGP/PGM620 use a

PGP/PGM 3.14 4.33 .562 .925 .881 .015 x 60° inches
1.375” (35 mm) dia. bar x 4.625” 620
80 110 14.2 23.5 22.4 .38 x 60° mm
long (117 mm); for the PGP/
PGM640 use a 1.00” (25.4 mm) PGP/PGM 3.375 4.50 .562 1.290 1.25 .015 x 60° inches
640
dia. bar x 4.625” long (117 mm). 85.7 114 14.2 32.7 31.75 .38 x 60° mm
The drawing and chart give details
for making this special tool.
PGP/PGM 620 - Mylar Sleeve
NOTE: Please see tool list for Part # 8682-133-00G
lip seal bar installation.

5 Parker Hannifin Corporation

Gear Pump Division
Kings Mountain, North Carolina USA
Catalog HY09-SM600/US PGP/PGM600 Series
Disassembly Information Service Manual

Start Disassembly Here

CAUTION:
1. If prying off sections becomes necessary, take extreme care not to mar or damage machined surfaces. Excessive force while prying
can result in misalignment and seriously damage parts.
2. If parts are difficult to fit during assembly, tap gently with a soft hammer (never use an iron hammer).
3. Gears are closely matched, therefore they must be kept together as sets when removed from a unit. Handle with care to avoid
damage to the journals or teeth. Avoid touching gear journals.
4. Never hammer bushings into bores; use an arbor press.

1) Place the pump in a 2) Use a wrench to

vise with the drive shaft remove the 4 cap screws
pointIng up. Caution: on single units or the
DO NOT GRIP ON OR 4 hex nuts, studs and
NEAR ANY MACHINED washers of multiple units.
SURFACES DURING
ASSEMBLY OR
DISASSEMBLY.
Match-mark all sections.
Be sure to align
these marks when
reassembling.

3) Lift off the flange. If 4) Remove the balance

prying is necessary, be plate. Examine and
careful not to damage replace if necessary.
the machined surfaces. See wear guide page 11.

5) Carefully remove the 6) Carefully remove the

drive and driven gears. balance plate from the
Avoid tapping the gear bottom of body. Examine
teeth together or against and replace if necessary.
other hardened surfaces. (See page 11)
Keep these gears together
because they are a matched
set. Examine and replace if
necessary. (See page 11).

6 Parker Hannifin Corporation

Gear Pump Division
Kings Mountain, North Carolina USA
Catalog HY09-SM600/US PGP/PGM600 Series
Disassembly Information Service Manual
7) Remove the snap ring 8) Push out the
(located in front of the shaft seal.
shaft seal ring).

9) Inspect all bushings for 10) Clean all faces of

scoring or discoloration the body and mounting
and replace if necessary. flange from sealant
Bushings cannot easily and dirt.
be removed with a puller.
We suggest replacing
with a new flange or body
with bushings already
installed.

7 Parker Hannifin Corporation

Gear Pump Division
Kings Mountain, North Carolina USA
Catalog HY09-SM600/US PGP/PGM600 Series
Assembly Information Service Manual

Start Assembly Here

1) If the bushings have 2) Any bushings removed
been removed, deburr from the flange and body
the bushing bores with should be replaced and
an emery cloth. Rinse assembled in the drive
parts in a solvent. Air bores with the groove to
blast all the parts and the top of unit (12 o’clock).
wipe with a clean, Assemble the bushings in
lintless cloth before the driven bores with the
starting assembly. groove to the bottom of the
unit (6 o’clock).

3) Bushings should be 4) The shaft seal

pressed into the bores, should be packed
one at a time, using the with some grease
special installation tool before installation
and an arbor press. Be in the bore shaft seals
sure the that the grooves with metal OD need
(or seams) are positioned Loctite applied to
as stated in Step #2. The outside of can.
bushings must be pressed
into the bores flush with
the casting face. Be sure
to support the castings
so that they are square
and level.

5) Press in the shaft seal to 6) Assemble the

bottom of the shaft seal bore. snap ring. A new snap
ring should be used if
supplied in the seal kit.

7) Check the section 8) Put a rope of

seal. Use of a new one Loctite 518 sealant
is recommended in each out side the interlock
case. Grease the new track on the body
section seal to hold it in (it’s for corrosion
the groove. protection)

8 Parker Hannifin Corporation

Gear Pump Division
Kings Mountain, North Carolina USA
Catalog HY09-SM600/US PGP/PGM600 Series
Assembly Information Service Manual

9) Check balance plates 10) Assemble new

and the sealing parts. sealing parts, the rubber
seal first, the plastic seal
on top. (Pump plate and
seals.)

The instructions for proper installation for a 2 piece seal are as follows:
1. Turn the balance plate so the seal groove faces up
2. Place the soft black Buna-N seal into the seal groove with the flat
side down
11) Motor balance plate
and seals. 3. Place the hard white nylon back-up seal, flat side up, into the groove
on top of the Buna-N seal
The proper seal installation is very important. If these seals are
assembled upside down they will most likely fail in a short period of time
under system pressure.

2 Piece Seal

12) Assemble the lower 13) Assemble

balance plate into the the gears into the
body, sealing parts can be body, journals
fixed with grease. Position and other contact
is rotation sensitive! faces should be
oiled with clean
hydraulic fluid.

14) Put the upper 15) Slide the steel

balance plate on shaft seal sleeve
top of the gear over the drive shaft.
set. Position is Lubricate the sleeve
rotation sensitive! with grease to
lubricate the shaft
seal during assembly.

9 Parker Hannifin Corporation

Gear Pump Division
Kings Mountain, North Carolina USA
Catalog HY09-SM600/US PGP/PGM600 Series
Assembly Information Service Manual

16) Fit the mounting flange 17) Thread the fasteners

careful from the top down to into the body and tighten
the body. Fit the interlocking alternately or cross
track correctly. corner. Torque diagonally
opposed fasteners to
correct torque.

FASTENER TORQUE
PGP610/PGM610 43 lb-ft 58 Nm

PGP620/PGM620 70 lb-ft 95 Nm

PGP640/PGM640 103 lb-ft 140 Nm

10 Parker Hannifin Corporation

Gear Pump Division
Kings Mountain, North Carolina USA
Catalog HY09-SM600/US PGP/PGM600 Series
Wear Guideline Service Manual

Guideline for acceptable wear

Body Bushings
Wear in excess of .005” cut-out necessitates Bushings must be replaced if PTFE coating
replacement of the body. Place a straight-edge is worn through or if scored or blackened.
across bore. If you can slip a .005 feeler gage under Bushings should fit into the bore with a heavy
the straight-edge in the cut-out area, replace press fit.
the body.
Seals and Gaskets
Pressure pushes the gears against the Replace all rubber and polymer seals,
housing on the low pressure side. As including all “0” rings, thrust plate channel
the hubs and bushings wear, the cut-out seals, shaft seal and gasket seals.
becomes more pronounced. Excessive
cut-out in a short period of time indicates excessive Checks
pressure or oil contamination. If the relief valve settings Examine the checks, if unit has them, in the
are within prescribed limits, check for shock pressures mounting flange to make sure that they are
or tampering. tight, and free of contamination.
When the cut-out is moderate, 005” or less, the body is
in good condition and may be reused.

Gears
Any scoring on gear hubs necessitates
replacement. Scoring, grooving, or burr-
ing of the outside diameter of the teeth
requires replacement. Nicking, grooving,
or fretting of teeth surfaces also
necessitates replacement.

Drive Shafts
Replace if there is any wear de-
tectable by touch in the seal
area or at the drive coupling. The
maximum allowable wear is .002”.

Wear in the shaft seal area indicates oil

contamination. Wear or damage to splines, keys,
or keyways necessitates replacement.

Balance Plates
The balance plates seal the gear section at
the sides of the gears. Wear here will allow
internal slippage, that is, oil will bypass
within the pump.
A maximum of .002” wear is allowable. Re-
place balance plates if they are scored, eroded or
pitted. Check center of balance plates where the gears
mesh. Erosion here indicates oil contamination.
Pitted balance plates indicate cavitation or oil aeration.
Discolored balance plates indicate overheating, likely
due to insufficient oil.

11 Parker Hannifin Corporation

Gear Pump Division
Kings Mountain, North Carolina USA
Catalog HY09-SM600/US PGP/PGM600 Series
Hydraulic Oil Recommendation Service Manual

Hydraulic Oil Recommendation

When choosing your Hydraulic Oil, duty cycle and oil tem- The opposite is true when the fluid cools, its viscosity
perature must be factored in to optimize your system perfor- increases. At the lowest temperatures, the fluid must be
mance Since hydraulic systems often work under extreme thin enough to flow readily. High viscosity oil leads to the
temperature changes, especially in moderate to severe duty following problems:
cycles, the lubrication qualities of the oil in tight tolerance
components is even more critical. • Sealing and lubrication gaps not being filled,
loss of lubrication
Viscosity choice is always a compromise; the fluid must be
thin enough to flow easily but thick enough to seal and main- • Filling losses occur which causes cavitation
tain a lubricating film between bearing and sealing surfaces. damage to the pump
This film of oil helps to reduce friction and heat, which can
ultimately lead to component damage.
Under normal operating temperatures it is recommended to
Fluid temperature does affect viscosity. When choosing a
keep the temperature of the hydraulic fluid in the range of
fluid, it is important to consider the start-up and operating
120° F to 140° F (49° C to 60° C). Fluids may break down
temperatures of the hydraulic system. In general, as the fluid
or oxidize at high temperatures, which leads to varnish or
warms, it gets thinner and its viscosity decreases. At the
sludge deposits in the system and also reduces lubricity and
highest temperatures, the fluid must be thick enough to pro-
results in reduced life of the unit. As a rule of thumb, operating
vide lubrication and minimize internal leakage. Low viscosity
temperatures over 176°F (80° C) reduce the service life by
leads to the following problems:
half for every 50° F (10° C) temperature increase, and should
• Higher leakage across all sealing gaps in the pump leading be avoided.
to lower volumetric efficiencies and heat.

• Heat will cause loss of lubrication and will create severe

wear because of metal to metal contact, causing prema-
ture failure of the gears, thrust plates and bearings.

12 Parker Hannifin Corporation

Gear Pump Division
Kings Mountain, North Carolina USA
Catalog HY09-SM600/US PGP/PGM600 Series
Hydraulic Oil Recommendation Service Manual

Petroleum Oils (Mineral-Based)

Viscosity Recommendations Cold Weather Operation
• Optimum operating viscosity is considered Oils for use in cold weather should have a viscosity not
to be about 100 SUS (20 cSt). exceeding 7500 SUS (1620 cSt) at the minimum start up
temperature and a pour point of at least 20°F (7° C) below
• Minimum approximately 50 - 60 SUS ( 7.5 - 10 cSt ) that temperature. Experience on the Alaskan North Slope has
Maximum at start up: approximately 7500 SUS (1600 cSt) been satisfactory without using special oils or fluids. Start-up
procedures must allow for a gradual warm-up and equipment
Recommended Viscosity Grades
should not be operated at full pressure until the oil reaches a
Viscosity at Viscosity at reasonably fluid state.
Grade 100°F (40°C) 210°F (100°C)
ISO 32 165 SUS (32 cSt) 44 SUS (5 cSt) Inlet Vacuum
ISO 46 240 SUS (46 cSt) 49 SUS (7 cSt) Vacuum measured at the inlet port of the pump generally
SAE 10 150 SUS (32 cSt) 41 SUS (4 cSt) should not exceed 5 in. (13 cm) Hg. Higher vacuum can result
SAE 20 300 SUS (71 cSt) 51 SUS (7 cSt) in cavitation which may severely damage the pump. A usually
acceptable rule of thumb is that the inlet line velocity should
Other Desirable Properties not exceed 8 fps (2.5 m/s). A long inlet line or the use of
Viscosity Index: 90 minimum several fittings may necessitate increasing the line size. We
Aniline Point: 175 minimum suggest that each inlet port of a tandem pump have its own
line from the reservoir.
Additives Usually Recommended
Rust and Oxidation (R & O) Inhibitors Reservoir
Foam Depressant Reservoir capacity in gallons should at least equal total
pump output in GPM When filling the reservoir, oil should
Note: Antiwear (AW) additives are not necessarily recom- pass through a 100-mesh screen. Pour only clean oil from
mended. In some instances the presence of zinc compounds clean containers into the reservoir. The reservoir should have
can actually be harmful to copper, bronze, or brass compo- a breather to allow air in or out. The filler cap and breather
nents used in the system. The use of AW oil is optional with should be sealed to prevent moisture from entering. A hydrau-
our gear units. lic oil water content of as little as 0.1% can cause damage to
hydraulic components
General Recommendations
High quality hydraulic oils are essential for satisfactory per- Filtration
formance and long life of any hydraulic system. Such oils are Good filtration assures improved service life at today’s high
usually prepared from highly refined, turbine oil stocks with operating pressures. System filtration is recommended that
which select additives are compounded. We suggest follow- will maintain a contamination level according to ISO 4406:
ing the manufacturer’s specifications or the recommendations 21/19/16 for 2000 psi (140 bar), 19/17/14 for 3000 psi (210
of a reputable oil supplier for the specific oil requirements on bar) and 17/15/12 for 4000 psi (275 bar) The specific filter
your machine. recommendation should come from your equipment manufac-
turer or filter supplier
A high viscosity oil will generally give better performance
and life than a thin oil. Oil of around 100 SUS (20 cSt) will A 100 mesh screen should generally be used in the suc-
give optimum performance. Your selection should be as near tion line leading to the pump. It should be of sufficient size to
to optimum as possible at operating temperature but not handle twice the pump capacity. The screen must be cleaned
so heavy at start-up as to cause cavitation. Cold start-up and checked regularly to avoid pump and system damage
procedures which allow the use of heavier oils should prove
worthwhile by increasing pump life. The oil must be clean and Oil and filters should be changed on a regular schedule and
contain less than 0.1% water. the system flushed in accordance with the original equipment
manufacturer’s recommendations. Reservoir air breather
Operating Temperature filters should be cleaned periodically
The optimum oil operating temperature is in the range of
120°-140°F (49°-60°C). Oil operating temperature should Filtration is not a substitute for practicing cleanliness
not exceed 200°F (93°C) with a maximum of 180°F (82°C) and proper preventive maintenance
generally recommended. If the oil temperature will be above
180°F (82°C) for significant periods of time, then Viton (FKM)
seals should be used. High temperatures may result in rapid
oil deterioration and may point out the need for an oil cooler
or a larger reservoir. The nearer to optimum temperature,
the longer the service life will be of the oil, pump and other
components.

13 Parker Hannifin Corporation

Gear Pump Division
Kings Mountain, North Carolina USA
Catalog HY09-SM600/US PGP/PGM600 Series
Hydraulic Oil Recommendation Service Manual

Water Base Fire Resistant Fluids

Two types of water base fluids (WBF} may be used with our Comments On The Use Of Other Oils And Fluids
gear pumps and motors.
Biodegradable Oil (Vegetable-Based)
Both types of WBF come in various viscosity grades. Select Oils of this type with properties similar to recommended pe-
the grade best suited to the equipment and its operation in troleum oils may be used with our bushing style pumps only.
terms of pressure, speed, temperature, duty cycle, etc. The These are not approved for use in our roller bearing pumps.
fluid used should be recommended by the O.E.M. or a repu- Performance, pressure ratings and durability are not adversely
table fluid supplier affected in bushing style pumps.

Operations outside the range of 400 to 2000 rpm and over Automatic Transmission Fluid (ATF)
3000 psi (2000/2500 psi in the wider gear widths) should be In general these oils have low viscosity and may be used only
reviewed with your Parker sales representative at reduced operating pressures and oil temperatures

Water-in Oil (60/40) invert Emulsions Diesel Fuel, Kerosene, Coal Oil
Invert emulsions are approved for use with our bushing style Although sometimes used as a dilutant for cold weather
pumps at pressures up to 3000 psi or 500 psi below catalog operations, their use is not recommended because they are
rated pressures, whichever is lower insufficiently refined products

With roller bearing pumps, life may be reduced to 20% to Transformer Oil
50% of that experienced with petroleum oil. Reducing the Sometimes used for extremely cold weather operation. It is
pressure and/or gear width can extend pump life appreciably. not generally recommended as it becomes too thin at normal
operating temperatures. Oil to U.S. Military Spec MIL-H-5606
Water Glycol Solutions is in this category.
Water glycol solutions of the types normally used in hydro-
static systems are recommended for use with our bushing
style pumps. These consist of about 60% glycol and about OPERATING LIMITS
40% water with additives to improve lubricity and other GENERALLY RECOMMENDED
characteristics. Pressures up to 3000 psi are approved, WITH VARIOUS FLUIDS
depending on the gear width. Water glycol solutions are not
approved for use with our roller bearing pumps. Max.Operating Max. Inlet Max. Inlet
Fluid: Temp. Line Velocity Vacuum
WBF Filtration
Filtration that seems to give the best results consists of a Petroleum Oil 180°F(82°C) 8 fps(2.5m/s) 5” (13cm) Hg
100-mesh inlet screen and a return line filter. For water base
fluids, the inlet screen should be sized up three to four times WIO Emulsion 150°F(65°C) 4 fps (1.2m/s) 0” (0cm) Hg
the pump capacity. The return line filter should be of a rating
and size recommended by the fluid and filter manufacturers Water Glycol 150°F(65°C) 4 fps (1.2m/s) 0” (0cm) Hg
to achieve a recom¬mended ISO contamination level

Note: Finer filtration may be required by other components Note: These figures represent generally accepted maximums
in the system and will not prove satisfactory in all installations. For very severe
duty cycles, it will likely be advantageous to design and operate
High Water Base Fluids (HWBF) the system at something less than these maximum limits
The use of 95/5 emulsion is not recommended
• DO NOT USE ANY TYPE OF FLUID NOT
Phosphate Ester RECOMMENDED IN THIS BULLETIN WITHOUT FIRST
Phosphate ester does not appear to effect pump perfor- CONSULTING OUR PRODUCT SUPPORT DEPT
mance and service life, but Viton (FKM) seals should be used
with this fluid. Viscosity characteristics of phosphate ester • OBTAIN YOUR FINAL FLUID RECOMMENDATION
fluid limit the recommended ranges of operating and ambi- FROM YOUR FLUID SUPPLIER
ent temperatures. Questions on the use of fluids with our
equipment should be discussed with a sales representative
or Product Support Dept.

14 Parker Hannifin Corporation

Gear Pump Division
Kings Mountain, North Carolina USA
Catalog HY09-SM600/US PGP/PGM600 Series
Start-up Procedure Service Manual

Recommended Start-up
Procedure For New or
Rebuilt Pump
Before installing a new or rebuilt pump, back off
the main relief valve until the spring tension on the
adjusting screw is relieved. This will avoid the
possibility of immediate damage to the replacement
unit in the event that the relief valve setting had
been increased beyond the recommended operating
pressure, prior to removing the old unit.

Before connecting any lines to the pump, fill all ports

with clean oil to provide initial lubrication. This is par-
ticularly important if the unit is located above the
oil reservoir.

After connecting the lines and mounting the

replacement unit, operate the pump at least two min-
utes at no load and at low rpm (400 min.) During this
break-in period, the unit should run free and not de-
velop an excessive amount of heat. If the unit operates
properly, speed and pressure can then be increased to
normal operating settings.

Reset the main relief valve to its proper setting while

the pump is running at maximum operating engine
(motor) speed for the vehicle.

ALWAYS USE AN ACCURATE GAUGE

WHEN ADJUSTING THE RELIEF VALVE
PRESSURE SETTING.

15 Parker Hannifin Corporation

Gear Pump Division
Kings Mountain, North Carolina USA
Catalog HY09-SM600/US PGP/PGM600 Series
Test Procedure Service Manual

Recommended
Test Procedure
Make certain that there is an adequate supply of oil Many repairmen measure the output at normal operat-
for the pump; at least one gallon of oiI for each gpm of ing speed and at zero pressure, then again at 1000 psi
pump capacity. (or the operating pressure of the equipment) and allow
a volume decrease approximating the listing below. It is
If one section of a tandem pump is being tested, a suggested reference only which makes allowance for
make sure that all other sections not being tested reused parts.
are adequately supplied with oil. If any of the other
sections run dry, or if plugs are left in ports, serious At test speeds other than 1800 rpm, gpm delivery will
and permanent damage will result. vary almost proportionately, but the same (drop-off)
figures should be used.
The oil should be a good quality hydraulic oil rated
at 150 SSU at 100° F., with the oil temperature held Be sure to run the pump in the direction for which it
at 120° F. plus or minus 50° F. (Test procedures are was designed and built. Driving the pump in the wrong
described in detail in SAE handbooks; see Hydraulic direction will build up pressure behind the shaft seal,
Power Pump Test Procedure, SAE J745c.) damaging it and necessitating replacement.

The feed line must be of adequate size with no more After completing testing procedures, the pump is ready
than 5” mercury vacuum adjacent to the pump inlet. As for installation and immediate duty operation
a rule, the feed line must provide a feed flow velocity on equipment. Again, it must be remembered that
not in excess of 8 feet per second. to prevent seizure, hot oil must not be fed into a
cold pump.
Feeding hot oil into a cold pump may cause the pump
to seize. Jog the pump by momentarily starting and
stopping repeatedly the driving engine or motor to
gradually equalize pump and oil temperatures.

Run the pump at least two minutes at no load and

moderate speed (not over 1500 rpm). If the pump
becomes excessively hot, shut down immediately and
locate the problem source.

Gradually increase pressure on pump, in 500 psi

increments until the desired test pressure has been
reached. This should take about five minutes.

Delivery should run close to rated catalog performance

figures, which are averaged from testing several
pumps. A 5% lower reading may be used as a rated
minimum if new or relatively new parts have been
used. When rebuilding the pump with parts from the
original pump, which, while worn, appear satisfactory
for reuse, a 10% or 15% lower reading may be
permitted, depending on the performance expected
from the equipment. One’s own experience will prove
the best guide here.

16 Parker Hannifin Corporation

Gear Pump Division
Kings Mountain, North Carolina USA
Catalog HY09-SM600/US PGP/PGM600 Series
Notes Service Manual

17 Parker Hannifin Corporation

Gear Pump Division
Kings Mountain, North Carolina USA
Catalog HY09-SM600/US PGP/PGM600 Series
Offer of Sale Service Manual

Offer of Sale
The items described in this document and other documents or descriptions provided by Parker Hannifin Corporation, its subsidiaries and its authorized dis-
tributors are hereby offered for sale at prices to be established by Parker Hannifin Corporation, its subsidiaries and its authorized distributors. This offer and its
acceptance by any customer (“Buyer”) shall be governed by all of the following Terms and Conditions. Buyer’s order for any such items, when communicated
to Parker Hannifin Corporation, its subsidiary or an authorized distributor (“Seller”) verbally or in writing, shall constitute acceptance of this offer.

1. Terms and Conditions of Sale: All descriptions, quotations, proposals, by Buyer. Unless otherwise agreed, Seller shall have the right to alter,
offers, acknowledgments, acceptances and sales of Seller’s products are discard or otherwise dispose of any special tooling or other property in
subject to and shall be governed exclusively by the terms and conditions its sole discretion at any time.
stated herein. Buyer’s acceptance of any offer to sell is limited to these 8. Buyer’s Property: Any designs, tools, patterns, materials, drawings,
terms and conditions. Any terms or conditions in addition to, or inconsis- confidential information or equipment furnished by Buyer or any other items
tent with those stated herein, proposed by Buyer in any acceptance of which become Buyer’s property, may be considered obsolete and may be
an offer by Seller, are hereby objected to. No such additional, different destroyed by Seller after two (2) consecutive years have elapsed without
or inconsistent terms and conditions shall become part of the contract Buyer placing an order for the items which are manufactured using such
between Buyer and Seller unless expressly accepted in writing by Seller. property, Seller shall not be responsible for any loss or damage to such
Seller’s acceptance of any offer to purchase by Buyer is expressly condi- property while it is in Seller’s possession or control.
tional upon Buyer’s assent to all the terms and conditions stated herein, 9. Taxes: Unless otherwise indicated on the face hereof, all prices and
including any terms in addition to, or inconsistent with those contained in charges are exclusive of excise, sales, use, property, occupational or like
Buyer’s offer, Acceptance of Seller’s products shall in all events constitute taxes which may be imposed by any taxing authority upon the manufac-
such assent. ture, sale or delivery of the items sold hereunder. If any such taxes must
2. Payment: Payment shall be made by Buyer net 30 days from the date be paid by Seller or if Seller is liable for the collection of such tax, the
of delivery of the items purchased hereunder. Amounts not timely paid amount thereof shall be in addition to the amounts for the items sold. Buyer
shall bear interest at the maximum rate permitted by law for each month agrees to pay all such taxes or to reimburse Seller therefore upon receipt
or portion thereof that the Buyer is late in making payment. Any claims of its invoice. If Buyer claims exemption from any sales, use or other tax
by Buyer for omissions or shortages in a shipment shall be waived un- imposed by any taxing authority, Buyer shall save Seller harmless from
less Seller receives notice thereof within 30 days after Buyer’s receipt and against any such tax, together with any interest or penalties thereon
of the shipment. which may be assessed if the items are held to be taxable.
3. Delivery: Unless otherwise provided on the face hereof, delivery shall 10. Indemnity For Infringement of Intellectual Property Rights: Seller
be made F.O.B. Seller’s plant. Regardless of the method of delivery, how- shall have no liability for infringement of any patents, trademarks, copyrights,
ever, risk of loss shall pass to Buyer upon Seller’s delivery to a carrier. trade dress, trade secrets or similar rights except as provided in this Part
Any delivery dates shown are approximate only and Seller shall have no 10. Seller will defend and indemnify Buyer against allegations of infringe-
liability for any delays in delivery. ment of U.S. Patents, U.S. Trademarks, copyrights, trade dress and trade
4. Warranty: Seller warrants that the items sold hereunder shall be free secrets (hereinafter ‘Intellectual Property Rights’). Seller will defend at its
from defects in material or workmanship for a period of 18 months from expense and will pay the cost of any settlement or damages awarded in
date of shipment from Parker Hannifin Corporation. THIS WARRANTY an action brought against Buyer based on an allegation that an item sold
COMPRISES THE SOLE AND ENTIRE WARRANTY PERTAINING TO pursuant to this contract infringes the Intellectual Property Rights of a third
ITEMS PROVIDED HEREUNDER. SELLER MAKES NO OTHER WAR- party. Seller’s obligation to defend and indemnify Buyer is contingent on
RANTY, GUARANTEE, OR REPRESENTATION OF ANY KIND WHAT- Buyer notifying Seller within ten (10) days after Buyer becomes aware of
SOEVER. ALL OTHER WARRANTIES, INCLUDING BUT NOT LIMITED such allegations of infringement, and Seller having sole control over the
TO, MERCHANTABILITY AND FITNESS FOR PURPOSE, WHETHER defense of any allegations or actions including all negotiations for settle-
EXPRESS, IMPLIED, OR ARISING BY OPERATION OF LAW, TRADE ment or compromise. If an item sold hereunder is subject to a claim that it
USAGE, OR COURSE OF DEALING ARE HEREBY DISCLAIMED. infringes the Intellectual Property Rights of a third party, Seller may, at its
NOTWITHSTANDING THE FOREGOING, THERE ARE NO WARRAN- sole expense and option, procure for Buyer the right to continue using said
TIES WHATSOEVER ON ITEMS BUILT OR ACQUIRED WHOLLY OR item, replace or modify said item so as to make it noninfringing, or offer to
PARTIALLY, TO BUYER’S DESIGNS OR SPECIFICATIONS. accept return of said item and return the purchase price less a reasonable
5. Limitation Of Remedy: SELLER’S LIABILITY ARISING FROM OR IN allowance for depreciation. Notwithstanding the foregoing, Seller shall
ANY WAY CONNECTED WITH THE ITEMS SOLD OR THIS CONTRACT have no liability for claims of infringement based on information provided
SHALL BE LIMITED EXCLUSIVELY TO REPAIR OR REPLACEMENT by Buyer, or directed to items delivered hereunder for which the designs
OF THE ITEMS SOLD OR REFUND OF THE PURCHASE PRICE PAID are specified in whole or part by Buyer, or infringements resulting from the
BY BUYER, AT SELLER’S SOLE OPTION. IN NO EVENT SHALL modification, combination or use in a system of any item sold hereunder.
SELLER BE LIABLE FOR ANY INCIDENTAL, CONSEQUENTIAL OR The foregoing provisions of this Part 10 shall constitute Seller’s sole and
SPECIAL DAMAGES OF ANY KIND OR NATURE WHATSOEVER, exclusive liability and Buyer’s sole and exclusive remedy for infringement
INCLUDING BUT NOT LIMITED TO LOST PROFITS ARISING FROM of Intellectual Property Rights.
OR IN ANY WAY CONNECTED WITH THIS AGREEMENT OR ITEMS If a claim is based on information provided by Buyer or if the design for an
SOLD HEREUNDER,WHETHER ALLEGED TO ARISE FROM BREACH item delivered hereunder is specified in whole or in part by Buyer, Buyer
OF CONTRACT, EXPRESS OR IMPLIED WARRANTY, OR IN TORT, shall defend and indemnify Seller for all costs, expenses or judgments
INCLUDING WITHOUT LIMITATION, NEGLIGENCE, FAILURETO WARN resulting from any claim that such item infringes any patent, trademark,
OR STRICT LIABILITY. copyright, trade dress, trade secret or any similar right.
6. Changes, Reschedules and Cancellations: Buyer may request to 11. Force Majeure: Seller does not assume the risk of and shall not be
modify the designs or specifications for the items sold hereunder as well liable for delay or failure to perform any of Seller’s obligations by reason of
as the quantities and delivery dates thereof, or may request to cancel circumstances beyond the reasonable control of Seller (hereinafter ‘Events
all or part of this order, however, no such requested modification or of Force Majeure’). Events of Force Majeure shall include without limita-
cancellation shall become part of the contract between Buyer and Seller tion, accidents, acts of God, strikes or labor disputes, acts, laws, rules or
unless accepted by Seller in a written amendment to this Agreement. regulations of any government or government agency, fires, floods, delays
Acceptance of any such requested modification or cancellation shall be or failures in delivery of carriers or suppliers, shortages of materials and
at Seller’s discretion, and shall be upon such terms and conditions as any other cause beyond Seller’s control.
Seller may require. 12. Entire Agreement/Governing Law: The terms and conditions set
7. Special Tooling: A tooling charge may be imposed for any special forth herein, together with any amendments, modifications and any dif-
tooling, including without limitation, dies, fixtures, molds and patterns, ferent terms or conditions expressly accepted by Seller in writing, shall
acquired to manufacture items sold pursuant to this contract. Such special constitute the entire Agreement concerning the items sold, and there are
tooling shall be and remain Seller’s property notwithstanding payment no oral or other representations or agreements which pertain thereto.
of any charges by Buyer. In no event will Buyer acquire any interest in This Agreement shall be governed in all respects by the law of the State
apparatus belonging to Seller which is utilized in the manufacture of the of Ohio. No actions arising out of the sale of the items sold hereunder or
items sold hereunder, even if such apparatus has been specially converted this Agreement may be brought by either party more than two (2) years
or adapted for such manufacture and notwithstanding any charges paid after the cause of action accrues.

9/91-P

18 Parker Hannifin Corporation

Gear Pump Division
Kings Mountain, North Carolina USA
 Parker Hannifin Corporation

About Parker Hannifin Corporation Parker’s Charter

Parker Hannifin is a leading global motion-control To be a leading worldwide manufacturer of components
company dedicated to delivering premier customer and systems for the builders and users of durable
service. A Fortune 500 corporation listed on the goods. More specifically, we will design, market and
New York Stock Exchange (PH), our components manufacture products controlling motion, flow and
and systems comprise over 1,400 product lines that pressure. We will achieve profitable growth through
control motion in some 1,000 industrial and premier customer service.
aerospace markets. Parker is the only manufacturer
to offer its customers a choice of hydraulic, Product Information
pneumatic, and electro­mechan­ical motion-control North American customers seeking product infor­mation,
solutions. Our the location of a nearby distributor, or repair services
Company has the largest distribution network in its will receive prompt attention by calling the Parker Prod-
field, with over 7,500 distributors serving more than uct Information Center at our toll-free number:
350,000 customers worldwide. 1-800-C-PARKER (1-800-272-7537). In the UK, a similar
service is available by calling 0500-103-203.

The Aerospace Group The Climate & Industrial

is a leader in the development, Controls Group
design, manufacture and designs, manufactures and
servicing of control systems markets system-control and
and components for aerospace fluid-handling components
and related high-­technology and systems to refrigeration,
markets, while achieving air-conditioning and industrial
growth through premier customers worldwide.
customer service.

The Fluid Connectors The Seal Group designs,

Group designs, manu­factures manufactures and distributes
and markets rigid and flexible industrial and commercial
connectors, and associated sealing devices and related
products used in pneumatic and products by providing
fluid systems. superior quality and
total customer satisfaction.

The Hydraulics Group The Filtration Group

designs, produces and designs, manufactures and
markets a full spectrum markets quality filtration
of hydraulic components and clarification products, pro-
and systems to builders viding customers with
and users of industrial the best value, quality,
and mobile machinery technical support, and
and equipment. global availability.

The Automation Group The Instrumentation

is a leading supplier of Group is a global leader
pneumatic and electro­ in the design, manufacture
mechanical components and distribution of high-
and systems to automation quality critical flow
customers worldwide. components for worldwide
process instrumentation,
ultra-high-purity, medical
and analytical applications.

19 Parker Hannifin Corporation

Gear Pump Division
Kings Mountain, North Carolina USA
Sales Offices Worldwide
North America
Gear Pump Division
Headquarters
101 Canterbury Road
Kings Mountain, NC 28086
phone 704 730 2000
fax 704 730 5832

Gear Pump Division Facility

2701 Intertech Drive
Youngstown, OH 44509
phone 330 270 6000
fax 330 270 6185

Supercode Catalog HY09-SM600/US, T&M 05/12

Parker Hannifin Corporation

Gear Pump Division
101 Caterbury Road
Kings Mountain, NC USA
phone 704 739 9781
fax 704 739 2269
www.parker.com Your Local Authorized Parker Distributor