RAYADAN RVESTIENT COMPANY ‘Ave TERNATIONAL @SAIETD Sree ‘ALBAWARIO.LTD » CP hei | Ais PROJECT: ITCC PHASE # 1 17 Parcels NO. PD 72 DOCUMENT SUBMITTAL FORM (DCS) ‘SUBJECT : METHOD STATEMENT FOR GLANDING & TERMINATION OF LV CABLES or Sp ROA ‘Submittal No: DEE ODE Rev boar. 0080 : Part (New sub Tsubdate: 11/09/11 Present sub date: 28/05/11 i PP resumed | revous sub date me my arenovencooe METHOD STATEMENT FOR a GLANDING & TERMINATION OF LV CABLES 5 B ‘contactors Comments: NAR ot = oh Ma seeattachment addtional componsation oD Note: “This review does not rellve the contractor of his responsibites under the terms of the comractorsignatwve: oe ote 2g TE Geen ‘Consultants Comments: VORTCTIL. SARLL COMPLY IN THs METHOD of STITOMD Enmore] TO COMPLET WWetaLLsTIVN Oe GQUANDINY WD TRILMIWET DN, OF WH ChELES - Project Manager /Clont’sCommonts: 6 ‘Status A []_ Approved BW Approvedasnoted _C [] Revieandsubmt. D [] Reeced [1] NoActon Sera ome Constant ret aos Get mons Oo a sau Se: ser: a wae a vee oat: raw =: San Ow oO wr‘RAYADAN RWESTMENT COMPANY ‘HAQOH INTERNATIONAL (SALTO ‘ZOMAIR FATEZ PARTNERSHIP ‘ALBAWANICO. LTD. al” A (siya : BF folu Lana cura, PROJECT: ITCC PHASE # 1 17 Parcels NO. PD 72 DOCUMENT SUBMITTAL FORM (DCS) ‘SUBJECT : METHOD STATEMENT FOR GLANDING & TERMINATION OF LV CABLES om Spee / BO Code ek Submittal No: DCS-EE-022 Rev Aavanico. 16050 Parts: 0 New sub 1° sub date: u/o9/i1. i Present sub date: 28/09/11 ‘Submittal scheduled Date: J kesuomittea Previous sub date: nnn temo | _pocument numoen me ev avpnove0 cove ‘METHOD STATEMENT FOR so ees GLANDING & TERMINATION OF LV CABLES. e \aors Comments a \ see atachment ‘is reew doesnot releve the contractor of his esponsilies under the tems of the cr po authori aden’ compensation. contractor Signature ome 29° 7-1 Ze {anes Comments: See atachment Manager / Gents Comments: Stour A [] Approved BL] Approvedasnoted ¢ [] Revseandsubmit, -D [] Rejected -E [1] NoAdtn Sign 8. Date Constant Project Manager Cheat i sien: Sen Sen ofofolojaloja 5 g # zg e z i Doc, Ref ROGPB-DOS? [save Date: 08: MAY-10Doc. Ref. No: Information Technology & Communication Complex /ITCC | rece-ms-o10 Rev-B 17 PARCELS PROJECT es | ALLBUILDINGS IK | Method statement ALBAWANI for the Glanding ily tt and Termination of AL BAWANI LV Cables METHOD STATEMENT FOR THE GLANDING AND TERMINATION OF LV CABLES prepared | REVIEWED | APPROVED nev. | ATE DESCRIPTION by by (Consultant) ‘A | Septyos/11._| Glanding and Termination of LV Michael, P. AGeorghiades: 7p | cables B Sept./26/12”}, Glanding and Termination of LV we P. A.Georghiades zeP cables ie ea ee oo Page 1 of 16Doc. Ref. No: Information Technology & Communication Complex / ITCC ITCC-E-MS-010 | 17 PARCELS PROJECT Bere Date September/26/22, | Aveunomes | AM beta satemen ALBAWANI for the Ganding lg it and Termination of | AL BAWANI LW Cables TABLE OF CONTENTS 1. Scope/objective 2. References 3. Access/Egress 4, Health and safety Hazards 4.1 Safety lighting 4.2Task lighting 4.3Emergency arrangements 43.1. General 43.2. Fire Precautions 4.3.3 Communication 4.ARisks Control 4.4.1 Relevant Risk Assessments 4.4.2 3" Party protection 443 Environmental Considerations 5. Definitions 6. Responsibilities/Supervision 7. Installation Procedures/Method to be Employed 8. Training 9. Working hours 10. House keeping 11. Manpower Requirements & Supervision 12. Plant & Equipment 12.1 General / Tools 12.2 Personnel Protective Equipment 123 Power 12.4 Working Platforms 13. Supporting Documentation 14. Distribution 15, Other Information 16. Site Safety Engineers Approval 17. Attachments Page 2 of 16Doc. Ref. No: Information Technology & Communication Complex /ITCC | ircc-e.aas-o10 Rev | 17 PARCELS PROJECT ea ALLBUILDINGS | I Method statement AL BAWANI for the Glanding ily and Termination of AL BAWANL LV Cables 1. SCOPE / OBJECTIVES This Method Statement refers to the Glanding and Termination of LV Cables through the guidelines contained herein so as to ensure that job execution on site is executed safely and that it complies with the applicable project specifications and the recommendations of the manufacturer. 2. REFERENCES ZFP contract project specifications: Section: 16050, Basic materials and methods, Part 3 / Execution. ACCESS / EGRESS Installation activities shall be carried out only when all prerequisite works by the main contractor are confirmed as complete. HEALTH AND SAFETY HAZARDS Implementation of Health & Safety mechanisms and checks as per Contract Agreement and approved AL BAWANI Health & Safety Manual. 4.1 Safety Lighting Safety lights will be used in case of power failure ensuring good illumination in working areas to aid evacuation, if necessary. Safety lighting will be provided by the main contractor. 4.2 Task Lighting Adequate task lighting will be provided ensuring good illumination in working areas, Task lighting circuits will get power supply from the nearest power socket which should be protected by an RCD. Task lighting will be provided by the main contractor. 4.3 Emergency Arrangements 43.1 General: Site general safety procedures will be followed. In case of emergency the safety officer will stop the work; he will put into action the emergency arrangements and all workers will report to pre-assigned assembly points as indicated during Site induction Courses. 4.5.2. Fire Precautions: No significant fire risks are associated with this activity but general fire prevention measures will be taken as per the main contractor's instructions. Pave 3 of 16ee a | Doe. Ref. No: | Information Technology & Communication Complex /itec ITCC-E-MS-010 | 17 PARCELS PROJECT aoe | ] Date: September/26/31 ALL BUILDINGS | cs | IK Method statement ALBAWANI for the Glanding. silyl and Termination of AL. BAWANI LV Cables 43.3. Communication: Communication from work areas to site offices via mobile phones issued to senior foremen. In emergency situations, users of hand-held 2-way radios will be notified, if deemed that this can speed up notification of relevant personnel and/or the site clinic. 4.4 Risk and Controls. 4.4.1 Relevant Risk Assessments (See attachments under Section 17): 4.4.1.1 MAT-004 Disposal Of Waste Materials 4.4.1.2. PRT-007 Hand Tools 4.4.1.3 CON- 025, Working on roofs 4.4.1.4 WAH-001, Working on ladders & step ladders 4.4.1.5 WAH- 002,Working on elevated platforms 4.4.2 Third Party Protection: Applicable as per the contract only 4.4.3. Environmental Considerations: Working areas should be cleared of any scrap materials related to works performed, on a daily basis. 5. DEFINITIONS ALBAWANI = - ‘Main Contractor ZF - International Consultant Company MS = Method Statement RESPONSIBILITIES / SUPERVISION 6.1 Project manager He will have the overall responsibility of the project for execution, quality and safety. Also, he will maintain the planning progress and coordination of works with the main contractor. 6.2 Project senior electrical engineer / Site electrical engineer They will be responsible for the day to day activities on site, for materials, drawings, testing & commissioning and allocation of departmental resources to work areas on site. The project senior electrical engineer will report to the project manager. 63 Supervisor He will be directly responsible for the day-to-day works on site, for allocating work to technicians and supervising technicians or any other resources Sssigned to his area. He will also be responsible for the Implementation of all safety Pase 4 of 16(ae T | Doc. Ref. No: Information Technology & Communication Complex /ITCC | rrec-e.ms-010 Rev-8 | 17 PARCELS PROJECT france a: ALLBUILDINGS, | ; | Method statement ALBAWANI for the Glanding ily and Termination of AL BAWANL Lv Cables requirements and practices applicable to the work area on a daily basis and before the start of any new task in close co-ordination with the Health & Safety officer. 64 QA/OC department It will oversee all the quality requirements and quality control measures for the project in coordination with the senior electrical engineer as outlined in the AL BAWANIQA/QC manual. Also, it will work closely and cooperate with the main contractor's QA/QC department. 6.5 Health &Safety officer He will be responsible for all health and safety related issues on site as per the mains contractor's Health & Safety manual Page 5 of 16| Doe. Ref. No: Information Technology & Communication Complex /ITCC | rrcc--ms-010 17 PARCELS PROJECT pete, Date:September/26/11 ALLBUILDINGS IX Method statement ALBAWANI for the Glanding Sell and Termination of AL BAWANI | Lv Cables 7a 72 73 1a HANDLING 7S 7.6 1 78 STORAGE 79 7.40 7.0 PROCEDURES / METHOD TO BE EMPLOYED PREPARATION & PRE-INSTALLATON WORKS Prepare and submit required materials for approval. prepare and submit shop drawings for approval. Ensure that proper planning and coordination between trades has taken place. Procure approved materials. Offer materials for inspection to BAWANI/ZFP. Proceed if approved. Follow manufacturer's handling instructions for the specific equipment/materials. Cable glands, cable lugs, cable ties and other accessories related to the termination of cables will be delivered in packets. Handle these materials with adequate care to avoid damage to materials. Avoid subjecting materials to undue stress and Impact and in {general, to rough handling, To not expose materials to direct sunlight. Materials shall be loaded and unloaded manually. A person shall not lift a weight bigger than 20kg. Additional persons shall be used to lift weights heavier than 20k, When materials are received, unpack and expose sufficiently enough to inspect for concealed damages and to determine that the shipment is complete and correct. Materials which are not to be installed immediately shall be stored in a clean, dry space having a uniform temperature to prevent condensation. Preferably, they should be stored iia building having adequate air circulation and protection from dirt, fumes, water and physical damages. Manufacturer's recommendations shall be strictly adhered to. Materials shall not be stored outdoors. However, if they must be installed outdoors, they shall be sheltered securely against bad weather conditions, dirt and condensation. Page 6 of 16Doc. Ref. No: Information Technology & Communication Complex /ITCC | rcc-t-ms-o10 Rev-B 17 PARCELS PROJECT Recent ‘ALL BUILDINGS AL BAWANI for the Glanding lg and Termination of AL BAWANL LV Cables GENERAL GUIDELINES yaa 7a2 yaa 744 Follow strictly the manufacturer's installation instructions. Review installation drawings carefully. Check bill of materials. Employ for this work, staff that are fully qualified and competent for the types of joints and terminations to be made. Site supervision shall be provided at all times. Take all necessary precautions to prevent damage and ingress of moisture and impurities; cable ends shall be made free from moisture before ‘terminating/jointing commence. Where circumstances prevent completion of the termination or jointing, the cable ends shall be-sealed- properly 7 (ge ie et ae pues ya pia 7a7 7.18 719 7.20 “366 cable splicing or jointing is not allowed, except where the required run length of any » individual cable exceeds the maximum/ standard length as manufactured in the factory. The contractor shall obtain engineer's written approval for any splice or joint, prior to_—~ ordering the cable. Dee ——— = oe All terminations-and joints, once-commenced, shall proceed continuously until they are completed and sealed in the shortest possible time, without interruption. No terminations or joints shall be made under wet or dirty conditions. Terminate cables in brass compression glands. Cable glands are designed to provide mechanical cable retention and electrical continuity via armor wire terminations for armored cables. Select glands to suit intended application: 7.18.1 BW type brass glands shall be used for indoor applications. 7.18.2 CW type brass glands shall be used for outdoor applications and in wet areas. 7.18.3 Compression type weatherproof NYLON glands shall be used for the termination of Circuit Protective Conductors (CPC). Cable glands shall have no harmful effect on the cable cores or armoring and shall not be susceptible to corrosion. Page 7 of 16| Doc. Ref. No: Information Technology & Communication ‘Complex / ITCC ITCC-E-MS-010 17 PARCELS PROJECT peri Date: September/26/11, ALLBUILDINGS. | ES | Method statement | ALBAWANI for the Glanding ily and Termination of AL BAWANI LV Cables 7.21 Use the correct size of cable gland for each application. Follow the Gland Selection Guidelines listed below and select gland sizes from the selection guide recommended by the manufacturer: Gland Sel 7.20.1 Identify the type, size and voltage rating of the cable to be used as well as the number of cores of the cable. 7.20.2 Confirm the actual diameter of the cable over the inner sheath (under the armor layer). 7.20.3 Confirm the actual overall diameter of the cable, over the outer sheath. 7.20.4 Confirm the size and type of the armor for the cable. 7.20.5 Check if any special environmental conditions are required to be considered, such as installations in hazardous areas or IP rated conditions. 7.20.6 Check if accessories, such as shrouds, earth tags or locknuts are required to be installed. Shrouds are used to minimize the risk of dirt or other foreign substances gathering on the cable gland body, and/or on the point of cable to gland interface. Earth tags are installed between the cable gland and equipment and are used to provide an earth bond connection. Locknuts are used to secure cable glands to a gland plate or equipment. 7.22 Tools for manipulation and termination ‘of cables shall be of a design approved by the cable manufacturer. Corrugation of the cable armor or damage to outer sheath of the cable will not be accepted. A wood block or wooden faced tool shall be used to finally dress the cable into position. 723. Utilize appropriate crimping tools for splicing and termination of all cables with guides to position the connectors or lugs in the tool correctly. The connectors, lugs and associated dies for the compression tool shall be of correct type and size. The crimping tool shall be Page 8 of 16[ Doe. Ref. No: | | Information Technology & Communication Complex /ITCC | mec-t-ws-010 Rev-B 17 PARCELS PROJECT = noe ALLBUILDINGS I eee ALBAWANI forthe Glanding Sl and Termination of AL BAWANI } iW Cables designed with steps to prevent over crimping and shall be of a type which has the provision to prevent the tool from opening until the crimp action is completed 7.24 When more than one cable are to be terminated at particular items of equipment special care should be taken to ensure that all cables to that equipment are routed from 2 common direction and that each cable is terminated in an orderly and symmetrical fashion. 725 Each and every cable shall be permanently identified at each end by its cable number as noted within the schedules. The identification label shall be of adequate size and style and shall be securely fixed to its relative cable. 7.26 _ Sufficient spare cable shall be allowed to remake the joint or termination. 7.27 Joints shall be made core-to-core. 7.28 Above ground cable joints and terminations shall be accessible. CABLE GLAND INSTALLATION 7.29 Mark on gland plate and carefully drill the hole required to accept the cable gland. 730 Remove the outer sheath of the cable to required length. Provide excess free cable conductor end length, permitting neat training of conductors to terminal bus bars. Cut off cable armor but maintain inner sheath in place. 731. Route cable through the gland shroud and the main gland body. Secure gland body on gland plate with the use of the locknut provided. Install earth tag in the process, as well 7.32 For the installation of the NYLON weatherproof gland for CPC's confirm the moisture seal is fitted properly and the cover nut is firmly secured in place. 733 Earth tags shall be installed within the cable termination/panel cubicle. They shall be looped together and bonded to the main earth bar of the equipment through an earth tal not smaller than 2.5mm? in size. 734 Determine the exact length of cable cores required for the termination. Remove inner cable sheath. Pave 9 of 161 s Doc. Ref. No: | Information Technology & Communication Complex /ITCC | rec.e-ms-o10 Toy 17 PARCELS PROJECT ea areeeaerat ALBAWANI for the Glanding ily tt | and Termination of Lv Cables sf 7.35 Strip cable core insulation. Allow for @ core insertion into the full length of the lug barrel. No reduction in the number of strands of the cores shall be allowed at a cable termination or joint. 736 Confirm correct power supply phase sequence is available at terminal connection boxes before lugs/ferrules are finally crimped and cable terminations/joints are completed. 737 Continuity of spare cores shall be maintained at joints. At terminations, any spare cores shall be connected to spare terminals. 738 Crimp terminal lugs on all cable cores and CPC's. 7.39 Terminal lugs, ferrules and bare portions of cable core resulting from a jointing or termination process shall be insulated with an approved type of insulating tape or heat shrinkable tubing after completion of process. Such insulating tape or heat shrinkable tubing shall have equal or better electrical and mechanical properties than those of the original insulation removed, and shall be adhered to the cores etc. securely and permanently. The fin al thickness shall bein smooth contourthroughout the wirole length Pp aoep rice tor os \ at ) Fad insulate lugs and joint ferrules after crimping, Use heat shrinkable insulators to cover“. ‘terminal lugs and identify power cable color code identification. Use proprietary electrical Dp ___ insulation tape recommended by the manufacturer to insulate connectors/ferrules in 2.- joint. Page 10 of 16is aE 4 Dot. Ref. No: Information Technology & Communication Complex /itec ITCC-E-MS-010 Rey-8 17 PARCELS PROJECT otis Sopeemisor/26/24 ALLBUILDINGS A Method statement AL BAWANI for the Glanding ily and Termination of | AL BAWANL Lv cables Tat ‘Terminate cable cores and CPC’s an bus bar surfaces by using cadmium plated bolts, nuts ‘and washers. Use a calibrated torque wrench to tighten bolts to the torques identified on the guide table below: oe ae ES omaeene, | ems | oleae {._ (Nut with fat washer) ina earen eT \ mae” | nee} : aa 4 35 25 = a | 8.5, Z 28 19 ae el 37.5 am 78 62 }—14 120 98 a iss. 155 zs 260 210 = 370 290 | eee | HAGE Heese SS Pave 11 of 16Dot. Ref. No: Information Technology & Communication Complex /ITCC | mrec-ems-o10 Rev-8 17 PARCELS PROJECT er ALLBUILDINGS ALBAWANI for the Glanding lg and Termination of AL BAWANL Lv Cables 7.42 Cable conductors shall be properly identified by means of color coding and in accordance with the applicable project specifications and local regulations. Color coding. shall be: Phase Li: RED Phase L2: YELLOW Phase L3: BLUE Neutral N: BLACK Earth: GREEN/YELLOW 7.43 Allcable runs shall be properly identified at both ends with suitable cable markers indicating relevant circuit number, power source and panel/load destination. 7.44 Allow for sufficient excess length of cable conductors at equipment terminal connection boxes to accommodate for equipment vibration, where that is required, permitting neat training of conductors. Make use of proprietary flexible conduits for such terminations. 7.45 Open ended cable ends are not allowed. All cable ends must be properly terminated. TERMINATIONS & JOINTS FOR SMALL SIZE WIRES/CONDUCTORS, 7.46 7.87 7.48 Where terminal strips are indicated, provide strips having each terminal equipped with two clamp type pressure lugs or two washer bead binding screws. Use terminal strips having 20 ampere minimum terminal ratings. Provide a white marking strip along the center line of each row of terminal for identification. Use strips having plastic barriers between adjacent terminals. Provide terminal quantities as indicated. If quantity is not indicated, provide one terminal for each conductor entering enclosure plus 20 percent spare terminals, Type or otherwise mark the identification strip to identify each connected circuit. Relate identification to wiring diagrams, panel schedules and other terminals in a logical manner, where specific identification requirements are not indicated. No more than one wire shall be terminated under each terminal. Use only approved type jumpers to mechanically connect terminals to each other. Copper conduciors 6mm? and smaller shaii be terminated and spliced with wire nut connectors. The nylon self-insulated type shall be used to isolate the termination from other metal parts and equipment. Copper conductors 10mm? and larger shall be terminated, spliced, and tapped with compression connectors. The manufacturers recommended tools and dies shall be used. Page 12 of 16- | | Information Technology & Communication Complex / ITCC 17 PARCELS PROJECT ALL BUILDINGS Doc. Ref. No: MICcEMS.010 Rev-8 Date: September/26/12 IK ily AL BAWANL AL BAWANI Method statement for the Glanding and Termination of LV Cables. 7.49 Use compression lugs for all wire terminations on bus bars and equipment, unless otherwise allowed by the manufacturer of the equipment. FIELD QUALITY CONTROL 7.50 After completion of the installation of LV. cables and wires, carry out insulation resistance test for 1 minute at 500 V or 1000 V, according to the rated voltage of the cables/wires under test. The test voltage shall be applied between the conductors and between each conductor and earth/neutral and shall comply with the requirements of IEE Wiring Regulations, 16th edition and other applicable standards. 751 AILLV cables and wires shall be tested when splicing and terminations are fully prepared and completed, except for final connections of cables/wires tails onto equipment. 7.52. Invite the engineer for an on-site work inspection. 753. Proceed with Testing & Commissioning (T&C) as detailed in the relevant T&C method statement. Page 13 of 16Joc. Ref. NO: Rev-8. 17 PARCELS PROJECT metre ALLBUILDINGS [ } Information Technology & Communication Complex /ITCC | mecems-o10 | | Iw pee ALBAWANI for the Glanding | polit and Termination of AL BAWANI Lv Cables 8. TRAINING 8.1 Tradesmen performing the described work shall be experienced electricians. If deemed necessary, specific teams / individuals will undergo further training and awareness programs for this activity by the Production and QA/OC departments, 8.2 Toolbox talks will provide general training and awareness for each activity and also in Health & Safety matters and precautions. 9. WORKING HOURS Normal working hours: 6,00 am to 5.00 pm 10. HOUSE KEEPING ‘AL BAWANI personnel will clear work areas of scrap materials derived from their work on a daily basis ensuring a clean and healthy work environment. They will also maintain free access and egress to and from the area of operations, in the event of an emergency. 11, MANPOWER REQUIREMENT & SUPERVISION Manpower requirements and supervision depends upon the planning organization chart and site progress of works. A minimum of one electrician, one helper and a supervisor per working area and activity is required. Also, coordination must take place with the main contractor’s construction manager. 12. PLANT & EQUIPMENT REQUIREMENTS 12.1 General/Tools: Markers, drill bits, drill machines, pliers, hammer, screw driver, cutter, spirit level, and set of wrenches, adjustable spanners and monkey pliers. 12.2 Personnel Protective Equipment: All personnel should wear at alll times safety shoes helmet and a coverall. ‘Aiso, when required, personnel will wear: 12.2.1 Eye & Ear protectors 12.2.2 Protective gloves 12.2.3 Additional protective clothing 12.2.4 Safety harnesses 12.2.5 Face masks 12.3 Power: Single-phase normal power where itis needed. Page 14 of 16Information Technology & Communication Complex / ITCC 17 PARCELS PROJECT ALL BUILDINGS ‘Doc. Ref. No: ec-e-ms.010 ae Date: September/26/12 IK Sit AL BAWANI ALBAWANI Method statement for the Glanding and Termination of LV Cables 14, DISTRIBUTION Not applicable Risk mitigation measures as id regular intervals for the entire Safety manual. well as upon proper de: requirements may lead to personal injury and the failure and loss of materi to other property. THERE |S A HAZARD OF ELECTRICAL SHOCK OR BURN WHENEVER WORKING IN OR AROUND ELECTRICAL EQUIPMENT. YOU ARE ADVISED TO STRICTLY FOLLOW ALL MANUFACTURER'S RECOMMENDATIONS AND INSTALLATION INSTRUCTIONS. 12.5 Loading/Unloading cranes, forklifts, hand trucks, hydraulic stacker. 13. SUPPORTING DOCUMENTATION Relevant shop drawings. : Main Contractor - Senior Electrical Engineer - QA/QC Engineer - Site electrical engineer - Health & Safety officer - Supervisor 15. OTHER INFORMATION 16. SITE SAFETY ENGINEER’S APPROVAL 12.4 Working Platforms: Small mobile scaffolding units as required within specific work areas. They should be inspected on a regular basis by a health and safety department representative. fentified in Risk Assessments under Section 17 to be inspected at duration of the activity and as identified in the approved Health & The successful installation of cables is dependent upon proper handling and correct practice as sign and manufacture. Neglecting certain fundamental installation ials as well as damage Page 15 of 16Information Technology & Communication Complex / ITCC Doc. Ref. No: WeCEMS-010 Rev 17 PARCELS PROJECT Lean ALLBUILDINGS I Method statement ALBAWANI for the Glanding Bei goiedl and Termination of LAL BAWANI LV Cables 17. ATTACHMENTS 17.1. MAT-004, Disposal Of Waste Materials 17.2. PRT-007, Hand Tools 17.3. CON-25, Working on roofs 17.4. WAH- 001, Working on ladders & step ladders 175, WAH- 002, Working on elevated platforms Page 16 of 16