OPERATOR’S AND PARTS MANUAL

QC 220 Series
Hydraulic Windrow Sweeper
for Skid Loaders

Serial Number: ___________________ Manual Number: 51-4161

Release Date: January 2014
Model Number: ___________________ Serial Number: 0911001 & Up
Rev. 1

800-456-7100 I www.paladinattachments.com 2800 N. Zeeb Rd., Dexter, MI. 48130, United States of America Copyright ©

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 Notes

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 TABLE OF CONTENTS

PREFACE......................................................................................................................................................4

SAFETY STATEMENTS................................................................................................................................5

GENERAL SAFETY PRECAUTIONS........................................................................................................5-7

EQUIPMENT SAFETY PRECAUTIONS....................................................................................................7-8

SAFETY DECALS & LABELS.......................................................................................................................9

INSTALLATION ..........................................................................................................................................10

OPERATION...........................................................................................................................................11-19

MAINTENANCE SCHEDULE & RECORD.............................................................................................20-21

MAINTENANCE ....................................................................................................................................22-24

TROUBLESHOOTING...........................................................................................................................25-30

BRUSH HEADS.....................................................................................................................................31-32

BRUSH FRAME ASSEMBLY ....................................................................................................................33

CORE ASSEMBLY ....................................................................................................................................34

BRUSH HEAD STANDS ............................................................................................................................35

BRUSH HEAD LABELS ............................................................................................................................36

HEX DRIVE HUB ASSEMBLY ....................................................................................................................37

MOTOR ASSEMBLIES ...............................................................................................................................38

HYDRAULIC HOSE ASSEMBLIES........................................................................................................39-42

MOUNTING ASSEMBLY ...........................................................................................................................43

POWER PACKS..........................................................................................................................................44

SPRING/CHAIN ADJUSTMENT ................................................................................................................45

SIGHT INDICATORS .................................................................................................................................46

SPRINKLER KIT WITHOUT TANK ...........................................................................................................47

HOOD EXTENSION AND DRAPE ASSEMBLY ........................................................................................48

HYDRAULIC ANGLE KIT............................................................................................................................49

HYDRAULIC ANGLE CYLINDER .............................................................................................................49

PRODUCT SPECIFICATIONS....................................................................................................................50

BOLT TORQUE SPECIFICATIONS............................................................................................................51

HYDRAULIC TORQUE SPECIFICATIONS............................................................................................52-53

WARRANTY................................................................................................................................................54

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 PREFACE

GENERAL INFORMATION

This product was carefully designed and manufactured to give you many years of dependable service.
Only minor maintenance (such as cleaning and lubricating) is required to keep it in top working condition.
Be sure to observe all maintenance procedures and safety precautions in this manual and on any safety
decals located on the product and on any equipment on which the attachment is mounted.

WARNING! Never let anyone operate this unit without reading the “Safety Precautions” and
“Operating Instructions” sections of this manual. Always choose hard, level ground
to park the vehicle on and set the brake so the unit cannot roll.

Unless noted otherwise, right and left sides are determined from the operator’s control position when facing
the attachment.

NOTE: The illustrations and data used in this manual were current (according to the information
available to us) at the time of printing, however, we reserve the right to redesign and change the
attachment as may be necessary without notification.

BEFORE OPERATION

The primary responsibility for safety with equipment falls to the operator. Make sure the equipment is
operated only by trained individuals that have read and understand this manual. If there is any portion of
this manual or function you do not understand, contact your local authorized dealer or manufacturer to
obtain further assistance. Keep this manual available for reference. Provide this manual to any new owners
and/or operator’s

SAFETY ALERT SYMBOL

This is the “Safety Alert Symbol” used by this industry. This symbol is used to warn of
possible injury. Be sure to read all warnings carefully. They are included for your safety and
the safety of others working with you.

SERVICE

Use only manufacturer replacement parts. Substitute parts may not meet the required standards.
Record the model and serial number of your unit on the cover of this manual. The parts department
needs this information to insure that you receive the correct parts.

SOUND AND VIBRATION

“Sound pressure levels and vibration data for this attachment are influenced by many different parameters;
some items are listed below (not inclusive):
• prime mover type, age, condition, with or without cab enclosure and configuration
• operator training, behavior, stress level
• job site organization, working material condition, environment
Based on the uncertainty of the prime mover, operator, and job site, it is impossible to get precise machine
and operator sound pressure levels, or vibration levels for this attachment.”

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 SAFETY STATEMENTS

DANGER! THIS SIGNAL WORD IS USED WHERE SERIOUS INJURY OR DEATH WILL RESULT IF
THE INSTRUCTIONS ARE NOT FOLLOWED PROPERLY.

WARNING! THIS SIGNAL WORD IS USED WHERE SERIOUS INJURY OR DEATH COULD RESULT
IF THE INSTRUCTIONS ARE NOT FOLLOWED PROPERLY.

CAUTION! THIS SIGNAL WORD IS USED WHERE MINOR INJURY COULD RESULT IF THE
INSTRUCTIONS ARE NOT FOLLOWED PROPERLY.

NOTICE! NOTICE INDICATES A PROPERTY DAMAGE MESSAGE.

THIS SYMBOL BY ITSELF OR USED WITH A WARNING WORD THROUGHOUT THIS

MANUAL IS USED TO CALL YOUR ATTENTION TO INSTRUCTIONS INVOLVING YOUR
PERSONAL SAFETY OR THE SAFETY OF OTHERS. FAILURE TO FOLLOW THESE
INSTRUCTIONS CAN RESULT IN INJURY OR DEATH.

GENERAL SAFETY PRECAUTIONS

WARNING! READ MANUAL PRIOR TO INSTALL
Improper installation, operation, or maintenance of this equipment could result in serious
injury or death. Operators and maintenance personnel should read this manual as well as
all manuals related to this equipment and the prime mover thoroughly before beginning
installation, operation, or maintenance. FOLLOW ALL SAFETY INSTRUCTIONS IN THIS
MANUAL AND THE PRIME MOVERS MANUAL.

WARNING! READ AND UNDERSTAND ALL SAFETY STATEMENTS

Read all safety decals and safety statements in all manuals prior to operating or working
on this equipment. Know and obey all OSHA regulations, local laws and other professional
guidelines for your operation. Know and follow good work practices when assembling,
maintaining, repairing, mounting, removing or operating this equipment.

KNOW YOUR EQUIPMENT

Know your equipment’s capabilities, dimensions and operations before operating. Visually
inspect your equipment before you start, and never operate equipment that is not in proper
working order with all safety devices intact. Check all hardware to assure it is tight. Make
certain that all locking pins, latches, and connection devices are properly installed and
secured. Remove and replace any damaged, fatigued or excessively worn parts. Make
certain all safety decals are in place and are legible. Keep decals clean, and replace them if
they become worn and hard to read.

WARNING! PROTECT AGAINST FLYING DEBRIS

Always wear proper safety glasses, goggles or a face shield when driving pins in or out or
when operation causes dust, flying debris, or any other hazardous material.

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 GENERAL SAFETY PRECAUTIONS

WARNING! LOWER OR SUPPORT RAISED EQUIPMENT

Do not work under raised booms without supporting them. Do not use support material made
of concrete blocks, logs, buckets, barrels or any other material that could suddenly collapse
or shift positions. Make sure support material is solid, not decayed, warped, twisted, or
tapered. Lower booms to ground level or onto blocks. Lower booms and attachments to the
ground before leaving the cab or operator’s station.

WARNING! USE CARE WITH HYDRAULIC FLUID PRESSURE

Hydraulic fluid under pressure can penetrate the skin and cause serious injury or death.
Hydraulic leaks under pressure may not be visible. Before connecting or disconnecting
hydraulic hoses, read your prime movers operator’s manual for detailed instructions on
connecting and disconnecting hydraulic hoses or fittings.
• Keep unprotected body parts, such as face, eyes, and arms as far away as possible from
a suspected leak. Flesh injected with hydraulic fluid may develop gangrene or other
permanent disabilities.
• If injured by injected fluid, see a doctor at once. If your doctor is not familiar with this type
of injury, ask him to research immediately to determine proper treatment.
• Wear safety glasses, protective clothing, and use a sound piece of cardboard or wood
when searching for hydraulic leaks.
DO NOT USE YOUR HANDS!
SEE ILLUSTRATION.

WARNING! DO NOT MODIFY MACHINE OR ATTACHMENTS

Modifications may weaken the integrity of the attachment and may impair the function,
safety, life and performance of the attachment. When making repairs, use only the
manufacturer’s genuine parts, following authorized instructions. Other parts may be
substandard in fit and quality. Never modify any ROPS (Roll Over Protection System)
equipment or device. Any modifications must be authorized in writing by the manufacturer.

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 GENERAL SAFETY PRECAUTIONS

WARNING! SAFELY MAINTAIN AND REPAIR EQUIPMENT

•Do not wear loose clothing, or any accessories that can catch in moving parts. If you have
long hair, cover or secure it so that it does not become entangled in the equipment.
•Work on a level surface in a well-lit area.
•Use properly grounded electrical outlets and tools.
•Use the correct tool for the job at hand. Make sure they are in good condition for the task
required.
•Wear the protective equipment specified by the tool manufacturer.

WARNING! SAFELY OPERATE EQUIPMENT

Do not operate equipment until you are completely trained by a qualified operator in how to
use the controls, know its capabilities, dimensions, and all safety requirements. See your
prime movers manual for these instructions.
•Keep all step plates, grab bars, pedals, and controls free of dirt, grease, debris, and oil.
•Never allow anyone to be around the equipment when it is operating.
•Do not allow riders on the attachment or the prime mover.
•Do not operate the equipment from anywhere other than the correct operators position.
•Never leave equipment unattended with the engine running or with this attachment in a
raise position.
•Do not alter or remove any safety feature from the prime mover or this attachment.
•Know your work site safety rules as well as traffic rules and flow. When in doubt on any
safety issue, contact your supervisor or safety coordinator for an explanation.

EQUIPMENT SAFETY PRECAUTIONS

WARNING! EXPOSURE TO RESPIRABLE CRYSTALLINE SILICA DUST ALONG WITH OTHER
HAZARDOUS DUSTS MAY CAUSE SERIOUS OR FATAL RESPIRATORY DISEASE.
It is recommended to use dust suppression, dust collection and if necessary personal
protective equipment during the operation of any attachment that may cause high levels of
dust.

WARNING! REMOVE PAINT BEFORE WELDING OR HEATING.

Hazardous fumes/dust can be generated when paint is heated by welding, soldering or
using a torch. Do all work outside or in a well ventilated area and dispose of paint and
solvent properly. Remove paint before welding or heating.

When sanding or grinding paint, avoid breathing the dust. Wear an approved respirator.
If you use solvent or paint stripper, remove stripper with soap and water before welding.
Remove solvent or paint stripper containers and other flammable material from area. Allow
fumes to disperse at least 15 minutes before welding or heating.

WARNING! END OF LIFE DISPOSAL.

At the completion of the useful life of the unit, drain all fluids and dismantle by
separating the different materials (rubber, steel, plastic, etc.). Follow all federal, state
and local regulations for recycling and disposal of the fluid and components.

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 EQUIPMENT SAFETY PRECAUTIONS

Operating the Sweeper:

•Do not exceed the lifting capacity of your prime mover.
•Operate only from the operator’s station.
•When operating on slopes, drive up and down, not across. Avoid steep hillside operation
which could cause the prime mover to over turn.
•Reduce speed when driving over rough terrain, on a slope, or turning to avoid overturning
the vehicle.
•An operator must not use drugs or alcohol, which can change his or her alertness or
coordination. An operator taking prescription or over-the-counter drugs should seek
medical advice on whether or not he or she can safely operate equipment.
•Before exiting the prime mover, lower the attachment to the ground, apply the brakes, turn
off the prime mover’s engine and remove the key.

Transporting the Sweeper:

•Travel only with the attachment in a safe transport position to prevent uncontrolled
movement. Drive slowly over rough ground and on slopes.
•When driving on public roads use safety lights, reflectors, Slow Moving Vehicle signs etc. to
prevent accidents. Check local government regulations that may affect you.
•Do not drive close to ditches, excavation, etc. cave in could result.

Maintaining the Sweeper:

•Before performing maintenance (unless otherwise specified) lower the attachment to the
ground, apply the brakes, turn off the engine and remove the key.
•Never perform any work on the attachment unless you are authorized and qualified to do
so. Always read the operator service manual’s before any repair is made. After completing
maintenance or repair, check for correct functioning of the attachment. If not functioning
properly, always tag “DO NOT OPERATE” until all problems are corrected.
•Worn, damaged or illegible safety decals must be replaced. New safety decals can be
ordered from Sweeper.
•Never make hydraulic repairs while system is under pressure. Serious personal injury or
death could result.
•Never work under a raised attachment.

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 SAFETY DECALS & LABELS

4. 50-0721
3. 50-0643
1. 41043

5. 50-0722

1
6
7
7. 50-0726 6. 50-0724

4
3

Item Part Qty Description

1. 41043 1 Decal, Warning, Hazardous Dust Serial Tag

3. 50-0643 2 Label, Tie Down Point 2
Location
4
4. 50-0721 2 Label, Warning, Crush Hazard 5
Dual Motor Shown
5. 50-0722 1 Label, Warning, Misuse Hazard
6. 50-0724 2 Label, Warning, High Pressure Fluid
7. 50-0726 2 Label, Warning, Flying Objects & Entanglement

Use part numbers to order replacements for lost or damaged decals. Be sure to read all decals before
operating the attachment. They contain information you need to know for both safety and longevity.

Placement or replacement of Safety Signs

1. Clean the area of application with nonflammable solvent, and then wash the same area with soap and water.
2. Allow the surface to fully dry.
3. Remove the backing from the safety sign, exposing the adhesive surface.
4. Apply the safety sign to the position shown in the diagram above and smooth out any bubbles.

Instructions

1. Keep all safety signs clean and legible.

2. Replace all missing, illegible, or damaged safety signs.
3. Replacement parts, for parts with safety signs attached, must also have safety signs attached.
4. Safety signs are available, free of charge, from your dealer or from SWEEPSTER.

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 INSTALLATION

Sweeper Installation
WARNING! Improper attachment of sweeper could result in injury or death. Do not operate this
machine until you have positive indication that the attachment is securely mounted.

1. Position the broom on a level surface.

2. Enter the prime mover.

3. Fasten the safety restraints.

4. Start the engine.

5. Disengage the parking brake.

6. Align the attachment mechanism with the mounting on the broom, attach to the prime mover. Follow the
attaching procedure in the prime mover owners manual.

7. Engage the parking brake and shut down the prime mover. Be sure to relieve pressure to the auxiliary
hydraulic lines.

8. Unfasten safety restraints and exit the prime mover.

9. Lock jack stands in stowed position. (if available)

10. Ensure that the hydraulic quick couplers are clean. Connect hydraulic lines for the broom to the prime
mover. Twist the collar of the quick couplers one quarter of a turn in order to secure the hydraulic
connections.

11. While the loader arms are lowered, visually inspect the attachment mechanism to ensure that it is
securely mounted.

12. Enter prime mover, fasten safety restraints and start the prime mover.

13. Carefully raise the loader and cycle the rollback/dump cylinders to check clearances, that limiting
stops make proper contact and verify that all mounting procedures have been successfully completed.
Contact SWEEPSTER for instructions if the limiting stops do not contact properly.

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 OPERATION

INTENDED USE:

This sweeper is designed solely for the use in construction cleanup, road maintenance and similar
operations. Use in any other way is considered contrary to the intended use. Compliance with and strict
adherence to operation, service and repair conditions as specified by the manufacturer, are also essential
elements of the intended use.

CAUTION! A SWEEPER IS A DEMANDING MACHINE. Only fully trained operators or trainee

operators under supervision of a fully trained person should use this machine.

Before operating sweeper:

•Learn sweeper and prime mover controls in an off-road location.

•Be sure that you are in a safe area, away from traffic or other hazards.

•Check all hardware holding the sweeper to the host machine, making sure it is tight.

•Replace any damaged or fatigued hardware with properly rated fasteners.

•Make sure all hydraulic hardware and hydraulic fittings are tight.

•Replace any damaged or fatigued fittings or hoses.

•Remove from the sweeping area all property that could be damaged by flying debris.

•Be sure all persons not operating the sweeper are clear of the sweeper discharge area.

•Always wear proper apparel such as a long sleeved shirt buttoned at the cuffs; safety glasses, goggles
or a face shield; ear protection; and a dust mask.

While operating sweeper:

•When operating sweeper, adhere to all government rules, local laws and other professional guidelines
for your sweeping application.

•Before leaving the operators area for any reason, lower the sweeper to the ground. Stop the prime
mover engine, set the brakes and remove the key from the ignition.

•Minimize flying debris - use the slowest rotating speed that will do the job.

•Keep hands, feet, hair and other loose clothing away from all moving parts.

•Leave the brush hood (shield) and all other shields and safety equipment in place when operating the
sweeper.

•Be aware of extra weight and width a sweeper adds. Reduce travel speed accordingly.

•When sweeping on rough terrain, reduce speed to avoid “bouncing” the sweeper. Loss of steering can
result.

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 OPERATION

•Never sweep toward people, buildings, vehicles or other objects that can be damaged by flying
debris.

•Only operate the sweeper while you are in the seat of the prime mover. The seat belt must be
fastened while you operate the prime mover. Only operate the controls while the engine is running.
Protective glasses must be worn while you operate the prime mover and while you operate the
sweeper.

•While you operate the sweeper slowly in an open area, check for proper operation of all controls and
all protective devices. Note any repairs needed during operation of the sweeper. Report any needed
repairs.

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 OPERATION

To sweep:

1. Manual angle only - Swing the brush head assembly the direction that you want to direct debris.

2. Start the prime mover at idle and raise the brush.

3. Hydraulic angle only - Swing the brush head assembly the direction that you want to direct debris.

4. Engage the brush and then lower it to the ground.

5. Increase prime mover engine rpm to sweeping speed.

6. Travel forward at 5 mph (8 kph) or less.

Leveling
Level the sweeper for even brush wear and effective use.

CAUTION! Avoid injury. Before adjusting the sweeper, always turn off the sweeper and the prime mover
engine and remove the key.

1. Move the sweeper to a flat, paved surface.

2. Lower the brush head assembly so the brush is 2 inches (51 mm) above the ground.

3. Engage the parking brake and shut down the prime mover. Be sure to relieve pressure to the
auxiliary hydraulic lines.

4. Unfasten safety restraints and exit prime mover.

5. Check if the swing assembly is level by using a bubble level. To make corrections: Adjust tilt cylinders.
If the front of the swing assembly is high, extend tilt cylinders. If low, retract cylinders.

6. Position the brush head assembly straight ahead. On each side, measure from the brush frame to the
ground (figure 1). If measurements are not equal:

Loosen hardware that attaches the swing assembly to the brush head assembly; lower the high side
of the brush head until both sides are an equal distance above the ground. Tighten the hardware.
(figure 2)

Measure
This
Distance
figure 1 figure 2
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 OPERATION

High High Low High

Low Low High Low

figure 3 figure 5

Low Low High Low

High High Low High

figure 4 figure 6

7. Measure to see if the brush head assembly is level when angled. First, angle the brush head to the
right. Measure as in step 4. Then, angle the brush head to the left. Measure again. If measurements
are equal, the sweeper is level. If not, proceed with this step.

To correct leveling problems shown in:

• figure 3, extend tilt cylinders.

• figure 4, retract tilt cylinders.

• figure 5, loosen hardware that attaches the swing assembly to the brush head assembly; lower the
left-hand side of the brush head until both sides are an equal distance above the ground. Tighten the
hardware.

• figure 6, loosen hardware that attaches the swing assembly to the brush head assembly; lower the
right-hand side of the brush head until both sides are an equal distance above the ground. Tighten the
hardware.

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 OPERATION

Setting Brush Pattern

A properly adjusted brush offers the best sweeper performance. To check the brush pattern:

1. Move the sweeper to a dusty, flat surface.

2. Set the prime mover’s parking brake and leave the engine running.

3. Start the sweeper at a slow speed: lower it so the bristle tips touch the ground. Run the sweeper in a
stationary position for 10 seconds.

4. Raise the sweeper and back away; switch off the engine and remove the key. The brush pattern left in
the dust should be 2-4 inches (51-102 mm) wide, running the length of the brush. (Compare the swept
area with figure 1.)

5. Adjust the brush pattern as necessary according to instructions found in adjusting the Spring-Chain
Assembly.

Swept Area

2-4 in.
(51-102 mm)

Figure 1

Adjusting Spring-Chain Assembly

The spring-chain assembly allows the brush head to pivot up and down.

To adjust the brush pattern:

1. Lower the sweeper.

2. Tighten the tie down chain and lower the sweeper so the tie down chain supports the weight.
To adjust the tie down chain:
a. Extend tilt cylinders.
b. Tighten the tie down chain.
c. Retract tilt cylinders.

3. Move the spring chain forward in the swing assembly chain holder to lower the brush head or backward
in the holder to raise it.
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 OPERATION

Service & Repair

CAUTION ! DO NOT MODIFY THE SWEEPER IN ANY WAY. Personal injury could result. If you have
questions, contact your dealer or SWEEPSTER.

Repair or adjust the sweeper in a safe area, away from traffic and other hazards.

Before adjusting or servicing, lower the sweeper to the ground, set parking brake, shut down the prime
mover and remove the key from the ignition.

When working on or around the sweeper, safely secure it from falling or shifting.

Service & Repair - Hydraulic Safety

Stop the prime mover engine and release hydraulic pressure before servicing or adjusting sweeper
hydraulic systems.

WARNING! Escaping hydraulic fluid can have enough pressure to penetrate the skin, causing
serious personal injury.

Check lines, tubes and hoses carefully. Do not use your hand to check for leaks. Use a board or cardboard
to check for leaks. Tighten all connections to the recommended torque.

Do not bend high pressure lines. Do not strike high pressure lines, Do not install bent lines, bent tubes, or
kinked hoses. Do not install damaged lines, damaged tubes, or damaged hoses.

Repair loose lines, loose tubes, and loose hoses. Repair damaged lines, damaged tubes, and damaged
hoses. Leaks can cause fires. See your SWEEPSTER dealer for repair or replacement parts.

Replace the parts if any of the following conditions are present:

• The end fittings are damaged or leaking.

• The outer covering is chafed or cut.

• The reinforcing wire layer is exposed.

• The outer covering is ballooning locally.

• The hose is kinked or crushed.

• The hoses have been pulled or stretched.

Make sure that all clamps, guards, and shields are installed correctly.

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 OPERATION

Removing the Sweeper

WARNING! Serious injury or death may result from disengaging the sweeper when the sweeper is
in an unstable position or carrying a load. Place the sweeper in a stable position before
disengaging.

NOTICE! Hoses for the sweepers must be removed before the quick attach is disengaged.
Pulling the sweeper with the hoses could result in damage to the prime mover or the
sweeper.

1. Lower the broom to the ground.

2. Engage the parking brake and shut down the prime mover. Be sure to relieve pressure to the auxiliary
hydraulic lines.

3. Unfasten safety restraints and exit prime mover.

4. Lock jack stands in lowered position. (if available)

5. Disconnect the broom hydraulic lines from the prime mover. Connect quick couplers together to keep
clean.

6. Disengage attachment locking mechanism. (mechanical type)

7. Enter prime mover, fasten safety restraints and start the prime mover.

8. Disengage attachment mechanism. (hydraulic type)

9. Disengage the parking brake, and back away from the broom.

General Storage:
NOTICE! Do not store the sweeper with weight on the brush. Weight will deform the bristles,
destroying the sweeping effectiveness. To avoid this problem, place the sweeper on
blocks or use storage stands.

Do not store polypropylene brushes in direct sunlight. The material can deteriorate
and crumble before the bristles are worn out. Keep polypropylene brush material
away from intense heat or flame.

Storage:

• Clean the unit thoroughly, removing all mud, dirt and grease.
• Inspect for visible signs of wear, breakage or damage. Order any parts required and make the
necessary repairs to avoid delays upon removal from storage.
• Tighten loose nuts, capscrews and hydraulic connections.
• Coat exposed portions of the cylinder rods with grease.
• Lubricate grease fittings.

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 OPERATION

General Storage Continued

• Seal hydraulic system from contaminants and secure all hydraulic hoses off the ground to help prevent
damage.
• Store unit in a dry and protected place. Leaving the unit outside will materially shorten its life.

Additional Precautions for Long Term Storage:

• Touch up all unpainted surfaces with paint to avoid rust.

• Inflate tires to recommended tire pressure.
• Fill fuel tank and hydraulic oil tank to maximum.
• Check antifreeze properties and drain fluids as appropriate.

Removal from Storage:

• Remove cover.
• Wash unit and replace any damage and/or missing parts.
• Lubricate grease fittings.
• Check hydraulic hoses for damage and replace as necessary.

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 OPERATION
LIFT POINTS
Lifting points are identified by lifting decals where required. Lifting at other points is unsafe and can
damage attachment. Do not attach lifting accessories around cylinders or in any way that may damage
hoses or hydraulic components. See diagram:

• Attach lifting accessories to unit at recommended lifting points.

• Bring lifting accessories together to a central lifting point.
• Lift gradually, maintaining the equilibrium of the unit.

WARNING! USE LIFTING ACCESSORIES (CHAINS, SLINGS, ROPES, SHACKLES AND ETC.) THAT
ARE CAPABLE OF SUPPORTING THE SIZE AND WEIGHT OF YOUR ATTACHMENT.
Secure all lifting accessories in such a way to prevent unintended disengagement.
Failure to do so could result in the attachment falling and causing serious personal

TIE DOWN POINTS

Tie down points are identified by tie down decals where required. Securing to trailer at other points is
unsafe and can damage attachment. Do not attach tie down accessories around cylinders or in any way
that may damage hoses or hydraulic components. See diagram:

• Attach tie down accessories to unit as recommended.

• Check unit stability before transporting.

WARNING! VERIFY THAT ALL TIE DOWN ACCESSORIES (CHAINS, SLINGS, ROPES,
SHACKLES AND ETC.) ARE CAPABLE OF MAINTAINING ATTACHMENT STABILITY
DURING TRANSPORTING and are attached in such a way to prevent unintended
disengagement or shifting of the unit. Failure to do so could result in serious
personal injury or death.
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 MAINTENANCE SCHEDULE

Maintenance Schedule
Procedure Before After 100 500 See Prime
Each Use Each Use Hours Hours Mover
Manual
Brush Head Assembly - Level

Brush Pattern - Check (See Pattern Adjustment)

Cylinders - Retract rods

- Grease threaded and ball ends to

prevent rust.
Filter, Air, Prime Mover - Clean

Fittings/Hoses, Hydraulic - Check for leaks/Tighten

Check for damage
Fittings, Zerk - Grease (See lubrication points)

Oil, Hydraulic - Check level

Hardware - Check for tightness

Oil Cleanliness Requirements

NOTICE! All hydraulic fluid shall be filtered before use in any SWEEPSTER product to obtain
the ISO cleanliness standard of 17-14 or better, unless explicitly specified otherwise.

Lubrication Points

The following grease fittings should be greased before each use. See figure for locations.

1. Core bearing (1 fitting - single motor only)

2. Brush Head Pivot (2 fitting)

Not Shown:
Hydraulic Angle Cylinder (1 fitting)

1
2

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 MAINTENANCE RECORD

Date Maintenance Procedure Performed Performed by Comments

21
 MAINTENANCE

Replacing Brush Sections

1. Remove motor mount retainer pins. Retain hardware for reinstallation. Remove motor mount(s).

2. Remove idler bearing shaft mounting plate retainer pins from side. Retain hardware for reinstallation.
(Single motor only)

3. Remove core from brush head assembly.

4. Remove retaining plate from core assembly.

5. Remove old sections.

6. Install new sections by doing the following:

a. Slide the first section onto the core with the drive pins on each side of a tube. Make sure that the
drive pins angle up. (figure 1)

b. Install a second section with drive pins rotated 180° from those on the first section. (figure 2)

c. Continue installing sections, rotating each section 180° until the core is full.

7. Re-attach the section retainer with previously removed hardware.

8. Lay core on ground. Lower frame over core.

9. Re-attach bearing mounting plate with previously removed hardware (single motor only).

10. Re-attach motor mounts with hardware removed in first step.

Worn Section Standard Reference

Information
Section OD, Ring ID Section Exposed Bristle Exposed
New OD, Worn Bristle, Worn Length Bristle, New
24 6.38 17 3.8 8.50 7.5
26 8.00 18 4.0 9.00 8.0
32 10.00 22 5.0 11.00 10.0
36 10.00 24 6.0 13.00 12.0
36 10.63 25 6.0 12.69 11.4
46 19.38 34 6.0 13.31 12.1

22
 MAINTENANCE

Replacing Brush Sections

figure 1

figure 2

23
 MAINTENANCE

Hydraulic Hose Routings

TOP HOSE
PRESSURE

TOP HOSE
PRESSURE

PRESSURE
TOP

TANK
BOTTOM
PRESSURE
TOP
BOTH SIDE

TANK
BOTTOM
BOTH SIDE

Manual Angle: Connect pressure line to female quick disconnect. Connect return line to male quick
disconnect.

Hydraulic Angle: Connect pressure line to female quick disconnect . Connect return line from brush
motor(s) to “P” port on manifold. Connect “T” port on manifold to male quick disconnect.

Note:
Quick Disconnect Set-Up

Your broom comes equipped with standard ISO 16028 hydraulic quick disconnects (QD’s). They are factory
installed using the broom female QD as the pressure line. If your skid steer loader male QD is not the
pressure line you will need to swap the positions of the broom QD’s.

24
 TROUBLESHOOTING

Brush Head Assembly

Problem Possible Cause Possible Solution

Brush rotates in wrong direction Hoses installed incorrectly Switch hoses at bulk head fittings
Brush slows or stops when Brush pattern too wide Adjust brush pattern to 2-4 inches
sweeping (51-102mm) wide: see: Adjusting
Brush Pattern
Travel speed too fast Travel no more than 5 mph (8 kph)
while sweeping (2-3 mph
recommended)
Trying to sweep too much Make several passes with sweeper
material at once
Relief pressure set too low Set relief pressure to 2000 psi
(138.0 bars)
Filter plugging Change or clean hydraulic oil filter
Brush head assembly “bounces” Travel speed too fast and/or Find correct combination of ground
during sweeping brush speed too slow and brush speeds: do not travel at
more than 5 mph (8 kph)
Brush wears into cone shape Sweeper is not level Level sweeper before each use:
see: Leveling
Tires on prime mover at Check tire sizes and rating: make
different pressures or are corrections as necessary
different sizes
Brush wears very quickly Brush pattern too wide Adjust brush pattern to 2-4 inches
(51-102mm) wide: see: Setting
Brush Pattern

25
 TROUBLESHOOTING

Spring-Chain Assemblies

Problem Possible Cause Possible Solution

Springs on spring-chain Transport chain too loose when Adjust according to Adjustment:
assemblies stretching traveling between job sites Transport Chain
Travel speeds too fast when Do not travel at speeds over
sweeping 5 mph (8 kph).

Hydraulic Cylinders - Lift & Swing

Problem Possible Cause Possible Solution

Hydraulic cylinder neither Manual valve - Control rods not Check control rod linkage; make
extends nor retracts connected or are binding sure all parts are connected and
are not binding; fix if necessary
Electric valve - No power from Reconnect wires if disconnected;
controls because wires are replace wires if broken
broken or disconnected
Electric valve - No power from Replace switch
controls because switch is
broken
Both types of valves - Hydraulic Fill tank to 2-3 inches (51-76mm)
oil level too low from top of tank with ISO VG-46
oil
Both types of valves - Hoses or Tighten hoses and fittings
fittings loose or disconnected
Both types of valves - Remove bends in hoses, remove
Restriction in hoses obstructions inside hoses
Hydraulic cylinder only Electric valve - Set screw in flow Loosen jam nut and then turn set
extends or only retracts divider on manifold out of screw in until it stops; turn set
adjustment screw out 1 1/2 turns; tighten jam
nut
Electric valve - Dirt or debris in Contact Sweepster Technical
spools Service
Hydraulic cylinder extends or Manual valve - Flow too high Reinstall restrictor fitting on barrel
retracts too quickly because restrictor fitting missing end of cylinder
from cylinder
Manual valve - Flow too high Contact Sweepster for smaller
even though restrictor fitting is orifice fitting
installed

26
 TROUBLESHOOTING

Hydraulic System

Problem Possible Cause Possible Solution

Hydraulic system overheats Hydraulic oïl level too low Add hydraulic oil to tank until it
comes to 2 inches (51mm)
from top
Restriction in hoses Remove bends in hoses;
remove obstructions inside
hoses / Replace Hose
Host pump flow rate exceeds Contact host manufacturer
maximum rate of broom for proper flow control method
Hydraulic motor seals leak Back pressure exceeds Contact Sweepster
1000 psi
Motor is failing High number of hours on
motor; Contact dealer to
rebuild or replace

Hydraulic Schematic

A B

P T

27
 PLUG - A, D, E, G & H
LAF9444 WIRE HARNESS
APPLICATION VIEW "A-A"
IDENTIFICATION
FROM TO

28
E D
BATTERY
2
+
F C
POSITIVE
G B
H A Item Part Qty Description
E D
BATTERY
F C E D
NEGATIVE-
PLUG - A, D, E, GG & BH F C
H A G B
1. 07-3152 1 Circuit Breaker 1
H A E D E D
VIEW "A-A" F C F C
2. 07-0868 1 Switch 1.0
G B G B
PLUG - A, D, E, G & H H A A
SS H A
Wiring Harness

PLUG - A, D, E, G & H
HARNESS VIEW "A-A"
PLUG - A, D, E, G & H
LAF9444 WIRE HARNESS
APPLICATION VIEW "A-A" PLUG - A, D, E, G & H
LAF9444 WIRE
BATTERY
HARNESS
APPLICATION VIEW "A-A"
TO +
IDENTIFICATION POSITIVE
FROM TO APPLICATION VIEW "A-A"
IDENTIFICATION
FROM TO
BATTERY
BATTERY + CONTROL OUT
POSITIVE A
NEGATIVE- BATTERY
BATTERY +
+ POSITIVE
POSITIVE
BATTERY BATTERY
NEGATIVE - +
1.0 BATTERY
POSITIVE
BATTERY NEGATIVE-
A
NEGATIVE-
1.0 BATTERY
1.0 NEGATIVE-
A
A
1.0
A 1.0
A
E D
CONTROL FOUT
C A
G B
H A CONTROL OUT
CONTROL OUT A
A

PLUG - A, D, E, G & H
CONTROL OUT
A
CONTROL OUT
VIEW "A-A" A

LAF9441 WIRE HARNESS

Serial Number 1118199 & Down

3
TROUBLESHOOTING

APPLICATION
IDENTIFICATION A,D,E,G,H PLUG
BATTERY FROM TO
+
POSITIVE
H A
G B
F C
E D
BATTERY
NEGATIVE-

LAF9441 WIRE HARNESS

1.0
APPLICATION
SS IDENTIFICATION A A,D,E,G,H PLUG
FROM TO
A

NESS H A
B

A,D,E,G,H PLUG G B
ATION F C
A,D,E,G,H PLUG
A

E D
A
B

TO H A
B

G B
A

H A
B

F C
G B
A

E D
RE HARNESS LAF9441 WIRE HARNESS F C
B
A

E D
APPLICATION APPLICATION
B

CONTROL OUT
IDENTIFICATION A A,D,E,G,H PLUG A,D,E,G,H PLUG
TO FROM TO
A

H A H A
B

G B G B

F C F C
A

E D
A

E D
B

B
 07-7733
END (LEFT) END (LEFT)
WIRE (BEYOND HARNESS) (BEYOND HARNESS)

APPLICATION TERMINAL EXTRA WIDE TERMINAL EXTRA WIDE

IDENTIFICATION PROTECTION PROTECTION

WIRE NO.

WIRE NO.
FROM TO SIZE TYPE SIZE TYPE

GUAGE
YES NO YES NO
1A 12 RED BATTERY (+) ULTRA SONIC SPLICE 0.38 RING TERMINAL (WAYTEK # 32205) - X - ULTRA SONIC SPLICE - X 1A
PACKARD PIN A - - X - - X
Wiring Harness

1B 12 RED ULTRA SONIC SPLICE ULTRA SONIC SPLICE PACKARD 12129493 & SEAL 1B
2 12 BLACK BATTERY (-) PACKARD PIN B 0.38 RING TERMINAL (WAYTEK # 32205) - X - PACKARD 12129493 & SEAL - X 2

25 Amp Minifuse

1A 1B
A
1B
1A

2
2 B
1 WIRE TO BE TYPE GXL

07-7737
END (LEFT) END (RIGHT)
WIRE (BEYOND HARNESS) (BEYOND HARNESS)

EXTRA WIDE EXTRA WIDE

Serial Number 1119001 & Up

APPLICATION TERMINAL TERMINAL

PROTECTION PROTECTION
IDENTIFICATION
WIRE NO.
TROUBLESHOOTING

WIRE NO.
SIZE TYPE

GAUGE
FROM TO SIZE TYPE YES NO YES NO
16 BLACK PACKARD PIN F ULTRA SONIC SPLICE - PACKARD 12045773 & SEAL - X - ULTRA SONIC SPLICE -
1A X 1A
16 BLACK ULTRA SONIC SPLICE DEUTSCH 1 PIN B - ULTRA SONIC SPLICE - X - DEUTSCH 0462-201-16141 & SEAL -
1B X 1B
16 BLACK ULTRA SONIC SPLICE DEUTSCH 2 PIN B - ULTRA SONIC SPLICE - - -
1C X DEUTSCH 0462-201-16141 & SEAL X 1C
16 RED PACKARD PIN B DEUTSCH 1 PIN A - PACKARD 12045773 & SEAL - - -
2 X DEUTSCH 0462-201-16141 & SEAL X 2
16 YELLOW PACKARD PIN C DEUTSCH 2 PIN A - PACKARD 12045773 & SEAL - - -
3 X DEUTSCH 0462-201-16141 & SEAL X 3

A
BRAID OVER WIRES 1B 1C
1A
2
A

H A
B

2 1B
G B
F C
A

E D 3 3
B

1A

1C
PLUG A,D,E,G, & H
A
VIEW A-A 1 WIRE TO BE TYPE GXL

29
30
07-7734 Wiring Harness

2
END (LEFT) END (RIGHT)
WIRE (BEYOND HARNESS) (BEYOND HARNESS)
EXTRA WIDE TERMINAL EXTRA WIDE
APPLICATION TERMINAL PROTECTION PROTECTION

WIRE NO.
WIRE NO.

GUAGE
IDENTIFICATION FROM TO SIZE TYPE YES NO SIZE TYPE YES NO
1 16 BLACK PACKARD PIN F (8-PIN) PACKARD PIN A (2-PIN) - PACKARD 12048159 & SEAL - X - PACKARD 12048074 & SEAL - X 1
2 16 RED PACKARD PIN B (2-PIN) SWITCH 1-A - PACKARD 12048159 & SEAL - X 0.25 SPADE TERMINAL (FEMALE) - X 2
3 16 RED PACKARD PIN B (8-PIN) SWITCH 1-B - PACKARD 12048074 & SEAL - X 0.25 SPADE TERMINAL (FEMALE) - X 3
4 16 YELLOW PACKARD PIN C (8-PIN) SWITCH 1-C - PACKARD 12048074 & SEAL - X 0.25 SPADE TERMINAL (FEMALE) - X 4

1 WIRE TO BE TYPE GXL

1
BRAID OVER WIRES B

SWITCH
MOTION

CONTROL OUT
A B
1

2
Serial Number 1119001 & Up

POWER IN DO NOT USE A NUT ON THE OUTSIDE OF

TROUBLESHOOTING

CONTROL BOX BETWEEN THE SWITCH

BOOT AND BOX.
4 FLANGE W/ SLOT FOR
E D VELCRO MOUNTING STRAP
1 4 C
F C
G B
A
H A 3
B
2

VIEW A-A 3
PLUG - A,D,E,G, & H
Item Part Qty Description

VIEW B-B 1. N/A 1 Boot, Full

2. 50-0942 1 Decal, Swing Arrow
 1
3
5

SINGLE MOTOR BRUSH HEAD

1
3
5

NOTE:
4 TOP PORT PRESSURE
BOTTOM PORT RETURN

Not Shown:
01-1210-4 1 Set Section, 32, 10, Poly, Convoluted, 4 Ft
01-1210-5 1 Set Section, 32,NOTE:
10, Poly, Convoluted, 5 Ft
4 01-1210-6 1 Set Section, 32,TOP
10, PORT
Poly, Convoluted,
PRESSURE6 Ft
01-1210-7 1 Set Section, 32,BOTTOM
10, Poly,PORT RETURN
Convoluted, 7 Ft
01-1210-8 1 Set Section, 32, 10, Poly, Convoluted, 8 Ft
01-1209-4 1 Set Section, 32, 10, Mixed, Convoluted, 4 Ft
01-1209-5 1 Set Section, 32, 10, Mixed, Convoluted, 5 Ft
01-1209-6 1 Set Section, 32, 10, Mixed, Convoluted, 6 Ft
01-1209-7 1 Set Section, 32, 10, Mixed, Convoluted, 7 Ft
01-1209-8 1 Set Section, 32, 10, Mixed, Convoluted, 8 Ft
01-1213-4 1 Set Section, 32, 10, Wire, Convoluted, 4 Ft
Item Part Qty Description 01-1213-5 1 Set Section, 32, 10, Wire, Convoluted, 5 Ft
01-1213-6 1 Set Section, 32, 10, Wire, Convoluted, 6 Ft
1. 28-10095-4 1 Assembly, Core 4 Ft 01-1213-7 1 Set Section, 32, 10, Wire, Convoluted, 7 Ft
28-10095-5 1 Assembly, Core 5 Ft 01-1213-8 1 Set Section, 32, 10, Wire, Convoluted, 8 Ft
28-10095-6 1 Assembly, Core 6 Ft 01-1214-4 1 Set Section, 32, 10, 1/2 & 1/2, Convoluted, 4 Ft
28-10095-7 1 Assembly, Core 7 Ft 01-1214-5 1 Set Section, 32, 10, 1/2 & 1/2, Convoluted, 5 Ft
28-10095-8 1 Assembly, Core 8 Ft 01-1214-6 1 Set Section, 32, 10, 1/2 & 1/2, Convoluted, 6 Ft
2. 28-10309-4 1 Assembly, Brush Frame 4 Ft 01-1214-7 1 Set Section, 32, 10, 1/2 & 1/2, Convoluted, 7 Ft
28-10309-5 1 Assembly, Brush Frame 5 Ft 01-1214-8 1 Set Section, 32, 10, 1/2 & 1/2, Convoluted, 8 Ft
28-10309-6 1 Assembly, Brush Frame 6 Ft
28-10309-7 1 Assembly, Brush Frame 7 Ft
28-10309-8 1 Assembly, Brush Frame 8 Ft
3. 28-10313-4 1 Assembly, Hydraulic Hose 4 Ft
28-10313-5 1 Assembly, Hydraulic Hose 5 Ft
28-10313-6 1 Assembly, Hydraulic Hose 6 Ft
28-10313-7 1 Assembly, Hydraulic Hose 7 Ft
28-10313-8 1 Assembly, Hydraulic Hose 8 Ft
4. 28-9849-1 1 Assembly, Motor, Hydraulic, 18.3 CI
28-9849-2 1 Assembly, Motor, Hydraulic, 28.3 CI
5. 28-9862 1 Assembly, Idler

31
 DUAL MOTOR BRUSH HEAD
2
1

NOTE:
TOP PORT PRESSURE
BOTTOM PORT RETURN

Not Shown:
01-1210-4 1 Set Section, 32, 10, Poly, Convoluted, 4 Ft
01-1210-5 1 Set Section, 32, 10, Poly, Convoluted, 5 Ft
01-1210-6 1 Set Section, 32, 10, Poly, Convoluted, 6 Ft
NOTE:
01-1210-7 1 Set Section,
TOP32, 10, Poly,
PORT Convoluted, 7 Ft
PRESSURE
BOTTOM PORT RETURN
01-1210-8 1 Set Section, 32, 10, Poly, Convoluted, 8 Ft
01-1209-4 1 Set Section, 32, 10, Mixed, Convoluted, 4 Ft
01-1209-5 1 Set Section, 32, 10, Mixed, Convoluted, 5 Ft
01-1209-6 1 Set Section, 32, 10, Mixed, Convoluted, 6 Ft
01-1209-7 1 Set Section, 32, 10, Mixed, Convoluted, 7 Ft
01-1209-8 1 Set Section, 32, 10, Mixed, Convoluted, 8 Ft
01-1213-4 1 Set Section, 32, 10, Wire, Convoluted, 4 Ft
01-1213-5 1 Set Section, 32, 10, Wire, Convoluted, 5 Ft
01-1213-6 1 Set Section, 32, 10, Wire, Convoluted, 6 Ft
Item Part Qty Description 01-1213-7 1 Set Section, 32, 10, Wire, Convoluted, 7 Ft
01-1213-8 1 Set Section, 32, 10, Wire, Convoluted, 8 Ft
1. 28-10095-4 1 Assembly, Core 4 Ft 01-1214-4 1 Set Section, 32, 10, 1/2 & 1/2, Convoluted, 4 Ft
28-10095-5 1 Assembly, Core 5 Ft 01-1214-5 1 Set Section, 32, 10, 1/2 & 1/2, Convoluted, 5 Ft
28-10095-6 1 Assembly, Core 6 Ft 01-1214-6 1 Set Section, 32, 10, 1/2 & 1/2, Convoluted, 6 Ft
28-10095-7 1 Assembly, Core 7 Ft 01-1214-7 1 Set Section, 32, 10, 1/2 & 1/2, Convoluted, 7 Ft
28-10095-8 1 Assembly, Core 8 Ft 01-1214-8 1 Set Section, 32, 10, 1/2 & 1/2, Convoluted, 8 Ft
2. 28-10309-4 1 Assembly, Brush Frame 4 Ft
28-10309-5 1 Assembly, Brush Frame 5 Ft
28-10309-6 1 Assembly, Brush Frame 6 Ft
28-10309-7 1 Assembly, Brush Frame 7 Ft
28-10309-8 1 Assembly, Brush Frame 8 Ft
3. 28-10314-4 1 Assembly, Hydraulic Hose 4 Ft
28-10314-5 1 Assembly, Hydraulic Hose 5 Ft
28-10314-6 1 Assembly, Hydraulic Hose 6 Ft
28-10314-7 1 Assembly, Hydraulic Hose 7 Ft
28-10314-8 1 Assembly, Hydraulic Hose 8 Ft
4. 28-9849-1 2 Assembly, Motor, Hydraulic, 18.3 CI

32
 BRUSH FRAME ASSEMBLY

17

4
12

18 19

11
8
10
5
2
6
20
7
15

1
3
14 13 9
16

NOTE:
1. APPLY LOCTITE TO ITEM 11 .

Item Part Qty Description Item Part Qty Description

1. 07-0249 1 Chain, 1/4 x 22 Links 13-16994-5 1 Weld, Frame, Brush 5 Ft

2. 07-2952 18 Screw, HFH, CL10.9, M6-1 x 20 13-16994-6 1 Weld, Frame, Brush 6 Ft
3. 07-3311 1 Link, Quick, 5/16 13-16994-7 1 Weld, Frame, Brush 7 Ft
4. 07-3617 29 Nut, Insert, Hex, M6 x 1 13-16994-8 1 Weld, Frame, Brush 8 Ft
5. 07-3736 2 Washer, Flat, CL8.8, M8 17. 13-16995-4 1 Sheet, Hood 4 Ft
6. 07-3738 2 Washer, Lock, Split, Medium, M8 13-16995-5 1 Sheet, Hood 5 Ft
7. 07-3740 2 Screw, CL10.9, M8-1.25 x 30mm 13-16995-6 1 Sheet, Hood 6 Ft
8. 07-3747 8 Washer, Lock, Split, Medium, M10 13-16995-7 1 Sheet, Hood 7 Ft
9. 07-3842 4 Ring, Snap 13-16995-8 1 Sheet, Hood 8 Ft
10. 07-4927 6 Washer, Fender, CL8.8, M6 18. 13-16996 1 Sheet, Hood, Side, Left
11. 07-6769 8 Screw, CL10.9, M10-1.5 x 16mm 19. 13-16997 1 Sheet, Hood, Side, Right
12. 07-7115 2 Nut, Insert, M8-1.25 20. RHW8068 8 Pin, Linch, .25-1.56
13. 13-10004 2 Pin, Pivot, Lift, Arm
14. 13-12617 1 Plate, Mounting, Pivot
15. 13-14083 8 Stud, Mounting, Motor
16. 13-16994-4 1 Weld, Frame, Brush 4 Ft

33
 CORE ASSEMBLY

Item Part Qty Description

1. 07-3617 4 Nut, Insert, Hex, M6 x 1

2. 07-3730 4 Washer, Lock, Split, Medium, M6
3. 07-3731 4 Screw, HHC, CL10.9, M6-1 x 30mm
4. 13-13166 1 Plate, Ring, Core, End
5. 13-15866-4 1 Weld, Core, 4 Ft
13-15866-5 1 Weld, Core, 5 Ft
13-15866-6 1 Weld, Core, 6 Ft
13-15866-7 1 Weld, Core, 7 Ft
13-15866-8 1 Weld, Core, 8 Ft

34
 BRUSH HEAD STANDS

6
4 1 2
9
3
8
5
7

Item Part Qty Description

1. 07-0260 2 Pin, Clevis, Gr2, 3/8, 2 3/4

2. 07-0699 2 Pin, Cotter, Gr2, 1/8 x 1 1/4
3. 07-1717 4 Bolt, Carriage, Gr5, 3/8-16 x 1 1/4
4. 07-3279 2 Washer, Flat, Gr8, 3/8
5. 07-3375 2 Lanyard, 1/16 Cable, 1 1/4 Tab 8
6. 07-4036 4 Nut, Hex, Nylock, Gr8, 3/8-16
7. 07-4748 2 Pin, Lock, 3/8 x 2
8. 13-13226 2 Weld, Stand
9. 13-17002 2 Weld, Stand, Mounting

35
 BRUSH HEAD LABELS

Serial Tag Dual Motor Shown

Location

Item Part Qty Description

1. 07-3522 2 Screw, HFH, CL10.9, M6 x 1

2. 07-3617 2 Nut, Insert, Hex, M6 x 1
3. 07-3759 2 Screw, HHC, CL10.9, M12 x 1.75, 35mm
4. 07-4610 2 Nut, Hex, Lock, CL10.9, M12-1.75
5. 07-6869 1 Manual, Holder
6. 13-17369 1 Plate, Lift
7. 41043 1 Decal, Warning, Hazardous Dust
8. 50-0252 1 Label, Logo, Sweepster, Large, White
10. 50-0643 2 Label, Tie Down Point
11. 50-0721 2 Label, Warning, Crush Hazard
12. 50-0722 1 Label, Warning, Misuse Hazard
13. 50-0724 2 Label, Warning, High Pressure Fluid Hazard
14. 50-0726 2 Label, Warning, Flying Object & Entanglement

36
 HEX DRIVE HUB ASSEMBLY

11
1
2
7

6
9

10

4
8

POSITION ZERK
AS SHOWN
5
Item Part Qty Description

1. 07-3747 6 Washer, Lock, Split, Medium, M10

2. 07-3749 6 Screw, HHC, CL10.9, M10-1.5 x 30mm
3. 07-3755 4 Nut, Hex, CL10, M12-1.75
4. 07-3756 4 Washer, Lock, Split, Medium, M12
5. 07-3762 4 Screw, HHC, CL10.9, M12-1.75 x 50mm
6. 07-3842 1 Ring, Snap
7. 07-6196 1 Ring, Snap
8. 08-0067 2 Bearing, 1 1/4, 4 Bolt
9. 13-14133 1 Plate, Mounting, Bearing
10. 13-14135 1 Hub, Hex, 2 1/2, Single Motor
11. 13-16225 1 Plate, Receiver, Hex, 2.5

37
 MOTOR ASSEMBLIES

4
9

1
8
6
Apply Loctite to motor
5 shaft nut if removed.

10
3
Service Parts for 03-6444 Motor 2

11
07-8215 Motor, Shaft, Lock, Nut
03-6468 Seal Kit
07-7529 Replacement Key

Service Parts for 03-6335 Motor

07-8215 Motor, Shaft, Lock, Nut

03-6468 Seal Kit
07-7529 Replacement Key

Item Part Qty Description

1. 03-6444 1 Motor, 17.1 CID, 1.25 TPR (Serial # 1234001 & Up)
03-5612 1 Motor, 18.3 CID, 1.25 TPR (Serial # 1233199 & Down)
03-6335 1 Motor, 24.7 CID, 1.25 TPR (Serial # 1234001 & Up)
03-5613 1 Motor, 28.3 CID, 1.25 TPR (Serial # 1233199 & Down)
2. 07-3747 6 Washer, Lock, Split, Medium, M10
3. 07-3749 6 Screw, HHC, CL10.9, M10-1.5 x 30mm
4. 07-3754 4 Washer, Flat, CL8.8, M12 Service Parts for 03-5612 Motor
5. 07-3755 4 Nut, Hex, CL10, M12-1.75
6. 07-3756 4 Washer, Lock, Split, Medium, M12 07-4568 Motor, Shaft, Lock, Nut
7. 07-6683 4 Screw, HHC, CL10.9, M12-1.75 x 65mm 03-5503 Seal Kit
8. 13-14085 1 Plate, Mounting, Motor 07-7286 Replacement Key
9. 13-14086 1 Plate, Handle, Motor
10. 13-15206 1 Hub, Hex, 2 1/2 x 1 1/4 Tapered Bore x 3.75 Service Parts for 03-5613 Motor
11. 13-16225 1 Plate, Receiver, Hex, 2.5
07-4568 Motor, Shaft, Lock, Nut
03-5644 Seal Kit
07-7286 Replacement Key

38
 HYDRAULIC HOSE ASSEMBLY SINGLE MOTOR

Item Part Qty Description

1. 03-2003 4 O-Ring, FS, 3/4

2. 03-3531 2 Elbow, 90º, 12MF-12MF
3. 03-5167 2 Hose, .5 x 44, 10FF, 12FF, 3.5K 4 Ft
03-5168 2 Hose, .5 x 50, 10FF, 12FF, 3.5K 5 Ft
03-5179 2 Hose, .5 x 56, 10FF, 12FF, 3.5K 6 Ft
03-5654 2 Hose, .5 x 62, 10FF, 12FF, 3.5K 7 Ft
03-5655 2 Hose, .5 x 68, 10FF, 12FF, 3.5K 8 Ft
9. 03-5901 2 Fitting, 10MB-10MF
10. 07-3738 1 Washer, Lock, Split, Medium, M8
11. 07-5287 1 Screw, HHC, CL10.9, M8-1.25 x 65mm
12. 07-6396 2 Nut, Bulkhead, #12
13. 07-6531 2 Screw, HFH, CL10.9, M8-1.25 x 25mm
14. 07-7115 3 Nut, Insert, M8-1.25, 22-10ga
15. 13-17014 1 Plate, Mounting, Bulkhead Fittings
16. RHW8614 1 Cover, Plate
17. RHW8616 1 Hose, Cradle

39
 HYDRAULIC HOSE ASSEMBLY DUAL MOTOR

11
1 13
2
10 9

14
15
12

Item Part Qty Description

1. 03-5160 2 Tee, 12MF-12MF-12MF

2. 03-5167 4 Hose, .5 x 44, 10FF, 12FF, 3.5K 4 Ft2
03-5168 4 Hose, .5 x 50, 10FF, 12FF, 3.5K 5 Ft
03-5179 4 Hose, .5 x 56, 10FF, 12FF, 3.5K 6 Ft
03-5654 4 Hose, .5 x 62, 10FF, 12FF, 3.5K 7 Ft
03-5655 4 Hose, .5 x 68, 10FF, 12FF, 3.5K 8 Ft
8. 03-5901 4 Fitting, 10MB-10MF
9. 07-3738 2 Washer, Lock, Split, Medium, M8
10. 07-5287 2 Screw, HHC, CL10.9, M8-1.25 x 65mm
11. 07-6531 2 Screw, HFH, CL10.9, M8-1.25 x 25mm
12. 07-7115 4 Nut, Insert, M8-1.25, 22-10ga
13. 13-17014 1 Plate, Mounting, Bulkhead Fittings
14. RHW8614 2 Cover, Plate
15. RHW8616 2 Hose, Cradle

40
 STANDARD HYDRAULIC ASSEMBLY

PRESSURE

2 PRESSURE

RETURN
4
9
RETURN 10
1 8
5
3 7
11

Item Part Qty Description

1. 03-4804 2 Fitting, 10MF-10MF

2. 03-5153 2 Hose, .5 x 80, 10FF-12MB, 3.5K,
3. 03-5179 2 Hose, .5 x 56, 10FF, 12FF, 3.5K
4. 07-1784 1 Screw, HHC, Gr8, 5/16-18 x 2 1/2
5. 07-3740 1 Screw, HHC, CL10.9, M8-1.25 x 30mm
6. 07-4604 1 Nut, Hex, Lock, M8-1.25, CL10.9
7. 105840 1 Washer, Fender
8. RHW8613 1 Weld, Plate
9. RHW8614 1 Cover, Plate
10. RHW8616 1 Hose, Cradle
11. RHW8618 1 Hose, Spring

41
 HYDRAULIC ANGLE ASSEMBLY WITH MANIFOLD

PRESSURE
RETURN

12
21

6 22
20 13
5
18
23
7
8 14
PRESSURE RETURN 11 15 4

7 9 2
10
16

19 17
Item Part Qty Description
1 1
1. 03-2291 4 Fitting, 6MF-6MB 3
2. 03-2396 1 Elbow, 90º, 10MF-12MB
3. 03-4030 2 Hose, .38 x 32, 6FF-6FF90, 5K
4. 03-4700 1 Elbow, 45º, 10MF-12MB Replacement Parts for 03-5724
5. 03-4804 2 Fitting, 10MF-10MF 45617 Seal Kit
6. 03-5153 2 Hose, .5 x 80, 10FF-12MB, 3.5K, 104605 Rod (Not Shown)
7. 03-5179 2 Hose, .5 x 56, 10FF, 12FF, 3.5K
8. 03-5661 1 Hose, .5 x 36, 10FF-10FF, 3.5K
9. 03-4887 1 Cylinder, 2.5 x 1.38 x 7.5, 3.5K (Serial # 0937199 & Down)
03-5724 1 Cylinder, 2.5 x 1.25 x 7.5, 3.5K (Serial # 0938001 & Up)
10. 03-5835 1 Manifold, Swing, 12 Volt ( Serial # 1119100 & Up)
03-5215 1 Manifold, Swing, 12 Volt (Serial # 1118199 & Down)
03-5836 1 Manifold, Swing, 24 Volt ( Serial # 1119100 & Up)
03-5280 1 Manifold, Swing, 24 Volt (Serial # 1118199 & Down
11. 07-0206 2 Pin, Cotter, Gr2, 3/16 x 2
12. 07-1784 1 Screw, HHC, Gr8, 5/16-18 x 2 1/2
13. 07-3740 1 Screw, HHC, CL10.9, M8-1.25 x 30mm
14. 07-4604 1 Nut, Hex, Lock, M8-1.25, CL10.9
15. 07-4622 2 Nut, Hex, Lock, M10-1.5, CL10.9
16. 07-7131 2 Screw, HHC, CL10.9, M10-1.5 x 160mm
17. 07-7737 2 Wire, Harness, 108 Inches, (Serial # 1119100 & Up)
LAF9441 1 Wire, Harness (Serial # 1118199 & Down)
18. 105840 1 Fender Washer
19. 13-11248 2 Bushing, 1 x .406 x 1
20. RHW8613 1 Weld, Plate
21. RHW8614 1 Cover, Plate
22. RHW8616 1 Hose, Cradle
23. RHW8618 1 Hose, Spring
42
 MOUNTING ASSEMBLY

4 10
7

2 3 5 1

Item Part Qty Description

1. 07-0119 3 Bolt, Carriage, Gr5, 5/8-11 x 1 3/4

2. 07-1294 4 Nut, Hex, Gr8, 5/8-11
3. 07-1872 4 Washer, Lock, Split, Medium, 5/8
4. 07-2855 1 Screw, HHC, Gr8, 5/8-11 x 2 1/2
5. 07-3120 3 Washer, Flat, Gr8, 5/8
6. 11-9080 1 Weld, Swing, Plate
7. XX-XXX 1 Weld, Frame, Mounting (Call Sweepster for correct Mounting)
8. 13-4657 1 Bushing, 1 x 5/8 x .562
9. 28-10342 1 Kit, Spring, Chain, Adjust
10. 50-0635 1 Label, Part Number, Date

43
 POWER PACK FOR 3-POINT HITCH FOR AH/CH LOADER
11-7690 (12GPM [.76LPS]) OR 11-7691 (20GPM [1.01LPS])
25 20
24
26
3
18

15

28 22
23 2
11 29
27
9
18 12
5
3 30
19

32 24

33 24
31 20
25 16
10 17
7
6
13

1
4
13
21

Item Part Qty Description Item Part Qty Description

1. 03-0129 1 Valve, RV, 12, 30gpm, 3K 21. 07-1767 1 Tie, Plastic, 15 1/2, Black
2. 03-0691 1 Pump, 5.7 CID, FPTO, CW, 11.4gpm 22. 07-1973 2 Screw, HHC, Gr8, 5/16-18 x 1 1/4
03-0597 1 Pump, 9.9 CID, FPTO, CW, 21gpm 23. 07-3273 2 Washer, Lock, Split, Medium, 5/16
3. 03-0710 2 Barb, 20, 16MB90 24. 07-3279 12 Washer, Flat, Gr8, 3/8
4. 03-1943 3 Fitting, 12MF-12MP, 12FLO-S 25. 07-3654 4 Nut, Hex, Gr8, 3/8-16
5. 03-2177 1 Elbow, 90º, 12MB-12MF 26. 07-3655 2 Screw, Cap, 3/8 x 1 1/2
6. 03-3135 1 Tee, 12MB-12MF-12MF 27. 07-4032 2 Washer, Flat, Gr8, 1/4
7. 03-3142 1 Fitting, 12FB-16MB 28. 09-0020 5ft Hose, Suction, 1 1/4
8. 03-3877 1 Hose, .75 x 72, 12FF-12FF90, 3K 29. 11-7688 1 Weld, Mounting, Tank, 3-Point
9. 03-4642 1 Strainer, Filler Spout 30. 13-13256 1 Weld, Tank, AH/CH, 3 PT
10. 03-4709 1 Gauge, Sight, Window, 1 In 31. 50-0185 1 Label, Logo, Sweepster, White
11. 03-5055 1 Cap, Breather, 5psi 32. 50-0272 1 Label, Oil, ISO VG 46
12. 03-5056 1 Filter, Hydraulic, In Tank, 39gpm 33. 50-0725 1 Label, Warning, Inspect Hydraulics
13. 03-5401 2 Hose, .75 x 234, 12FF-12FF90, 3K
14. 03-5494 1 Fitting, 12FF, 12FF Replacement Parts for 03-5056 :
15. 07-0246 1 Chain, 1/4, 13 Links 03-3965 Element
16. 07-0285 2 Pin, Cat I, Hitch, Gr2 03-4741 Filter Cap
17. 07-0680 2 Pin, Klik, 7/16 x 1 3/8 03-6705 Gasket
18. 07-1192 2 Clamp, T-Bolt, 1 1/4 07-6727 Vacuum Gauge
19. 07-1717 3 Bolt, Carriage, 3/8-16 x 1 1/4
20. 07-1718 5 Washer, Lock, Split, Medium, 3/8 Replacement Part for 03-0597 and 03-0691 :
03-0597A Seal Kit

44
 SPRING/CHAIN ADJUSTMENT

Item Part Qty Description

1. 07-1558 1 Chain, 1/4, 18 Links

2. 07-5294 1 Link, Quick, 5/16, Wide Jaw
3. 07-6451 1 Spring, Tension, 325 #/In

45
 SIGHT INDICATORS

Kit: 28-9965 


Item Part Qty Description

1. 07-3279 2 Washer, Flat, Gr8, 3/8

2. 07-5839 2 Nut, Hex, Lock, GrC, 3/8-24
3. 07-6597 4 Screw, HFH, CL10.9, M6-1 x 30
4. 13-14857 2 Weld, Sight Indicator
5. 13-9567 2 Ball, 2 1/8 Round, Red, with Hole

Kit: 11-5897

46
 SPRINKLER KIT WITHOUT TANK

22
6
5 22
21
12 6
5
17 15 21
9 12
17 15
9
19
2 19
2

11 11
1
1 3
3
20
20 4 18
10
4 18 8 14
10
8 14 7
16
16
7 11
16
16 13
17
11
13
22 2
17
6
5
21
17 12
15
9
19
2

11
1
3
20
1
Item Part Qty Description
4 18
10 1: MOUNT SPRINKLER KIT IN THIS
NOTE
8 14 POSITION WHEN USING 180 DEGREE
HOOD OR DIRT DEFLECTOR OPTION.
7
1. 03-0457 1 Fitting, Barb, 16
16 Nylon, 3/8, 3/8MP

2. 03-1226 1 Fitting, Barb, HP, 5/8, 1/2MP 11

3. 03-1326 1 Pump, Flojet, 2.1gpm, 12 volt,13 7amp, 35psi

03-2558 1 Pump, Flojet, 2.1gpm, 24 volt, 3.5amp, 60psi
NOTE 1: MOUNT SPRINKLER KIT IN THIS
4. 03-3537 2
POSITION WHEN O-Ring, #8 Face Seal
USING 180 DEGREE
HOOD OR DIRT DEFLECTOR OPTION.
5. 07-0140 4 Washer, Lock, Gr2, #10
6. 07-0141 4 Nut, Hex, Gr2, 10-24
7. 07-0413 2 Nozzle, Cap, Nylon
8. 07-0414 2 Nozzle, Tip, Brass
9. 07-0532 1 Strainer, Water
10. 07-0547 1 Clamp, Spring, 7/8, Hose
11. 07-0549 6 Clamp, Spring, 5/8, Hose
12. 07-1430 8 Washer, Flat,
NOTE 1: MOUNT #10
SPRINKLER KIT
POSITION WHEN USING
IN THIS
180 DEGREE

13. 07-3869 1 Fitting, Barb, Tee, Nylon, 3/8

HOOD OR DIRT DEFLECTOR OPTION.

14. 07-4804 1 Grommet, Rubber, 1 1/4 Hole x 7/8 Bore x 1/16 Panel
15. 07-4831 4 Screw, BHC, 10-24UNC, 2B x 3/4
16. 07-4862 2 Nozzle, Elbow, without Clamp
17. 07-5127 25ft Hose, Clear, Vinyl, 3/8
18. 07-6862 1 Valve, Shut-Off, 1/2, Nylon
19. 07-6863 1 Fitting, Nipple, 1/2, Nylon
20. 07-6864 1 Fitting, Nipple, 1/2 x 3/8, Nylon
21. LAF8316 1 Wire, Harness, with Box
22. LAF8320 1 Wire, Assembly, x II Ft

47
 HOOD EXTENSION AND DRAPE ASSEMBLY

10

11 1

7
2

Item Part Qty Description

3
1. 07-3522 17 Screw, HFH, CL10.9, M6 x 1 4
5
2. 07-3617 12 Nut, Insert, Hex, M6 x 1
3.* 07-3736 5 Washer, Flat, CL8.8, M8 4 Ft, 5 Ft
07-3736 7 Washer, Flat, CL8.8, M8 6 Ft, 7 Ft
07-3736 9 Washer, Flat, CL8.8, M8 8 Ft
4.* 07-3738 5 Washer, Lock, Split, Medium, M8 4 Ft, 5 Ft
07-3738 7 Washer, Lock, Split, Medium, M8 6 Ft, 7 Ft
07-3738 9 Washer, Lock, Split, Medium, M8 8 Ft
5.* 07-3777 5 Screw, HHC, CL10.9, M8-1.25 x 20 4 Ft, 5 Ft
07-3777 7 Screw, HHC, CL10.9, M8-1.25 x 20 6 Ft, 7 Ft
07-3777 9 Screw, HHC, CL10.9, M8-1.25 x 20 8 Ft
6. 07-4942 3 Washer, Fender, 5/16 x 1 1/2
7. 07-7115 5 Nut, Insert, M8-1.25, 22-10ga 4 Ft, 5 Ft
07-7115 7 Nut, Insert, M8-1.25, 22-10ga 6 Ft, 7 Ft
07-7115 9 Nut, Insert, M8-1.25, 22-10ga 8 Ft
8. 13-16998-4 1 Sheet, Hood, Extension 4 Ft
13-16998-5 1 Sheet, Hood, Extension 5 Ft
13-16998-6 1 Sheet, Hood, Extension 6 Ft
13-16998-7 1 Sheet, Hood, Extension 7 Ft
13-16998-8 1 Sheet, Hood, Extension 8 Ft
9. 13-16999 1 Sheet, Hood, Extension, Side, Left
10. 13-17000 1 Sheet, Hood, Extension, side, Right
11.*13-17030-4 1 Flap, Deflector 4 Ft
13-17030-5 1 Flap, Deflector 5 Ft
13-17030-6 1 Flap, Deflector 6 Ft
13-17030-7 1 Flap, Deflector 7 Ft
13-17030-8 1 Flap, Deflector 8 Ft

* Designates Drape Assembly

48
 HYDRAULIC ANGLE KIT

1
2
4

Item Part Qty Description

Replacement Parts for 03-4887
1. 03-2092 2 Elbow, 90º, 6MB-6MF 03-4888 Seal Kit
2. 03-2155 2 Hose, .25 x 72, 6FF-6FF, 3.25K 03-5035 Rod
3. 03-2159 2 Fitting, 6MF-4MP
4. 03-4887 1 Cylinder, 2.5 x 1.38 x 7.5, 3.5K (Serial # 0937199 & Down)
03-5724 1 Cylinder, 2.5 x 1.25 x 7.5, 3.5K (Serial # 0938001 & Up)
6. 07-0206 2 Pin, Cotter, Gr2, 3/16 x 2
Replacement Parts for 03-5724
45617 Seal Kit
104605 Rod (Not Shown)

HYDRAULIC ANGLE CYLINDER

2

Replacement Parts for 03-5724

45617 Seal Kit
104605 Rod (Not Shown)
Item Part Qty Description

1. 03-4887 1 Cylinder, 2.5 x 1.38 x 7.5, 3.5K (Serial # 0937199 & Down
03-5724 1 Cylinder, 2.5 x 1.25 x 7.5, 3.5K (Serial # 0938001 & Up)
2. 07-0206 2 Pin, Cotter, Gr2, 3/16 x 2

49
 PRODUCT SPECIFICATIONS
Specifications and Model Views

QC Brush Head
Single Motor Dual Motor
Approximate 754 lbs 779 lbs 4 Ft
Maximum Width at 0° Articulation Weight with SAE

A
B D
805 lbs 830 lbs 5 Ft
Sweeping Width at 0° Articulation J2513 Mounting
856 lbs 881 lbs 6 Ft
907 lbs 932 lbs 7 Ft
958 lbs 964 lbs 8 Ft
Maximum Length 68.5 inches with SAE J2513
Maximum Length

at 0° Articulation Mounting
Maximum Width at 62.8 inches 4 Ft
0° Articulation 74.8 inches 5 Ft
86.8 inches 6 Ft
E

C at 0° Articulation

98.8 inches 7 Ft
110.8 inches 8 Ft
30°

Maximum Length 74 inches 4 Ft

H

at Full Articulation 77 inches 5 Ft

80 inches 6 Ft
83 inches 7 Ft
86 inches 8 Ft
Maximum Width at 64.8 inches 4 Ft
Full Articulation 75.2 inches 5 Ft
Sweeping Width at Full Articulation 85.6 inches 6 Ft
96 inches 7 Ft
Maximum Width at Full Articulation

A
B D

106.4 inches 8 Ft
F
G

Sweeping Width at 48 inches 4 Ft

0º Articulation 60 inches 5 Ft
72 inches 6 Ft
Maximum LengthEat Full Articulation

84 inches 7 Ft
96 inches 8 Ft
Sweeping Width at 41.5 inches 4 Ft
Full Articulation 52 inches 5 Ft
62.4 inches 6 Ft
C

72.8 inches 7 Ft
30°

83.2 inches 8 Ft
H

Range of Hydraulic Oil Flow

Single Motor 18 cubic inch 10-18
Single Motor 28 cubic inch 15-25
Dual Motor 18 cubic inch 18-36
Maximum Hydraulic Oil Pressure
Single Motor 18 cubic inch 3000 psi
Single Motor 28 cubic inch 3000 psi
Dual Motor 18 cubic inch 3000 psi
50
 BOLT TORQUE SPECIFICATIONS

NOTE - Nylock nuts are utilized when greater resistance to vibrating loose is required, and greater operating
temperatures are not a factor. In addition, like lock nuts, nylock nuts have a safety feature that if the
bolt does vibrate loose, the nut will remain on the screw. Install nylock nuts to the standard torque
shown above.
51
 HYDRAULIC TORQUE SPECIFICATIONS

Face Seal: Assembly, Tube to Fitting

NOTICE - Face seal fittings have the most reliable sealing method and therefore,
should be used whenever possible.

Installation

1. Make sure threads and sealing surfaces are free of burrs, nicks, scratches, or foreign materials.

2. Install proper SAE 0-ring to end of fitting if not already installed. Ensure 0-ring is fully seated and
retained properly.

3. Lubricate 0-ring with a light coating of clean hydraulic oil.

4. Position tube and nut squarely on face seal of fitting and tighten nut finger tight.

5. Using appropriate torquing device, tighten to given torque rating from the table below.

Torque Values

Tube Side
SAE Dash Size In-lbs Ft-lbs
Thread Size
-4 9/16 - 18 220 ± 10 18 ± 1
-6 11/16 - 16 320 ± 25 27 ± 2
-8 13/16 - 16 480 ± 25 40 ± 2
-10 1 - 14 750 ± 35 63 ± 3
-12 1 3/16 - 12 1080 ± 45 90 ± 4
-16 1 7/16 - 12 1440 ± 90 120 ± 8
-20 1 11/16 - 12 1680 ± 90 140 ± 8
-24 2 - 12 1980 ± 100 165 ± 8

NOTE - ft-lb may be converted to Newton Meters by multiplying by 1.35582.

NOTE - in-lbs may be converted to Newton Meters by multiplying by 0.11298.

52
 HYDRAULIC TORQUE SPECIFICATIONS

Straight Thread O-ring Fitting: Assembly, Fitting to Port

NOTE - Straight thread o-ring fittings are utilized to adapt hydraulic

systems to motors, pumps, cylinders, and valves.

Installation (Adjustable Fitting)

1. Make sure threads and sealing surfaces are free of burrs, nicks, scratches, or any foreign materials.

2. Install proper SAE o-ring on port end of fitting if not already installed. Ensure o-ring is fully seated and
retained properly.

3. Lubricate o-ring with a light coating of clean hydraulic oil.

4. Back off nut as far as possible and push washer up as far as possible. (figure 4 & 5)

5. Screw fitting into port. Hand tighten fitting until backup washer contacts face of port. (figure 6)

6. To position the fitting, unscrew to desired position, but not more than one full turn.

7. Hold fitting in position with wrench. Using appropriate torquing device, tighten nut to given torque rating
from table. (figure 7)

Fitting SAE Port In-lbs Ft-lbs

Size Thread Size
-4 7/16 - 20 190 ± 10 16 ± 1

-6 9/16 - 18 420 ± 15 35 ± 1

-8 3/4 - 14 720 ± 25 60 ± 2

-10 7/8 - 14 1260 ± 50 105 ± 5

-12 1 1/16 - 12 1680 ± 75 140 ± 6

-16 1 5/16 - 12 2520 ± 100 210 ± 8

-20 1 5/8 - 12 3100 ± 150 260 ± 12

-24 1 7/8 - 12 3800 ± 150 315 ±12

NOTE - ft-lb may be converted to Newton Meters by multiplying by 1.35582.

NOTE - in-lbs may be converted to Newton Meters by multiplying by 0.11298.

53
 WARRANTY
Limited Warranty
Except for the Excluded Products as described below, all new products are warranted to be free from defects
in material and/or workmanship during the Warranty Period, in accordance with and subject to the terms and
conditions of this Limited Warranty.

1. Excluded Products. The following products are excluded from this Limited Warranty:

(a) Any cable, part that engages with the ground (i.e. sprockets), digging chain, bearing, teeth, tamping
and/or demolition head, blade cutting edge, pilot bit, auger teeth and broom brush that either constitutes or is part
of a product.

(b) Any product, merchandise or component that, in the opinion of Paladin Light Construction1, has been
(i) misused; (ii) modified in any unauthorized manner; (iii) altered; (iv) damaged; (v) involved in an accident; or (vi)
repaired using parts not obtained through Paladin Light Construction.

2. Warranty Period. The Limited Warranty is provided only to those defects that occur during the Warranty
Period, which is the period that begins on the first to occur of: (i) the date of initial purchase by an end-user, (ii) the
date the product is first leased or rented, or (iii) the date that is six (6) months after the date of shipment by Paladin
Light Construction as evidenced by the invoiced shipment date (the “Commencement Date”) and ends on the date
that is twelve (12) months after the Commencement Date.

3. Terms and Conditions of Limited Warranty. The following terms and conditions apply to the Limited Warranty
hereby provided:

(a) Option to Repair or Replace. Paladin Light Construction shall have the option to repair or replace
the product.

(b) Timely Repair and Notice. In order to obtain the Limited Warranty, (i) the product must be repaired
within thirty (30) days from the date of failure, and (ii) a claim under the warranty must be submitted to Paladin Light
Construction in writing within thirty (30) days from the date of repair.

(c) Return of Defective Part or Product. If requested by Paladin Light Construction, the alleged
defective part or product shall be shipped to Paladin Light Construction at its manufacturing facility or other location
specified by Paladin Light Construction, with freight PRE-PAID by the claimant, to allow Paladin Light Construction
to inspect the part or product.

Claims that fail to comply with any of the above terms and conditions shall be denied.

LIMITATIONS AND EXCLUSIONS.

THIS LIMITED WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING
WITHOUT LIMITATION THE WARRANTIES OF MERCHANTABILITY, FITNESS FOR A PARTICULAR PURPOSE
AND ANY WARRANTY BASED ON A COURSE OF DEALING OR USAGE OF TRADE.

IN NO EVENT SHALL PALADIN LIGHT CONSTRUCTION BE LIABLE FOR CONSEQUENTIAL OR SPECIAL

DAMAGES.

IN NO EVENT SHALL PALADIN LIGHT CONSTRUCTION BE LIABLE FOR ANY LOSS OR CLAIM IN AN
AMOUNT IN EXCESS OF THE PURCHASE PRICE, OR, AT THE OPTION OF PALADIN LIGHT CONSTRUCTION,
THE REPAIR OR REPLACEMENT, OF THE PARTICULAR PRODUCT ON WHICH ANY CLAIM OF LOSS OR
DAMAGE IS BASED. THIS LIMITATION OF LIABILITY APPLIES IRRESPECTIVE OF WHETHER THE CLAIM
IS BASED ON BREACH OF CONTRACT, BREACH OF WARRANTY, NEGLIGENCE OR OTHER CAUSE AND
WHETHER THE ALLEGED DEFECT IS DISCOVERABLE OR LATENT.

Attachment Technologies Inc., a subsidiary of Paladin Brands Holding, Inc. (PBHI) is referred to herein as Paladin Light
1

Construction.
February 10, 2010
54