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Procedure For Magnetic Particle Examination 1.0 SCOPE

This document outlines the procedure for magnetic particle examination of full penetration carbon steel weld joints between 4" and 24" diameter pipes and weldolet joints. It specifies the scope, references, equipment, ferromagnetic particles, surface preparation, examination method, personnel qualifications, acceptance standards, and reporting requirements for the non-destructive testing process. The procedure is applicable to 100% examination of ferromagnetic materials and weldments of any shape or size using wet non-fluorescent magnetic particle testing.

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381 views3 pages

Procedure For Magnetic Particle Examination 1.0 SCOPE

This document outlines the procedure for magnetic particle examination of full penetration carbon steel weld joints between 4" and 24" diameter pipes and weldolet joints. It specifies the scope, references, equipment, ferromagnetic particles, surface preparation, examination method, personnel qualifications, acceptance standards, and reporting requirements for the non-destructive testing process. The procedure is applicable to 100% examination of ferromagnetic materials and weldments of any shape or size using wet non-fluorescent magnetic particle testing.

Uploaded by

pmkar
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as DOC, PDF, TXT or read online on Scribd
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PROTON NDT PROCEDURE FOR PNT-KK-L&T-MPT REV-

INSPETION MAGNETIC PARTICLE 01


L & T DIAL PROJECT DATED:01/11/08
EXAMINATION Page :01

1.0 SCOPE:
1.1 This procedure is applicable for magnetic particle examination of full penetration
carbon steel weldments joints of 4” min and 24” max diameter pipe to weldolet joints.
1.2 This procedure covers magnetic particle examination by wet non-fluorescent
method and acceptance standard, which shall be followed whenever this procedure is
specified.
1.3 All ferromagnetic materials and weldments of any shape or size shall be examine
for 100% of their area unless otherwise specified

2.0 REFERANCE DOCUMENTS:


2.1. E-709 OF ASME
2.2. MSSP97
2.3. SNT.TC. 1A of ASNT
2.4.ASME SECTION VIII DIV.1 APDX6
2.5 ASME SECTION V
2.6 ANSI B 31.5

3.0 EQIPPMENT:-
2.1 Magnaflux make electromagnetic yoke model Y7 or Equivalent. Meeting the
requirement of para 2.2, 2.3 and 2.4 shall be used
2.2 Electromagnetic yoke in ac and dc mode shall be able to lift a ferromagnetic block
having min. weight of 4.5 kg and 18.5 kg respectively. at the max. pole spacing to be
used.the block should be dully identified with weight measure and recorded
2.3 the block shall be lifted in such a way that its centre of gravity falls in centre of
the pole spacing. the pole spacing shall be max,with the full surface of the legs in
contact with the material.Yoke is acceptable. if the ferromagnetic block is lifted
freely against gravitational force
2.4 Yoke shall be calibrated once in every year or earlier if malfunction or damage
is suspected.

4. FEROMAGNETIC PARTICLES

4.1 Magnaflux make wet non-fluorescent particle with direct spray cane shall be used as
required mentioned colour-

GREY
BLACK
RED
Prepared by: PROTON Witness by: L & T (DIAL) Approved by:GMR (DIAL)
Kanchan Kumar
PROTON NDT PROCEDURE FOR PNT-KK-L&T-MPT REV-
INSPETION MAGNETIC PARTICLE 01
L & T DIAL PROJECT DATED:01/11/08
EXAMINATION Page :02

5. SURFACE PREPARATION
Surface may be in the as welded condition; however surface preparation by grinding or other suitable
means may be necessary in case of doubt to resolve the actual indication. surface to be examined and all
adjutant area within atleast 25.4mm shall be dry and free of all dirt ,grease,lint,scale,welding flux and
spatter, oil or other extraneous matter tat could interfere with the examination.

6. METHOD OF EXAMINATION
6.1 Only HWDC shall be used unless otherwise specified. always the full magnetic field
intensity available from the equipment shall be used, unless otherwise stated.
6.2 Examination shall be done by the continuous method
6.3 The particle medium shall be applied on the job surface uniformaly by spry can by
maintaining sufficiently longer distance. The temperature of the job surface shall not
more than 213deg. F or as per the temperature range limitation set by the particle
manufacturer.
6.4 A minimum intensity of light shall be 100 fc (1000 lux.) shall be maintained during
examination and evaluation.
6.5 All area to be examined shall be magnetized in two perpendicular direction with a
minimum overlap of 10% of pole spacing.
6.6 The pole spacing as measure along the surface of the component being tested, shall
not be more than used during 6” and less than 3”.
6.7 The inspection medium once applied on the job shall not be used.

7.0 PERSONNEL QUALIFICATION


7.1 Personnel performing the testing shall have atleast level-1 or level-II certification
with SNT-TC-1A latest code applicable edition.
7.2 Interpretation of the indication and calibration shall be performed in supervision of
level-II/III qualified personnel.
7.3 The personnel who perform test shall have demonstrated the test first and shall
comply the requirements of client and third party inspection.

8.0 INTERPRETATION AND EVALUATION OF INDICATIONS


8.1 Only indications which have any dimension greater than 1/16’’(.5mm) shall be
considered relevant
8.2 A linear indication is one having a length greater than 3 times its width
8.3 A rounded indication is one of circular or elliptical shape with a length equal to or
less than 3times its width
8.4 Any questionable or doubtful indication shall be re-examined to determine their
relevance.
8.5 An indication of an imperfection maybe large than the imperfection that causes it,
however the size of the indication is the basis for acceptance evaluation.
Prepared by: PROTON Witness by: L & T (DIAL) Approved by:GMR (DIAL)
Kanchan Kumar
PROTON NDT PROCEDURE FOR PNT-KK-L&T-MPT REV-
INSPETION MAGNETIC PARTICLE 01
L & T DIAL PROJECT DATED:01/11/08
EXAMINATION Page :03

9.0 ACCEPTANCE STANDARDS


All examined surfaces shall be free of:-
9.1 Relevant cracks and linear indications
9.2 Relevant rounded indication greater than3/16”.(5 mm)
9.3 Four or more relevant rounded indications in a line separated by 1/16’’inch(1.5mm)
or less,edge to edge.
9.4 Ten or more rounded indications in any 6sq.in(3870mm2) of surface with the major
dimension of this area not to exceed 6 inch(150mm) with the area taken in the most
unfavorable location relative to the indications being evaluated

10.0 DEMAGNETISATION
10.1 This is generally not required to be done. If required ,the testing personnel shall get
a separate procedure for demagnetization

11.0 POST- EXAMINATION CLEANING


11.1 This is generally not required to be done. If required ,the personnel shall get a
separate procedure for post examination cleaning.

12.0 PERFORMANCE DEMONSTRATION


12.1 Performance demonstrations is to be carried out, and documented,and to be works
applied for only the procedure and recommended personnel by GMR,L & T.

13.0 REPORTING
13.0 Reporting shall contain all information of calibration,testing,evaluation and required
recording documents with identification.

Prepared by: PROTON Witness by: L & T (DIAL) Approved by:GMR (DIAL)
Kanchan Kumar

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