ALLISON 1000 AND 2000 PRODUCT FAMILIES ELECTRONIC CONTROLS TROUBLESHOOTING MANUAL

APPENDIX D-WIRE/CONNECTOR TABLES

The connector information in this appendix is provided for the convenience of the servicing technician. The
connector illustration and pin identifications for connection to Allison Transmission components will be accurate.
Allison Transmission components are the TCM, speed sensors, and transmission connectors. Other kinds of
connectors for optional or customer-furnished components are provided based on typical past practice for an
Allison-designed system.

Contact your vehicle manufacturer for information on connectors not found in this appendix.

Copyright© 2004 General Motors Corp. D-1

 ALLISON 1000 AND 2000 PRODUCT FAMILIES ELECTRONIC CONTROLS TROUBLESHOOTING MANUAL

APPENDIX D-WIRE/CONNECTOR TABLES

� COLOR CODE RED

I I

�0000000000000000�

32 I i�I I 17

V06211

Figure D-1. TCM Connector J2

TCM CONNECTOR J2 (RED)
Terminal No. Color Wire No. Description Termination Point(s)
1 Blue 201 PSM Input TRANS-D
2 Pink 202 PSM Input TRANS-F
3 White 203 PSM Input TRANS-E
4 Green 204 PSM Input TRANS-K
5 Blue 205 NSBU Input NSBU-4A
6 Yellow 206 NSBU Input NSBU-40
7 Gray 207 NSBU Input NSBU-4B
8 White 208 NSBU Input NSBU-4C
9 Blue 209 Throttle Position Sensor TPS-B
10 Tan 210 Sump Temperature Input TRANS-G
11 Orange 211 Retarder Temperature Input RTEMP-A
(optional)
12 Blue 212 Engine Coolant Temperature Input ENGWAT TEMP-A
(optional)
13 Orange 213 Turbine Speed Sensor High NT-A
14 Blue 214 Turbine Speed Sensor Low NT-B
15 Yellow 215 Output Speed Sensor High NO-A
16 Green 216 Output Speed Sensor Low NO-B
17 Tan 217 Engine Speed Sensor High NE-A
18 Orange 218 Engine Speed Sensor Low NE-B
19 Pink 219 Sensor Power TPS-C
20 Green 220 Analog Ground TRANS-H, R-TEMP-B, ENG-WAT
TEMP-B, NSBU-70, TPS-A
21 Yellow 221 TRANS-T
22 Yellow 222 A Solenoid High (VBS) Variable TRANS-L
Bleed Solenoid
23 White 223 A Solenoid Low (VBS) Variable TRANS-M
Bleed Solenoid
24 Pink 224 B Solenoid High (VBS) Variable TRANS-N
Bleed Solenoid
25 Orange 225 B Solenoid Low (VBS) Variable TRANS-P
Bleed Solenoid
26 Green 226 C Solenoid Low (ON/OFF) TRANS-A
27 Blue 227 D Solenoid Low (ON/OFF) TRANS-B
28 Gray 228 E Solenoid Low (ON/OFF) TRANS-W
29 White 229 F Solenoid Low (PWM) TRANS-J
30 Blue 230 G Solenoid Low (ON/OFF) TRANS-A
31 Tan 231 ON/OFF Solenoid High TRANS-C
32 Green 232 PWM Solenoid High/G Solenoid TRANS-S

D-2 Copyright© 2004 General Motors Corp.

ALLISON 1000 AND 2000 PRODUCT FAMILIES ELECTRONIC CONTROLS TROUBLESHOOTING MANUAL

APPENDIX D-WIRE/CONNECTOR TABLES

V06212

Figure D-2. TCM Connector J1

TCM CONNECTOR J1 (GRAY)

Terminal No. Color Wire No. Description Termination Point(s)
1 Gray 101 Battery Ground Vehicle System
2 Yellow 102 Ignition Power Vehicle System
3 Pink 103 Battery Power Vehicle System
4 Yellow 104 Ignition Power Vehicle System
5 Gray 105 Battery Ground Vehicle System
6 Blue 106 GPI 1 Vehicle System
7 Orange 107 GPI 2 Vehicle System
8 Green 108 GPI 3 Vehicle System
9 White 109 GPI 4 Vehicle System
10 Yellow 110 GPI 5 Vehicle System
11 Green 111 GPI 6 Vehicle System
12 Blue 112 GPI 7 Vehicle System
13 Pink 113 GPI 8 Vehicle System
14 Orange 114 GPI 9 Vehicle System
15
16 White 116 PWM Throttle Vehicle System
17 Pink 117 Sensor Power (optional) RMR-C
18 Green 118 Analog Ground RMR-A
19 Tan 119 GPO 1 Vehicle System
20 Orange 120 GP02 Vehicle System
21 White 121 GP03 Vehicle System
22 Blue 122 GP04 Vehicle System
23 Pink 123 Range Inhibit Indicator Vehicle System
24 White 124 GP06 Vehicle System
25 Green 125 CHECK TRANS Vehicle System
26 Tan 126 Vehicle Speed Vehicle System
27 Pink 127 Vehicle Speed Vehicle System
28 Yellow 128 Digital Ground Vehicle System
29 Red 129 CAN High J1939 A or H
30 Blue 130 ISO 9141 Class II J-1850 Vehicle System
31 Green 131 CAN Shield J1939 C or S
32 Black 132 CAN Low J1939 B or L

Copyright© 2004 General Motors Corp. D-3

 ALLISON 1000 AND 2000 PRODUCT FAMILIES ELECTRONIC CONTROLS TROUBLESHOOTING MANUAL

APPENDIX D-WIRE/CONNECTOR TABLES

TRANSMISSION HARNESS TRANSMISSION BULKHEAD

CONNECTOR CONNECTOR

NOTE: Letters I, 0, and Q not used V03369.01.00

Figure D-3. Delphi-Packard Main Transmission Connector

DELPHI-PACKARD MAIN TRANSMISSION CONNECTOR

Terminal No.* Color Wire No. Description Termination Point(s)*

A Green 226 C Solenoid Low (ON/OFF) TCM J2-26
B Yellow/Black 227 D Solenoid Low (ON/OFF) TCM J2-27
c Pink 231 ON/OFF Solenoid High TCM J2-31
D Light Green 201 PSM Input TCM J2-1
E Red 203 PSM Input TCM J2-3
F Dark Blue 202 PSM Input TCM J2-2
G Yellow 210 Sump Temperature Input TCM J2-10
H Black 220 Analog Ground TCM J2-20
J Brown 229 F Solenoid Low (PWM) TCM J2-29
K Tan 204 PSM Input TCM J2-4
L Red/Black 222 A Solenoid High Variable Bleed TCM J2-22
Solenoid (VBS)
M Light Blue 223 A Solenoid Low Variable Bleed TCM J2-23
Solenoid (VBS)
N Gray 224 B Solenoid High Variable Bleed TCM J2-24
Solenoid (VBS)
p Purple 225 B Solenoid Low Variable Bleed TCM J2-25
Solenoid (VBS)
R Blue 230 G Solenoid Low (ON/OFF) TCM J2-30
s Black 232 PWM Solenoid High/F, G Solenoid TCM J2-32
T White 221 TCM J2-21
u Dark Green
v Dark Green
w Black/White 228 E Solenoid Low (ON/OFF) TCM J2-28

* Terminal number and termination points shown only apply when an Allison Transmission recommended harness
configuration and bulkhead connector are used.
D-4 Copyright© 2004 General Motors Corp.
ALLISON 1000 AND 2000 PRODUCT FAMILIES ELECTRONIC CONTROLS TROUBLESHOOTING MANUAL

APPENDIX D-WIRE/CONNECTOR TABLES

PIN A PIN B

RECEPTACLE PLUG V05738

Figure D-4. Speed Sensor Connector

ENGINE SPEED SENSOR CONNECTOR

Terminal No. Color Wire No. Description Termination Point(s)

A Tan 217 Engine Speed Sensor Hi TCM J2-17
B Orange 218 Engine Speed Sensor Lo TCM J2-18

TURBINE SPEED SENSOR CONNECTOR

Terminal No. Color Wire No. Description Termination Point(s)

A Orange 213 Turbine Speed Sensor Hi TCM J2-13
B Blue 214 Turbine Speed Sensor Lo TCM J2-14

OUTPUT SPEED SENSOR CONNECTOR

Terminal No. Color Wire No. Description Termination Point(s)

A Yellow 215 Output Speed Sensor Hi TCM J2-15
B Green 216 Output Speed Sensor Lo TCM J2-16

Copyright© 2004 General Motors Corp. D-5

 ALLISON 1000 AND 2000 PRODUCT FAMILIES ELECTRONIC CONTROLS TROUBLESHOOTING MANUAL

APPENDIX D-WIRE/CONNECTOR TABLES

RECEPTACLE
V05739

Figure D-5. TPS Connector

THROTTLE POSITION SENSOR CONNECTOR

Terminal No. Color Wire No. Description Termination Point(s)

A Green 220 Analog Ground TCM J2-20
B Blue 209 TPS Signal TCM J2-9
c Pink 219 TPS Hi TCM J2-19

D-6 Copyright© 2004 General Motors Corp.

ALLISON 1000 AND 2000 PRODUCT FAMILIES ELECTRONIC CONTROLS TROUBLESHOOTING MANUAL

APPENDIX D-WIRE/CONNECTOR TABLES

o0o
eo,L�Co,s
MALE CONNECTOR FEMALE CONNECTOR
V06532

Figure D-6. J1939 Interface Connector

J1939 INTERFACE CONNECTOR

J1939 Connector TCM Connector

Terminal No. Color Wire No. Description Terminal No. Color
Aor H Yellow 129 J1939 Controller, High TCM J 1-29 Red
B or L Green 132 J1939 Controller, Low TCM J 1-32 Black
c ors Uninsulated 131 J1939 Shield/Ground TCM J1-31 Green

Copyright© 2004 General Motors Corp. D-7

 ALLISON 1000 AND 2000 PRODUCT FAMILIES ELECTRONIC CONTROLS TROUBLESHOOTING MANUAL

APPENDIX D-WIRE/CONNECTOR TABLES

7-WAY RECEPTACLE

PLUG
V05740

Figure D-7. NSBU Switch Connectors

NSBU SWITCH CONNECTOR

Terminal No. Color Wire No. Description Termination Point(s)

4A Blue 205 NSBU Output TCM J2-5
48 Gray 207 NSBU Output TCM J2-7
4C White 208 NSBU Output TCM J2-8
40 Yellow 206 NSBU Output TCM J2-6
7A
78 Tan NSBU Input Park Accessory
7C Blue NSBU Output Reverse and Park
Accessory Feed
70 Green 220 Analog Ground TCM J2-20
7E Yellow NSBU Output Park and Neutral Start
Feed
7F Pink NSBU Input Reverse Lamps
7G Orange NSBU Input Starter Solenoid/Starter
Relay

0-8 Copyright© 2004 General Motors Corp.

ALLISON 1000 AND 2000 PRODUCT FAMILIES ELECTRONIC CONTROLS TROUBLESHOOTING MANUAL

APPENDIX D-WIRE/CONNECTOR TABLES

PIN6
1 �� v-PIN7
'�11p
PIN3-1)
PIN1�

PIN LOCATION ON
NSBU SWITCH

CONNECTOR
END VIEW

SINGLE CONNECTOR
NILES NSBU SWITCH
(P/N 29541852) V08100.00.00

Figure D-8. Single Connector NSBU

NSBU SWITCH CONNECTOR

Terminal No. Color Wire No. Description Termination Point(s)

1 Orange NSBU Input Starter Solenoid/Starter
Relay
2 and 3
4 Yellow 206 NSBU Output TCM J2-6
5 Blue 205 NSBU Output TCM J2-5
6 Gray 207 NSBU Output TCM J2-7
7 Green 220 Analog Ground TCM J2-20
8 White 208 NSBU Output TCM J2-8
9
10 Pink NSBU Input Reverse Lamps
11 Blue NSBU Output Reverse and Park
Accessory Feed
12 Yellow NSBU Output Park and Neutral Start
Feed

Copyright© 2004 General Motors Corp. D-9

 ALLISON 1000 AND 2000 PRODUCT FAMILIES ELECTRONIC CONTROLS TROUBLESHOOTING MANUAL

APPENDIX D-WIRE/CONNECTOR TABLES

9-PIN
V06481

Figure D-9. Deutsch DDR Connector

SAE STD 9-PIN DIAGNOSTIC (J1939 DIAGNOSTIC LINK) CONNECTOR

Terminal No. Color Wire No. Description Termination Point(s)

A Determined By OEM Battery Ground (-) Vehicle System
B Determined By OEM Ignition Power(+) Vehicle System
B (Optional) Determined By OEM Battery Power ( +) Vehicle System
c Yellow 129 J1939 High J 1939 Backbone A
D Green 132 J1939 Low J 1939 Backbone B
E Uninsulated 131 J1939 Shield/Ground J 1939 Backbone C
F Determined By OEM Serial Communication (+) Vehicle System
G Determined By OEM Serial Communication (-) Vehicle System

D-10 Copyright© 2004 General Motors Corp.

 ALLISON 1000 AND 2000 PRODUCT FAMILIES ELECTRONIC CONTROLS TROUBLESHOOTING MANUAL

APPENDIX D-WIRE/CONNECTOR TABLES

SOLG
MAIN
TRANSMISSION
CONNECTOR

V05732.01.02

Figure D-10. Transmission Internal Harness

TRANSMISSION INTERNAL HARNESS CONNECTORS

Main Connector
Connector Name Connector Pin No. Pin No. Wire Color TCM Pin No.
Solenoid A M Light Blue J2-23
2 L Red/Blk Strp J2-22
Solenoid B N Gray J2-24
2 p Purple J2-25
Solenoid C A c Pink J2-31
B A Dark Green J2-26
Solenoid D A c Pink J2-31
B B Yellow/Blk Strp J2-27
Solenoid E A c Pink J2-31
B w Black/Wht Strp J2-28
Solenoid F A s Black J2-32
B J Brown J2-29
Solenoid G A s Black J2-32
B R Orange J2-30
Pressure Switch Manifold A D Light Green J2-1
B F Dark Blue J2-2
c E Red J2-3
D K Tan J2-4
E G Yellow J2-10
F H,T (Trans ID) Blk (H), White (T) J2-20,J2-21

Copyright© 2004 General Motors Corp. D-11

 ALLISON 1000 AND 2000 PRODUCT FAMILIES ELECTRONIC CONTROLS TROUBLESHOOTING MANUAL

APPENDIX D-WIRE/CONNECTOR TABLES

NOTES

D-12 Copyright© 2004 General Motors Corp.