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Lubrication Chart - HP800 (1) Shougang 2020

This document provides lubrication data for various components of a cone crusher, including: 1) Crusher circulating oil to be changed every 2000 hours or yearly, with 450 gallons initially. 2) Hydraulic power unit oil to be changed every 2000 hours or yearly, with 90 gallons initially. 3) Bowl and head surfaces to be oiled manually with each liner change. 4) Bowl, clamping ring, and adjustment ring threads to be greased every 40 hours or with each liner change, using 5.6 gallons initially.

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156 views1 page

Lubrication Chart - HP800 (1) Shougang 2020

This document provides lubrication data for various components of a cone crusher, including: 1) Crusher circulating oil to be changed every 2000 hours or yearly, with 450 gallons initially. 2) Hydraulic power unit oil to be changed every 2000 hours or yearly, with 90 gallons initially. 3) Bowl and head surfaces to be oiled manually with each liner change. 4) Bowl, clamping ring, and adjustment ring threads to be greased every 40 hours or with each liner change, using 5.6 gallons initially.

Uploaded by

carlos trillo
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© © All Rights Reserved
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SECTION 3 - MAINTENANCE

3.7.3 Lubrication Data Sheet


Table 3-6 Lubrication Data Sheet

Lubrication and Brand Name Required


Location Example Quantity at Interval Method
(see note 1) Start Up
Oil:
Change every
ISO 150 450 Gallons 2000 hours
1 Crusher Circulating Oil (135-165 cSt @ 40°C) Circulation
(With E.P. Additives) (1703 Liters) (Once per year
minimum)
Mobilgear 600 XP 150
Hydraulic Power Unit (not shown), Oil: Change every
Tramp Release Cylinders, ISO 32 (29-37 cSt @ 40°C) 90 Gallons 2000 hours
2 Clamping Cylinders and Bowl (Viscosity Index greater than 140) (341 Liters) (Once per year Circulation
Adjustment Hydraulic Motors Mobil DTE 10 Excel 32 minimum)
Bowl and Head Surfaces (Do not Oil: Every liner Manual,
3 oil mantle or bowl liner surfaces, or ISO 150 (135-165 cSt @ 40°C) As Required
Head and Bowl seating surfaces) Mobilgear 600 XP 150 change brush

Grease:
Grease
Bowl, Clamping Ring and Lithium Base NLGI No.1 with 3% 5.6 Gallons 40 hours: fittings
4 Adjustment Ring Threads Molybdenum Disulfide (by weight) and every liner
(unclamp bowl before greasing) ISO 150 Base Lubricant (21 Liters) change manual,
brush
Mobilgrease CM-L
Grease:
Lithium Base NLGI No.1 with 3%
Every liner Manual,
5 Head and Locking Bolt Threads Molybdenum Disulfide (by weight) As Required change brush
ISO 150 Base Lubricant
Mobilgrease CM-L
Grease:
Main Frame and Adjustment Ring Lithium Base NLGI No.1 with 3% Manual,
6 Molybdenum Disulfide (by weight) As Required 2000 hours
Seating Surfaces ISO 150 Base Lubricant brush
Mobilgrease CM-L
Grease:
Countershaft Box Inner Flange Lithium Base NLGI No.1 1 Tube (8 oz.) During Manual,
7 Wear Ring ISO 150 Base Lubricant (237 milliliters) assembly brush
Mobilgrease CM-L
Grease:
Lithium Base NLGI No.1 with 3%
8 Main Frame Pins Molybdenum Disulfide (by weight) As Required 2000 hours Manual,
brush
ISO 150 Base Lubricant
Mobilgrease CM-L
Grease:
Polyurea Base NLGI No.2 Grease fitting
10 Small Electric Motors As Required 2000 hours
ISO 115 Base Lubricant to Purge
Mobil Polyrex EM
Grease:
Electric Motor and Jackshaft Polyurea Base NLGI No.2 Grease fitting
11 As Required 700 hours
Bearings ISO 115 Base Lubricant to Purge
Mobil Polyrex EM
Oil: Change every
Hydraulic Drive Assembly GL-5 Grade EP 80W90 Gear Oil 1.72 Gallons 2000 hours
12 (6.5 Liters) Pour
Planetary Gear Reducer Mobilube HD LS 80W-90 (see note 3) (Once per year
(see note 2) minimum)
Grease:
Hydraulic Drive Assembly Polyurea Base NLGI No.2 Sparingly 2000 hours
13 Planetary Gear Reducer (Approximately (Once per year Grease fitting
Output Bearing (see note 4) ISO 115 Base Lubricant 5-10 ml) minimum)
Mobil Polyrex EM

NOTES:
1. The purpose in providing a suggested brand name lubrication product is to establish a more direct comparison to other brand name
products.
2. Mobilgear 600 XP 150 is also an acceptable oil to use in the Hydraulic Drive Assembly Planetary Gear Reducers.
3. 6.5 liter (1.72 gallons) is the total requirement for (2) gear reducers on the HP800. 3.25 liter (0.86 gallon) each gear reducer.
4. Includes the idler pinion position.

3-28 HP800 CONE CRUSHER TECHNICAL REFERENCE MANUAL

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