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Nerpan

This document summarizes heat and mass balance calculations for a nitric acid production process. It includes: 1) Temperature and composition data for the inlet and outlet streams of a heater and evaporator. Heat and mass balances are provided for these units. 2) Thermochemical data including standard enthalpies of formation for relevant compounds. This is used to calculate the heat of reaction. 3) Calculations of heat transfer coefficients, temperature differences, and steam economy for the evaporator. Flowrates and temperatures are provided for multiple effect evaporation.

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Roni Setiawan
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0% found this document useful (0 votes)
140 views27 pages

Nerpan

This document summarizes heat and mass balance calculations for a nitric acid production process. It includes: 1) Temperature and composition data for the inlet and outlet streams of a heater and evaporator. Heat and mass balances are provided for these units. 2) Thermochemical data including standard enthalpies of formation for relevant compounds. This is used to calculate the heat of reaction. 3) Calculations of heat transfer coefficients, temperature differences, and steam economy for the evaporator. Flowrates and temperatures are provided for multiple effect evaporation.

Uploaded by

Roni Setiawan
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd
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SUHU REFERENSI 25 298

Celsius
hno3 cpl 109.9
nacl cps 10.79 + 0.0042
nano3 cps 4.56 + 0.058
h2o cpl 75.3418
cl2 cpg 8.28 + 0.0006
nocl cpg 44.7
SUHU STEAM 121
Hv 2707.7 4.1868
Hc 507.97

Heater HNO3
suhu in 303 298
komponen BM m kmol Icpdt
hno3 85 60000 705.882352941176 549.5
h2o 18 40000 2222.22222222222 376.709
total

suhu out 333 298


komponen BM m kmol Icpdt
hno3 85 60000 705.882352941176 3846.5
h2o 18 40000 2222.22222222222 2636.963
total

kebutuhan steam
T 394
Hv 2707.7 kj/kg
Hc 507.97 kj/kg
Qs = m lamda
= m 2199.73
= 2199.73 m kj/kg
Qc = 507.97
Qloss = 109.9865 m kj/kg

Hin + Qin =
1225013.46405229 + 2199.73 m =
2199.73 m =
m =
Qs 7350588.7543137 kj
Qc 507.97 kj
Qloss 367529.43771569 kj
Qtot 7718626.1620294
nerpan tot
Hin Hout
Hin 1225013.4640523 Hout 8575094.24836601
Qs 7350588.7543137 Qloss 367529.437715686
Qc 507.97
tot 8943131.6560817 tot 8943131.6560817

Reaktor
kkal/mol kj/mol
komponen dHf dHf
NaCL -98.321 -412.948
HNO3 -41.35 -173.67
NaNO3 -111.71 -469.182
NOCl 12.8 53.76
H2O -68.3174 -286.933
Cl2 0 0

Q = Hproduk + Qr
Humpan T refernsi 333 K
umpan 1 BM m kmol Icpdt
NaCl 58.5 40000 683.760683760684 1391.30653312
H2O 18 111111.1111111 6172.83950617284 2636.963
umpan 2
HNO3 85 60000 705.882352941176 63.95173454
H2O 18 40000 2222.22222222222 2636.963
total
dHm

panas reaksi dH 25 C

kj/mol
komponen koef kmol dHf H
NaCL -3 866.1 -412.948 1238.844
HNO3 -4 649.6 -173.67 694.68
NaNO3 3 433.0484330484 -469.182 -1407.546
NOCl 1 649.5726495727 53.76 53.76
H2O 2 216.5242165242 -286.933 -573.866
Cl2 1 216.5242165242 0
3031.36951567 5.872
dHr 17800.20179601
25oC dHreaksi 17800.20179601 kJ

evaporator 0.25 to 0.62


Etot = dHf + Qs
BPR oC = 1.78 x
x1 0.31030449697
x2 0.388672683367
x3 0.52
BPR tiap efek kondisi vakum efek 3
BPR1 1.1512588434316 T3sat
BPR2 1.6314707252221 Ts1
BPR3 2.607488 sumdT

dT = sumdT x (1/Ui/((1/U1+1/U2+1/U3))
harga koefisien overall evaporasi
U1 2867.8122189379 W/m2K 0.00034869786571
U2 1608.1694533617 W/m2K 0.000621825018445
U3 1237.9393665375 W/m2K 0.000807794005935
0.00177831689009
dT1 10.904137813937 oC 283.904137813936 K
dT2 19.445102376756 oC 292.445102376756 K
dT3 25.260542240654 oC 298.260542240654 K

efek 1 efek 2 efek 3


Ts1 121 Ts2 108.944603342632 Ts3
T1 110.09586218606 T2 90.6507598093078 T3

perhitungan cp
cp feed efek 1
komp cp kj/kg m x cp rata"
NaCl 0.865 2000 0.009027081243731 0.00780842528
HNO3 1.744 5435.897435897 0.024535143893218 0.04278929095
NaNO3 1.08 55213.67521368 0.249209165959417 0.26914589924
H2O 4.19 158905.982906 0.717228608903634 3.00518787131
tot 221555.5555556 1 3.32493148677

perhitungan cp
cp L2 efek 2
komp cp kj/kg m x cp rata"
NaCl 0.865 2000 0.013102844261942 0.01133396029
HNO3 1.744 5435.897435897 0.035612858763227 0.06210882568
NaNO3 1.08 55213.67521368 0.361728093727117 0.39066634123
H2O 4.19 89989.04229673 0.589556203247714 2.47024049161
tot 152638.6149463 1 2.9343496188

V1 = 221555.5555556 - L1
V2 = L1 - L2
V3 = L2 - 115462.195924
L3 = 115462.1959237
perhitungan steam economy

F 221555.55555556 kg/jam
Cpf 3.324931486768 kj/kgK
Tf 60 oC
lamdaS1 2199.07 kj/kg
Cp1 3.1802763177644 kj/kgK
TL1 110.09586218606 oC
H1 2697.9214979782 kj/kg

evap2
Cp1 3.1802763177644
TL1 110.09586218606
lamdaS2 2238.5259573668
Cp2 2.9343496188029
TL2 90.650759809308
H2 2615.2549245541

evap3
Cp2 2.9343496188029
TL2 90.650759809308
lamdaS3 2238.5259575534
Cp3 2.530056383742
TL3 63.758746843432
H3 2664.5845920223

evap 1
F.Cp.ΔT) + (S.λs1) = (L1.Cp.ΔT) + (V1.H1)
S 260090.17 - 1.10378166348871 L1

evap 2
L1.Cp1.(T1-Tref) + V1.λs2 = L2.Cp2.(T2-Tref) + V2.H2
2422.61 L2+ 495957862.1099 = 4583.15
evap 3
L2.Cp2.(T2-Tref) + V2.λs2 = L3.Cp3.(T3-Tref) + V3.H3
L1 = 2.10 #REF! #REF!

S 51558.59 F 221555.555555556
V1 32630.89 L1 188924.67
V2 36233.03 L2 152691.64
V3 37229.44 L3 115462.195923734

F + S = L1
25782996.4957265 + 113380954.2135 = 51128371.5529
139163950.7092 = 139163950.709

L1 + V1 = L2
51128371.5529052 + 73045093.88463 = 29414865.9362
124173465.4375 = 124173465.438

L2 + V2 = L3
29414865.9362228 + 81108569.07047 = 11322432.482
110523435.0067 = 110523435

Neraca energi overall


H in Hout
Qbahan 25782996.495727 Qbahan 51128371.5529052
steam 113380954.21347 uap h2o 88035579.1562901
total 139163950.7092 total 139163950.709195

H in Hout
Qbahan 51128371.552905 Qbahan 29414865.9362228
steam 73045093.884628 uap h2o 94758599.5013102
total 124173465.43753 total 124173465.437533

H in Hout
Qbahan 29414865.936223 Qbahan 11322432.4819725
steam 81108569.070473 uap h2o 99201002.5179613
total 110523435.0067 total 110523434.999934

crystallizer

neraca energi total\


Q = H2 - Hv
sehingga Hv = 0
H2 = entalpi produk
H1 = entalpi bahan masuk

entalpi bahan masuk H1 pada suhu 63.7587468434


komponen BM m kmol Icpdt
NaCl 58.5 2000 34.1880341880342 1437.15006407
H2O 18 47376.72583826 2632.04032434802 2920.15375293
NaNO3 85 55213.67521368 649.57264957265 4259.58627809
total 161.5 104590.4010519 3315.8010081087

the heat of solution at 25oC = -5050 kkal/mol


the heat of solution at 25oC = -152.589928057554 kj/kg crystal
panas kristalisasi = 152.5899280576 kj/kg crystal
= 153 kj/kg crystal
atau
panas kristalisasi = 1452007.190345 kj

neraca energi total


Q = Q kristalisasi - entalpi bahan masuk
Q = 1452007.190345 - 10502006.5113
= -9049999.32093 kj/jam (tanda negatif maka panas harus di hilan

kebutuhan air pendingin


suhu air pendingin masuk 30 oC
suhu air pendingin keluar 45 oC
Cp air pendingin 4.181 kj/kg K
Q = m Cp dT
m 144303.58480311 kg H2O/jam

rotary dryer
1 Cp solid = Cp NaNO3 ( diasumsikan konstan)
2 Udara panas ,TG2 masuk pada suhu 60
relative humidity H2 = 0.045
3 TG1 = 50.199 oC
4 Rate solid masuk (Ls) 9300.43821266523
5 suhu solid masuk (Ts1) 30
6 suhu solid keluar (Ts2) 50
7 kapasitas panas solid 0.262
8 kapasitas panas air permukaan 0.9987
9 suhu referen (T0) 25
10 panas laten 542.576

mirip nermas
X1 0.052744759806 kg H2O/solid kering
13 kadar air dalam produk keluar 1%
X2 1%
X2 0.01 kg H2O/solid kering
neraca komponen air
G H2 + Ls
G 0.045 + 9300.43821267
pers 1 0.045 G + 397.544997487

komponen masuk entalpi


udara panas masuk GEANKOPLIS HAL 562
H'G2 62.552 kkal/Kg udara kering
entalpi feed masuk
H'S1 1.578 kkal/Kg solid

komponen keluar entalpi


pers 2 H'G1 = 25.3249 +

H'S2 6.800355 kkal/Kg K

neraca panas rotary dryer

G H'G2 + Ls
62.552 G + 9300.43821267
62.552 G + 14676.0914996
pers 3 37.2271 G - 48570.1900021
G
substitusi pers 1 dan pers 3
0.045 G +
0.045 G +
-0.01280066107

G
37585.416075

substitusi H1 ke pers 2
H'G1 = 25.3249 + 589.95
= 58.11261474588 kcal/kg udara kering

entalpi masuk
entalpi bahan = Ls x H's1
= 14676.09149959
entalpi udara = G x H'G2
= 2351042.946326
entalpi keluar
entalpi bahan = Ls x H's2
= 63246.28150169
entalpi udara = G x H'G1
= 951846.9035589
Qloss = 1350625.852765 kkal/jam
14%

neraca energi
masuk keluar
Q bahan 14676.091499586 Q bahan 63246.2815016891
Q udara 2351042.9463262 Q udara 951846.903558902
Q loss 1350625.8527652
total 2365719.0378258 total 2365719.03782579 0
273
Kelvin komponen nomor aliran
J/molK 1 2
T kal/molK HNO3 60000 60000
T kal/molK NaCl
J/molK H2O 40000 40000
T kal/molK NaNO3
J/molK NOCl
394 Cl2
udara kering
uap air

Heater Mixer NaCl


suhu in 303
H komponen BM
387882.35294 nacl 58.5
837131.11111 h2o 18
1225013.4641 total

suhu out 333


H komponen BM
2715176.4706 nacl 58.5
5859917.7778 h2o 18
8575094.2484 total

kebutuhan steam
T 394
Hv 2707.7
Hc 507.97
Qs =
=
=
Qc =
Qloss =

Hout + Qout Hin +


8575094.2484 + 507.97 3027954.6475275 +
7350588.7543
3341.5868103
Qs 14201423
Qc 507.97
Qloss 710071.17
Qtot 14912003
nerpan tot
Hin
Hin 3027954.6
Qs 14201423

tot 17939449

- Humpan

H
951320.70641
16277549.383

45142.400852
5859917.7778
23133930.268
23133930.268

298 K
entalpi produk 333 K

kj/mol
komponen BM m kmol
NaCL 58.5 2000 34.188034
HNO3 85 5435.8974358974 63.951735
NaNO3 85 55213.675213675 649.57265
NOCl 65.5 14182.336182336 216.52422
H2O 18 158905.98290598 8828.1102
Cl2 70.1 15373.219373219 219.30413
251111.11111111
Q 2004452.245796
m 911.2264895219 kg/jam

= dHp + Qloss
+ 6.22 x^2

isi vakum efek 3 data steam


60 oC suhu steam suhu
121 oC oC
55.609782431 oc Hs1 Ts1 121
328.60978243 K Hs2 Ts2 108.9446
/((1/U1+1/U2+1/U3)) Hs3 Ts3 89.019289
Hs4 Ts4 61.151259
T1 110.095862186064
T2 90.6507598093078 perhitungan efek 1
Ts2 108.944603342632 T1 110.09586
T3 63.7587468434316 BPR1 1.1512588
Ts3 89.0192890840858 H1 2697.9215
Ts4 61.1512588434316 H2 2615.2549
H3 2664.5846

condenser
89.019289084 Ts4 61.1512588434
63.758746843

perhitungan cp
cp L1 efek 1
komp cp kj/kg m x cp rata"
NaCl 0.865 2000 0.0105365732007 0.0091141
HNO3 1.744 5435.897435897 0.0286378656223 0.0499444
NaNO3 1.08 55213.67521368 0.2908814652833 0.314152
H2O 4.19 127165.4613193 0.6699440958937 2.8070658
tot 189815.0339689 1 3.1802763

perhitungan cp
cp L3 efek 3
komp cp kj/kg m x cp rata"
NaCl 0.865 2000 0.017321686843 0.0149833
HNO3 1.744 5435.897435897 0.0470794565477 0.0821066
NaNO3 1.08 55213.67521368 0.4781969957521 0.5164528
H2O 4.19 52812.62327416 0.4574018608571 1.9165138
tot 115462.1959237 1 2.5300564

L1
+ V1
+ 88035579.1562901
0

+ V2
+ 94758599.5013102
-2.086163E-07

+ V3
+ 99201002.5179613
0.006761536

- H1 asumsi tidak ada air yang teruapkan


oC = 336.758746843 K
H
49133.335524
7685962.431
2766910.7447
10502006.511

= -21210 kj/kmol NaNO3.3H2O

pi bahan masuk

a negatif maka panas harus di hilangkan)

oC dan
H2O/kg udara kering

oC
oC
kkal/kg K
kkal/kg K
oC
kkal/kg K
X1 = G H1 + Ls
0.0527447598 = G H1 + 9300.4382
= G H1

NKOPLIS HAL 562

589.95 H1

H'S1 = G H'G1 +
1.578 = 25.3249 G + 589.95
= 25.3249 G + 589.95
= 589.95 GH1
H1 = 0.05780066107 G - 83.573175

397.54499749 = G H1
397.54499749 = 0.05780066107 G - 83.573175
G = - -481.118172463
G = 37585.416075

H1 = 0.05780066107 G - 83.573175
H1 = 0.05780066107 37585.41607504 - 83.573175
H1 = 0.0555771078 kg h2o/udara kering

H1
4.1999439352 konversi

set e329 to 0 by chg a322


3 4 5 6 7 8 9
5435.897435897
40000 40000 40000 2000 2000 2000
111111.1 111111.111111 158905.982906 47376.73 47376.73
55213.67521368 55213.68 55213.68

Qloss 5%
298
m kmol Icpdt H
40000 683.7606837607 1027.539 702590.449997
111111.111111111 6172.839506173 376.709 2325364.19753
3027954.64753

298
m kmol Icpdt H
40000 683.7606837607 1391.307 951320.706407
111111.111111111 6172.839506173 2636.963 16277549.3827
17228870.0891

kj/kg
kj/kg
m lamda
m 2199.73
2199.73 m kj/kg
507.97
109.9865 m kj/kg

Qin = Hout + Qout


2199.73 m = 17228870.0891 + 507.97
2199.73 m = 14201423.4116
m = 6455.98478522
kj
kj
kj
Hout
Hout 17228870.08912
Qloss 710071.1705798
Qc 507.97
tot 17939449.2297

Icpdt H
1391.30653312 47566.03532034
3846.5 245990.346908
1391.30653312 903754.6710865
1564.5 338752.1367521
2636.963 23279399.85565
1391.30653312 305119.2660349
25120582.31175

3200
1950
1100 0
0
0
0
0
F
F
dHsatliq dHsatvap 221555.6
kj/kg kj/kg
509.03 2708.1
457.226568950402 2695.752526317 0
373.65527615438 2612.181233708 0
255.948593889183 2659.67208463 F
0
2 3 0
Ts2 108.9446033426 0
Ts1 121 F
kj/kg lamdas1 2199.07 kj/kg 0
kj/kg lamdas2 2238.526 kj/kg 0
kj/kg lamdas3 2238.526 kj/kg 0
jumlah air

37176.41902257
X2
0.01

Ls H'S2 + 0% (G H'G2
GH1 9300.438212665 6.800355 + 0% (G 62.552
GH1 63246.28150169 + 0G +
10 11 12 13 14 15 16 17 18 19
1811.966 3623.932 5435.897
20 20 20
490.5494 184379.1 147202.7 110026.3
9300.438 9207.434 9207.434 93.00438 93.00438

2088.889 6857.087 37585.42


1598.339 2088.889

reaktor konversi 0.95


comp in out RX
2 6 7 25
x n x n x n x n c
hno3 0 0 0.3 952.381 0.00899 86.28409 0 -1.333333
nacl 0.099723 683.7607 0 0 0.003562 34.18803 0 -1
h2o 0.900277 6172.84 0.7 2222.222 0.919772 8828.11 0 0.666667
nano3 0 0 0 0 0.067677 649.5726 0 1
nocl 0 0 0 0 0 0.5 216.5242 0.333333
cl2 0 0 0 0 0 0.5 216.5242 0.333333
1 6856.6 1 3174.603 1 9598.155 1 433.0484
10031.2 10031.2
reaktor konversi 0.9
comp in out recycle
6 2 7 25 evap
x m x m x m x m x
hno3 0 0 0.6 60000 0.024535 5435.897 0 0
nacl 0.264706 40000 0 0 0.009027 2000 0 0.022433
h2o 0.735294 111111.1 0.4 40000 0.717229 158906 0.457369
nano3 0 0 0 0 0.249209 55213.68 0.520197
nocl 0 0 0 0 0 0 0.479853 14182.34 0
cl2 0 0 0 0 0 0 0.520147 15373.22 0
1 151111.1 1 100000 1 221555.6 1 29555.56 1
251111.1 251111.1
nermas tia 0 0 0 0 0 0 0 0 0
evap 1 0 0 0 0 0 0 0 0 evap2
F = L1 + V1 0 0 0 0 L1
221555.6 = L1 + 37176.42 0 0 0 0 184379.1
L1 = 184379.1 0 0 0 0 0 0 L2
xf = L1 x1 + V1 xv1 0 L1 x1
xf = (L1 + V1) x1 0 0 L1 xf
0.258236 = 184379.1 x1 0 0 0 0 184379.1 0.310304
x1 0.310304 0 0 0 0 0 0 0 x2

nano3 mas 55213.68 0 0 0 0 0 0 0


bahan keri 57213.68 0 0 0 0 0 0 0
bahan over 221555.6 0 0 0 0 0 0 0
xf 0.258236 0 0 0 0 0 0 0
triple effe 0 0 2 0 xv = 0 0
F = L3 + (V1 + V2) 0 0
xf = L3 + (V1 + V2) 0 0
57213.68 = L3 x3 + V2 xv 0 0
57213.68 = L3 0.52 + V2 0 0 0
L3 = 110026.3 set ao86 to 0,52 chnge m87 0 0 0
0= 111529.3 tiap efek 37176.42 V1 V2 V3 0 0 0
+ Ls H'S1 ) neraca massa aliran udara keluar produk
+ 9300.438 1.578 ) uap H2O = Feed H2O masuk
0 = #REF!
= #VALUE!
udara basah = G +
= 37585.42 +
= #VALUE!
neraca massa aliran udara keluar
1% impuritis terikut udara menuju cyclone
kristal nano3 #REF!
20 21 22 23 24 25 26 27

1980 1980
46886.18 40367.99 6518.189
45913.24 6306.732
14182.34 14182.34 2054.41
15373.22 15373.22
37585.42
2088.889

n
866.1
649.6
433.0484
649.5726
216.5242
216.5242
0

terakumulasi
dalam reaktor
m
0
1980
40367.99
45913.24
0
0
88261.22
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 evap 3 0
= L2 + V2 0 0 0 0 L2 =
= L2 + 37176.42 0 0 0 0 147202.7 =
= 147202.7 0 0 0 0 0 0 L3 =
= L2 V2 + 0 xv2 0 L2 X2 =
= (L2 + V2) x2 0 0 147202.7 0.388673 =
= 147202.7 x2 0 0 0 0 0 X3 =
0.388673 0 0 0 0 0 0 0 0 0
+ G H2 - H2O Produk
+ 37585.42 = - 93.00438

uap air
#VALUE!

ra menuju cyclone
0 0 0
0 0 0
L3 + V3
L3 + 37176.42
110026.3 0 0
L3 X3 0
110026.3 X3 0
0.52 0 0
0

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