SUPPLY OF CAST RESIN TRANSFORMERS

11/0.433 KV, 1000 kVA – 2 Nos

A. General
1. The offered Transformer Make shall be VoltAmp/Voltas/BHEL /PS Electric only
2. Manufacturer or their Authorised dealer offer only will be considered. Dealers certificate and
supply list of similar transformer to be furnished
B. The Offer shall be submitted in TWO PARTS.
i. Techno-Commercial.
The Techno-Commercial offer shall contain the technical compliance statement in same
format and order. Necessary technical Catalogues supporting the product to be enclosed.
II. Financial:
The cost of the item in the financial bid shall be stated as below.
a. Transformer with standard accessories and Optional Fittings
b. Customer Routine Inspection charges if any
c. Charges for Heat run test
d. Charges for impulse test (optional).
e. Any other please specify clearly.
C. Clause by Clause technical Specification compliance for our specification should be
furnished (compliance shall be furnished for all the information given in page 1 to 6 as per
given format)
I. Deviations if any shall be highlighted in the offer.
II. Detail GA diagram should be submitted along with the offer
III. Better features other than specified shall be highlighted
IV. Transformer will be inspected and Tested before dispatch, Type test and Impulse test
report of similar Transformer to be enclosed
V. Spares and optional items shall be indicated with price.
D. Documentation:
Two sets of Operation, Maintenance and Service manuals.
Two sets of Test reports with GA, Control circuit Drawings
E. Warranty:
System supplied shall be covered under a warranty period of 18 months from the date of
receipt of the material at our Stores or 12 months from the date of commissioning of the unit
at site.
F. Bank Guarantee: Bank guarantee shall be given as per Department norms
G. Validity of the offer should not be less than 120 days from the tender due date
H. The item shall be delivered at ISRO, MCF - Hassan

Page 1
 SUPPLY OF CAST RESIN TRANSFORMERS
11/0.433 kV, 1000 kVA – 2 Nos

TECHNICAL SPECIFICATIONS
The design, manufacturing and performance of equipment shall comply with all
currently applicable standards, regulations and safety codes

Sl
Specification
No.
1. Scope Supply of Cast resin (Dry) type outdoor
TRANSFORMER
2. Quantity 2 Nos.
3. Make: VoltAmp/Voltas/BHEL/PS Electric
4. Standards IS 11171
(with latest amendments) IS 2026
IEC 60726
5. System of supply 11 kV, 3 phase, 50 cycles solidly earthed
system
6. Service Continuous duty, OUT DOOR
7. KVA Rating (kVA) 1000 kVA
a) HV winding
b) LV winding
8. Rated Voltage (kV)
a) HV winding 11 kV
b) LV winding 433 Volts
9. Rated Frequency (Hz) 50 Hz
10. Number of phases 3
11. Connections
a) HV winding Delta
b) LV winding Star
* Separate neutral bushing to be * required for neutral earthing
provided externally apart from the
neutral provided in LV terminal box
12. Connection symbol
a) HV –LV / IS Dyn 11 / IS 2026/77
13. Winding Copper winding – double wound core
Cast resin type
14. Core CRGO or better version

15. Tappings
1. Range +7.5% to -7.5% in steps of 2.5%
2. No. of steps off circuit tap changing links at HV side
3. For high voltage variation/for low The links and terminals shall be suitably
voltage variation insulated / covered for accidental short
circuit

Page 2
16. Reference ambient temperature (0C)
a) Max. ambient air temp. 50 0C
b) Min ambient temp. - 5 0C
17. Type of cooling AN
18. Temperature raise (0C)
Of winding above ambient 90 0C above ambient of 50 0C
19. Insulation class Class F (90 0C temp rise)
20. Enclosure IP 44 or better for outdoor application
21. Total loss at rated voltage at principal Less than 11.5 kW
tapping and rated frequency (kW)
22. Component losses (kW)
a) No load loss at rated voltage on 2.5 kW (Max)
principal tapping and at rated freq
b) Load loss at rated current at 9.0 kW (Max)
principal tapping at 75 0C
23. Impedance voltage at rated current
5.00 %
for the principal tapping (%)
a) HV-LV
24. Reactance at rated current & freq.(%) 4.92
a) HV-LV
25. No load current at rated voltage and
rated frequency (%) < 2%
26. Input to cooling plant (kW) Nil
27. Insulation level (kV rms) As per IS
a) Separate source power frequency
voltage with stand
i) HV winding 28 kV
ii) LV winding 3kV
b) Induced over voltage with stand
i) HV winding As per IS
iii) LV winding 866 V
c) Full wave lightning Impulse
withstand voltage (kV peak) As per IS
i) HV winding
ii) LV winding
d) Switching Impulse withstand As per IS
voltage (kV peak)
i) HV winding
ii) LV winding
28. Efficiencies at 75 0C at UPF (%)
a) AT Full load Better than 98.86 %
b) At 3/4 Full load Better than 99 %
c) At ½ Full load Better than 99.06 %
29. Over Load Capacity As per IS 6600
30. Regulation at Full load at 75 0C (%) less than
a) At UPF 1.02 %
b) At 0.8 PF lag 3.73 %

Page 3
31. OFF circuit voltage variation by 2.5%
OFF circuit link /details
32. Terminal arrangement Out door cable box for 3C, 150 mm2
a) HV XLPE Cable termination with cable
disconnecting chamber
b) LV Out door cable box for 6 runs of 4C, 300
mm2 PVC Cable termination with cable
c) Neutral disconnecting chamber. Terminal brass
palm connector as per IS and Copper Bus
bar for each phase cable terminations in
side disconnecting chamber
Separate external bushing with brass
palm connector for earthing
Note: Cable termination height shall suit
to present cables at site. Details will be
furnished during GA approval
33. Approximate masses (Kg)
a) Core and winding
b) Enclosure, fittings and
accessories
c) Total mass
34. Approx. Overall Dimensions (mm)
a) Length
b) Breadth
c) Height
35. Despatch Details
a) Approx. Mass of heaviest
package (kg)
b) Approx. Dimension of largest
pack (mm)
36. Un-tanking provision Enclosure mounted
37. Reference standards IS 11171

FITTINGS
Sl Description
No. Specification
1. RTDs on LV winding 3 Nos
2. Digital Temperature scanner with RS 1 No.
232 / 485 serial interface facility
3. Protection against over load through Required
RTD with alarm and trip contacts
4. Safety door interlocking limit switches Industrial type switches required
duly wired up to TB (Make: Keycee / BCH)
5. Inspection / view window ( tough Required
glass)
6. Rating plate Required
7. Terminal marking plate Required

Page 4
8. Two Earthing pad & terminal Required
9. Lifting lugs Required
10. Plain bi-directional Rollers Detachable Required
type
Mounted on C channels
11. Skids Required
12. Cable box
Required
LV: 4 pole bus duct adopter box
13. HT Cable box for XLPE cable
Required
termination
14. LV terminal connector (brass type as
5 Nos. Required
per IS) with bi-metal shim for busbar
15. Jacking pads Required
16. Enclosure The structure material used for the enclosure shall be of high
quality MS. Main frame shall be of suitable equal angles /
channels. Sheet covers used shall be not less than 1.8 mm
thickness. Additional stiffener to be provided for doors. The
enclosure shall provide not less than IP 44 protections for
outdoor use. Separate detachable rain protection hood of slope
type in addition to top cover shall be provided. Suitable
toughen glass View window to be provided wherever required.
All doors / covers shall be fixed with high quality gaskets to
with stand the rated temperature. Each door shall have
Interlock for tripping HT CB. Sufficient bottom clearance for
cooling to be incorporated
The enclosure shall be housed on MS C Channel, which will
be used for resting on installation platform at site. The system
shall have heavy-duty detachable rollers.
17. Control wiring Through 1.1KV grade, FINOLEX / RR make flame proof
Copper stranded pre twisted conductor of 2.5 mm2 shall be
used for control circuits. All auxiliary contact terminals to be
extended up to a poly propylene / wago type common terminal
block for remote monitoring purposes
18. Painting Epoxy Siemens Grey (RAL 7032)

19. GA Drawing To be furnished for approval

20. Control drawing To be furnished for approval

Page 5
 INSPECTION AND TESTING
Inspected before despatch
Sl Description
No. Specification
1. ROUTINE TEST
a) Measurement of winding resistance
b) Measurement of voltage ratio and
check of voltage vector relation ship
c) Measurement of impedance voltage /
To be witnessed by our Engineers
short circuit impedance and load loss
at factory
d) Measurement of no load loss and
current
e) Measurement of insulation resistance
f) Dielectric tests
2.
TYPE TEST
a) Measurement of winding resistance
b) Measurement of voltage ratio and
check of voltage vector relation ship
c) Measurement of impedance voltage /
short circuit impedance and load loss To be WITNESSED by our
d) Measurement of no load loss and Engineers at factory
current
e) Measurement of insulation resistance
f) Dielectric tests
g) Temperature raise
3. SPECIAL TESTS (OPTIONAL )
To be WITNESSED by our
Impulse voltage withstand test as per IS Engineers (OPTIONAL) at
If Similar transformer has under gone this Approved HV Lab / CPRI
test enclose the test reports

OTHER

1. Any other better

features
2. Deviations if any
3. Payment terms Within 30 days of receipt and acceptance
4. Warrantee 18 Months from the date of supply OR 12 months from the
date of Commissioning
5. Bank Gaurantee Performance of Bank guarantee as per dept. terms to be
furnished
6. Delivery FOR Hassan
7. Validity 120 days

Page 6
 TECHNICAL BID GENERAL TERMS COMPLIANCE FORMAT

Sl No. Description Specification Compliance

A. General Supply of VoltAmp / Voltas / BHEL
1. Make / PS Electric make Cast Resin
Transformer
Offered make to be mentioned
2 a) Supplier details Manufacturer / Authorised Dealer
b) If Authoriesd Dealer, Valid
Certificate to be enclosed
c) List of similar items supplied to be
enclosed
d) Company profiles to be enclosed
e) GA drawing and OEM catalogues
should be submitted. The
Engineering Drawing should
contain Structural Details with
dimensions
f) Type test / Impulse test reports of
similar Transformer to be enclosed
B a) Technical bid Techno commercial terms to be
compliance enclosed
b) Price bid Price offer compliance for DO NOT indicate
compliance a)Transformer with standard price here
accessories b) spares and Optional
Fittings, c) Customer Inspection –
routine, Heat run and Impulse with
stand test as per Inspection at Works
clause
c) Any other please specify clearly.
C a) Clause by Clause by clause Technical
Clause specification compliance along with
compliance the Bill of Material
b) Any other better features
c) Deviation if any
D a) Documentation Two sets of Operation, Maintenance
and Service manuals.
Two sets of Test reports with GA,
Control circuit Drawings
b) Minor Any minor modifications/deviations
modifications in Electrical or Mechanical, pointed
out by our Engineer during
Inspection has to be carried out
without any additional cost
implications

Page 7
 c) Test equipment Calibration reports of testing
Calibration equipments and test certificates of
reports accessories to be supplied by you, to
be submitted to our inspecting
engineer during inspection
E Warrantee The equipment shall carry the
warrantee against faulty materials,
design or workmanship for a period
not less than 18 months from the
date of receipt of material at our
stores OR 12 months from the date
of Commissioning whichever is
earlier
F Performance Performance Bank Guarantee shall
Bank Guarantee be provided as per department terms
G Validity Offer validity should not be less
than 120 days from the tender due
date
H Delivery FOR MCF - Hassan

TECHNICAL SPECIFICATIONS COMPLIANCE FORMAT

The design, manufacturing and performance of equipment shall comply with all
currently applicable standards, regulations and safety codes
Sl
Description Specification Compliance
No.
1. Scope Supply of Cast resin (Dry)
type outdoor
TRANSFORMER
2. Quantity 2 Nos.
3. Make: VoltAmp/Voltas/BHEL/PS
Electric
4. Standards IS 11171
(with latest amendments) IS 2026 , IEC 60726
5. System of supply 11 kV, 3 phase, 50 cycles
solidly earthed system
6. Service Continuous duty, OUT
DOOR
7. KVA Rating (kVA) 1000 kVA
a) HV winding
b) LV winding
8. Rated Voltage (kV)
a) HV winding 11 kV
b) LV winding 433 Volts
9. Rated Frequency (Hz) 50 Hz

Page 8
10. Number of phases 3
11. Connections
a) HV winding Delta
b) LV winding Star
* Separate neutral bushing * required for neutral
to be provided externally earthing
apart from the neutral
provided in LV terminal
box
12. Connection symbol
Dyn 11 / IS 2026/77
a) HV –LV / IS
13. Winding Copper winding – double
wound core Cast resin type
14. Core CRGO or better version
15. Tappings
4. Range +7.5% to -7.5% in steps of
5. No. of steps 2.5% off circuit tap changing
6. For high voltage links at HV side
variation/for low The links and terminals shall
voltage variation be suitably insulated /
covered for accidental short
circuit
16. Reference ambient
temperature (0C) 50 0C
c) Max. ambient air temp. - 5 0C
d) Min ambient temp.
17. Type of cooling AN
18. Temperature raise (0C) 90 0C above ambient of 50
0
Of winding above ambient C
19. Insulation class Class F (90 0C temp rise)
20. Enclosure IP 44 or better for outdoor
application
21. Total loss at rated voltage Less than 11.5 kW
at principal tapping and
rated frequency (kW)
22. Component losses (kW)
c) No load loss at rated 2.5 kW (Max)
voltage on principal 9.0 kW (Max)
tapping and at rated
freq
d) Load loss at rated
current at principal
tapping at 75 0C
23. Impedance voltage at rated
current for the principal
5.00 %
tapping (%)
a) HV-LV

Page 9
24. Reactance at rated current 4.92
& freq.(%)
a) HV-LV
25. No load current at rated < 2%
voltage and rated
frequency (%)
26. Input to cooling plant Nil
(kW)
27. Insulation level (kV rms) As per IS
e) Separate source power
frequency voltage with
stand
iv) HV winding 28 kV
v) LV winding 3kV
f) Induced over voltage
with stand As per IS
j) HV winding 866 V
vi) LV winding
g) Full wave lightning
Impulse withstand
voltage (kV peak) As per IS
iii) HV winding
iv) LV winding
h) Switching Impulse As per IS
withstand voltage (kV
peak)
j) HV winding
iii) LV winding
28. Efficiencies at 75 0C at
UPF (%) Better than 98.86 % Better
d) AT Full load than 99 %
e) At 3/4 Full load Better than 99.06 %
f) At ½ Full load
29. Over Load Capacity As per IS 6600
30. Regulation at Full load at
75 0C (%) less than
c) At UPF 1.02 %
d) At 0.8 PF lag 3.73 %
31. OFF circuit voltage 2.5%
variation by
OFF circuit link /details

Page 10
32. Terminal Out door cable box for 3C, 150 mm2
arrangement XLPE Cable termination with cable
d) HV disconnecting chamber
Out door cable box for 6 runs of 4C, 300
e) LV mm2 PVC Cable termination with cable
disconnecting chamber. Terminal brass
f) Neutral palm connector as per IS and Copper
Bus bar for each phase cable
terminations in side disconnecting
chamber Separate external bushing with
brass palm connector for earthing
Note: Cable termination height shall suit
to present cables at site. Details will be
furnished during GA approval
33. Approximate masses (Kg)
d) Core and winding
e) Enclosure, fittings and
accessories
f) Total mass
34. Approx. Overall
Dimensions (mm)
d) Length
e) Breadth
f) Height
35. Despatch Details
c) Approx. Mass of
heaviest package (kg)
d) Approx. Dimension of
largest pack (mm)
36. Un-tanking provision Enclosure mounted
37. Reference standards IS 11171

FITTINGS
Sl Description/ Specification
38. RTDs on LV winding 3 Nos
39. Digital Temperature scanner with RS 1 No.
232 / 485 serial interface facility
40. Protection against over load through Required
RTD with alarm and trip contacts
41. Safety door interlocking limit switches Industrial type
duly wired up to TB switches required
(Make: Keycee /
BCH)
42. Inspection / view window ( tough Required
glass)
43. Rating plate Required
44. Terminal marking plate Required

Page 11
45. Two Earthing pad & terminal Required
46. Lifting lugs Required
47. Plain bi-directional Rollers Detachable Required
type, Mounted on C channels
48. Skids Required
49. Cable box
Required
LV: 4 pole bus duct adopter box
50. HT Cable box for XLPE cable
Required
termination
51. LV terminal connector (brass type as
5 Nos. Required
per IS) with bi-metal shim for busbar
52. Jacking pads Required
53. Enclosure The structure material used for the
enclosure shall be of high quality MS.
Main frame shall be of suitable equal
angles / channels. Sheet covers used
shall be not less than 1.8 mm thickness.
Additional stiffener to be provided for
doors. The enclosure shall provide not
less than IP 44 protections for outdoor
use. Separate detachable rain protection
hood of slope type in addition to top
cover shall be provided. Suitable
toughen glass View window to be
provided wherever required. All doors /
covers shall be fixed with high quality
gaskets to with stand the rated
temperature. Each door shall have
Interlock for tripping HT CB. Sufficient
bottom clearance for cooling to be
incorporated The enclosure shall be
housed on MS C Channel, which will be
used for resting on installation platform
at site. The system shall have heavy-
duty detachable rollers.
54. Control wiring Through 1.1KV grade, FINOLEX / RR
make flame proof Copper stranded pre
twisted conductor of 2.5 mm2 shall be
used for control circuits. All auxiliary
contact terminals to be extended up to a
poly propylene / wago type common
terminal block for remote monitoring
purposes
55. Painting Epoxy Siemens Grey (RAL 7032)
56. GA Drawing To be furnished for approval

Page 12
57. Control drawing To be furnished for approval

INSPECTION AND TESTING

Inspected before dispatch at works

Sl Description
No. Specification
58. ROUTINE TEST
a) Measurement of winding resistance
b) Measurement of voltage ratio and
check of voltage vector relation ship To be witnessed
c) Measurement of impedance voltage / by our
short circuit impedance and load loss Engineers at
d) Measurement of no load loss and factory
current
e) Measurement of insulation resistance
f) Dielectric tests
59.
TYPE TEST
a) Measurement of winding resistance
b) Measurement of voltage ratio and
check of voltage vector relation ship To be
c) Measurement of impedance voltage / WITNESSED
short circuit impedance and load loss by our
d) Measurement of no load loss and Engineers at
current factory
e) Measurement of insulation resistance
f) Dielectric tests
g) Temperature raise (Heat run)
60. To be
SPECIAL TESTS (OPTIONAL)
WITNESSED
Impulse voltage withstand test as per IS,
by our
Engineers
Furnish the report If similar transformer
has under gone this test (OPTIONAL)
at Approved
HV Lab / CPRI

Page 13