1 /101

Class TMB6 Department

Technical Manual
Number 3571 International Operation Division
Approved Checked In Charge

Specification Kakimoto

Model Name UD-686

Product Name CASH DEPOSIT UNIT

Manual Name SERVICE MANUAL

GLORY Class TMB6 No. 3571

0901 000048:2001-07-01
 2

Records of Revision

Rev. DD-MM-YYYY Chief Contents In Charge

Issued 06-02-2003 Kakimoto

01 - -

02 - -

03 - -

04 - -

05 - -

06 - -

07 - -

08 - -

09 - -

10 - -

11 - -

12 - -

13 - -

14 - -

15 - -

16 - -

17 - -

GLORY Class TMB6 No. 3571

0901 000048:2001-07-01
 3

Table of Contents
1. Initial preparation...................................................................................................................................... 4
2. Maintenance check procedure ................................................................................................................ 5
2-1. Maintenance check items and intervals....................................................................................... 5
2-2. Standard operation condition ....................................................................................................... 5
2-3. Sensor and actuator layout ........................................................................................................... 6
2-4. Sensor actuator name.................................................................................................................... 7
2-5. PC board layout ............................................................................................................................ 10
2-6. Location of fuse and its capacity ............................................................................................... 11
2-7. Location of memory card slot ..................................................................................................... 12
2-8. Belt layout of transport block ..................................................................................................... 13
3. Unit replacement procedure …………………………………………………………………………..….14
3-1. Unit replacement procedure ………………………………………………………………………14
3-2.How to remove covers ………………………………………………………………………………21
4.RAS System.............................................................................................................................................. 25
4-1. Display and Operation Keys........................................................................................................ 25
4-2. Operation Method......................................................................................................................... 26
4-3. RAS Mode List .............................................................................................................................. 29
5. Error Code System ................................................................................................................................. 33
5-1. Error Code..................................................................................................................................... 33
5-2. Display Mode ................................................................................................................................ 33
5-3 Error Code List .............................................................................................................................. 34
6. Setting (DIP-SW) ..................................................................................................................................... 36
6-1. Transport unit (transport CPU board) ........................................................................................ 36
6-2. Feed/return unit ............................................................................................................................ 37
6-3. Escrow unit ................................................................................................................................... 37
6-4. Cassette......................................................................................................................................... 38
7.Ajustment…………………………………………………………………………………………………………..39

8.Causion ……………………………………………………………………………………………………….101

GLORY Class TMB6 No. 3571

0901 000048:2001-07-01
 4

1. Initial preparation

1) Plug the machine in.

2) Leave the machine switched on for at least 30 minutes to recharge the battery for memory
backup.

3) Remove the small cover from the PC board cover.

4) Activate RAS mode, and execute RAS “50 01” to set the machine into an initial condition.
(Condition when shipped from factory)

5) Execute RAS “51 01” to set the date and time.

GLORY Class TMB6 No. 3571

0901 000048:2001-07-01
 5

2. Maintenance check procedure

2-1. Maintenance check items and intervals

Unit Item Check method Interval

damage to feed belts visual inspection 3 months
Feed unit
cleaning of photosensors clean with brush as needed
Recognition damage to transport belts visual inspection 3 months
unit cleaning of photosensors clean with brush as needed
Transport damage to transport belts visual inspection 3 months
unit movement of diverters operation check as needed
damage to transport belts visual inspection 3 months
Reject unit cleaning of photosensors clean with brush as needed
damage to stacker belts visual inspection 3 months
damage to tapes, slackness,
visual inspection as needed
Escrow unit wandering
cleaning of photosensors clean with brush as needed
damage to stacker belts visual inspection 3 months
Cassettes
cleaning of photosensors clean with brush as needed
damage to transport belts visual inspection 3 months
Inlet unit
cleaning of photosensors clean with brush as needed

2-2. Standard operation condition

Item Condition
Number of notes per transaction 20 notes
Number of transactions per day 50 transactions
Annual operating days 250 days
Life 5 years
Standard number of notes in life 1.25 million notes

GLORY Class TMB6 No. 3571

0901 000048:2001-07-01
 6

2-3. Sensor and actuator layout

GLORY Class TMB6 No. 3571

0901 000048:2001-07-01
 7

2-4. Sensor actuator name

Symbol Function
PSF1 Banknote tracking sensor
PSF2 Banknote tracking sensor
PSF3 Banknote tracking sensor
F: Inlet block

PSF4 Banknote tracking sensor

PSF5 Banknote tracking sensor
PIF1 Banknote removal detection photointerrupter
PIF2 Bundle thickness detection photointerrupter
PIF3 Passage cover opened condition detection photointerrupter
SDF1 Entry open/close solenoid
SDF2 Delivery portion open/close solenoid
PSK1 (L/R) Banknote tracking sensor
PSK2 (L/R) Remaining banknote detection sensor
PSK3 (L/R) Remaining banknote detection sensor
PSK4 (L/R) Remaining banknote detection sensor
PSK5 (L/R) Banknote tracking sensor
K: Reject block

PIK1 Stage home position detection photointerrupter 1

PIK2 Stage home position detection photointerrupter 2
MK1 Transport motor
MK2 Stage driving motor
SDK1 Stopper driving solenoid
SDK2 Diverter solenoid
CLK1 Low speed transport change clutch
CLK2 Inlet drive ON/OFF clutch
PSM1 (L/R) Banknote tracking sensor
PSM2 (L/R) Remaining banknote detection sensor
PSM3 (L/R) Remaining banknote detection sensor
PSM4 (L/R) Remaining banknote detection sensor
M: Feed block

PSM5 Banknote tracking sensor

MM1 Transport motor
MM2 Reverse roller driving motor
MM3 Take-in transport motor
SDM1 Banknote pressing plate driving solenoid
SDM2 Take-in roller driving solenoid
SDM3 Feed block entry solenoid

GLORY Class TMB6 No. 3571

0901 000048:2001-07-01
 8

Symbol Function
PS1 (L/R) Banknote tracking sensor
T: Transport PS2 (L/R) Banknote tracking sensor
PS3 (L/R) Banknote tracking sensor
block

PS4 (L/R) Banknote tracking sensor

PS5 (LL/LR/RL/RR) Banknote tracking sensor
PS6 (L/R) Banknote tracking sensor
PS7 (LL/LR/RL/RR) Banknote tracking sensor
PS8 (L/R) Banknote tracking sensor
M1 Transport motor 1
M2 Transport motor 2
T: Transport block

SD1 Diverter solenoid 1

SD2 Diverter solenoid 2
SD3 Diverter solenoid 3
SD4 Diverter solenoid 4
CL1 Recognition unit drive ON/OFF clutch
MSW1 Unit set detection microswitch 1
MSW2 Unit set detection microswitch 2
MSW3 Unit set detection microswitch 3

PSR1 (L/R) Banknote count sensor

R: Escrow

PSR3 Tape start position detection sensor

block

PIR1 Tape end position detection sensor

MR1 Transport motor
PSBV (L/R) Color sensor
IR SENSOR Infrared reflection sensor
B: Recognition

MR SENSOR Magnetic sensor

block

THREAD
Security thread sensor
SENSOR
IMAGE SENSOR Image sensor
UV SENSOR UV sensor
PSG1(LL/LR/RL/RR) Banknote tracking sensor
G: Garage inner

PSG2 Banknote presence detection sensor

SDG1 Diverter solenoid 11
block

SDG2 Diverter solenoid 12

MG1 Transport motor

GLORY Class TMB6 No. 3571

0901 000048:2001-07-01
 9

Symbol Function
PSC3 (L/R) Banknote tracking sensor
フロントカセット部 PSC4 (L/R) Banknote upper end detection sensor
C: Front cassette PSC6 Banknote presence detection sensor
PIC4 Stage driving bracket upper position
detection sensor
PIC5 Nearly full condition detection sensor
PIC6 Stage driving bracket lower position
detection sensor
MC2 Stage driving motor
PSC1 (L/R) Banknote tracking sensor
PSC2 (L/R) Banknote upper end detection sensor
C: Rear cassette
リアカセット部

PSC5 Banknote presence detection sensor

PIC1 Stage driving bracket upper position
detection sensor
PIC2 Nearly full condition detection sensor
PIC3 Stage driving bracket lower position
detection sensor
MC1 Stage driving motor

GLORY Class TMB6 No. 3571

0901 000048:2001-07-01
 10

2-5. PC board layout

GLORY Class TMB6 No. 3571

0901 000048:2001-07-01
 11

2-6. Location of fuse and its capacity

When a fuse has blown, be sure to pull out the power plug and change the fuse with the same
capacity.

GLORY Class TMB6 No. 3571

0901 000048:2001-07-01
 12

2-7. Location of memory card slot

When rewriting firmware, insert a memory card into the following memory card slot.
Refer to “Program rewriting procedure” for the detailed rewriting method.

GLORY Class TMB6 No. 3571

0901 000048:2001-07-01
 13

2-8. Belt layout of transport block

GLORY Class TMB6 No. 3571

0901 000048:2001-07-01
 3. Unit replacement procedure
No. Unit Replacement procedure Explanatory drawing

1 Inlet unit 1. Unplug connector CNK8.

2. Remove screws A (M3, 2 pieces) and

screw B (M1, 1 piece), and pull/remove
inlet to the front.

3. Install unit in the reverse order.

3-1. Unit replacement procedure

Class
TMB6
No.
3571

14
 No. Unit Replacement procedure Explanatory drawing

2 Reject unit
1. While pushing lever B, slide unit to
the front by holding handle C.

2. Remove screw D (M3, 1 piece), and

further slide unit.

3. Lift up unit, and pass holding screw

heads through their respective long
holes.

4. Install unit in the reverse order.

Class
TMB6
No.
3571

15
 No. Unit Replacement procedure Explanatory drawing

3 Escrow unit 1. Open transport path immediately

after the exit of feed unit.

2. Slide escrow unit rearward, and

remove it.

3. Install unit in the reverse order.

Class
TMB6
No.
3571

16
 No. Unit Replacement procedure Explanatory drawing

4 Feed unit 1. Remove screws A (M3, 2 pieces).

2. Slide feed unit rearward until the

holding screw heads can pass through
their respective slots.

3. Install unit in the reverse order.

Class
TMB6
No.
3571

17
 No. Unit Replacement procedure Explanatory drawing

5 Recognition unit 1. Unplug three connectors from

recognition unit.

2. Remove screw A (M3, 1 piece) that

fixes recognition unit.

3. Loosen screws B (M3, 8 pieces) that fix

note guides.
Move guides in the direction D.

4. Remove screws C (M4, 2 pieces) that

fix recognition unit on the side of PC
boards.

5. Slide and remove recognition in the

arrow direction E.

6. Install unit in the reverse order.

Class
TMB6
No.
3571

18
 No. Unit Replacement procedure Explanatory drawing

6 Upper unit 1. Remove CPM unit.

2. Remove screws A (M3, 2 pieces), and

remove PC board cover.

3. Remove screws B (M3, 4 pieces), and

remove motor drive board.
Unplug connectors CNS and CNM.

4. Remove screws C (M3, 2 pieces),

unplug connector CN15, and move
CPU-T board downward.
Unplug connector CN3.

5. Remove screws D (M4, 2 pieces) and screw

E (M4, 1 piece), and pull down CPM support
frame.
Class

6. Unplug four connectors at three connector

brackets on the top of garage.
TMB6

7. Remove screws F (M4, 4 pieces).

8. Install unit in the reverse order.

No.
3571

19
 No. Unit Replacement procedure Explanatory drawing

7 Inner block 1. Remove screws A (M3, 2 pieces), and push

slide rail toward garage.

2. Remove screws B (M4, 4 pieces), and

remove slide rail bracket.

3. Remove screws C (M4, 4 pieces), and

remove rail.

4. Remove screws D (M4, 2 pieces), and

remove slide rail inner channel.

5. Lift and remove unit upward.

Note: Reassemble parts in the reverse order of

disassembly. Make sure that the pin at the
Class

bottom of inner block is kept within the slot of

the plate of garage block. (As per the arrowed
portion of (4))
TMB6
No.
3571

20
 No. Unit How to remove cover Explanatory drawing

3-2. How to remove covers

1 Garage block Cover (small)
1. Loosen screws A (M3, 2 pieces), and
remove cover.

Cover (big)
1. Loosen screws B (M3, 2 pieces), and
remove cover.
Class
TMB6
No.
3571

21
 No. Unit How to remove cover Explanatory drawing

2 Recognition unit 1. Remove screws A (M3, 2 pieces), and

remove cover 1.

2. Remove screw B (M3, 1 piece), and

remove cover 2.
Class
TMB6
No.
3571

22
 No. Unit How to remove cover Explanatory drawing

3 Escrow unit 1. Remove screws A (M3, 4 pieces), and

remove motor cover.

2. Remove screws B (M3, 2 pieces) and

screws C (M3, 2 pieces), and remove
handle cover.

3. Remove screws D (M3, 2 pieces) at the

inlet roller.

4. Remove screws E (M3, 4 pieces).

5. Slide mechanism and pull out it

from cover.

[How to remove cover for board check]

Remove screws F (M3, 2 pieces), and
remove cover while turning it.
Class
TMB6
No.
3571

23
 No. Unit How to remove cover Explanatory drawing

4 Cassette block 1. Open safe door with key.

* The method to 2. Remove screws A (M3, 6 pieces), and

remove the cover of remove cover 1.
Cassette (rear) is
explained here.
Just the same 3. Remove screws B (M3, 3 pieces),
procedure can be screws C (M3, 2 pieces) and screw D
applied to Cassette (M3, 1 piece).
(front). Remove stickers E (2 pieces), screws F
(M3, 2 pieces), and remove cover 2.

* When re-installing cover, use

double-sided adhesive tape to stick
stickers E.
Class
TMB6
No.
3571

24
 25

4.RAS System
4-1. Display and Operation Keys

Data Display LCD (8 digits) DIP Switch 1 to 4

ST Key CL Key Rotary Code Rotary Code

Switch (Upper) Switch (Lower)

Date Display LCD

Display the data related to RAS operation such as commands, operands, etc. on 8 digit LCD.

Rotary Code Switch (Hereinafter ‘RSW’)

Specify the command and so on by two RSW’s (Upper: 0-F, Lower: 0-F).

CL Key
Cancel the command or the data input.
Finish the operation.

ST Key
Fix the command or the data input.

DIP Switch (Hereinafter ‘DSW’)

Select valid or invalid on each unit and also select Remote or Local before implementation of a
command in
the RAS mode.

(Remark 1) Except “SW1-8 Local/Remote”, the information of DSW will be updated every
2 seconds and then become valid.
(Remark 2) The unit being invalid by DSW setting will be ignored and its function will become invalid.

GLORY Class TMB6 No. 3571

 26

4-2. Operation Method

4-2-1. How to start RAS

During power-ON, whenever the ST Key is pressed with ‘FF’ inputted by the RSW, the machine will go
into RAS command waiting condition as shown in Fig.1.
When RAS is started, the LCD will display the characters as shown in Fig.2 by rotating the RSW.
The module has two modes (Remote/Local), and the setting will be fixed in accordance with the position of
Bit 1 of the DIP switch at the time of power-ON. (OFF: Remote, ON: Local)
When RAS is started under “Remote” mode, available commands are restricted.
(Refer to Chapter 6. RAS Mode List.)

Remark: RAS cannot be started while operation step is during initialization (0x00).

Figure 1. Starting RAS

Set “FF” by the RSW
When the RSW is rotated, the LCD changes as shown below.
The two digits number stands for the present setting of the RSW.
Unless the RSW is rotated or the ST key is pressed within 30 seconds, the LCD returns to the
previous
condition.

F F

Pressing the ST Key

Press the ST key, and the cursor is lighted and the LCD turns to RAS command waiting condition.
The present setting of the RSW is displayed.

F F

GLORY Class TMB6 No. 3571

 27
4-2-2. How to Finish RAS
If RAS is started under “Remote” mode, it can be finished by setting ‘FF’ and pressing the ST key under
RAS command waiting status. At that time, the LCD changes as shown in Figure 2. When an error exists,
the error code is displayed.
If RAS is started under “Local” mode, it can be finished by switching the power OFF/ON.

Figure 2 Finish of RAS under “Remote” mode

The cursor is lighted and the LCD turns to RAS command waiting condition.

Set ‘FF’ by the RSW

F F

Pressing the ST Key

When no error exists When an error exists

X X X X + X X X

Detail Code Process Code

GLORY Class TMB6 No. 3571

 28
4-2-3. Input of Command
The input value is displayed on the LCD.

Figure 3

Operation Display

The first 2 digits shows the

RSW = Command (1st) X X
setting of the RSW.

Input Command (1st)

X X Y Y
Press the ST Key

Command (2nd) – not required

RSW = Command (2nd) X X Y Y

Input Command (2nd)

X X Y Y Z Z
Press the ST Key

Command (3rd) – not required

RSW = Command (3rd) X X Y Y Z Z

Input Command (3rd)

Press the ST Key

Execute the command or input data of each command

Press the CL key in the process of input, the display returns to command waiting condition (first digit).

GLORY Class TMB6 No. 3571

 29

4-3. RAS Mode List

Command Remote Contents

Mode Data
1st 2nd 3rd on
Deposit Transaction 02 01 Deposit è Store
02 Deposit è Return
03 Deposit è Reject
04 Deposit è Return è Retract
BV Test Transaction 06 01 To test if BV unit correctly detects a single note.
02 To test if BV unit correctly detects double notes.
Reset Transaction 07 01 Return reset
02 Store reset
03 Retract reset
ON/OFF Check 10 01 Transport unit SD1 ON/OFF
02 〃 Continuous
03 Transport unit SD2 ON/OFF
04 〃 Continuous
05 Transport unit SD3 ON/OFF
06 〃 Continuous
07 Transport unit SD4 ON/OFF
08 〃 Continuous
09 Transport unit CL1 ON/OFF
10 〃 Continuous
11 Feed/Reject unit SDK1 ON
12 〃 Continuous
13 Feed/Reject unit SDK2 ON/OFF
14 〃 Continuous
15 Feed/Reject unit SDF1 ON/OFF
16 〃 Continuous
17 Feed/Reject unit SDF2 ON/OFF
18 〃 Continuous
19 Feed/Reject unit SDM1 ON/OFF
20 〃 Continuous
21 Feed/Reject unit SDM2 ON/OFF
22 〃 Continuous
23 Feed/Reject unit SDM3 ON/OFF
24 〃 Continuous
25 Feed/Reject unit SLK1 ON/OFF
26 〃 Continuous
27 Feed/Reject unit SLK2 ON/OFF
28 〃 Continuous
29 Safe unit SDC1 ON/OFF
30 〃 Continuous
31 Safe unit SDC2 ON/OFF
32 〃 Continuous
33 Safe unit SDG1 ON/OFF
34 〃 Continuous
35 Safe unit SDG2 ON/OFF
36 〃 Continuous
37 Safe unit MC1 ON
38 〃 Continuous
39 Safe unit MC2 ON
40 〃 Continuous
41 Transport unit All the solenoids OFF

Remark
* As for the names of the parts described in the list, please refer to the Appendix 1. Part Name List.

GLORY Class TMB6 No. 3571

 30

Command Remote Contents

Mode Date
1st 2nd 3rd on

Drive System Operation Check 11 01 Transport unit M1 Normal rotation

02 〃 Reverse rotation
03 Transport unit M1 Normal rotation & CL1 ON/OFF
04 〃 Reverse rotation & CL1 ON/OFF
05 Transport unit M2 Normal rotation
06 〃 Reverse rotation
07 Feed/Reject unit MK1 High speed normal rotation
08 〃 Low speed normal rotation
09 〃 High speed reverse rotation
10 〃 Low speed reverse rotation
11 Feed/Reject unit MK2 Normal rotation
12 〃 Reverse rotation
13 Feed/Reject unit MM1 High speed normal rotation
14 〃 Low speed normal rotation
15 〃 High speed reverse rotation
16 〃 Low speed reverse rotation
17 Feed/Reject unit MM2 Normal rotation
18 〃 Reverse rotation
19 Feed/Reject unit MM3 Normal rotation
20 〃 Reverse rotation
21 Escrow unit Transport motor High speed normal rotation
22 〃 Low speed normal rotation
23 〃 High speed reverse rotation
24 〃 Low speed reverse rotation
25 Safe unit Transport motor High speed normal rotation
26 〃 Low speed normal rotation
27 Shutter Open, Close
28 〃 Continuous
29 All the motors to be stopped
Sensor Check 20 01 All the units Sensor ON/OFF check Continuous
02 01 Transport unit Individual sensor ON check
02 Feed/Reject unit Individual sensor ON check
03 Escrow unit Individual sensor ON check
04 Safe unit Individual sensor ON check
03 01 Transport unit Individual sensor OFF check
02 Feed/Reject unit Individual sensor OFF check
03 Escrow unit Individual sensor OFF check
04 Safe unit Individual sensor OFF check
Memory Check 23 01 All the units Consecutive check of ROM & RAM
(except ROM for external transport unit)
Loop Check 24 01 BBS unit Loop check on F/R unit circuit Continuous
02 BBS unit Loop check on escrow unit circuit Continuous
03 BBS unit Loop check on safe unit circuit Continuous
LCD Indicator Check 25 Yes Check the LCD indicator Continuous
ROM Version Read 28 All the units ROM version read
Port Read 30 01 Port No. Yes Transport unit Port read
02 〃 Yes Feed/Reject unit Port read
03 〃 Yes Escrow unit Port read
04 〃 Yes Safe unit Port read
Display of Operation Check 31 01 Yes Display of recognition result

Remark
* As for the names of the parts described in the list, please refer to the Appendix 1. Part Name List.

GLORY Class TMB6 No. 3571

 31

Command Remote Contents

Mode Date
1st 2nd 3rd on
Display of Recognition Result 32 01 Yes Display of recognition result of rejected notes
02 Yes Display of recognition result of accepted notes
Log Read 33 01 Yes Display of the number of fed notes
(For maintenance) 02 Yes Display of the number of escrowed notes
03 Yes Display of the number of rejected notes
04 Yes Display of the number of stored notes
05 01 Yes Display of the number of stored notes by denomination
(genuine notes)
02 Yes Display of the number of stored notes by denomination
(suspect notes)
03 Yes Display of the number of stored notes by denomination
(counterfeit notes)
06 01 Yes Display of the number of retracted notes by denomination
(genuine notes)
02 Yes Display of the number of retracted notes by denomination
(suspect notes)
03 Yes Display of the number of retracted notes by denomination
(counterfeit notes)
07 01 Yes Display of the number of recognized notes by denomination
(detected by BV unit – genuine notes)
02 Yes Display of the number of recognized notes by denomination
(detected by BV unit – suspect notes)
03 Yes Display of the number of recognized notes by denomination
(detected by BV unit – counterfeit notes)
04 Yes Display of the number of recognized notes by denomination
(detected by BV unit – rejected notes)
08 01 Yes Display of the number of recognized notes by denomination
(detected by transport unit – genuine notes)
02 Yes Display of the number of recognized notes by denomination
(detected by transport unit – suspect notes)
03 Yes Display of the number of recognized notes by denomination
(detected by transport unit – counterfeit notes)
04 Yes Display of the number of recognized notes by denomination
(detected by transport unit – rejected notes)
09 Yes Display of the number of error incidences by error code
10 Yes Display of chronological errors
Card Write 35 Write down in the memory card
Memory Read 38 01 Address Yes Transport unit Memory Read
(relative address)
Memory Read 39 01 Address Yes Transport unit Memory Read
(absolute address)
02 〃 Yes Feed/Reject unit Memory Read
03 〃 Yes Escrow unit Memory Read
04 〃 Yes Safe unit Memory Read
Initialization 50 01 Initial setting
Date/Time Setting 51 01 Date/time Date/Time setting
Data
02 Yes Display of the date
Adjustment of Individual 60 01 Sensor Transport unit Individual sensor adjustment
Sensor No.
02 〃 Feed/Reject unit Individual sensor adjustment
03 〃 Escrow unit Individual sensor adjustment
04 〃 Safe unit Individual sensor adjustment
Sensor Adjustment 61 01 Transport unit Sensor adjustment
(by Unit) 02 Feed/Reject unit Sensor adjustment
03 Escrow unit Sensor adjustment
04 Safe unit Sensor adjustment
Sensor Adjustment Check 64 01 Check of sensor volume value (for maintenance)
02 Check of sensor volume value (in case of shipment)
09 01 Transport unit Display of sensor volume value
02 Feed/Reject unit Display of sensor volume value
03 Escrow unit Display of sensor volume value
04 Safe unit Display of sensor volume value

GLORY Class TMB6 No. 3571

 32

Command Remote Contents

Mode Date
1st 2nd 3rd on
Display of Individual Sensor 65 01 Sensor Yes Transport unit Display of sensor level value
Level Value No.
02 〃 Feed/Reject unit Display of sensor level value
03 〃 Escrow unit Display of sensor level value
04 〃 Safe unit Display of sensor level value
Aging 80 All the units Continuous transaction
Setting of the Number of 81 Operation Yes Setting of the number of operation in continuous
Operation Times Times transaction
Memory Clear 90 01 01 Transport unit Log clear
02 〃 All memory clear
02 Feed/Reject unit All memory clear
03 Escrow unit All memory clear
04 Safe unit All memory clear
09 All the units All memory clear
Program Loading 98 01 Feed/Reject unit Program loading
02 Escrow unit Program loading
03 Safe unit Program loading
04 Serial number unit Program loading
09 All the units Program loading

Remark
* Program loading [9804] (serial number unit program loading) is not available right now.
To be available in the future.

GLORY Class TMB6 No. 3571

 33

5. Error Code System

5-1. Error Code

An error code consists of two types of codes; namely, detailed code and process code.

XXXX + XXX
Detailed code Process code

‘Detailed code’ shows the contents of detected error together with the place of detection.
(Refer to Section 5. Error code list.)
‘Process code’ shows the operation executed when the error occurs.
(Refer to Section 6. Process code list.)

5-2. Display Mode

When an error occurs, an error code is displayed on the LCD display located in the Transport CPU board
as shown in Fig.1 below. The same error code is also displayed on the Terminal device. (Refer to
Terminal Device Specifications.)

Fig. 1 Error code displayed

XX X X + XX X
on LCD
Detailed code Process code

GLORY Class TMB6 No. 3571

 34

5-3 Error Code List

Priority
Error name Error code Content Description Remarks
level
Unit error 0101-01FF Feed return unit error Error is detected in the feed return unit.
0201-02FF Escrow unit error Error is detected in the escrow unit.
0301-03FF Cassette error Error is detected in the cassettes.
Rotation detection 3001-3002 Rotational speed too high Motor rotates faster than the specified speed.
error 3011-3012 Rotational speed too low Motor rotates slower than the specified speed.
Continuous operation beyond time
3021-3022 Motor is continuously energized beyond the time limit.
limit
3031-3032 Abnormal operation Motor supposed to be standstill starts to rotate.
Sensor is blocked when it is supposed that no banknote remains on the transport
Banknote jam 3101-3114 Remaining banknotes
path.
3201-3212 Banknote jam in a section Banknotes remain on sensor or between sensors more than the specified period.
During transport operation, sensor is blocked at a time when no sensor blocking is
3301-3314 Unexpected sensor blocking
expected.
3341 Bin full error Cassette is full of banknotes.
Possibility of remaining half-fold
3401 Half-fold (short edge) or unusual banknote is transported.
banknote (short edge)
3601-3603 Shutter control error Shutter malfunctions.
Set error 3901-3911 Unit set error At power-on, unit is not correctly installed.
3921 Setting unsuitable unit Escrow unit that cannot be used for the UD-686 is installed.
4001-4002 Set error Cover is open.
Transport error 5101 Feed error Banknotes cannot be fed.
Discrepancy among counted
5201-5221 Discrepancy exists among counted numbers.
numbers
Unit error 7001-7020 Sensor on-check error When LED is turned on, sensor output is not in “cleared” condition.
7101-7120 Sensor adjustment error Failed sensor adjustment due to unstable sensor output
7201-7220 Sensor A/D value upper limit error Failed sensor adjustment due to too-high sensor output
7301-7320 Sensor A/D value lower limit error Failed sensor adjustment due to too-low sensor output
7401-7420 Sensor off-check error When LED is turned off, sensor output is not in “blocked” condition.
8601 Unplugged connector Signal for “unplugged connector” is received.
8621-8622 Voltage error Battery voltage is too low.
8625 Time set error Data error at time set

Glory Class TMB6 No. 3571

0901 00048:2001-07-01
 35

Priority
Error name Error code Content Description Remarks
level
Unit error 8631-8663 Other CPU error Improper response from unit to a command sent by transport unit
8701-8732 Communication CPU error (GSPC) GSPC error
8761-8773 Communication error (H8 CPU) Communication error at serial port of CPU (H8)
Recognition unit communication
8801-8809 Error in data received from recognition unit
data error
8821 RECOGNITION UNIT ERROR Recognition unit error
Serial number reading unit
8871-8876 Error in data received from serial number reading unit
communication data error
89XX Recognition unit error Recognition unit error
8AXX Serial number reading unit error Serial number reading unit error
9101 Crash detection Program crash (watchdog timer timeout)
9231-9273 MEMORY ERROR EEPROM flash memory error
9281 Memory card error Program downloading memory card error
9311-9335 Program download error Error in unit program downloading
Power failure
9401 Power failure during transaction Power failure during transaction
during transaction
Unit error 9501-9502 24V voltage error Error in 24V power supply
9601 ROM error Error in program written in flash memory
9701-9711 RAM error RAM error
9802-9837 Communication error Communication error with unit
9901 Program error Transport unit program error
Status check 9990-999F Status check Error code for status check to make log analysis easier

Glory Class TMB6 No. 3571

0901 00048:2001-07-01
 36

6. Setting (DIP-SW)

6-1. Transport unit (transport CPU board)

1 2 3 4 5 6 7 8 ON

OFF

DSW Bit Contents OFF ON

1 Communication rate 9600 bps 19200 bps
2 Operation according to ECB Article 6 Valid Invalid
3 Setting of storage type Type 1 Type 2
1 4
5 (not used)
6
7
8 Local/remote *2 Remote Local
1 Feed/return unit *1 Valid Invalid
2 Escrow unit *1 Valid Invalid
3 Cassette *1 Valid Invalid
2 4
5
6 (not used)
7
8
1 Serial number reading unit Invalid Valid
2 (not used)
3 Recognition unit *1 Valid Invalid
Old type recognition New type recognition
3 4 Use of new type recognition unit
unit unit
Not support (9600
5 Old type recognition unit ECB support Support (19200 bps)
bps)
6
7 (not used)
8
1 Shutter Valid Invalid
2
3
4 4
5 (not used)
6
7
8
Note: All bits of the DIP-SW are set to “OFF” position when shipped from factory.
(Refer to “UD-686 Cash deposit unit Functional specification” for the detailed setting.)

GLORY Class TMB6 Number 3571

0901 000048:2001-07-01
 37

6-2. Feed/return unit

1 2 3 4
ON

OFF

Bit Contents OFF ON

1 (not used)
2
Activation of thickness detection adjustment Activation of
3 Normal operation
mode at the entry adjustment mode
Forced initialization
4 Normal operation Initialization
to clear all memories and adjust all sensors

6-3. Escrow unit

1 2 3 4
ON

OFF

Bit Contents OFF ON

1 Bit1 0N, Bit2 OFF: To accept banknotes
Operation check of only this unit
2 Bit1 0N, Bit2 ON: To send out banknotes
3 (not used)
Forced initialization
4 Normal operation Initialization
to clear all memories and adjust all sensors
Note: All bits of the DIP-SW are set to “OFF” position when shipped from factory.

GLORY Class TMB6 Number 3571

0901 000048:2001-07-01
 38

6-4. Cassette

1 2 3 4
ON

OFF

Bit Contents OFF ON

1
2 (not used)
3
Forced initialization
4 Normal operation Initialization
to clear all memories and adjust all sensors
Note: All bits of the DIP-SW are set to “OFF” position when shipped from factory.

GLORY Class TMB6 Number 3571

0901 000048:2001-07-01
 84
Service manual TMB63571
ADJUSTMENT Block Garage unit E-1-1

Standard value
Item Name Object Remarks
at assembling operation
No.
Check that
Setting to be VR5V1,VR5V2 and
done before the VR5V3 are turned
JE400 POWER board Check of VR Broken board
machine is fully counter
turned on. clockwise for
minimum setting.
Setting to be Check and
done before the JP1:SET 2 and 3 to adjustment of
JE400 POWER board Setting of JP1
machine is SHORT output voltage is
turned on. impossible.

Voltage Adjust to Unexpected

Between TPGND
JE400 POWER board adjustment of 5.15V~5.25V malfunction of
and TP5V1
+5V1 by VR5V1. board

Voltage Adjust to Unexpected

Between TPGND
JE400 POWER board adjustment of 5.15V~5.25V malfunction of
and TP5V2
+5V2 by VR5V2. board

POWER board

TP24V3

VR5V3

TP5V3

TP5V2
TP+15V
VR5V2
TP-15V

TPGND

JP1

VR5V1

TP5V1
 85
Service manual TMB63571
ADJUSTMENT Block Garage unit E-1-2

Standard value
Item Name Object Remarks
at assembling operation
No.
Voltage Adjust to Unexpected
Between TPGND
JE400 POWER board adjustment of +5.15V~+5.25V malfunction of
and TP5V3
+5V3 by VR5V3. board

Unexpected
Voltage check of Between TPGND
JE400 POWER board +14.25V~+15.75V malfunction of
+15V and TP+15V
board

Unexpected
Voltage check of Between TPGND
JE400 POWER board -15.75V~-14.25V malfunction of
-15V and TP-15V
board

Setting to be
done after the JP1:SET 1 and 2 to Unexpected
JE400 POWER board Setting of JP1.
machine is SHORT malfunction of unit
turned off.

POWER board

TP24V3

VR5V3

TP5V3

TP5V2
TP+15V
VR5V2
TP-15V

TPGND

JP1

VR5V1

TP5V1
 86
Service manual TMB63571
ADJUSTMENT Block Garage unit E-2-1

Standard value
Item Name Object Remarks
at assembling operation
No.
Setting to be
done before the Set DSW 1follows.
JE100 CPU-T board Setting of DSW1. Bit : 1 2 3 4 5 6 7 8
machine is ON/OFF : OFF OFF OFF OFF OFF OFF OFF OFF
turned on.
Setting to be
done before the Set DSW 2follows.
JE100 CPU-T board Setting of DSW2. Bit : 1 2 3 4 5 6 7 8
machine is ON/OFF : OFF OFF OFF OFF OFF OFF OFF OFF
turned on.
Setting to be
done before the Set DSW 2follows.
JE100 CPU-T board Setting of DSW3. Bit : 1 2 3 4 5 6 7 8
machine is ON/OFF : OFF OFF OFF OFF OFF OFF OFF OFF
turned on.
Setting to be
done before the Set DSW 2follows.
JE100 CPU-T board Setting of DSW4. Bit : 1 2 3 4 5 6 7 8
machine is ON/OFF : OFF OFF OFF OFF OFF OFF OFF OFF
turned on.
Setting to be JP1: SET “CPU” and “BV” to SHORT”
done before the JP2: SET “CPU” and “BV” to SHORT”
JE100 CPU-T board Setting of JP.
machine is JP3: SET 1 and 2 to SHORT
JP4: SET 2 and 3 to SHORT
turned on.
CPU-T board

TPG2 JP4

VR1 TP+5V

TP24V

JP3

JP2 TPG1A

JP1
DSW1 DSW2 DSW3 DSW4
 87
Service manual TMB63571
ADJUSTMENT Block Garage unit E-2-2

Standard value
Item Name Object Remarks
at assembling operation
No.
Measure the voltage Unexpected
Voltage check of
JE100 CPU-T board +5.15V ~ +5.25V between TPGND and malfunction of
+5V
TP+5V board

Measure the voltage

Voltage check of Malfunction of
JE100 CPU-T board +23.6V ~ +24.4V between TPG2 and
+24V motor,solenoid
TP+24V

Adjustment of Set VR1 to around 12

JE100 CPU-T board LCD unreadable
LCD display. o’clock.

Check of writing
Check the condition
JE100 CPU –T board operation in Malfunction
of LED(LDCPU).
CPU
- Make sure that the machine is in the local mode.
(The machine should be switched on after No. 8 bit of
DSW1 of CPU-T board are set to ON, and the remaining
switches to OFF.)
- Set RSW (RSW1 and RSW2) of CPU-T board to “FF,”
Original and press left SW (PSW1) of CPU-T board. (RAS mode)
JE100 CPU-T board No “error”.
Initialization - Set RSW (RSW1 and RSW2) of CPU-T board to “50,” and
press left SW (PSW1) of CPU-T board.
- Set RSW (RSW1 and RSW2) of CPU-T board to “01,” and
press left SW (PSW1) of CPU-T board. (Initialization)
- After Initialization, be sure to return all the bits of DSW
on the CPU-T board to OFF.
CPU-T board
LDCPU JP4

TPG2
TP+5V

VR1
TP24V

JP3

JP2 TPG1A

JP1

DSW1 DSW2 DSW3 DSW4

 88
Service manual TMB63571
ADJUSTMENT Block Feed Reject unit E-3

Standard value
Item Name Object Remarks
at assembling operation
No.
- Make sure that the machine is in the local mode.
(The machine should be switched on after No. 8 bit of
KE300 CPU-1 board Initialization of DSW1 of CPU-T board are set to ON, and the remaining
ME100 DRIVE-1 board EEPROM. switches to OFF.)
- Set RSW (RSW1 and RSW2) of CPU-T board to “FF,”
and press left SW (PSW1) of CPU-T board. (RAS mode)
No “error”.
- Set RSW (RSW1 and RSW2) of CPU-T board to “50,” and
Adjustment of press left SW (PSW1) of CPU-T board.
KE300 CPU-1 board light-receiving - Set RSW (RSW1 and RSW2) of CPU-T board to “01,” and
ME100 DRIVE-1 board sensitivity of press left SW (PSW1) of CPU-T board. (Initialization)
photo sensors. - After Initialization, be sure to return all the bits of DSW
on the CPU-T board to OFF.

All the bits should be

KE300
CPU-1 board Setting of DSW1 “OFF” at the time of Visual check Malfunction
ME100
shipping.

CPU-1 board (Reject Unit)

DSW1

DRIVE-1 board(Feed Unit)

 89
Service manual TMB63571
ADJUSTMENT Block Garage Inner unit E-4

Standard value
Item Name Object Remarks
at assembling operation
No.
- Make sure that the machine is in the local mode.
(The machine should be switched on after No. 8 bit of
Initialization of
GE200 CPU-2 board DSW1 of CPU-T board are set to ON, and the remaining
EEPROM. switches to OFF.)
- Set RSW (RSW1 and RSW2) of CPU-T board to “FF,”
and press left SW (PSW1) of CPU-T board. (RAS mode)
No “error”.
- Set RSW (RSW1 and RSW2) of CPU-T board to “50,” and
press left SW (PSW1) of CPU-T board.
Setting of sensor - Set RSW (RSW1 and RSW2) of CPU-T board to “01,” and
GE200 CPU-2 board
level. press left SW (PSW1) of CPU-T board. (Initialization)
- After Initialization, be sure to return all the bits of DSW
on the CPU-T board to OFF.

All the bits should be

GE200 CPU-2 board Setting of SW1 “OFF” at the time of Visual check Malfunction
shipping.

CPU-2 board

SW1
 90
Service manual TMB63571
ADJUSTMENT Block Escrow unit E-5

Standard value
Item Name Object Remarks
at assembling operation
No.
- Make sure that the machine is in the local mode.
(The machine should be switched on after No. 8 bit of
Initialization of
RE100 CPU3 board DSW1 of CPU-T board are set to ON, and the remaining
EEPROM. switches to OFF.)
- Set RSW (RSW1 and RSW2) of CPU-T board to “FF,”
and press left SW (PSW1) of CPU-T board. (RAS mode)
No “error”.
- Set RSW (RSW1 and RSW2) of CPU-T board to “50,” and
press left SW (PSW1) of CPU-T board.
Setting of sensor - Set RSW (RSW1 and RSW2) of CPU-T board to “01,” and
RE100 CPU3 board
level. press left SW (PSW1) of CPU-T board. (Initialization)
- After Initialization, be sure to return all the bits of DSW
on the CPU-T board to OFF.

All the bits should be

RE100 CPU3 board Setting of SW1. “OFF” at the time of Malfunction
shipping.

- Make sure that the machine is in the local mode.

(The machine should be switched on after No. 8 bit of
DSW1 of CPU-T board are set to ON, and the remaining
switches to OFF.)
Adjustment of - Set RSW (RSW1 and RSW2) of CPU-T board to “FF,”
RE100 CPU3 board tape start No “error”. and press left SW (PSW1) of CPU-T board. (RAS mode)
- Set RSW (RSW1 and RSW2) of CPU-T board to “07,” and
position. press left SW (PSW1) of CPU-T board.
- Set RSW (RSW1 and RSW2) of CPU-T board to “01,” and
press left SW (PSW1) of CPU-T board. (Reset mode)
- After Adjustment, be sure to return all the bits of DSW
on the CPU-T board to OFF.

CPU3 board

SW1
 91
Service manual TMB63571
ADJUSTMENT Block Recognition unit E-6-1

Standard value
Item Name Object Remarks
at assembling operation
No.
Check of power Measure the voltage Unstable
B8200 BV-CPU board supply voltage DC+5.05V~+5.25V between TPVDD and recognition
(+5V) TPDG1. operation.

Check of power Measure the voltage Unstable

B8200 BV-CPU board supply voltage DC+14.25V~+15.75V between TPVCC and recognition
(+15V) TPAG2. operation.

Check of power Measure the voltage Unstable

B8200 BV-CPU board supply voltage DC-15.75V~-14.25V between TPVEE and recognition
(-15V) TPAG2. operation.

BV-CPU board

RSW2 DSW2 TPDG1

RSW1 DSW1 TPVDD

DSW3

J2

J1

TPVEE

TPAG2

TPVCC
 92
Service manual TMB63571
ADJUSTMENT Block Recognition unit E-6-2

Standard value
Item Name Object Remarks
at assembling operation
No.
Unstable
BV-CPU
B8200 Setting of J2 Set to “SHORT”. Visual check recognition
board
operation.

Unstable
BV-CPU Set bits 1-6 to “OFF”.
B8200 Setting of DSW1 Visual check recognition
board Set bit 7,8 to “ON”.
operation.

Unstable
BV-CPU Set all the bits to
B8200 Setting of DSW2 Visual check recognition
board “OFF”.
operation.

Unstable
BV-CPU Set all the bits to
B8200 Setting of DSW3 Visual check recognition
board “OFF”.
operation.

Unstable
BV-CPU Setting of RSW1
B8200 Set to “0” Visual check recognition
board and RSW2
operation.

BV-CPU board

RSW2 DSW2 TPDG1

RSW1 DSW1 TPVDD

DSW3

J2

J1

TPVEE

TPAG2

TPVCC
 93
Service manual TMB63571
ADJUSTMENT Block Recognition unit E-7-1

Standard value
Item Name Object Remarks
at assembling operation
No.
Setting to be
done before the Set all the bits of
B7000 DSP board Setting of DSW. Malfunction.
machine is DSW1 to “OFF”.
turned on.
Setting to be
done before the Set RSW1 and RSW2 Defective
B7000 DSP board Setting of RSW.
machine is to “0”. recognition ability.
turned on.
Setting to be
done before the 1-Set JP3 to “Short”.
B7000 DSP board Setting of JP. Malfunction
machine is 2-Set JP4 to “NOR”.
turned on.

Measure the voltage Unexpected

Voltage check of
B7000 DSP board 5.05V~5.25V between TPGND and malfunction of
+5V
TP+5V. board.

DSP board
 94
Service manual TMB63571
ADJUSTMENT Block Recognition unit E-7-2

Standard value
Item Name Object Remarks
at assembling operation
No.
Measure the voltage Unexpected
Voltage check of
B7000 DSP board 4.875V~5.125V between TPAG and malfunction of
+5V2
TP+5V2. board.

Measure the voltage Unexpected

Voltage check of
B7000 DSP board -5.25V~-4.75V between TPAG and malfunction of
-5V
TP-5V. board.

1-Set JP3 to “OPEN”.

2- Measure the voltage Unexpected
Voltage check of
B7000 DSP board +11.70V~+12.30V between TPAG and malfunction of
+12V TP+12V. board.
3-Set JP3 to “SHORT”.

DSP board
 95
Service manual TMB63571
ADJUSTMENT Block Recognition unit E-8

Standard value
Item Name Object Remarks
at assembling operation
No.
Check of power Measure the voltage Unstable
THR-
B8400 supply voltage DC+5.05V~+5.25V between TP+5V and recognition
AMP1 board
(+5V) TPDG. operation.

Check of power Measure the voltage Unstable

THR-
B8400 supply voltage DC+14.25V~+15.75V between TP+15V and recognition
AMP1 board
(+15V) TPAG1. operation.

Check of power Measure the voltage Unstable

THR-
B8400 supply voltage DC-15.75V~-14.25V between TP-15V and recognition
AMP1 board
(-15V) TPAG1. operation.

Unstable
THR- Set bits 1,3 to “on”
B8400 Setting of SW1 Visual check recognition
AMP1 board Set bits 2,4 to “off”
operation

THR-AMP1 board

TPDG

TP+5V

TP+15V
TP-15V TPAG1
SW1
 96
Service manual TMB63571
ADJUSTMENT Block Recognition unit E-9-1

Standard value
Item Name Object Remarks
at assembling operation
No.
Initialization of Operate through the
B8200 BVCPU board Refer to Table1
EEPROM. following step.
Memorization of color Operate through the
B8200 BVCPU board sensor correction value Refer to Table1
following step.
Table1- Procedures for EEPROM initialization and memorization of color sensor correction value

Step purpose LED

Display Operation
1 - Set DSW1-bit3 to "ON", and switch on the module while pressing SW1 and SW2.
2 88 Check that LED1 and LED2 display "88" after pressing switches for about 5 seconds
3 Initialization of - Switch off the module.
EEPROM 03 or
4 ER XX Switch on the module, and check that LED1 and LED2 display a value other than “F3”.
5 F.F. Set RSW to "FF" and press SW1. (RAS mode)

6 F.F. Insert a standard paper for color adjustment in the passage. Be sure to locate the trailing
edge of the paper on the lower tip of the brush roller.
Memorization of
7 color sensor 00 Set RSW to "61" and press SW1. (color correction value memorization mode)
correction value Check that "00" is displayed. (If value other than "00" is displayed, interrupt the procedure
8 00 with SW2 and conduct a new procedure from step 6.)
9 00 Remove the paper from the color sensor.
10 22 Press SW1
11 22 Check that "22" is displayed. (If value other than "22" is displayed, interrupt the procedure
with SW2 and conduct a new procedure from step 6.)
12 22 Insert a standard paper for color adjustment on the passage. Be sure to locate the trailing
edge of the paper on the lower tip of the brush roller.
13 XX Press SW1 and record the displayed value (A) on paper.
14 XX Press SW1 and record the displayed value (B) on paper.
15 XX Press SW1 and record the displayed value (C) on paper.
16 XX Press SW1 and record the displayed value (D) on paper.
17 XX Press SW1 and record the displayed value (E) on paper.
18 XX Press SW1 and record the displayed value (F) on paper.
19 XX Press SW1 and record the displayed value (G) on paper.
20 XX Press SW1 and record the displayed value (H) on paper.
21 XX Press SW1 and record the displayed value (I) on paper.
22 XX Press SW1 and record the displayed value (J) on paper.
23 XX Press SW1 and record the displayed value (K) on paper.
24 XX Press SW1 and record the displayed value (L) on paper.
25 XX Press SW1 and record the displayed value (M) on paper.
26 XX Press SW1 and record the displayed value (N) on paper.
27 XX Press SW1 and record the displayed value (O) on paper.
28 XX Press SW1 and record the displayed value (P) on paper.
29 FF Press SW1.
30 FF "FF" will be displayed on LED.
Note: The following error codes will be displayed.
E1: abnormal adjustment of color sensor (Note remain on the passage.)
E2: DSW1-3 is set to “OFF.”
E3: abnormal level of note detection (No note on the sensor, or dirty.)
E4: abnormal writing in EEPROM.
 97
Service manual TMB63571
ADJUSTMENT Block Recognition unit E-9-2

Standard value
Item Name Object Remarks
at assembling operation
No.
Table1-2- Procedures for EEPROM initialization and memorization of color sensor correction value

Step purpose LED Operation

Display
31 6.1. Press SW2.
32 6.1. If values A,B,C and D are not between “3E” and “42”, conduct a new procedure from step 6.
33 6.1. If values I,J,K and L are not between “3E” and “42”, conduct a new procedure from step 6.
34 6.1. If difference between A and B is not less than 2, conduct a new procedure from step 6.
35 6.1. If difference between C and D is not less than 2, conduct a new procedure from step 6.
36 Memorization of 6.1. If difference between I and J is not less than 2, conduct a new procedure from step 6.
color sensor
37 correction value 6.1. If difference between K and L is not less than 2, conduct a new procedure from step 6.
38 6.1. If values E,F,G and H are not less than “C 0”, conduct a new procedure from step 6.
39 6.1. If values M,N,O and P are not less than “C 0”, conduct a new procedure from step 6.
40 - Switch off the module.
41 - Set DSW1-bit3 to "OFF".
42 Remove the paper.
Note: The following error codes will be displayed.
E1: abnormal adjustment of color sensor (Note remain on the passage.)
E2: DSW1-3 is set to “OFF.”
E3: abnormal level of note detection (No note on the sensor, or dirty.)
E4: abnormal writing in EEPROM.
 98
Service manual TMB63571
ADJUSTMENT Block Recognition unit E-10-1

Standard value
Item Name Object Remarks
at assembling operation
No.
Operate through the
B8200 BVCPU board Sensor adjustment. Refer to Table2-1
following step.

Table2-1 - Authentication sensor adjustment procedure

LED Display
Step Purpose on BV-CPU Operation
board
1 to switch on the 03 or ER XX Switch on the module.
module
2 03 or ER XX Allow 10 seconds to elapse.
to start RAS
3 mode F. F. Set RSW (RSW1 and RSW2) to “FF” and press SW1. (RAS mode)

4 00 Set RSW to “60” and press SW1. (magnetic adjustment mode)

5 00 Power the motor to rotate. *1
6 Magnetic sensor XX Transport 16 magnetic test notes. *1
7 adjustment XX If displayed value is not between 60 ± 8, adjust VRMG.
8 XX Repeat step 10 and 11 until value between 60 ± 8 is displayed two consecutive times.
9 60 Press PSW2 (right) of CPU-T board to return to the command waiting condition. *1
10 60 Press SW2. (to finish magnetic adjustment mode)
11 40. Set RSW to “40” and press SW1. (AD value display mode)
12 XX Set RSW to “01” and press SW1. (infrared 1 AD value display mode)
Place a magnetic test note with the white portion located on the infrared sensor, and
13 Infrared sensor 1 XX close the recognition unit.
14 adjustment XX Move the transport belt, and stop when the largest value is displayed.
15 B0 Make the displayed value between B0 ± 2 by VRIR1.
16 01. Press SW1. (to finish infrared 1 AD value display mode)
17 XX Set RSW to “02” and press SW1. (infrared 2 AD value display mode)
Infrared sensor 2
18 XX Move the transport belt, and stop when the largest value is displayed.
adjustment
19 B0 Make the displayed value between B0 ± 2 by VRIR2.
20 02. Press SW1. (to finish infrared 2 AD value display mode)

*1. How to transport magnetic test notes for magnetic sensor adjustment
- Make sure that the machine is in the local mode.
(The machine should be switched on after No. 8 bit of DSW1 and No.3 bit of DSW3 of CPU-T board are set to
ON, and the remaining switches to OFF.)
- Set RSW (RSW1 and RSW2) of CPU-T board to “FF,” and press left SW (PSW1) of CPU-T board. (RAS mode)
- Set RSW to “07” of CPU-T board, and press PSW1 of CPU-T board.
Set RSW to “01” of CPU-T board, and press PSW1 of CPU-T board. (Reset mode)
- Set RSW to “02” of CPU-T board, and press PSW1 of CPU-T board.
Set RSW to “03” of CPU-T board, and press PSW1 of CPU-T board. (Feed and return mode)
- Put test notes at the note inlet, and they will be fed into the module and transported.

To finish this mode:

- Press PSW1, then press PSW2 (right SW) of CPU-T board.
 99
Service manual TMB63571
ADJUSTMENT Block Recognition unit E-10-2

Standard value
Item Name Object Remarks
at assembling operation
No.
Operate through the
B8200 BVCPU board Sensor adjustment. Refer to Table 2-2
following step.
Table2-2 - Authentication sensor adjustment procedure
21 XX Set RSW to “03” and press SW1. (UV AD value display mode)
Place a magnetic test note with the white portion located on the UV sensor,
22 XX
UV sensor and close the recognition unit.
23 adjustment XX Move the transport belt, and stop when the largest value is displayed.
24 66 Make the displayed value between 66 ± 2 by VRLUM.
25 03. Press SW1. (to finish UV AD value display mode)
Set RSW to “0B” and press SW1. (UV lamp AD value display mode)
26 XX
Note: Do not move the test note.
27 CC Make the displayed value between CC ± 3 by VRLMP.
UV lamp
28 adjustment XX Remove the magnetic test note from the transport path.
29 --- Switch off the module.

30 Return No. 2 and 8 bits of DSW1 of MAIN CPU board to OFF. Make sure that all the
bits of DSW1 of CPU-T board are set to OFF. (Remote mode)

*1. Adjust UV sensor and UV lamp after 120 seconds since power has been applied to them.

*2. A BVCPU board is matched with one specific recognition unit. So they must be used as a couple.
If any of a recognition unit, a sensor, or a board is replaced, this adjustment is mandatory.

*3. After completing transportation speed check and magnetic sensor adjustment, be sure to return
all the bits of DSW on the CPU-T board to OFF.
 100
Service manual TMB63571
ADJUSTMENT Block Recognition unit E-11

Standard value
Item Name Object Remarks
at assembling operation
No.
Adjustment of Operate through the
B8800 DSP board Refer to Table 3
VR1,VR2 following step.

Table3- Adjustment of image sensor

Step Operation
1 Switch off the module (UD-686).
2 Connect the module, data collection box (interface board) (G-3724), and a PC as shown in the connection diagram below.
3 Attach the image sensor adjusting tool closely to the image sensor.
4 Switch on the module.

UD-686
Data Collection Box
(Interface Board) PC
DSP Board (G-3724)
(G-3723)

CND9 Printer port

CND5 (D-sub 25P male)

CND8

Serial port (COM 1)

strait-type cable (D-sub 9P male)
Connector for
maintenance
(D-sub 9P male)
COM 1 port setting
Baud rate : 9600bps
Data bit : 8
Parity : even
Stop bit : 1
Connection Diagram for Image Sensor Adjustment

5 Execute the whiteness adjustment application program for this adjustment using the PC.
6 Input the serial number of the recognition unit.
Click “SENSOR MONITOR” in the menu.
7 (Displayed on the left of the screen is the waveform of LED ON, and on the right of the screen is the waveform
of LED OFF.)
Make the level of LED ON stay in the red range by adjusting VR2 (gain) on the DSP board (G-3723).
8
(“VERY GOOD” in the lower left corner means that the adjustment is satisfactory.)
9 Press the “TRANSFERENCE” button at the lower right corner.
10 When writing is completed, “SUCCESS” will be displayed on the screen. Then press “OK.”
11 Finish the program by the end menu.
12 Switch off the module.
13 Remove the image sensor adjusting tool and the data collection box.
 101

8.Caution

Caution: Danger of Explosion if battery is incorrectly replaced.

Replace only with the same or according to the manufacturer’s instructions.

GLORY Class TMB6 Number 3571

0901 000048:2001-07-01