HOTS UNIVERSAL RECYCLER (UR)

Adjustment Manual

Model: TS-M1Ux-xxx

Rev.01
Name & Signature Date
J. Fujita
Drawn Nov 03 ’10
__________________________________________
J. Fujita
Checked Nov 03. ’10
__________________________________________
M. Kadowaki
Approved Nov 03. ’10
__________________________________________
Hitachi-Omron Terminal Solutions, Corp.

All rights reserved, Copyright © 2009-2010, Hitachi-Omron Terminal Solutions, Corp.

Hitachi-Omron Terminal Solutions Confidential Rev.01

DWG.No. D0004453 SH.1
1. INTRODUCTION
This manual is applied to the adjustment of TS-M1Ux-xxx UR.
Each unit/assembly is to be adjusted as defined in this manual.

2. GENERAL DESCRIPTIONS

(1) Adjustment code

Adjustment works are called with an identification code, which consists of the character “AD” and three-digit
number.
First digit of the number is put depending on the unit or assembly, which the adjustment work is applied to.
Table 2-1 shows all the adjustment code for UR.
Table 2-1 List of lubrication code
Unit/Assembly Name Abbreviation Adjustment Code
Upper Transport Front / AD001- AD012, AD013, AD015, AD016,
UTF / UTR
Upper Transport Rear AD018- AD021
Cash Slot Assembly/
CS / CSS AD101- AD110
Cash Slot shatter
ESCrow ESC AD201-AD202
Cash Acceptance Box
AB / RB AD302
Cash Recycling Box
Bill Validator BV AD601
Lower Unit LOW AD701- AD709
Others - AD901- AD908

(2) After the maintenance work, please confirm that the machine works without any problems by performing some
transaction tests.
(3) Do not unscrew the screws whose top is painted white. Also when operating the other screws, be careful not to
unscrew them by mistakes. Such screws are to be accessed only for the adjustment at HOTS plant.
(4) Do not use the magnetic screwdriver when detaching / attaching the exterior parts of BV, such as BV fan. And
also, do not access to the inside of BV.

3. LIST OF ADJUSTMENT WORKS

This document defines the following adjustment works. Each adjustment work is classified based on where it can
be adjusted as shown in the Table 3.1.
Table 3.2 shows the list of all the adjustment works defined in this document.

Table 3.1 Classification of the adjustment works.

Class. Definition
A The adjustment value can be checked as UR is installed on the ATM terminal.
B The adjustment work can be done as UR is installed on the ATM terminal.
C The adjustment value can be checked in a repair site.
D The adjustment work can be done in a repair site.
E The adjustment work can be done in HOTS plant.

Hitachi-Omron Terminal Solutions Confidential Rev.01

DWG.No. D0004453 SH.2
 Table 3.2 List of adjustment works.
Position Adjustment No. Adjustment Work Classification
Code A B C D E
AD001 1 Solenoid (G001) stroke Yes Yes Yes Yes Yes
1 Gate (G001) position Yes Yes Yes Yes Yes
AD002
2 Solenoid (G001) position Yes Yes Yes Yes Yes
AD003 1 Solenoid (G002) stroke Yes Yes Yes Yes Yes
1 Gate (G002) position Yes Yes Yes Yes Yes
AD004
2 Solenoid (G002) position Yes Yes Yes Yes Yes
AD005 1 Solenoid (G003) stroke Yes Yes Yes Yes Yes
1 Gate (G003) position Yes Yes Yes Yes Yes
AD006
2 Solenoid (G003) position Yes Yes Yes Yes Yes
UTF / AD007 1 Solenoid (G004) stroke Yes Yes Yes Yes Yes
UTR 1 Gate (G004) position Yes Yes Yes Yes Yes
AD008
2 Solenoid (G004) position Yes Yes Yes Yes Yes
AD009 - Timing belt tension (UTR) Yes Yes Yes Yes Yes
AD010-012 - Timing belt tension (UTF) Yes Yes Yes Yes Yes
AD013 - Gear backlash (SM003) Yes Yes Yes Yes Yes
AD015 1/2 UP Guide position Yes Yes Yes Yes Yes
AD016 1/2 BV Guide position Yes Yes Yes Yes Yes
AD018 1/2 CS Lock lever position Yes Yes Yes Yes Yes
AD019 - Gear backlash (UTF Belt) Yes Yes Yes Yes Yes
AD020/021 - Upper unit lock position Yes Yes Yes Yes Yes
AD101 - Backlash of the motor (SM102) gear Yes Yes Yes Yes Yes
AD102 - Backlash of the motor (DM152) gear Yes Yes Yes Yes Yes
AD103 - Backlash of the motor (SM154) gear Yes Yes Yes Yes Yes
AD104 - The position of Lock assy Yes Yes Yes Yes Yes

CS / AD105 - The position of Drain Yes Yes Yes Yes Yes

CSS AD106 - The position of Sensor bracket Yes Yes Yes Yes Yes
AD107 - Rubber bracket Yes Yes Yes Yes Yes
AD108 - Belt tension Yes Yes Yes Yes Yes
AD109 - Belt tension Yes Yes Yes Yes Yes
AD110 - Belt tension Yes Yes Yes Yes Yes
AD201 - Backlash of the motor (SM203) gear Yes Yes Yes Yes Yes
ESC
AD201 - Belt tension Yes Yes Yes Yes Yes
AB/RB AD301 - PUSHER assy position Yes Yes Yes Yes Yes
BV AD601 1/2 Double-fed sensor output level Yes Yes Yes Yes Yes

Hitachi-Omron Terminal Solutions Confidential Rev.01

DWG.No. D0004453 SH.3
Position Adjustment No. Adjustment Work Classification
Code A B C D E
AD701 1 Solenoid stroke (G601~G801) Yes Yes Yes Yes Yes
1 Gate position (G601~G801) Yes Yes Yes Yes Yes
AD702
2 Solenoid position (G601~G801) Yes Yes Yes Yes Yes
AD703 1 Solenoid stroke (G501) Yes Yes Yes Yes Yes
1 Gate position (G501) Yes Yes Yes Yes Yes
LOW AD704
2 Solenoid position (G501) Yes Yes Yes Yes Yes
AD705 1 Timing belt tension Yes Yes Yes Yes Yes
AD706 - Backlash of the motor (SM004) gear Yes Yes Yes Yes Yes
AD707 1/2 Gear Backlash Yes Yes Yes Yes Yes
AD708/709 - Lower unit lock position Yes Yes Yes Yes Yes
AD901 1-7 Cleanings Yes Yes Yes Yes Yes
AD902 1 Photo sensor checks Yes Yes Yes Yes Yes
AD903 1 How to remove jammed notes (CS) Yes Yes Yes Yes Yes
AD904 1 BV fan alarm check Yes Yes Yes Yes Yes
How to recover BV sensor error due to dust Yes Yes Yes Yes Yes
Others AD905 1-4
(S, Vs00, Vs61, Vs40 Sensor)
How to recover BV sensor error due to dust Yes Yes Yes Yes Yes
AD906 1-3
(B Sensor)
AD907 1 How to clean S201/S202 in ESC Yes Yes Yes Yes Yes
AD908 1 How to check LED LIGHT in CS Yes Yes Yes Yes Yes

Hitachi-Omron Terminal Solutions Confidential Rev.01

DWG.No. D0004453 SH.4
4. ADJUSTMENT WORKS
4.1 UTF / UTR

AD001-1 Adjusting point

Upper unit

No. Adjusting parts Value Adjusting process

1 1. G001 solenoid is turned ON (pull for full stroke).
Solenoid S=3+/-0.1
Status

(G001) stroke mm

Stroke of G001 solenoid. 1. Detach E ring (TW003).

2. Unscrew Screw (1) (SP408L) x2 and detach
G001 solenoid BRKT.
3. Loosen Screw (2) and Screw (3) x2 of G001 solenoid until
being friction tight.
Adjustment

4. Adjust the position of G001 solenoid by moving to the

arrow P direction, until the stroke S is within the range of 3
+/-0.1 mm.
5. Tighten Screw (2) and Screw (3) x2 with driving torque:
0.6Nxm (6kgfxcm).
6. Tighten Screw (1) (SP408L) x2 with driving torque:
1.2Nxm (12kgfxcm).
7. Attach E ring (TW003).

Hitachi-Omron Terminal Solutions Confidential Rev.01

DWG.No. D0004453 SH.5
 AD002-1 Adjusting point

UTR-PK STAY

Upper unit

<Operation side> <Driving side>

No. Adjusting parts Value Adjusting process

1 1. G001-GATE SHAFT is attached to UTR-UNIT ASSY.
G001-GATE S=2+/-0.2mm
Status

SHAFT position and 2. Detach UTR-PK STAY.

T=2+/-0.2mm

The distance between 1. Loosen Screw (1) (SP308L) of G001-L BRKT until being
friction tight.
G001-GATE-SHAFT
2. Loosen Screw (2) (SP308L) of G001-L-BK ASSY until
And TRANSPARENCE GUIDE being friction tight.
3. Move G001-GATE SHAFT in the direction of arrow P or
Adjustment

arrow Q and adjust each measurement of S and T within

the range of 2+/-0.2mm.
4. Hold G001-L BRKT in the direction of arrow P and tighten
Screw (1) (SP308L) by Torque 0.6Nxm (6kgfxcm).
5. Hold G001-L-BK ASSY in the direction of arrow Q and
tighten Screw (2) (SP308L) by Torque 0.6Nxm (6kgfxcm).

1. Check that it rebounds by spring power when moving

Confirm

G001-GATE SHAFT.
2. Check T and confirm T is about 2mm visually.

Hitachi-Omron Terminal Solutions Confidential Rev.01

DWG.No. D0004453 SH.6
 Adjusting point

AD002-2

Upper unit

No. Adjusting parts Value Adjusting process

2 Solenoid A=16.0 1. When checking by using vernier caliper, unload UTR and detach
(G001) position +/-0.2mm E-ring of Stopper, Spring and Stopper.
Status

or 2. G001-SOL ASSY is turned OFF, after adjusting AD001 and

L=10.7 G001-SOL ASSY is being friction tight.
+/-0.3mm 3. Adjustment of No.1 of AD002 is completed.
The distance between the 1. Loosen Screw (1) (SP408L) x2 of G001-SOL ASSY until being
end of Gate and the face of friction tight
Transportation guide. 2. Move G001-SOL ASSY in the direction of arrow X and adjust
measurement of A within the range of 16.0+/-0.2mm by scale
(L=30mm) or measurement of L within the range of
10.7+/-0.3mm
Adjustment

3. Tighten Screw (1) (SP408L) x2 with driving torque: 1.2Nxm

(12kgfxcm).
NOTE1: When checking, use the 1st gate of operation side.
NOTE2: Insert scale (L=30mm) in the Q area.
NOTE3: When checking, push scale (L=30mm) to the arrow R
direction.
NOTE4: Please confirm the positions for measurements on next
page. Other gates and guide are not to be used for
measurement.
3 B=3m 1. Solenoid is ON and check if measurement of B is within the
Confirm

m range of 3mm visually or by using scale (L=30mm), and If not,

readjust No.2 of AD002.

Hitachi-Omron Terminal Solutions Confidential Rev.01

DWG.No. D0004453 SH.7
 AD002-3
E-ring of Stopper

Spring

<Driving side>

Stopper

<Operation side>

P
Shaft (Ф8)

(Front side) 1st Guide Roller

1st Gate

(Rear side)

Transportation guide for L measurement

Q(Scale inserting area, space between frame and 1st Guide Roller)

View from bottom of UTR Detail P

Hitachi-Omron Terminal Solutions Confidential Rev.01

DWG.No. D0004453 SH.7-1
AD003

Adjusting point
Upper unit
E ring (TW003).

G002 solenoid BRKT

S

Screw (1) (SP408L) x2

P
Screw (2) (4500014-305) x2

G002 solenoid

No. Adjusting parts Value Adjusting process

1 1. G002 solenoid is turned ON (pull for full stroke).
Solenoid S=3+/-0.1
Status

(G002) stroke mm

Stroke of G002 solenoid. 1. Detach UTF o-side cover, after loosening Screw (3)
(4500001-308) x2.
2. Detach E ring (TW003).
3. Unscrew Screw (1) (SP408L) x2 and
detachG002 solenoid BRKT.
4. Loosen Screw (2) x2 of G002 solenoid until being friction
tight.
Adjustment

5. Adjust the position of G002 solenoid by moving to the

arrow P direction, until the stroke S is within the range of
3 +/-0.1 mm.
6. Tighten Screw (2) x2 with driving torque: 0.6Nxm
(6kgfxcm).
7. Tighten Screw (1) (SP408L) x2 with driving torque:
1.2Nxm (12kgfxcm).
8. Attach E ring (TW003).
9. Attach UTF o-side cover, after tightening Screw (1)
(4500001-308) x2.

Hitachi-Omron Terminal Solutions Confidential Rev.01

DWG.No. D0004453 SH.8
 AD004-1

Adjusting point
Upper Unit

REAR-L GUIDE

S T

Q
P

Screw (2) (SP308L)

G002-G LINK G002-FIX BRKT
Screw (1) (SP308L) G002-GATE-SHAFT
<Operation side> <Driving side>

No. Adjusting parts Value Adjusting process

1 G002-GATE S=2+/-0.2 1. G002-GATE-SHAFT is attached to UTF-UNIT ASSY.
SHAFT mm
Status

position and
T=2+/-0.2
mm
The distance between 1. Loosen Screw (1) (SP308L) of G002-G LINK until being
G002-GATE-SHAFT friction tight
And REAR-L GUIDE 2. Loosen Screw (2) (SP308L) of G002-FIX BRKT until
being friction tight
Adjustment

3. Move G002-GATE-SHAFT in the direction of arrow P or

arrow Q and adjust each measurement of S and T within
the range of 2+/-0.2mm.
4. Hold G002-FIX BRKT in the direction of arrow P and
tighten Screw (2) (SP308L) by Torque 0.6Nxm (6kgfxcm).
5. Hold G002-G LINK in the direction of arrow Q and tighten
Screw (1) (SP308L) by Torque 0.6Nxm (6kgfxcm).
1. Check that it rebounds by spring power when moving
Confirm

G002-GATE-SHAFT.
2. Check T and confirm T is about 2mm visually.

Hitachi-Omron Terminal Solutions Confidential Rev.01

DWG.No. D0004453 SH.9
AD004-2
Screw (1) (SP408L) x2

Adjusting point Pry point

Upper Unit

Top surface of guide

GATE(OFF position)
G002 SOL ASSY
GATE(ON position)

No. Adjusting parts Value Adjusting process

2
Solenoid A=7.3 1. G002-SOL ASSY is turned OFF, after adjusting AD003
Status

(G002) position +/-0.2mm and G002-SOL ASSY is being friction tight.

2. Adjustment of No.1 of AD004 is completed.

The distance between the 1. Detach UTF o-side cover, according to AD003.
end of Gate and the face of 2. Loosen Screw (1) (SP408L) x2 of G002 SOL ASSY until
Transportation guide. being friction tight.
3. Move G002 SOL ASSY in the direction of arrow X and
Adjustment

adjust measurement of A by scale or vernier calipers

within the range of 7.3+/-0.2mm.
4. Tighten Screw (1) (SP408L) x2 with driving
torque:1.2Nxm (12kgfxcm).
5. Attach UTF o-side cover, according to AD003.
NOTE: When checking, check the center gate (visually).
3
B=2.4 1. Solenoid is ON and check if measurement of B by scale
Confirm

+/-0.2mm or vernier calipers is within the range of 2.4+/-0.2, and If

not, readjust No.2 of AD004.

Hitachi-Omron Terminal Solutions Confidential Rev.01

DWG.No. D0004453 SH.10
AD005

Upper unit
Adjusting point

No. Adjusting parts Value Adjusting process

1
Solenoid S=3+/-0.1 1. G003 solenoid is turned ON (pull for full stroke).
Status

(G003) stroke mm

Stroke of G003 solenoid. 1. Detach UTR COVER according to Unit Replace Manual.
2. Detach E ring (TW003).
3. Unscrew Screw (1) (SP408L) x2 and detach
G003 solenoid BRKT.
4. Loosen Screw (2) x2 and Screw (3) x2 of G003 solenoid
until being friction tight.
Adjustment

5. Adjust the position of G003 solenoid by moving to the

arrow P direction, until the stroke S is within the range of 3
+/-0.1 mm.
6. Tighten Screw (2) x2 and Screw (3) x2 with driving
torque: 0.6Nxm (6kgfxcm).
7. Tighten Screw (1) (SP408L) x2 with driving torque:
1.2Nxm (12kgfxcm).
8. Attach E ring (TW003).
9. Attach UTR COVER according to Unit Replace Manual.

Hitachi-Omron Terminal Solutions Confidential Rev.01

DWG.No. D0004453 SH.11
AD006-1

Upper unit
Adjusting point

No. Adjusting parts Value Adjusting process

1 G003-GATE S=2+/-0.2 1. Unload UTR or ESC
SHAFT mm 2.G003-GATE SHAFT is attached to UTR-UNIT ASSY.
Status

position and
T=2+/-0.2
mm
The distance between 1. Detach UTR COVER according to Unit Replace Manual.
2. Loosen Screw (1) (SP308L) of G003-L-BK ASSY until
G003-GATE SHAFT and
being friction tight
Guide
3. Loosen Screw (2) (SP308L) of G003-L BRKT until being
friction tight.
Adjustment

4. Move G003-GATE SHAFT in the direction of arrow P or

arrow Q and adjust each measurement of S and T within
the range of 2+/-0.2mm.
5. Hold G003-L-BK ASSY in the direction of arrow P and
tighten Screw (1) (SP308L) by Torque 0.6Nxm (6kgfxcm).
6. Hold G003-L BRKT in the direction of arrow Q and tighten
Screw (2) (SP308L) by Torque 0.6Nxm (6kgfxcm).
7. Attach UTR COVER according to Unit Replace Manual.
1. Check that it rebounds by spring power when moving
Confirm

G003-GATE SHAFT.
2. Check T and confirm T is about 2mm visually.

Hitachi-Omron Terminal Solutions Confidential Rev.01

DWG.No. D0004453 SH.12
AD006-2

Upper unit
Adjusting point

No. Adjusting parts Value Adjusting process

2 Solenoid A=8.0 1. G003-SOL ASSY is turned OFF, after adjusting AD005
(G003) position +/-0.2mm and G003-SOL ASSY is being friction tight.
Status

or 2. Unload ESC when using vernier calipers.

L=7.5 3. Adjustment of No.1 of AD006 is completed.
+/-0.3mm
The distance between the 1. Detach UTR COVER according to Unit Replace Manual.
end of Gate and the face of 2. Loosen Screw (1) (SP408L) x2 of G003-SOL ASSY until
Transportation guide. being friction tight.
3. Move G003-SOL ASSY in the direction of arrow X and
Adjustment

adjust measurement of A within the range of 8.0+/-0.2mm

by scale(30mm scale) or vernier calipers, or
measurement of L with 7.5mm by thickness gage.
4. Tighten Screw (1) (SP408L) x2 with driving torque:
1.2Nxm (12kgfxcm).
5. Attach UTR COVER according to Unit Replace Manual.
NOTE: When checking, check the center gate (visually).
3 B=2.4 1. Solenoid is ON and Check if measurement of B by scale
Confir

+/-0.2mm or vernier calipers, is within the range of 2.4+/-0.2 visually,

m

and If not, readjust No.2 of AD006.

Hitachi-Omron Terminal Solutions Confidential Rev.01

DWG.No. D0004453 SH.13
AD007-1

Upper Unit Adjusting point

Screw (2) (4500014-305) X2 Screw (1) (SP408L) X2

G004 solenoid BRKT.

G004 solenoid
E ring (TW003)
P
S

No. Adjusting parts Value Adjusting process

1 1. G004 solenoid is turned ON (pull for full stroke).
Solenoid S=3+/-0.1
Status

(G004) stroke mm

Stroke of G004 solenoid. 1. Detach UTF o-side cover, according to AD003

2. Detach E ring (TW003).
3. Unscrew Screw (1) (SP408L) x2 and detach
G004 solenoid BRKT.
4. Loosen Screw (2) x2 of G004 solenoid until being friction
tight.
Adjustment

5. Adjust the position of G004 solenoid by moving to the

arrow P direction, until the stroke S is within the range of
3 +/-0.1 mm.
6. Tighten Screw (2) x2 with driving torque: 0.6Nxm
(6kgfxcm).
7. Tighten Screw (1) (SP408L) x2 with driving torque:
1.2Nxm (12kgfxcm).
8. Attach E ring (TW003).
9. Attach UTF o-side cover, according to AD003

Hitachi-Omron Terminal Solutions Confidential Rev.01

DWG.No. D0004453 SH.14
AD008-1 FRONT-U GUIDE

A
Adjusting point
Upper Unit T S
G004-GATE SHAFT
FRONT-L GUIDE
G004-L-BK ASSY
G004-L BRKT

P Q

Screw (2) (SP308L) Screw (1) (SP308L)

C1

View A

No. Adjusting parts Value Adjusting process

1
G004-GATE S=2+/-0.2 1. G004-GATE SHAFT is attached to UTF-UNIT ASSY.
SHAFT mm
Status

position and
T=2+/-0.2
mm
The distance between 1. Hold the operation part C1 and open FRONT-U GUIDE.
G004-GATE SHAFT and 2. Loosen Screw (1) (SP308L) of G004-L-BK ASSY until
FRONT-L GUIDE being friction tight.
3. Loosen Screw (2) (SP308L) of G004-L BRKT until being
friction tight.
Adjustment

4. Move G004-GATE SHAFT in the direction of arrow P or

arrow Q and adjust each measurement of S and T within
the range of 2+/-0.2mm.
5. Hold G004-L-BK ASSY in the direction of arrow P and
tighten Screw (2) (SP308L) by Torque 0.6Nxm (6kgfxcm).
6. Hold G004-L-BK ASSY in the direction of arrow Q and
tighten Screw (1) (SP308L) by Torque 0.6Nxm (6kgfxcm).

Hitachi-Omron Terminal Solutions Confidential Rev.01

DWG.No. D0004453 SH.15
 1. Check that it rebounds by spring power when moving

Confirm
G004-GATE SHAFT.
2. Check T and confirm T is about 2mm visually.

AD008-2 Screw (1) (SP408L)x2

X

Pry point
Upper Unit
G004-SOL ASSY
Adjusting point

Surface of G004-GUIDE ROLLER

B
A

GATE (ON position)

GATE (OFF position)

No. Adjusting parts Value Adjusting process

2 Solenoid (G004) A=3.0 1. G004-SOL ASSY is turned OFF, after adjusting AD007 and
Status

position +/-0.2mm G004-SOL ASSY is being friction tight.

2. Adjustment of No.1 of AD008 is completed.
The distance between the end 1. Loosen Screw (1) (SP408L)x2 of G004-SOL ASSY until being
of Gate and the surface of friction tight.
G004-GUIDE ROLLER. 2. Move G004 solenoid in the direction of arrow X and adjust
Adjustment

measurement of A scale(L=30mm) within the range of

3.0+/-0.2mm.
3. Tighten Screw (1) (SP408L) x2 with driving torque: 1.2Nxm
(12kgfxcm).
NOTE: when checking, check the operation side gate (visually).
3 B=3.7 1. Solenoid is ON and check if measurement of B by
Confirm

+/-0.2mm scale(L=50mm) is within the range of 3.7+/-0.2 visually, and If

not, readjust No.2 of AD008.

Hitachi-Omron Terminal Solutions Confidential Rev.01

DWG.No. D0004453 SH.16
 AD009
Adjusting point
<Timing belt Section>

Timing belt (UTR)

Upper unit

No. Adjusting parts Value Adjusting process

1 1. After assembling UTR is completed.
Timing belt 1+/-0.2N
Status

tension (100+/-20gf) 2. UTR is unloaded from Upper unit.

at 2+/-0.2mm
Flexure of Timing belt (UTR). 1. Loosen Screw (1) (SP408L)x2 fixing UTR-25B-IDLBG
ASSY.
2. Adjust it by moving UTR-25B-IDLBG ASSY in the
Adjustment

direction of Q so that the load is within

1+/-0.2N(100+/-20g) when Timing belt（UTR） undergoes
a deflection by 2+/-0.2mm in the direction of arrow P in
the position as shown in the Fig.
3. Tighten Screw (1) (SP408L)x2, with driving torque,
1.2Nxm (12Kgfxcm).

Hitachi-Omron Terminal Solutions Confidential Rev.01

DWG.No. D0004453 SH.17
 AD010 <Timing belt Section>
(Only for TTW model) Adjusting point

Timing belt (UTF)

Screw (1)(SP408L) x3
Pry Point
Q
Timing belt (UTF)

1.8+/-0.2
UTF-TMG-B-T ASSSY
P (78)

No. Adjusting parts Value Adjusting process

1
Timing belt 1.8+/-0.2N 1. UTF-TMG-B-T ASSY is assembled to UTF.
Status

tension (180+/-20gf) 2. UTF is unloaded from Upper unit.

at 1.8+/-0.2mm
Flexure of Timing belt (UTF). 1. Loosen Screw (1) (SP408L) x3 fixing UTF-TMG-B-T ASSY.
2. Adjust it by moving UTF-TMG-B-T ASSY in the direction of Q
Adjustment

so that the load is within 1.8+/-0.2N(180+/-20g) when Timing

belt(UTF) undergoes a deflection by 1.8+/-0.2mm in the
direction of arrow P in the position as shown in the Fig.
3. Tighten Screw (1) (SP408L) x3, with driving torque, 1.2Nxm
(12Kgfxcm).

Hitachi-Omron Terminal Solutions Confidential Rev.01

DWG.No. D0004453 SH.18
 AD011
(Only for Lobby model)

Adjusting point <Timing belt Section>

Timing belt
(BV mounting plate)

UTFS-BV-TENS ASSY Timing belt (BV)

Q
(45)

P
Screw (1)(SP408L) x2

No. Adjusting parts Value Adjusting process

1 1. UTFS-BV-TENS ASSY is assembled to UTFS-BV-FINAL
Timing belt 1.0+/-0.3N
Status

tension (100+/-20gf) ASSY.

at 1.4mm 2. UTFS-BV-FINAL ASSY is unloaded from Upper unit, after
unloading UTR and BV from Upper unit.
Flexure of Timing belt (BV). 1. Loosen Screw (1) (SP408L) x2 fixing UTFS-BV-TENS ASSY.
2. Adjust it by moving UTFS-BV-TENS ASSY in the direction of
Adjustment

Q so that the load is within 1.0+/-0.3N(100+/-20g) when

Timing belt(BV) undergoes a deflection by 1.4mm in the
direction of arrow P in the position as shown in the Fig.
3. Tighten Screw (1) (SP408L) x2, with driving torque, 1.2Nxm
(12Kgfxcm).

Hitachi-Omron Terminal Solutions Confidential Rev.01

DWG.No. D0004453 SH.18-1
 AD012
(Only for Lobby model) <Timing belt Section>

Adjusting point
Timing belt (UTF)

Screw (1)(SP408L) x2

Timing belt (UTF)

Hole of UTFS-TENS ASSY UTFS-TENS ASSY

Hole of UTF driving side frame

No. Adjusting parts Value Adjusting process

1 1. UTFS is unloaded from Upper unit.
Timing belt -
Status

tension

Flexure of Timing belt (UTF). 1. Loosen Screw (1) (SP408L) x2 fixing UTFS-TENS ASSY.
2. Adjust it by moving UTFS-TENS ASSY in the direction of Q so
Adjustment

that Hole of UTFS-TENS ASSY and Hole of UTF driving side

frame are same position.

Hitachi-Omron Terminal Solutions Confidential Rev.01

DWG.No. D0004453 SH.18-2
AD013

Adjusting point Upper unit

It is no necessary to loosen this

screw.

No. Adjusting parts Value Adjusting process

1 1. UTR-MTR-OP ASSY is assembled to UTR.
Gear backlash
Status

(SM003) 2. UTR is unloaded from Upper unit.

Backlash of UTR-MTR-OP 1. Loosen Screw (1) (SP408L) x2 and Screw (2) (SP408L)
ASSY Gear (1) and Gear fixing UTR-MTR-OP ASSY until being friction tight.
Adjustment

2. Strike UTR-MTR-OP ASSY to the above Arrow X direction,

(2).
and fix it with Screw (1) (SP408L) x2 and Screw (2)
(SP408L) with1.2Nxm (12kgfxcm)
Confirm

Hitachi-Omron Terminal Solutions Confidential Rev.01

DWG.No. D0004453 SH.19
AD015-1
Adjusting point

Upper unit

<Driving side> <Operation side>

Hitachi-Omron Terminal Solutions Confidential Rev.01

DWG.No. D0004453 SH.20
AD015-2
No. Adjusting parts Value Adjusting process
1
UP GUIDE S=1 1. UTR-UP GUIDE is assembled to UTR.
+/-0.2mm 2. UTR is unloaded from Upper unit.

Status
and 3. ESC is unloaded from Upper unit.
T=1
+/-0.2mm
The distance between <Operation side>
UTR-UP GUIDE and the 1. Loosen Screw (1) (SH312) x2, Screw (2) (SP308L) and
Screw (3) (SP308L), until UTR-TOP-G-FIX-D PLT being
end face of Frame
friction tight.
2. Adjust it in the direction of P so that the distance S between
UTR-UP GUIDE and UTR-OP-S-FR ASSY is within the
range of 1+/-0.2mm.
3. Tighten Screw (3) (SP308L), Screw (2) (SP308L) and Screw
(1) (SH312) x2 by Torque 0.6xm (6kgfxcm).
<Driving side>
Adjustment

4. Loosen Screw (4) (SP308L), Screw (5) (SP308L), and Screw

(6), until UTR-TOP-G-FIX-D PLT being friction tight.
5. Adjust it in the direction of Q so that the distance T between
UTR-UP GUIDE and UTR-DR-S-FR ASSY is within the
range of 1+/-0.2mm.
6. Tighten Screw (4) (SP308L), Screw (5) (SP308L), and
Screw (6) by Torque 0.6xm (6kgfxcm).

Hitachi-Omron Terminal Solutions Confidential Rev.01

DWG.No. D0004453 SH.21
AD016-1

Adjusting point
Upper unit

P Q

View from arrow P View from arrow Q

<Operation side> <Driving side>

Hitachi-Omron Terminal Solutions Confidential Rev.01

DWG.No. D0004453 SH.22
 AD016-2
No. Adjusting parts Value Adjusting process
1 S=48.846.9+/-0.2mm
BV GUIDE 1. UTR-BV GUIDE, UTR-MTR-R-BR ASSY and UTR-MTR-DR

Status
and
ASSY are attached to UTR.
T=48.846.9+/-0.2mm
2. UTR is unloaded from Upper unit.
The distance of UTR-BV GUIDE and 1. Loosen Screw (1) (SP306L), Screw (2) (4500001-308), Screw
(3) (SH312), Screw (4) (4500001-308) and Screw (5)
the end face of (SHP306L).
UTR-MTR-R-BR ASSY or the end of <Operation side>
2. Adjust UTR-BVG-ADJ-S BRKT in the direction of Y so that the
face of UTR-MTR-DR ASSY
distance S between Rib a of UTR- BV GUIDE and
UTR-MTR-R-BR ASSY is within the range of 48.846.9+/-0.2mm
and Tighten Screw (1) (SHP306L) by Torque 0.6xm (6kgfxcm).
<Driving side>
3. Adjust UTR-BVG-ADJ-D BRKT in the direction of Y so that the
distance T between Rib e of UTR- BV GUIDE and
UTR-MTR-DR ASSY is within the range of 48.846.9+/-0.2mm
and tighten Screw (5) (SHP306L) by Torque 0.6xm (6kgfxcm).
<Center side>
Adjustment

4. Adjust Screw (2) (4500001-308) in the direction of Y so that the

distance S between Rib b of UTR- BV GUIDE and
UTR-MTR-R-BR ASSY is within the range of 48.846.9+/-0.2mm
and tighten Screw (2) (4500001-308)by Torque 0.6xm
(6kgfxcm).
5. Adjust Screw (3) (SH312) in the direction of Y so that the
distance S between Rib c of UTR- BV GUIDE and
UTR-MTR-R-BR ASSY is within the range of 48.846.9+/-0.2mm
and tighten Screw (3) (SH312) by Torque 0.6xm (6kgfxcm).
6. Adjust Screw (4) (4500001-308) in the direction of Y so that the
distance T between Rib d of UTR- BV GUIDE and
UTR-MTR-DR ASSY is within the range of 48.846.9+/-0.2mm
and tighten Screw (4) (4500001-308) by Torque 0.6xm
(6kgfxcm).
Note: When adjusting above NO4-6, its OK to check the height of
Rib b, c and d comparing to that of Rib a and e by scale (cf.
below figure).

Scale

Hitachi-Omron Terminal Solutions Confidential Rev.01

DWG.No. D0004453 SH.23
 AD018-1
Adjusting point

Upper unit

UTR-CS-LOCK ASSY1 UCS-LOCK LEVER1 UCS-LOCK LEVER2 UTR-CS-LOCK ASSY2

PIN PIN

A
B

Screw (1) (SP408M) X2 Screw (2) (SP408M) X2

Hitachi-Omron Terminal Solutions Confidential Rev.01

DWG.No. D0004453 SH.24
 AD018-2
No. Adjusting parts Value Adjusting process
1 1. Upper unit is loaded with CS and UTR.
CS Lock lever A=0.2~1.0 mm
position 0.1~0.3

Status
and
B=0.2~1.0 mm
0.1~0.3
Gap between the pin in 1. Loosen Screw (1) (SP408M) x2 fixing UTR-CS-LOCK ASSY1
UTR-CS-LOCK ASSY and until being friction tight.
2. Loosen Screw (2) (SP408M) x2 fixing UTR-CS-LOCK ASSY2
UCS-LOCK LEVER
until being friction tight.
3. Adjust the gap A between the pin in UTR-CS-LOCK ASSY1 and
Adjustment

UCS-LOCK LEVER1 to 0.2 ~ 1.0 0.1~0.3mm.

4. Tighten Screw (1) (SP408M) x2 with driving torque: 1.2Nxm
(12kgfxcm).
5. Adjust the gap B between the pin in UTR-CS-LOCK ASSY2 and
UCS-LOCK LEVER2 to 0.2 ~ 1.0 0.1~0.3mm.
6. Tighten Screw (2) (SP408M) x2 with driving torque: 1.2Nxm
(12kgfxcm).
1. Check to see if the gap A between the pin in UTR-CS-LOCK
ASSY1 and UCS-LOCK LEVER1 is 0.2 ~ 1.0 0.1~0.3mm. If the
gap A size is found out not appropriate, re-adjust it according to
Confirm

this procedure No1.

2. Adjust the gap B between the pin in UTR-CS-LOCK ASSY2 and
UCS-LOCK LEVER2 is 0.2 ~ 1.0 0.1~0.3 mm. If the gap B size
is found out not appropriate, re-adjust it according to ‘AD018’. .

Hitachi-Omron Terminal Solutions Confidential Rev.01

DWG.No. D0004453 SH.25
AD019
Adjusting point

UTF-R-TMG-P ASSY

Gear (1)

Screw (1) (SP408L) x2

Q
Gear (2)

No. Adjusting parts Value Adjusting process

1
Gear backlash 0.1 ~ 0.2 1. UTF-R-TMG-P ASSY is assembled to UTF.
Status

(UTF Belt) mm 2. UTF is unloaded from Upper unit.

(Visually)
Backlash of Gear (1) and 1. Loosen Screw (1) (SP408L) x2 fixing UTF-R-TMG-P
UTF-R-TMG-P ASSY ASSY until being friction tight.
2. Adjust the backlash between Gear (1) and Gear (2) by
Adjustment

Gear (2).
moving UTF-R-TMG-P ASSY to the arrow Q direction,
until being within a range of 0.1 ~ 0.2 mm, visually.
3. Tighten Screw (1) (SP408L) x2 with driving torque:
1.2Nxm (12kgfxcm).

1. Confirm that the backlash between UTF-R-TMG-P ASSY

Confirm

and Gear (2) is 0.1 ~ 0.2 mm (Visually). If not, adjust

again starting from AD019.

Hitachi-Omron Terminal Solutions Confidential Rev.01

DWG.No. D0004453 SH.26
AD020 (Only for rear load)
Adjusting point

Screw (1) (SP408L) X2 Ф3 Location hole

UP-UNIT-LOCK ASSY
Plate1

Plate2
Screw(3) (SP408L)X3

Screw (2) (SP408L) X2

A
No. Adjusting parts Value Adjusting process
1 1. UP-UNIT-LOCK ASSY is attached to Upper unit.
Upper unit lock -
Status

position

UP-UNIT-LOCK ASSY 1. Loosen Screw (1) (SP408L) x2 fixing Plate1 until being friction
position tight.
2. Loosen Screw (2) (SP408L) x2 fixing Plate2 until being friction
tight.
3. Loosen Screw (3) (SP408L) x3 fixing UP-UNIT-LOCK ASSY
Adjustment

until being friction tight.

4. Position withФ3Location hole x2 and screw Screw (3) (SP408L)
x3 with 1.2Nxm (12kgfxcm).
5. Push Plate2 with the arrow A direction and fix it with Screw (2)
(SP408L) x2 with 1.2Nxm (12kgfxcm).
6. Push Plate1 with the arrow A direction and fix it with Screw (1)
(SP408L) x2 with 1.2Nxm (12kgfxcm).
Confirm

Hitachi-Omron Terminal Solutions Confidential Rev.01

DWG.No. D0004453 SH.27
 AD021 (Only for front load)
Adjusting point
Screw(3) (SP408L)X3

Screw (1) (SP408L)

Plate1

Plate2
UP-UNIT-LOCK ASSY

Screw (2) (SP408L) X2

Ф3 Location hole
A
No. Adjusting parts Value Adjusting process
1 1. UP-UNIT-LOCK ASSY is attached to Upper unit.
Upper unit lock -
Status

position

UP-UNIT-LOCK ASSY 7. Loosen Screw (1) (SP408L) fixing Plate1 until being friction
position tight.
8. Loosen Screw (2) (SP408L) x2 fixing Plate2 until being friction
tight.
9. Loosen Screw (3) (SP408L) x3 fixing UP-UNIT-LOCK ASSY
Adjustment

until being friction tight.

10. Position withФ3Location hole x2 and screw Screw (3) (SP408L)
x3 with 1.2Nxm (12kgfxcm).
11. Push Plate2 with the arrow A direction and fix it with Screw (2)
(SP408L) x2 with 1.2Nxm (12kgfxcm).
12. Push Plate1 with the arrow A direction and fix it with Screw (1)
(SP408L) x2 with 1.2Nxm (12kgfxcm).
Confirm

Hitachi-Omron Terminal Solutions Confidential Rev.01

DWG.No. D0004453 SH.27-1
4.2 CS

AD101

Motor (SM102) Screw (1) (SP408L) x3

U
Adjusting point

CS

F.MT.BRKT ASSY
Clamp

JRB-BVL-MG FEED DRV G

No. Adjusting parts Value Adjusting process

1 F.MT.BRKT Assy is assembled to CS.
Backlash of the 0.0 ~
Status

motor (SM102) 0.1mm

gear. (Visually)
Backlash of JRB-BVL-MG 1. Open Clamp and shift the cabling over Screw (1)
and FEED DRV G (SP408L) to the arrow A direction.
2. Loosen Screw (1) (SP408L) x3 fixing F.MT.BRKT Assy
Adjustment

until being friction tight.

3. Adjust the gear backlash between JRB-BVL MG and
FEED DRV G by moving to the arrow U direction, until
being within a range of 0.0 ~ 0.1mm.
4. Tighten Screw (1) (SP408L) x3 with driving torque, 1.2Nxm
(12kgfxcm).

Hitachi-Omron Terminal Solutions Confidential Rev.01

DWG.No. D0004453 SH.28
AD102 Adjusting point

CS Upper cover

CS

Screw1 (SP408L) x2
Motor (DM156)
STK IDL G

IN SHUT G

No. Adjusting parts Value Adjusting process

1
Backlash of the 0.05 ~ Motor (DM156) is assembled to CS.
Status

motor (DM156) 0.2mm

gear. (Visually)
Backlash of STK IDL G and 1.Detach CS Upper cover.
2.Loosen Screw 1 (SP408L) x2 fixing Motor (DM156) until
IN SHUT G
being friction tight.
Adjustment

2.Adjust the gear backlash between STK IDL G and

IN SHUT G by moving to the arrow A direction, until being
within a range of 0.05 ~ 0.2mm.
3.Tighten Screw 1 (SP408L) x2 with driving torque, 1.2Nxm
(12kgfxcm).
4 Attach CS Upper cover.

Hitachi-Omron Terminal Solutions Confidential Rev.01

DWG.No. D0004453 SH.29
AD103
Adjusting point

Screw1 (SP306M) X2

CS
RCP B G

RCP B G Z20

Motor (SM154)

No. Adjusting parts Value Adjusting process

1 Motor (SM154) is assembled to CS.
Backlash of the 0.05 ~
Status

motor (SM154) 0.2mm

gear. (Visually)
Backlash of RCP B G and 1. Detach CS Upper cover.
2.Loosen Screw 1 (SP306M) x2 fixing Motor (SM154) until
RCP B G Z20 being friction tight.
Adjustment

3.Adjust the gear backlash between RCP B G and

RCP B G Z20 by moving to the arrow A direction, until
being within a range of 0.05 ~ 0.2mm.
4.Tighten Screw 1 (SP306M) x2 with driving torque, 0.6Nxm
(6kgfxcm).
5. Attach CS Upper cover.

Hitachi-Omron Terminal Solutions Confidential Rev.01

DWG.No. D0004453 SH.30
 AD104

Lock assy Fixing screw

Lock assy Shutter Shutter

Drain

Closely contact

Lib/Edge of shutter

No. Adjusting parts Value Adjusting process

1.After exchanging shutter or rail.
1 The position of a=19.7 - 20.2[mm]
Status

Lock assy

Distance between shutter lib and 1. Loosen Lock assy Fixing screw and slide Lock
assy in the direction of the arrow.
Adjustment

drain
2. Fasten Lock assy so that the distance between the
end face of Shutter and the inner wall is a[mm],
with Lock assy and Shutter contacting.

Hitachi-Omron Terminal Solutions Confidential Rev.01

DWG.No. D0004453 SH.31
 AD105
Drain Fixing screw

Drain

Shutter

Drain Rib

Rib of the end face of Shutter

Drain Fixing screw

No. Adjusting parts Value Adjusting process

2 The position of a=11.5∼12[mm] 1. After exchanging shutter or rail.
Status

Drain

Distance between shutter lib and 1. Loosen Drain Fixing screw and slide Drain in
drain the direction of the arrow.
Adjustment

2. Move Drain and fasten Drain Fixing screw so

that the distance between Rib of the end face of
Shutter and Drain Rib is a[mm].

Hitachi-Omron Terminal Solutions Confidential Rev.01

DWG.No. D0004453 SH.32
AD106

Sensor bracket Fixing screw Sensor bracket Sensor (S149) Lever for detecting adhesion

No. Adjusting parts Value Adjusting process

1 Shutter position a= Unloaded from ATM and connect with UR.
Status

sensor 2.6 ~ 2.8

[mm]

The position of 1. Loosen Sensor bracket Fixing screw and slide

Sensor bracket Sensor bracket in the direction of the arrow.
2. Fasten Sensor bracket so that Sensor (S149)
Adjustment

changes from detecting “dark” to detecting “light”

within the range of a[mm] in the protrusive height of
Lever for detecting adhesion.

Hitachi-Omron Terminal Solutions Confidential Rev.01

DWG.No. D0004453 SH.33
 AD107 (Only for TTW model)

Bracket (1) Fixing screw Bracket (1)

Bracket (1)
Bracket (1)

b
a

Shutter Shutter

Hitachi-Omron Terminal Solutions Confidential Rev.01

DWG.No. D0004453 SH.34
 Bracket (2) Fixing screw(L) Bracket (2) Fixing screw(R)
Bracket (2)

Rear rubber Bracket (2)

c
Shutter
No Adjusting parts Value Adjusting process
1 The position of a=0~1 [mm]
Status

rubber b=0~1 [mm]

c=0.5~1 [mm]
The position of Rubber bracket
1. Loosen Bracket Fixing screw(1) and slide Bracket (1)
in the direction of the arrow.
2. Fix Bracket (1) within the range of a[mm] and b[mm]
in the distance between bending part of Bracket (1)
and Rib surface of Shutter.
NOTE: When checking (b) value, detach Bracket(2)
temporarily.
3. Loosen Bracket (2)Fixing screw(L/R) and slide
Adjustment

Bracket (2) in the direction of the arrow.

4. Fix Bracket (2) within the range of c[mm] in the
distance between bending tip of Rear rubber and
surface of Shutter.

Hitachi-Omron Terminal Solutions Confidential Rev.01

DWG.No. D0004453 SH.35
 AD108 Adjusting point

Pulley

CS
Screw1 (SP308L) X2

(53.7) (107.4)
(Inner shutter)

2.3+/-0.2 A

Belt 0.72+/-0.2N(70+/-15g)

Pulley

No. Adjusting parts Value Adjusting process

1 Belt and Inner shutter are assembled to CS.
Inner shutter 2.3+/- 0.2mm
Status

Timing belt tension (0.72+/-0.2N)

Flexure of Timing belt 1.Loosen Screw 1 (SP308L) x2, fixing Pulley.

2. Adjust the position of Pulley to the arrow A direction so that Belt
Adjustment

deflection is in 2.3+/-0.2mm with the tensile load 0.72+/-0.2N.

3.Tighten Screw 1 (SP308L) x2 with driving torque, 0.6Nxm
(6kgfxcm).

Hitachi-Omron Terminal Solutions Confidential Rev.01

DWG.No. D0004453 SH.36
 AD109
Adjusting point

RCLP Belt Clamp

(170.8)

CS
(85.4)

Screw1 (SP308L) Belt

Pulley

No. Adjusting parts Value Adjusting process

1
Rear clamp 2.7+/- 0.2mm Belt and RCLP Belt Clamp are assembled to CS.
Status

Timing belt (0.78+/-0.2N)

tension

Flexure of Timing belt 1.Loosen Screw 1 (SP308L), fixing Pulley.

2. Adjust the position of Pulley to the arrow A direction so that Belt
Adjustment

deflection is in 2.7+/-0.2mm with the tensile load 0.78+/-0.2N.

3.Tighten Screw 1 (SP308L) with driving torque, 0.6Nxm (6kgfxcm).

Hitachi-Omron Terminal Solutions Confidential Rev.01

DWG.No. D0004453 SH.37
 AD110
Adjusting point

(Belt Clamp Bracket)

(222.7)

CS
(111.4)

Belt
Screw1 (SP308L)

Pulley

No. Adjusting parts Value Adjusting process

1
Rear clamp Belt 3.5+/- 0.2mm Belt and Belt Clamp Brkt are assembled to CS.
Status

tension (0.78+/-0.2N)

Flexure of Timing belt 1.Loosen Screw 1 (SP308L), fixing Pulley .

Adjustment

2. Adjust the position of Pulley to the arrow A direction so that Belt

deflection is in 3.5+/-0.2mm with the tensile load 0.78+/-0.2N.
3.Tighten Screw 1 (SP308L) with driving torque, 0.6Nxm (6kgfxcm).

Hitachi-Omron Terminal Solutions Confidential Rev.01

DWG.No. D0004453 SH.38
 4.3 ESC

AD201 Screw(1) x3
Gear (1)

Gear (2) F Motor Assy

No Adjusting parts Value Adjusting process

1 Backlash of the motor 0∼0.1mm F Motor assy is assembled to ESC.
Status

(SM203) gear. (Visually)

1. Loosen Screw (1) (SP408L) x3 fixing F.motor Assy until

being friction tight.
2. Adjust the gear backlash between Gear (1) and
Gear (2) by moving to the arrow U direction, until being
Adjustment

within a range of 0.0 ~ 0.1mm.

3.Tighten Screw (1) x3 with driving torque, 1.2Nxm
(12kgfxcm).

39
Hitachi-Omron Terminal Solutions Confidential Rev.01
DWG.No. D0004453 SH.39
 AD202

SM201 Motor assy

Screw (1) (SP306L) x3

No. Adjusting parts Value Adjusting process

1
Timing belt 0.9+/-0.1N 1. After assembling ESC completed.
Status

tension (90+/-10gf) 2. ESC is unloaded from Upper unit.

at 0.8+/-0.2mm
Flexure of Timing belt (ESC). 1. Loosen Screw (1) (SP306L) x3 fixing SM201 Motor assy.
2. Adjust it by moving SM201 Motor assy in the direction of S
so that the load is within 0.9+/-0.1N (90+/-10g) when
Adjustment

Timing belt(ESC) undergoes a deflection by 0.8+/-0.2mm

in the direction of arrow W in the position as shown in the
Fig.
3. Tighten Screw (1) (SP306L) x3, with driving torque, 0.6Nxm
(6Kgfxcm).

1
Hitachi-Omron Terminal Solutions Confidential Rev.01
DWG.No. D0004453 SH.39-1
4.4 AB/RB

AD301 PUSHER assy

UPPER

SF ASSY

No. Adjusting parts Value Adjusting process

1 1. State that PUSHER assy is installed in AB/RB.
PUSHER assy A=80+/-1 mm
Status

position B=89.9+/-1 mm

Adjustment between PUSHER assy 1. Check A and B meet the standards when
Adjustment

and SF ASSY PUSHER assy is taken to the top position.

2. If not, do assemble procedure DT301

Hitachi-Omron Terminal Solutions Confidential Rev.01

DWG.No.D0004453 SH.40
 4.5 BV

AD601-1
Parameters to be
No. Value Check process
checked
1 Double-fed sensor Check result: 1. Confirm that BV is mounted to UP.

Preparation
check results Table A

1. Set 10 pieces of HITACHI Test notes (*1) to the left end of

the cash slot.
Table A Check results 2. Issue “Cash Count” command. (*2)
Checking Value Adjustment Check & Confirmation 3. Read ‘Check result’ (*3) and check if it is “0080“.
Not 4. Issue “Cancel Deposit” command. (*2)
0080
necessary 5. Set 10 pieces of HITACHI Test notes (*1) to the right end
00FF Necessary of the cash slot.
6. Carry out the step 2 to 4.
7. If either of the check result is “00FF”, clean the Upper
Vs40 rollers (*5) and retry the step 1 to 6 again. (*4)
8. If either of the check result still remains “00FF”, replace
the BV.

NOTE *1: The test note for this confirmation shall be largest in the currency applied in operation.
*2: Done by issuing the UR Action Command.
*3: Done by issuing the UR Test Command, “Double-fed check data read”.
Table D “Double-fed check data read”. Command Code List
No Checking Value Command Command Code
1 TM of 1st note by sensor A (2bytes) Read average thickness TM 07 00 03 00

*4: The usage of test notes is restricted up to twenty times.

*5: Follow the cleaning instructions shown below.
1) Open the BV
2) Clean up the (A) area with a clean and soft cloth while turning the screw of Upper Vs40
rollers in the arrow (B) direction.

NOTE1: Be careful not to scratch up / damage the Upper Vs40 rollers.

NOTE2: Clean with a dry cloth without alcohol.
NOTE3: If dirt stains still after cleaning with a dry cloth, clean with alcohol-contained cloth. But
do not soak the alcohol too mach to seep out and get wet the other parts inside the BV.
NOTE4: Be careful not to scatter / drop dusts or torn paper into the other part in cleaning.

Hitachi-Omron Terminal Solutions Confidential Rev.01

DWG.No.D0004453 SH.41
AD601-2

Upper Vs40 Rollers

Position of Upper Vs40 Rollers

(B)

Screw of Upper Vs40 Rollers (A) area

Upper Vs40 Rollers

Hitachi-Omron Terminal Solutions Confidential Rev.01

DWG.No.D0004453 SH.42
4.6 LOW

AD701-1

LT
Adjusting point

No. Adjusting parts Value Adjusting process

1 1. G601~G801 Solenoid is turned ON (pull for full stroke).
Solenoid S=3+/-0.1
Status

(G601~G801) mm
stroke

Stroke of 1. Detach E ring (TW003)

G601~G801 solenoid. 2. Detach Screw (1) (SP408L) x2 and detach Solenoid BRKT.
3. Loosen Screw (2) (4500014-305) X4 being friction tight.
4. Adjust the position of solenoid by moving to the arrow P
Adjustment

direction, until the stroke S is within the range of 3 +/-0.1 mm.

5. Tighten Screw (2) (4500014-305) x4 with driving torque:
0.6Nxm (6kgfxcm).
6. Tighten Screw (1) (SP408L) x2 with driving torque: 1.2Nxm
(12kgfxcm).
7. Attach E ring (TW003).

Hitachi-Omron Terminal Solutions Confidential Rev.01

DWG.No.D0004453 SH.43
 AD702-1

Adjusting point Screw (2)(SP306M)

ULT-GAT-ADJ PLATE
LT
ULT-SOL-LINK ASSY

Screw (1)(SP308L)

BEARING

G601~G801-GATE SHAFT P

No. Adjusting parts Value Adjusting process

1 1. G601~G801-GATE SHAFT is attached to LT.
G601~G801 L=1.5+/-0.2
Status

-GATE SHAFT mm
position

Gap between 1. Open LT, and Loosen Screw (1) (SP308L) and Screw (2)(SP306M)
G601~G801-GATE SHAFT and that fasten ULT-SOL-LINK ASSY and ULT-GAT-ADJ PLATE,
transportation guide accessing from the operation side.
Adjustment

2. Move G601~G801-GATE SHAFT in the direction of arrow P and

adjust the clearance L to be within the range of 1.5+/-0.2mm.
3. Push ULT-SOL-LINK ASSY and ULT-GAT-ADJ PLATE to BEARING
side and tighten Screw (1)(SP308L) and Screw 2)(SP306M) with
driving torque: 0.6Nxm (6kgfxcm).
1. Gates can automatically go back to the original angle by the effect of
Confirm

spring power, after moving and releasing G601~G801-GATE SHAFT.

Hitachi-Omron Terminal Solutions Confidential Rev.01

DWG.No.D0004453 SH.44
 Adjusting point
AD702-2(1)
LT
2nd lane 3rd lane 4th lane
(Only for 5 cassettes low unit)

G601∼G801-GATE-SOL ASSY Transportation guide

S/T

Transportation guide

Screw (1)(SP408L) X2

Part P

S/T

LT Gate for check

Detail of Part P
No. Adjusting parts Value Adjusting process
2 Solenoid T=12.9+/-0.2mm 1. GATE-SOL ASSY is turned OFF
(G601~G801) (2nd lane)
Status

position 2. Adjustment of AD702-1 is completed.

S=12.2+/-0.2mm
(3rd ,4th lane)
The distance between the end of Gate 1. Loosen Screw (1) (SP408L) X2, which fasten
and the face of Transportation guide. G601~G801-GATE-SOL ASSY, until being friction tight.
2. Adjust the position of GATE-SOL ASSY by moving to the arrow
Adjustment

Q direction, until the height difference S/T is within the range

described in left column.
NOTE: Please confirm the positions for S/T measurements on next
page. Other gates are not to be used for measurement.
3. Tighten Screw (1) (SP408L) X2 with driving torque: 1.2Nxm
(12kgfxcm).

Hitachi-Omron Terminal Solutions Confidential Rev.01

DWG.No.D0004453 SH.45
 AD702-2(2)
<Front side>

Transportation guide

2nd Lane

3rd Lane

4th Lane

2nd Lane Gate for check

Detail of 2nd Lane Gate

<Rear side>
Transportation guide
Transportation guide

3rd Lane Gate for check 4th Lane Gate for check

Detail of 3rd Lane Gate Detail of 4th Lane Gate

Hitachi-Omron Terminal Solutions Confidential Rev.01

DWG.No.D0004453 SH. 45-1
AD703-1

LT Adjusting point

No. Adjusting parts Value Adjusting process

1 1. G501 solenoid is turned ON (pull for full stroke).
Solenoid S=3+/-0.1
Status

(G501) stroke mm

Stroke of 1. Detach E-ring (TW003)

G601~G801 solenoid. 2. Detach Screw (1) (SP408L) x2 and detach Solenoid BRKT.
3. Loosen Screw (1) (4500014-305) X4 being friction tight.
4. Adjust the position of solenoid by moving to the arrow P
Adjustment

direction, until the stroke S is within the range of 3 +/-0.1 mm.

5. Tighten Screw (1) x4 with driving torque: 0.6Nxm (6kgfxcm).
8. Tighten Screw (1) (SP408L) x2 with driving torque: 1.2Nxm
(12kgfxcm).
6. Attach E ring (TW003).

Hitachi-Omron Terminal Solutions Confidential Rev.01

DWG.No.D0004453 SH.46
 AD704-1

Adjusting point
LT ULT-GAT-ADJ PLATE Screw (2)(SP306M)

ULT-SOL-LINK ASSY

Screw (1)(SP308L)

G501-GATE SHAFT P BEARING

No. Adjusting parts Value Adjusting process

1 1. G501-GATE SHAFT is attached to ULT-UNIT ASSY.
G501-GATE L=1.5+/-0.2
Status

SHAFT Position mm

Gap between 1. Loosen Screw (1) (SP308L) and Screw (2) (SP306M) that fasten
G501-GATE SHAFT and ULT-SOL-LINK ASSY and ULT-GAT-ADJ PLATE.
transportation guide 2. Adjust the position of G501-GATE SHAFT by moving to the arrow P
Adjustment

direction, until the clearance L is within the range of 1.5+/-0.2mm.

3. Push ULT-SOL-LINK ASSY and ULT-GAT-ADJ PLATE to
BEARING side and tighten Screw (1)(SP308L) and Screw
(2)(SP306M) with driving torque: 0.6Nxm (6kgfxcm).

1. Gates can automatically go back to the original angle by the effect

Confirm

of spring power, after moving and releasing G501-GATE SHAFT.

Hitachi-Omron Terminal Solutions Confidential Rev.01

DWG.No.D0004453 SH.47
 AD704-2

Adjusting point
LT Transportation guide

G501-GATE SHAFT

Screw (1)(SP408L) X2

G501-GATE-SOL ASSY

No. Adjusting parts Value Adjusting process

2 1. GATE-SOL ASSY is turned OFF
Solenoid S=1.8
Status

(G501) position +/-0.2mm 2. Adjustment of AD704-1 is completed.

The distance between the end of 1. Loosen Screw (1) (SP408L) x2, which fasten
Gate and the face of G501-GATE-SOL ASSY, until being friction tight.
Transportation guide. 2. Move G501-GATE-SOL ASSY in the arrow Q direction and
Adjustment

adjust the distance S to be within the range of

1.8+/-0.2mm.
3. Tighten Screw (1) (SP408L) x2 with driving torque: 1.2Nxm
(12kgfxcm).
NOTE: Measure the distance S at around the center of gate
shafts (visually).

Hitachi-Omron Terminal Solutions Confidential Rev.01

DWG.No.D0004453 SH.48
 AD705-1 Adjusting point

LT

Screw (1)(SP408L)

Ｑ
Ｐ

ULT-R-PLY-G ASSY ULT-R BELT

No. Adjusting parts Value Adjusting process

1
ULT-R BELT P=1.0N+/-0.15N 1. ULT-R-PLY-G ASSY is attached to ULT-UNIT ASSY.
Status

tension (L=1+/-0.2mm)

Flexure of Timing belt 1. Loosen Screw (1) (SP408L), which fasten ULT-R-PLY-G
ASSY, until being friction tight.
2. Adjust the position of ULT-R-PLY-G ASSY by moving to the
Adjustment

arrow Q direction so that load is within the range of

1.0N+/-0.15N(100 g +/-15g)when pushing ULT-R BELT by
1+/-0.2mm in the arrow P direction at the arrow P position.
3. Tighten Screw (1) (SP408L) with driving torque: 1.2Nxm
(12kgfxcm).

Hitachi-Omron Terminal Solutions Confidential Rev.01

DWG.No.D0004453 SH.49
AD706-1 Adjusting point

Lower unit

Screw (1)(SP312M) x4

ULB-H-MTR ASSY
Ｐ Gear (1)

Gear (2)

No. Adjusting parts Value Adjusting process

1 1. ULB-H-MTR ASSY is attached to ULB-S-H-MTR-B
Gear backlash 0.1 ~ 0.2
Status

mm ASSY.
(Visually) 2. Unloaded from Lower unit

Backlash of Gear (1) and 1. Loosen Screw (1) (SP312M) X4, which fasten
Gear (2) ULB-H-MTR ASSY , until being friction tight.
2. Adjust the position of ULB-H-MTR ASSY by moving to
Adjustment

the arrow P direction so that Backlash of Gear (1) and

Gear (2) is within the range of 0.1 ~ 0.2 mm (Visually).
3. Tighten Screw (1) (SP312M) X4 with driving torque:
0.6Nxm (6kgfxcm).

Hitachi-Omron Terminal Solutions Confidential Rev.01

DWG.No.D0004453 SH.50
 AD707-1 Adjusting point

Lower unit Gear (1)

Screw (1)(SP408L) X2
ULB-MTR-ID-G ASSY

Gear (2)

Gear (3)

No. Adjusting parts Value Adjusting process

1 0.1 ~ 0.2 mm
Gear backlash 1. ULR-FINAL-ASSY is attached to Lower unit.
(Visually)
Status

Or
Each gap is
equal
(Visually)
1. Loosen Screw (1) (SP408L)X2, which fasten
ULB-MTR-ID-G ASSY , until being friction tight.
2. Adjust the position of ULB-MTR-ID-G ASSY by moving to
Adjustment

the arrow Q direction so that each Backlash between

Gear (1) and Gear (2), and between Gear (2) and
Gear (3) is within the range of 0.1 ~ 0.2 mm (Visually), or
each gap is equal visually.
3. Tighten Screw (1) (SP408L) x2 with driving torque:
1.2Nxm (12kgfxcm).

Hitachi-Omron Terminal Solutions Confidential Rev.01

DWG.No.D0004453 SH.51
AD707-2 Adjusting point

Lower unit
Gear (1)

Gear (2)
ULB-S-H-MTR-B ASSY

Screw (1)(SP408L) X2

No. Adjusting parts Value Adjusting process

1 1. ULR-FINAL-ASSY and ULB-S-H-MTR-B ASSY are
Gear backlash 0.1 ~ 0.2
Status

mm attached to Lower unit.

(Visually)
1. Loosen Screw (1) (SP408L) X2, which fasten
ULB-S-H-MTR-B ASSY, until being friction tight.
2. Adjust the position of ULB-S-H-MTR-B ASSY by moving
Adjustment

to the arrow Q direction so that the Backlash between

Gear (1) and Gear (2) is within the range of 0.1 ~ 0.2 mm
(Visually).
3. Tighten Screw (1) (SP408L) x2 with driving torque:
1.2Nxm (12kgfxcm).

Hitachi-Omron Terminal Solutions Confidential Rev.01

DWG.No.D0004453 SH.52
AD708 (Only for rear load)

Adjusting point

Screw (1) (SP408L) X2 Ф3 Location hole X 2

Plate1

Screw (3) (SP408L) X3

Screw (2) (SP408L) X2 Plate2 LOW-UNIT-LOCK ASSY

No. Adjusting parts Value Adjusting process

1 Lower unit lock - 1. LOW-UNIT-LOCK ASSY is assembled to Lower unit.
Status

position

LOW-UNIT-LOCK ASSY 1. Loosen Screw (1) (SP408L) x2 fixing Plate1 until being friction
position tight.
2. Loosen Screw (2) (SP408L) x2 fixing Plate2 until being friction
tight.
3. Loosen Screw (3) (SP408L) x4 fixing LOW-UNIT-LOCK ASSY
until being friction tight.
Adjustment

4. Adjust position of LOW-UNIT-LOCK ASSY in order that two

Ф3 Location holes come to the same position,
then fix Screw (3) (SP408L) x4 with Screw (3) (SP408L) x4,
with 2Nxm (12kgfxcm).
5. Push Plate2 to the arrow B direction and fix it with Screw (2)
(SP408L) x2, with 1.2Nxm (12kgfxcm).
6. Push Plate1 to the arrow A direction and fix it with Screw (1)
(SP408L) x2, with 1.2Nxm (12kgfxcm).
Confirm

Hitachi-Omron Terminal Solutions Confidential Rev.01

DWG.No.D0004453 SH.53
AD709 (Only for front load)

Adjusting point

Ф3 Location hole X 2

Plate1

A
Screw (1) (SP408L) X2

Screw (3) (SP408L) X3

LOW-UNIT-LOCK ASSY

B Screw (2) (SP408L) X2

Plate2

No. Adjusting parts Value Adjusting process

1 Lower unit lock - 1. LOW-UNIT-LOCK ASSY is assembled to Lower unit.
Status

position

LOW-UNIT-LOCK ASSY 1. Loosen Screw (1) (SP408L) x2 fixing Plate1 until being friction
position tight.
2. Loosen Screw (2) (SP408L) x2 fixing Plate2 until being friction
tight.
3. Loosen Screw (3) (SP408L) x4 fixing LOW-UNIT-LOCK ASSY
until being friction tight.
Adjustment

4. Adjust position of LOW-UNIT-LOCK ASSY in order that two

Ф3 Location holes come to the same position,
then fix Screw (3) (SP408L) x4 with Screw (3) (SP408L) x4
with 2Nxm (12kgfxcm).
5. Push Plate2 to the arrow B direction and fix it with Screw (2)
(SP408L) x2, with 1.2Nxm (12kgfxcm).
6. Push Plate1 to the arrow A direction and fix it with Screw (1)
(SP408L) x2, with 1.2Nxm (12kgfxcm).
Confirm

Hitachi-Omron Terminal Solutions Confidential Rev.01

DWG.No.D0004453 SH.53-1
5. OTHERS
5.1 CLEANINGS

AD901-1
No. Cleaning Points / Area Cleaning Process
1 Overall,
1. Remove the dusts, oils, stains etc., outside UR.
Transportation route
2. Open CS, ESC, and each transportation guide. Clean inside and
surface of sensor.
NOTE1: Clean with a dry cloth without alcohol.
NOTE2: If dirt stains still after cleaning with a dry cloth, clean with
alcohol-contained cloth. But do not soak the alcohol too mach to
seep out and get wet the other parts.
NOTE3: Be careful not to scatter / drop dusts or torn paper into the other
part, while cleaning.

Hitachi-Omron Terminal Solutions Confidential Rev.01

DWG.No. D0004453 SH.54
AD901-2

BV (Operating side)

No. Cleaning Points / Area Cleaning Process

2 BV
1. Detach BV from Upper unit according to the instruction in the document
“Unit Replacement Manual”, open upper part and clean the inside
surfaces.
NOTE1: Be careful not to scratch up / damage the slant lined parts (*1,
*2).
NOTE2: Clean with a dry cloth without alcohol.
NOTE3: If dirt/stains remain still after cleaning with a dry cloth, clean with
alcohol-contained cloth. But do not soak the alcohol too much not
to get the other parts wet inside the BV.
NOTE4: Be careful not to scatter / drop dusts or torn paper onto the other
part in cleaning.
NOTE5: Clean the slant lined part (*2) and the parts accessible from the
arrow C.
NOTE6: Also refer to AD905/906 for the detailed BV cleaning
instruction.

Hitachi-Omron Terminal Solutions Confidential Rev.01

DWG.No. D0004453 SH.55
 D
AD901-3
Shutter Pressure plate
A
Knob(2) Separator

B
C

Cutting of the shaft

Knob(1)
operation-side

Feed roller x2 Pic up roller x2

View from D
E 2:1

No. Cleaning Points / Area Cleaning Process

4 Feed roller 1. Close Shutter, and rotate Cutting of the shaft with (-) screwdriver to
Pick up roller of CS
the arrow C direction, until Pressure plate reaches its stroke end of
the arrow A direction.
2. Rotate Knob (1) to the arrow B direction until Separator reaches its
stroke end of the arrow A direction, and then open Shutter.
3. Rotate Knob (2) and clean all round surfaces of Feed roller x2 (*1)
and Pick up roller x2 with alcohol-contained cloth, accessing from the
arrow D side.
4. Remove the dust, torn papers around the rollers, and confirm
Knob (2) can be rotated smoothly.

NOTE: After soaking a dry cloth with alcohol, clean with it.

Hitachi-Omron Terminal Solutions Confidential Rev.01

DWG.No. D0004453 SH.56
AD901-4

A Knob(2)
B

operation-side

Gate roller {*1}

{G}

View from B {*3} Transportation roller {*2}

No. Cleaning Points / Area Cleaning Process

5 Gate roller and
1. Open CS to the arrow A direction.
Transportation roller
of CS 2. Clean the surface of the Gate roller (*1), accessing from the arrow
B side, with alcohol contained cloth, by rotating them to the arrow G
direction.
3. Clean the surface of the Transportation roller (*2), accessing from
the arrow F side, with alcohol contained clothe, by rotating the
Knob (2).
4. Remove the dust, torn papers between the rollers and guides (*3).

NOTE: After soaking a dry cloth with alcohol, clean with it.

Hitachi-Omron Terminal Solutions Confidential Rev.01

DWG.No. D0004453 SH.57
AD901-5 A Lid

E
Knob(2)
D

Pressure plate

Knob(1)

Pick up roller

Feed roller x2

Gate roller
B 2:1

No. Cleaning Points / Area Cleaning Process

6 Feed roller 1. Open Lid, and rotate Knob(1) to the arrow C direction, until Pressure
Pick up roller
Gate roller plate reaches its stroke end of the arrow E direction.
of ESC 1. Rotate Knob (2) and clean all round surfaces of Feed roller x2 ,
Pick up roller and Gate roller with alcohol-contained cloth.
2. Remove the dust, torn papers around the rollers, and confirm
Knob (2) can be rotated smoothly.
3. Remove the dust, torn papers around the rollers.

NOTE: After soaking a dry cloth with alcohol, clean with it.

Hitachi-Omron Terminal Solutions Confidential Rev.01

DWG.No. D0004453 SH.58
AD901-6

D
B
Pick up roller x3
Feed roller x2 Knob(1)

Gate roller

Lid D 2:1
Pressure plate

No. Cleaning Points / Area Cleaning Process

7 Feed roller 2. Open Lid to the arrow B direction, and push down it until Pressure
Pick up roller
Gate roller of RB plate reaches its stroke end of the arrow A direction.
3. Rotate Knob (1) and clean all round surfaces of Feed roller x2
Pic up roller x2 and Gate roller with alcohol-contained cloth.
4. Remove the dust, torn papers around the rollers, and confirm
Knob (1) can be rotated smoothly.
5. Remove the dust, torn papers around the rollers.

NOTE: After soaking a dry cloth with alcohol, clean with it.

Hitachi-Omron Terminal Solutions Confidential Rev.01

DWG.No. D0004453 SH.59
AD901-7

A LID

E
Knob(2)
D

Pressure plate

Knob(1)

Optical axis line x2

Surface of sensor x2

Gate roller

B 2:1

No. Cleaning Points Cleaning Process

8 Optical axis line 4. Open LID, and rotate Knob(1) to the arrow C direction, until Pressure
(S201,S202) of ESC
plate reaches its stroke end of the arrow E direction.
5. Clean optical axis line x2 with alcohol-contained cotton swab(Q-tip).

NOTE: After soaking a dry cloth with alcohol, clean with it.

Hitachi-Omron Terminal Solutions Confidential Rev.01

DWG.No. D0004453 SH.60
 5.2 PHOTO SENSOR CHECKS

AD902
(1) Remove all the banknotes remained in transportation root and every cassette.
(2) Clean all transportation roots, according to AD901.
(3) Confirm that every cassette is loaded to UR.
(4) Issue “Reset” command (*1), and confirm the execution completes without error / warning.
(5) Issue “Margin check all sensors ” command. (*2)
(6) Check whether the data of the ‘Margin check result’ and part of the ‘Actual Result of Masked Sensors’ in the
response are all zero (cf. Fig. 902-1). If not, identify the sensor code with “Interface Specification” (DWG.
No. 4P012600), then clean the sensor with dry cloth. Also clean transportation roots around the sensor with
it.
(7) After cleaning, check and confirm sensors by issuing “Margin check all sensors ” command again. If some
errors/ warnings remain, clean the sensor with cloth with alcohol (ethanol).

Margin check result (52 bytes) Actual Result of Masked Sensors (64 bytes) Sensor data
(*3) (*4) (416 bytes) (*6)

Response data (1024bytes)

xx xx 55 xx 55 00 00 55 55 55 55 xx -- xx 55 -- 55 xx -- xx 55 -- 55
<1> <2>

(10byte) (10byte) (4byte) (29byte)

ALL ‘0’ ALL (00)16 (*5)
Fig. 902-1 Reserved
(492 bytes)

NOTE *1: General control command defined in “Interface Specification” (DWG. No. 4P012600).
*2: Test Command defined in “Interface Specification” (DWG. No. 4P012600).
*3: 1 bit data for a sensor. (‘0’: Light / ‘1’: Dark)
*4: 1 byte data for a sensor. ((00)16: Light / (FF)16: Dark / (55)16: Sensor not exists)
*5: The data can be (FF)16 (=Dark) also when note remains under the corresponding sensor. In this case,
identify the sensor code with Table 902-1 and remove the note, then back to (1).
If no note found, the sensor should be cleaned.
Table. 902-1
No. Sensor Code Remained Note Position
<1> S044
URJB
<2> S045

*6: Indicates light receptive level during sensor margin check (when Light emission level of LED is reduced
to half) based on the format defined in “Interface Specification” (DWG. No. 4P012600).

Hitachi-Omron Terminal Solutions Confidential Rev.01

DWG.No. D0004453 SH.61
5.3 HOW TO REMOVE JAMS (CS)

AD903
When jammed notes have entered behind the pressure plate accidentally, they cannot be removed by
operating the knobs. In this case, remove them as following procedure.

How to remove jams;

(1) Close Shutter, and rotate Knob (1) to the arrow C direction until Separator reaches its stroke end
of the arrow A direction.
(2) Rotate Cutting of the shaft with (-) screwdriver to the arrow B direction, until Pressure plate
reaches its stroke end of the arrow A direction.
(3) Open Shutter and remove the jammed notes.

Shutter Pressure plate

A
Separator

B
C

Cutting of the shaft

Knob (1)
operation-side

Hitachi-Omron Terminal Solutions Confidential Rev.01

DWG.No. D0004453 SH.62
5.4 BV FAN ALARM CHECK

AD904
(1) Read the bit of “BV fan alarm ” in “Status Information”(*1)
(2) If the bit is ‘1’(*2), exchange the fan following the instruction described in DT601 (cf. Assembly
and Disassembly Manual, DWG. No. D0004451).

NOTE *1: Status Information defined in “Interface Specifications (Message Volume)”

*2: ‘0’: Normal / ‘1’: Stop

Hitachi-Omron Terminal Solutions Confidential Rev.01

DWG.No. D0004453 SH.63
5.5 HOW TO RECOVER FROM BV SENSOR ERROR DUE TO DUST
S, Vs00, Vs61, Vs40 sensor
AD905-1
CS Latch Lever

Knob

BV Latch Lever BV BV Lock Lever CS Lock Lever CS

Fig.5.5.1. Upper unit assembly (operation side)

*2(Sensor surface)

Fig.5.5.2. BV and the area to be cleaned (slant lined part *2)

Hitachi-Omron Terminal Solutions Confidential Rev.01

DWG.No. D0004453 SH.64
S, Vs00, Vs61, Vs40 sensor
AD905-2

Upper Vs40 Rollers

Hitachi-Omron Terminal Solutions Confidential Rev.01

DWG.No. D0004453 SH.65
 S, Vs00, Vs61,Vs40 sensor
AD905-3
No. Error Code /Error Name Reset process
1 593010x/ S sensor error

Status
Confirm that BV is mounted to UP.

593810x/ Sensor error

593820x/ Sensor error 1. Pull CS Lock lever and lift up CS until locked forward.
59383xx/ Sensor error 2. Turn BV Lock Lever and open the upper part of BV
59384xx/ Sensor error
keeping the lever hold.
59385xx/ Sensor error
593860x/ Sensor error 3. In case any banknotes remain inside BV, remove them by
59387xx/ Sensor error turning Knob to the direction indicated by the arrow A.
59388xx/ Sensor error 4. If dusts remain on the slant lined part (*2), remove them.
59389xx/ Sensor error
5. Even if no dust can be seen on the slant lined part (*2),
5938Axx/ Sensor error
5938Bxx/ Sensor error clean the slant lined part (*2) with dry cloth.
5938Cxx/ Sensor error 6. Confirm that no dust remains on the slant lined part. (*2)
5938D0x/ Sensor error 7. Clean up the (A) area with a clean and soft cloth while
593910x/ Sensor error turning the screw of Upper Vs40 rollers in the arrow (B)
593920x/ Sensor error
direction.
59393xx/ Sensor error
59394xx/ Sensor error 8. Hold BV Lock Lever, release BV Latch Lever and close BV
59395xx/ Sensor error slowly and turn BV Lock Lever.
Reset

593960x/ Sensor error 9. Lift CS a little with holding the grip and close it by pushing
59397xx/ Sensor error
CS Lock Lever with a click.
59398xx/ Sensor error
59399xx/ Sensor error
5939Axx/ Sensor error NOTE1: Be careful not to scratch up / damage the slant lined part
5939Bxx/ Sensor error (*2) and the Upper Vs40 rollers
5939Cxx/ Sensor error
NOTE2: Be careful not to scatter / drop dusts or torn paper into the
5939D0x/ Sensor error
other part, while cleaning.
593A10x/ Sensor error
593A201/Sensor error
593A3xx/ Sensor error
593A4xx/ Sensor error
593A5xx/ Sensor error
593B10x/ Sensor error
593B20x/ Sensor error
593B3xx/ Sensor error

Hitachi-Omron Terminal Solutions Confidential Rev.01

DWG.No. D0004453 SH.66
S, Vs00, Vs61,Vs40 sensor
AD905-4
No. Error Code /Error Name Reset process
593B4xx/ Sensor error 1. Do reset and confirm that the action is performed without
593B5xx/ Sensor error
error.

593C1xx/ Sensor error

593C2xx/ Sensor error
593C3xx/ Sensor error
593C40x/ Sensor error
593C50x/ Sensor error
593C60x/ Sensor error
593C8x0/ Sensor error
Confirmation

593D10x/ Sensor error

593D20x/ Sensor error
593D40x/ Sensor error
593D50x/ Sensor error
593D8x0/ Sensor error

593F101/ Sensor error

593F2xx/ Sensor error
593F3xx/ Sensor error

5991A23/Continuous
reject
5991B00/Total reject too
much

Hitachi-Omron Terminal Solutions Confidential Rev.01

DWG.No. D0004453 SH.67
B sensor
AD906-1
CS Latch Lever

Knob

BV Latch Lever BV BV Lock Lever CS Lock Lever CS

Fig.5.5.3 Upper unit (operation side)

Clear-up sheet

Fig. 5.5.4 BV and the position of clear-up sheet

Hitachi-Omron Terminal Solutions Confidential Rev.01

DWG.No. D0004453 SH.68
B sensor
AD906-2
UTR Lock Lever

Knob
UTR Guide Assy

BV CS
BV Latch Lever

Fig. 5.5.5Upper unit (operation side)

Hitachi-Omron Terminal Solutions Confidential Rev.01

DWG.No. D0004453 SH.69
B sensor
AD906-3
No. Error Code Reset process
1 593020x/ B sensor error

Status
Confirm that BV is mounted to UP.

5320E00/ Transportation jam

B0 (B1, B2) ~S021 1. Take out Clear-up sheet.
5321100/ Transportation jam
B0 (B1, B2) ~S406 2. Pull CS Lock lever and lift up CS until locked forward.
3. Turn BV Lock Lever and open the upper part of BV keeping
5342A00/ Transportation jam the lever hold.
B0 (B1, B2) 4. If any banknotes remain inside BV, remove them by turning
Knob to the direction indicated by the arrow A.
5. Set Clear-up sheet between the transportation guides of BV.
(*1)
6. Hold BV Lock Lever, release BV Latch Lever and close BV
slowly and turn BV Lock Lever.
7. Push UTR Lock Lever of UTR Guide Assy and open the
transportation route.
Reset

8. Turn Knob to the direction indicated by the arrow B direction

until the Clear-up sheet appears on UR Guide Assy.
9. Pick up Clear-up sheet and banknotes and remove dust
from Clear-up sheet.
10. Set back Clear-up sheet to the position where it is removed
and close the guide slowly until locked with a click.
11. Open the upper part of BV according to the procedure 3.
12. Turn Knob to the direction indicated by the arrow A until
Clear-up sheet appears inside BV.
13. Pick up Clear-up sheet and remove dust from it.
14. Close BV slowly according to the procedure 6.
15. Lift CS a little with holding the grip and close it by pushing
CS Lock Lever with a click.
16. NOTE1: There is no difference in front and back surface of
Clear-up sheet.
Confirmation

1. Do reset and confirm that the action is performed without error.

Hitachi-Omron Terminal Solutions Confidential Rev.01

DWG.No. D0004453 SH.70
5.6 HOW TO CLEAN S201/S202 SENSOR IN ESC

AD907
A LID

E
Knob(2)
D

Pressure plate

Knob(1)

Optical axis line x2

Surface of sensor x2

Gate roller

B 2:1

No. Cleaning Points Cleaning Process

1 Optical axis line 1. Open LID, and rotate Knob(1) to the arrow C direction, until Pressure
(S201,S202) of ESC
plate reaches its stroke end of the arrow E direction.
2. Clean optical axis line x2 with alcohol-contained cotton swab(Q-tip).

NOTE: After soaking a dry cloth with alcohol, clean with it.

Hitachi-Omron Terminal Solutions Confidential Rev.01

DWG.No. D0004453 SH.70-1
5.6 HOW TO CHECK LED LIGHT IN CS

AD908

LED LIGHT

CS

No. Check Points Checking Process

1 LED LIGHT in CS
1. Pull out upper unit.
2. Open shutter by command.
3. Check LED LIGHT flashes (Both side)
4. Close shutter by command.
5. NOTE: Confirm that shutter closes completely and no error occurs.
6. Set Upper unit.

Hitachi-Omron Terminal Solutions Confidential Rev.01

DWG.No. D0004453 SH.70-2
Document revision control

Rev. Page Descriptions Date Drawn Checked Approved

00 All First edition Nov.30.’09 J. Fujita J. Fujita M.Kadowaki
01 2,3,4 Add AD011,012,021 201 and Nov. 03.’10 J. Fujita J. Fujita M.Kadowaki
18-1,18-2 709
27-1,39-1,
53-1
2,4 AD907
3,19 Delete AD013
5,6,7,9,10,12,13, Revise the procedure.
15,16
21,23,35,48,51
7 Revise adjustment value.
7-1 Add this sheet
18 Add comment “Only for TTW
model”
25 Revise the adjusting value
26 Correct figure.
27,53 Add comment “Only for rear
load”
31 Add comment ”lib/Edge of
shutter”
34 Add comment “Only for TTW
model)
40 Revise the adjustment value
45 Revise the adjustment value
45-1 Add this sheet
60 Delete AD901-7
64 Add comment
70-1 Add this sheet and add
AD907
70-2 Add this sheet and add
AD908

Hitachi-Omron Terminal Solutions Confidential 01

DWG.No. D0004453 SH.71