Chapter 4 DC Machine
Chapter 4 DC Machine
OF
TECHNOLOGY
LECTURE ON
4. DC MACHINES 1
By Mezigebu .G
DC Machine
Outline
Introduction
Construction of DC machine
Principle Operation of
DC Generator
DC Motor
Commutation in dc machine
Armature reaction in dc machine
Induced Voltage and Torque in DC machines
Characteristics of DC generators 2
Characteristics of DC motors
4.1. INTRODUCTION
DC machines are the electro mechanical energy converters which work from a dc
electric energy source and generate mechanical power or convert mechanical power into
a dc electric power.
Most DC machines are similar to AC machines: i.e. they have AC voltages and current
within them. 3
DC machines have DC outputs just because they have a mechanism
converting AC voltages to DC voltages at their terminals.
One was that dc power systems are still common in cars, trucks, and
aircraft. When a vehicle has a dc power system, it makes sense to
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consider using dc motors.
Another application for dc motors was a situation in which
wide variations in speed are needed. Before the widespread
use of power electronic rectifier-inverters, dc motors were
unexcelled in speed control applications.
DC Generators
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DC Motors.
I. DC Generator
AC motor
Means of supplying electrical power to industrial and domestic
consumers
Presently all the land based electrical power networks are AC systems
of generation, transmission and distribution. 6
DC Generators are still being used to produce power in small back up and
stand by generating plants driven by wind mill and mountain streams (mini
hydro electric plants) to provide uninterrupted power supply
II. DC Motors
Convert electrical energy to mechanical energy
Used in :
Rolling mills in overhead cranes & for traction purposes, linked fork
lift trucks, electric vehicles and electric trains. 7
In portable machine tools supplied from batteries in automotive vehicles
as stator motors, blower motors and in many control applications as
actuators and as speed and position sensing devise ( taco generators for
Advantages
It can meet the demand of loads requiring high starting torque
High accelerating and decelerating torque
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Disadvantages
4.2. Construction
The basic parts of DC machines are:
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1. shaft
2. end-bearings
3. Commutator
4. brushes
5. armature
6. main-pole
7. main-pole field winding
8. frame
9. end-shield
10. ventilator
11. basement
12. bearings 11
A. Stator
consists of
Stator Frame (name plate, terminal box, basement):
provides support for the machines, provides for the pole flux & carries half of it.
Stator core ( yoke mechanical, support)
Stator pole
Field winding ( produce stator magnetic flux i.e. main flux)
Commutating poles( inter poles (improving commutation )), avoids spark b/n
brush & comutater
Compensating windings:- in large DC machines only, placed in the slots
connected in series with armature windings, cancels armature reaction and flux
weakening.
Brush:- attached to stator end covers made up of Carbone, graphite & to collect 12
the current from the comutater
B. Rotor
The rotating part of the machine where electromechanical energy
conversion takes place.
It consists of :
Rotor core
Rotor shaft
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•
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The voltage generated in any real machine depends on the
following factors:
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The nature of emf induced emf induced in Dc machine is alterative
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Example 4.1
A lap wound DC shunt generator having 80 slots with 10 conductors per slot
generates at no load an emf of 400 volt, when running at 1000 r.p.m.. at what
speed should be rotated to generate a voltage of 220 volt on open circuit.
The direction of the induced force is determined by the so called Fleming's left
hand rule which can be stated as follows.
Putting the thumb, the fore finger and the middle finger of our left hand to
be mutually perpendicular and if the fore finger shows the direction of
flux and the middle finger show the direction of current in the conductor,
then the thumb will point out in the direction of induced force. 24
Assuming that a battery is connected to the DC machine, the force on a
segment of a loop is: F i l ×B = BLI sinø
B= Magnetic flux
I= conductor current
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4.3. Armature Reaction
If the magnetic field windings of a DC machine are connected to the power
source and the rotor is turned by an external means, a voltage will be induced
in the conductors of the rotor. This voltage is rectified into dc and can be
supplied to external loads.
However, if a load is connected, a current will flow through the armature winding.
This current flow produces its own magnetic field that distorts the original
magnetic field from the machine’s poles. This distortion of the machine’s flux as
the load increases is called armature reaction or
Armature reaction in Dc machines can be defined as the effect of magnetic field set
up by armature current on the distribution of the main field flux when the machine is
loaded and can cause two problems:
i. Neutral-plane Shift
.
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Neutral-plane Shift:
The magnetic neutral plane is the plane within the machine
where the velocity of the rotor wires is exactly parallel to
the magnetic flux lines, so that the induced voltage in the
conductors in the plane is exactly zero.
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A two-pole DC machine: initially, the
pole flux is uniformly distributed and
the magnetic neutral plane is vertical.
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This rotor magnetic field will
affect the original magnetic field
from the poles. In some places
under the poles, both fields will
sum together, in other places,
they will subtract from each
other
For generator,
, Ea , Vt , Po
For motor ,
Tc Po ,
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2. Cross magnetizing effect :- it cross magnetizes (distorts)the distribution of
the main field flux (øf). This leads to the load commutation process. The
commutation process will takes place with sparking ( flash over) the so called
rotational fire.
So the armature reaction strengthens the main field flux at one pole and
weakness on the other pole end.
Compensating winding
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1. High reluctance pole tips
The reluctance pole tips can be increased by increasing the length of the air
gap which can be accomplished by using the so called chambered pole tips.
L poletips
R poletips R poletip a A.R
A
2. During the design of the machine
It could be seen in the design stage that the field mmf is sufficiently stronger
than in comparison with the armature mmf at full load condition.
this leads to less armature reaction.
The effect of armature reaction in the inter polar zone (commutating zone) can
be minimized by using inter poles which are placed exactly mid way between
the main poles.
Inter poles are narrow poles not to affect the main field flux.to avoid saturation
of the inter poles the air gap distance under them is made to be large.
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4. Compensating winding
The inter pole winding mmf is effective only in the commutating zone
in other words the A.R effect in the inter polar zone over come. This
means the flux will be weakening still there. To overcome this
problem compensating winding is applied located in the slots in the
pole faces.
A.R effect in the inter polar zone improves the commutation process.
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4.5. Commutation
When conductors come under the influence of south pole, from the
influence of north pole the direction of current flow in them is reversed.
This reversal of current in a coil will take place when the two comutater
segment to which the coil is connected are being short circuited by brush. The
process of reversal current in a coil is known as commutation. The main
cause of sparking in DC machine is the self induced emf in the coli which
under goes in the process of current reversal.
Methods of Improving Commutation
The two methods are,
1. Resistance Commutation:- Replacing low resistance copper
brush comparatively high
resistance carbon brush's
2. Emf commutation (reversing emf):-most effective by inter poles.
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Commutation
Armature Reaction are undesired effects in DC machines
Types of DC Generator
Generally, there are two major types of dc generators,
classified according to the manner in which their field flux is
produced
Separately
Self Excited
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A). Separately Excited Generator. In a separately excited generator, the field flux
is derived from a separate power source independent of the generator itself.
I A IF IL
VT E A I A RA I L RL 45
VT
IF
RF
•
I A Is IL
VT E A I A RA Rs
mmf s I s N s
Rt Rt
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3. Compound DC Generator
Compound excited DC Generators
It involves both series & shunt windings
Basically there are two types of compound dc generator depending on their
direction of flux produced by shunt and series field windings, these are:
1. Cumulatively compounded dc generator
2. Differentially compounded dc generator
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Long shunt
•
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The Differentially Compounded Dc Generator
A differentially compounded dc generator is a generator with
both shunt and series fields, but this time their magneto motive
forces subtract from each other.
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Operating characteristics of DC generator
•
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i. No load characteristics
•
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ii . External load characteristic
•
PZ
EA K A Where K A
2 a
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•
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Conclusion
The no load characteristics of a separately excited DC
generator is the magnetization curve ( B-H curve, saturation
curve) curve of the magnetic iron of the core.
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Load characteristics
•
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•
Vfl
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Ifl
• If the generator constructed with compensating winding then
the armature reaction drops approximately equals to zero
therefore the terminal characteristics becomes as shown in fig.
below (has better regulation )
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There are several possible causes for the voltage to
fail to build up during starting, Among them are
1. There may be no residual magnetic flux in the generator to
start the process going
Remedy:
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Characteristics of Series dc Generator
VT EA I A RA Rs
i). As load R L I L I A RA Rs VT
ii). As load R L I L I s E A VT
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Compound DC Generator
The Terminal Characteristic of a Cumulatively Compounded DC Generator
Suppose that the load on the generator is increased. Then as the load
increase, the load current IL increases.
Since IA=IF+IL , the armature current IA increases too. At this point two
effects occur in the generator:
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The Terminal Characteristic of a Differentially
Compounded DC Generator
• In the differentially compounded dc generator, the same two effects
occur that were present in the cumulatively compounded dc
generator.
• This time, though, the effects both act in the same direction. They are
1. As IA increases, the IA(RA + Rs) voltage drop increases as well.
This increase tends to cause the terminal voltage to decrease VT =
EA -IA (RA + Rs) .
2. As IA increases, the series field magneto motive force FS = NS IA
increases too. This increase in series field magneto motive force
reduces the net magneto motive force on the generator (Ftot = NFIF -
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NS IA ), which in turn reduces the net flux in the generator. A
decrease in flux decreases EA, which in turn decreases VT.
• Since both these effects tend to decrease VT the voltage drops
drastically as the load is increased on the generator.
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•
Equivalent
circuit
of
DC motor 72
Separately excited
For the field circuit
Vt I f R f
(a)
mmf I f N f
f
Rm Rm
For armature circuit
Vt E A I A RA
N ZP
EA (b)
60a
fig(a) The equivalent circuit of a dc motor. (b) A simplified equivalent circuit eliminating the
brush voltage drop and combining R..., with the field resistance.
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Self excited
Their field and the armature windings are connected, according to the
field arrangement there are three types dc motors namely;
1. Series Wound
2. Shunt Wound
3. Compound Wound
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1. Series wound motor
A series motor is one in which the field winding is connected in
series with the armature so that the whole current drawn by the
motor passes through the field winding as well as armature.
The current supplied to the motor is divided into two paths, one
through the shunt field winding and second through the armature.
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3. Compound wound motor
A compound wound motor has both series and shunt windings
which can be connected as short-shunt or long shunt with armature
winding
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Examples
1). A 50 hp, 250 V, 1200 rpm dc shunt motor with compensating
no-load speed of 1200 rpm. There are 1200 turns per pole on the
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(a) Find the speed of this motor when its input current is 100 A.
Solution
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the speed of this motor when its input current is 100 A.
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Induced electromagnetic torque equation of DC machines
Tconductor Fconductor r
Fconductor = conductor force
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• r = Armature distance( radius perpendicular)
Fconductor I cond L sin
Assuming the conductor which lies under pole face, =90,
Fconductor I cond L
Tcond Fcond r LI cond r
Te Z LI cond r
Ia
I cond Ap
a Ap
Ia
Te Z L r
a Ap= surface area of cylinder over the pole face/pole
p
Ia 2 rL 2 rL
Te Zp r K a I a p
2 a 83
Example
A 220 V separately excited dc machine has an armature resistance of
0.5 Ω. If the full load armature current is 20 A. find the induced
armature emf when the machine is operated
i. as a generator
ii. as a motor
Solution
i. Ea= Vt+IaRa ii. Ea = Vt -IaRa
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Dc Motor Characteristics
The three Important characteristic curves of dc motors are:
1. Torque-Armature Current Characteristic:-
3. Speed-Torque Characteristic:-
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b. Torque-Armature Current Characteristics
Torque equation
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Cont…
Therefore,
For dc series motor, the flux per pole is directly proportional to Ia hence the torque
developed is directly proportion to the square of the armature current, i.e.
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Speed-Current Characteristic
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Figure Speed-Torque characteristics of dc series motor
Characteristics of Dc Shunt Motors
a). Speed-Current Characteristics
a)
From expression of speed N is directly proportional to back emf Eb or (V-IaRa) and
inversely proportional to the flux Ø. Since flux is considered to be constant so with
the increase in load current the speed slightly falls due to increase in voltage drop in
armature IaRa. Since voltage drop in armature at full-load is very small as compared
to applied voltage so drop in speed from no-load to full-load is very small and for all
practical purposes the shunt motor is taken as a constant speed motor. Therefore,
shunt motors being constant speed motors are best suited for driving of line shafts,
machine lathes, milling machines, conveyors, fans and for all purposes where constant
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speed is required.
Torque- Current Characteristic
From the expression for the torque of a dc motor, torque is directly
proportional to the product of flux and armature current. Since in case of
dc shunt motors the flux is constant therefore torque increase with the
increase in load current following linear law i.e. torque-armature current
characteristics is a straight line passing through origin.
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Speed-Torque Characteristic
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Characteristics of Compound Would Motor
I. Cumulative compound wound motor
As the load is increased, the flux due to series field winding increase and
causes the torque greater than it would have with shunt field winding alone
for a given machine and for given current. The increase in flux due to series
field winding on account of increase in load cause the speed to fall more
rapidly than it would have done in shunt motor. The cumulative compound
motor develops a high torque with increase of load. It also has a definite
speed of no load, so does not run away when the load is removed .
Cumulative compound wound motors are used in driving machines which
subject to sudden applications of heavy loads, such as occur in rolling mills,
shears or punches.
This type of motor is used also where a large starting torque is regard but 94
series motor cannot be used conveniently such as in cranes and elevator.
ii. Differential compound wound motor
Since the flux decrease with the increase in load, so the speed remains nearly constant
as the load is increased and in some cases the speed will increase even. The decrease in
flux with the increase in load causes the torque to be less than that of a shunt motor.
The characteristics are similar to those of a shunt motor. Since the shunt motor
develops a good torque and almost constant speed, therefore differential compound
motor is seldom used. The characteristics are shown in Figure 1 and 2.
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Example
A 4-pole dc shunt generator with lap-connected armature supplies a
load of 100 A at 200 V. The armature resistance is 0.1Ω and the shunt
field resistance is 80 Ω. Find
(i) total armature current,
(ii) current per armature path,
(iii) emf generated. Assume a brush contact drop of 2V.
Solution
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Exercise
1. A 4 pole 500 V shunt motor takes 7A on no load, the no load
speed of the motor if it takes 122A at full load. Armature
resistance is 0.2Ω, contact drop/brush is 1V, Armature
reaction weakness the field by 40% on full load. Find the
full load speed of the motor.
2. A 250 V dc shunt motor draws 5A from the line on no load
and runs at 1000r.p.m. the armature resistance and shunt
field resistance are 0.2 Ω and 250 Ω respectively. What will
be the speed of the motor when it is loaded and talk
current of 50A. (Armature reaction weakness the field by 100
3%).
The End