Engr Josh Report
Engr Josh Report
UNDERTAKEN AT
WRITTEN BY
SUBMITTED TO
CHAPTER ONE
1.0 Introduction to SIWES 8
1.1 Objectives of SIWES 9
CHAPTER TWO
2.0 Brief Description of The Transmission Company of Nigeria (TCN) 10
2.1 Historical Background Of Electricity Generation 10
2.2 Company Profile And Organogram of TCN 11
2.3 Various department /units and their job functions 12
2.4 Objectives of Osogbo TCN
CHAPTER THREE
3.0 Handshake with the Safety department and brief Orientation of the work space and 17
Environs anchored by the Human Resources (HR) unit.
3.1 SAFTEY 17
3.2.0 Protection, Control and Metering (PC&M) Department 26
3.2.1 Relay
3.2.2 Annual Preventive maintenance on 4T3 60MVA 132/33KV transformer, with series of
test. 26
3.2.3 Routine Carrier Protection Signaling Test 30
3.2.4 Routine maintenance of 110VDC and 50VDC Battery Chargers
3.2.5 Testing and installation of Ejigbo Energy meter 35
CHAPTER FOUR
4.1.0 Description of various Testing Equipment and their uses 50
4.1.1 Highlight of the Experience gained while using the various test Equipment 55
CHAPTER FIVE
5.0. Summary, conclusion and recommendations 59
5.1.0 Summary 59
5.1.1 Conclusion 60
5.1.2 Recommendations
CERTIFICATION
This is to certify that this report has been read and approved as it has met the requirement for the
award of Bachelor Degree of Electrical and Electronic Engineering in the School of Engineering,
Ekiti State University, Ado-Ekiti.
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STUDENT’S SIGNATURE DATE
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SUPERVISOR’S SIGNATURE DATE
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COORDINATOR’S SIGNATURE DATE
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SIWES COORDINATOR DATE
DEDICATION
This report is dedicated to God, the Father, Son and Holy Spirit. For His mercy, provision, and
protection over me and all mine colleagues. Particularly for the privilege to study at EKSU. May
He reigns forever and ever in my life and affair. Thank you the lover of mine soul.
ACKNOWLEDGEMENT
I sincerely appreciate the Almighty God, for the privilege to be among the living soul today.
I acknowledge the support and prayers of my parents Mr and Mrs Kolawole May God continue
to strengthen you the more, and you will eat the fruit of your labor in Jesus name.
Special thanks to my colleagues, who were so supportive in the course of this SIWES
Programme.
My fellow IT Students from EKSU. My Lecturers and special thanks to our Coordinators Dr
Engr Folorunsho , Engr Alade, Engr Jegede,…..to mention a few.
To you all who are not mentioned I say thank you. This wouldn’t have been possible without
you.
Definition of SIWES
The Students’ Industrial Work Experience Scheme (SIWES) is the accepted skills
training programme which forms part of the approved minimum academic standard in the
various degree programmes for all the Nigerian Universities and Polytechnics. It is an effort to
bridge the gap between theoretical (Academic) and practical (Work/Field Environment)
knowledge of Engineering, Technology Science, Agriculture, Medical, Management and other
professional educational programmes offered In the Nigeria tertiary institutions. it is aimed at
exposing students to machines and equipment, professional work methods and ways of safe
guarding the work areas, workers in industries and other organizations. The minimum duration
for the SIWES should normally be 16 weeks except for engineering and technology programme
where the programme runs for up to 20-24 weeks. It is founded by the Federal Government of
Nigeria and jointly coordinated by Industrial Training Fund (I.T.F) and the National Universities
Commission (NUC).
Background
The 1988 SIWES/ITF National Conference in Jos, mandates all collaborating agencies (NUC,
NBTE and JCCE) to draw up job specification for all degree programmes, including the
Students Industrial Work Experience Scheme (SIWES). The job specification would guide the
industrialist and institutional supervisor in the placements of the students such that they would
meet the expected minimum requirement of industrial exposure before the completion of 4-5
years programme in the University.
Preparatory to employment
The National University Commission (NUC), recognizing the importance of job specification in
SIWES deployed the necessary machineries in motion soon after the resolution was taken in
1988. However, it was until January 1996, at a 3 day national workshop in Jos, job
specifications were drawn for all those who had industrial attachments components in their
minimum academic standards documents.
Participants were drawn from senior academic from the Universities across the country,
SIWES Coordinators, Officials of ITF Headquarters and NUC Academic Planning Officers. In
all, nine panelists headed by a Senior Academician was constituted for all the forty programmes.
The panel drew-up the Job specification, however a one day meeting was held at which five
invitees presented papers on the procedure, content and format for presentation of the job
specification documents were decided.
v. Provides the students with the opportunity to apply their knowledge in real work and
actual practice.
CHAPTER TWO
Transmission functions include the operation and maintenance of the 330kV, 132kV switchgears
and transmission lines in Osogbo Sub-Region. NCC function involves operation of the whole
Grid System, in liaison with other Transmission and Generation Regions.
Fig. 1 Fig. 2
BENIN
UNITS (ROCS)
SUBSTATION
RCC IKEJA
(NCC) OSOGBO
SUPPLEMENTARY NATIONAL
CONTROL CENTRE SNCC SHIRORO GENERAL MANAGERS CHQ
REGIONAL CONTROL CENTRES ABUJA
RCC (RCC
RCC S)
IKEJA RCC
SHIRORO
RO OSOGBO
REGIONS LAGOS KADUNA
F&A
OSOGBO AYEDE
330KV SUBSTATIONS
SUBSTATIONS/132KV
ADO T/S
SUBSTATION
330KV SUB - REGIONS/ WORK
CENTRES
STORES
OFFA T/S
ILESHA T/S
GANINO WC
LMD
A
F/
ILE-IFE T/S
SE
H
HR
DIT
AU
TCN is comprised of eight trasmission regions and National Communication and Control
(NCC). Each headed by a General Manager (Transmission), who is responsible for the running
and maintenance of transmission and transformation facilities in their area of operation as shown
in the following map of Nigeria.
3.1 SAFETY:
Safety is the first and most substantial thing anyone should be conscious of in any technical
operation. The following should be noted in carrying out performing any maintenance operation.
7. Equipment must be isolated from supply before any circuit conductor is touched.
10. In the absence of isolated switch, the circuit fuses should be remove and placed in a safe
position.
11. The conductor of large or high voltage apparatus should be efficiently earthed to dissipate
12. Firefighting equipment e.g. portable fire extinguishers should be made available in
accessible positions. These appliances should be examined periodically, kept in order and
13. Water and foam are usually unsuitable for firefighting involving electrical appliances. It
14. It oil or other inflammable liquids are involved foam should be used instead of water
15. In case of electrical shock, artificial respiration should be given to the victim as first
16. when carrying any ironic object or equipment in the switchyard it must not be lifted up to
avoid shocking.
I learnt that safety should not only be taken as a job but compulsorily as a way of life.
3.2.0 PROTECTION, CONTROL AND METERING (PC&M) DEPARTMENT
In PC&M department, I was introduced to various types of relays and how important they are in
the protection of the transmission lines.
RELAY
A relay is an electronics device which monitors the current, voltage, frequency, or any other type
of electric power measurement either from a generating source or to a load for the purpose of
triggering a circuit breaker to open in the event of an abnormal condition. A relay is an
electromechanical device that is actuated by an electrical current. The current flowing in one
circuit cause the opening or closing of another circuit. Relays are like remote control switches
and are used in many applications because of their relative simplicity, long life, and proven high
reliability. Relay is also know as a sensor that sense any fault and send signal to circuit breaker
to trip off out of service.
CLASSIFICATION OF RELAYS
Relays can be classified on the basis of their function into five broad categories. They are:-
Protective
Regulating
Monitoring
Auxiliary.
Protection Relays
Protection relays are used in generators, transformers, feeders, transmission lines, etc. The
primary function of these relays is to continually monitor a specific parameter such as current,
voltage or power and to generate alarm/isolate the system or device in the situation of deviation
from set limits for the parameter or a fault. For instance, an overcurrent relay may be
programmed to operate when the current in a feeder exceeds a certain predetermined limit. These
relays generally obtain their feedback from current or voltage transformers.
Regulating Relays
These relays are used to regulate a specific parameter such as the output voltage of a transformer.
These relays operate a control equipment such as the tap changer of a transformer. These relays
are not designed to respond to fault conditions.
Reclosing Relays.
These relays are used to put the system into operation. These relays are used to synchronize lines
and feeders. These relays usually are used in connecting different components of an electrical
distribution system such as generators, feeders, transformers, etc. They also come into play when
restoring the system after a fault.
Monitoring relays
These relays are used to monitor conditions in a system such as the direction of power flow and
generate alarms when there are deviations. Examples include the low forward power relay which
generates an alarm when the power in a direction falls below the minimum set points. They are
also used to monitor the continuity of systems such as pilot wires.
Auxilliary Relays
These relays are used generally for contact multiplication. The single contact available in a relay
is used to trip a number of breakers. Besides, these relays are also to isolate the relay from other
equipments such as breakers.
Electromagnetic
Solid state
Microprocessor
Computerized
Nonelectric (thermal, pressure ......etc.).
Current
Voltage
Frequency
Temperature
Pressure
Velocity
Others.
Over current
Directional over current
Distance
Over voltage
Differential
Reverse power
Other.
RELAY TEST
Relay protection constitutes a major part of any power system that provides for continuous
control of the main operation modes of power system elements and generates tripping commands
for the failed parts or elements of the system. Faulty operation of relay protection owing to
internal malfunctions can lead to the development of massive failures and even to the collapse of
the power system with huge attendant financial losses. For this reason the performance of the
relay protection has to be periodically tested. The main test carried out during the period of my
industrial training are:-
This is a routine test we carried out once in a week. This test was carried out to ensure
that the carrier signals (communication link) between two adjacent relays are intact. That is,
there should be no interruption in the communication link between two adjacent relays. It is an
engineering methodology for the isolation of faults, if a fault is detected by a relay in a
transmission station on a line it will send a carrier signal to the other transmission station at the
other end for its relay to trip at the same time and this is achieved by the constant action of
relays. Carrier signals can be referred to as a communicational link and it is carried out to
prevent cascading trip.
DC BATTERY This made up of two system working together: battery charger and battery bank
as power supply equipments. It’s also serving as the power supply for telecommunication system.
NEPA NCC TELECOMMUNICATION SYSTEM POWER SUPPLY ROUTE.
5. Control circuit controls ON and OFF state of the thyristors by controlling the gate current
either above or below the holding current.
6. metering circuit is connected to the charging current and voltage analogue meter.
7. Distribution board.
The 50V output of the battery charger feeds into the load connected to it and also into the
50V battery bank. The two are connected in parallel for standby in case of A/C failure at
the input of the charge.
Control
Circuit
415 3-Ø Feeder Back
mains loop L
Filt
Prot Transf Rectifie eri Met o
ecti ormer r, erin Ba
a
Power ng
ng g tte
d
(delta Diodes Cir ry
Circ
Conn Power, t nk
ection thyristo
cap
r
) acit
ors
1. The fuses protecting the DC circuits must first be checked for any cut out with a buzzer or
ohmmeter.
5. If secondary voltage at main transformer is too low, the control should be tested with
oscilloscope for firing pulses. If trigger pulses are non- existent, then the control card needs
replacement.
6. In case of semiconductor failure, they should be disconnected and tested with the buzzer.
7. The battery charger must be placed where battery gases cannot penetrate into it.
Overcurrent relay test and earth fault
Protection trip test
Overcurrent relay test and earth fault is carried out on electromechanical types of relay to
calibrate the metallic disc producing the tripping effect. This is carried out periodically to make
sure the metallic disc producing the tripping effect is in condition good and the speed at which
the metallic disc produce the tripping effect is in accordance with the plug settings of the relay.
The overcurrent test and earth fault is also carried out on digital relay periodically to compare the
plug settings of the relay with the pick up time of the relay. When performing the overcurrent
relay test and earth fault, the connector connecting the relay to the tripping circuit which may be
the circuit breaker is disconnected.
The overcurrent relay test is carried out by means of Secondary Current Injection Test
Set(SCITS). The test set is connected in phase to phase because phase to phase connection
causes overcurrent. This test set is capable of injecting both current and voltage(AC AND DC).
The idea is to use a known value to check for unknown value by injecting current higher than the
plug settings of the relay. Both the pick-up time and current is then compare with the plug
settings of the relay. The test is carried out for both the instantaneous time overcurrent and
definite time overcurrent.
The earth fault relay test is also carried out with the Secondary Current Injection Test set.
The test set is connected in phase to ground because phase to ground connection causes earth
fault. The test is also carried out for both instantaneous time earth fault and definite time
overcurrent.
The table below show the result of overcurrent and earthfault relay test carried out on Osogbo
township feeder relay, both the definite time and instanteneous overcurrent and earthfault.
Phas Ps(A) T(ms Pu(A Pu(ms)
e ) )
R 0.80 0.10 0.82 0.10
Y 0.80 0.10 0.79 0.21
B 0.80 0.10 0.82 0.20
E/F 0.15 0.10 0.17 0.10
CIRCUIT BREAKERS.
A circuit breaker is an electromechanical device that makes or breaks electrical contact (that
interrupt flow of current) under normal or abnormal conditions. The normal condition involves
maintenance while abnormal condition is when the device trip upon sensing fault. The most
familiar circuit breaker protects circuits against overload or overheating to prevent fire out break
and eclectic shock. Circuit breakers also provide protection against short circuit. A short circuit
is caused by a contact between the neutral or grounded side of the electrical line and the terminal.
During operation of power system, it’s often desirable and necessary to switch on or off the
various circuits (e.g., transmission lines, distributors, generating plants etc) under normaland
abnormal conditions. This function used to be performed by switch or fusses placed in series
with the circuit in earlier days.
With the advancement of power system, the lines and other equipment operate at very high
voltages and carry large currents. The arrangement of switches along with fuse cannot serve the
desired function of switch gear in such high capacity circuits. This makes it necessary to employ
a more dependable means of control such as is obtained by use of CIRCUIT BREAKERS. A
circuit breaker can make or break a circuit either manually or automatically under all conditions
viz: no-load, full load and short circuit conditions. This characteristic of the circuit breaker has
made it a useful equipment for switching and protection of various parts of the power system.
A circuit breaker is a piece of electrical equipment which can make or break a circuit either
manually or automatically, break a circuit automatically under fault conditions, and make a
circuit either manually or remotely under fault conditions. Thus a circuit breaker incorporates
manual (or remove control) as well as automatic control for switching functions. The latter
control employs relays and operate only under fault conditions.
PRINCIPLE OF OPERATION
A circuit breaker essentially consists of fixed and moveable contacts, called electrodes. Under
normal operation conditions, these contacts remain and will not open automatically until and
unless the system becomes faulty. Of course the contacts can be open automatically or by
remotely control whenever desired. When a fault occur moving contacts are pulled apart by some
mechanism, thus opening the circuit.
When the contacts of a circuit breaker are separated under fault condition, an arc is struck
between them. The current is thus able to continue until the discharge ceases. The production of
arc not only delays the current interruption process but it also generates enormous heat which
may cause damage to the system or to the circuit breaker itself. Therefore the main problem in a
circuit breaker is to extinguish the arc within the shortest possible time so that the heat generated
by it may not reach a dangerous value.
ARC PHENOMENON
When short circuits occurs, a heavy current flows through the contacts of the circuit breaker
before they are opened by the protective system. At the instant when the contacts begin to
separate the contact area decrease rapidly and large fault current causes increased current density
and hence rise in temperature. The heat produced in the medium between contact (usually the
medium is oil or air) is sufficient to ionize the air or vapor and ionize the oil. The ionized oil air
act as a conductor and an arc is strucked between the contacts. The potential difference between
the contacts is quite small and is just sufficient to maintain arc. The arc produces a low resistance
path and consequently the current in the circuit remains uninterrupted so long as the arc persists.
Following are the factors responsible for the maintenance of the between the contacts
1. The p.d between the contacts- When the contacts have a small separation, the p.d
between them is sufficient to maintain the arc. One way to extinguish the arc is to
separates the contacts to such a distance that the p.d becomes inadequate to maintain the
arc. However this method is impracticable in high voltage system where a separation of
many meters may be required.
2. Ionized particles between contacts- This tend to maintain the arc. If the arc path is de-
ionized, the arc extinction will be facilitated. This may be achieved by cooling the arc
or by bodily removing the ionized particles from the space between the contacts.
The principal disadvantage of this method is that enormous energy dissipated in the arc. In this
method, arc resistance is made to increase with time so that the current is reduced to a value
insufficient to maintain the arc. Consequently, the arc is extinguished. This is employed only in
D.C circuit breakers and low capacity A.C circuit breakers.
The resistance of the arc may be increased by lengthen the arc, cooling the arc reducing X –
section of the arc, and splitting arc
This method is employed for arc extinction in a.c circuit only. In this method, arc resistance is
kept low unit current is zero where the arc extinguishes naturally and is prevented from re-
striking in spite of the rising voltage across the contacts. All modern high power a.c circuit
breaker employ this method for arc quenching.
The most general way of classification circuit breakers in on the basis of medium used for arc
quenching. The medium used for arc extinction is usually oil, air, suplhur hexafluoride (sf6) or
vacuum. According to those above mentioned medium, circuit breaker may be classified as
1. Oil circuit breakers which employs some insulating oil (transformer oil) for arc
extinction.
2. Air-blast circuit breakers in which high pressure air blast is used for arch quenching
3. Sulphur hexafluoride circuit breakers in which sulphur hexafluoride (sf6) gas is used for
arc extinction.
In such circuit breaker, some insulating oil (e.g., transformer oil) is used as an arc
quenching medium. The contacts are opened under oil and arc is struck between them.
The heat of the arc evaporates the surrounding oil and dissociates it into a substantial
volume of gaseous hydrogen at high pressure. The hydrogen gas occupied a volume
about one thousand times that the oil decomposed. The oil is therefore, pushed away from
the arc and an expanding hydrogen gas bubble surrounds the arc region and adjacent
portions of the contacts.
The hydrogen gas has high conductivity and cools the arc, thus aiding the deionization of
the medium between the contacts, the eliminating the arcing products from the path. The
result is that arc is extinguished and circuit current interrupted.
Advantages
(1) It absorbs the arc energy to decompose the oil into gases which have excellent
cooling properties.
(2) It acts as an insulator and permits smaller clearance between live conductors and earthed
components.
(3) The surrounding oil present cooling surface in closing proximity to the arc.
Disadvantage
The oil circuit breakers find extensive use in power system. These can be classified into the
following types.
(1) Bulk oil circuit breakers which use a large quantity of oil. The oil has to serve two
purposes. Firstly, it extinguishes the arc during opening of contacts and secondly, it insulates the
current conducting parts from one another and from the earthed tank such circuit breaker can be
classified into two.
In the latter type, special arc control devices are employed to get the beneficial action of the arc
as efficiently as possible while in the former type, no special means is available for controlling
the arc and the contacts are directly exposed to the whole of the oil tank.
(2) Low oil circuit breakers which use minimum amount of oil. In such circuit breakers, oil is
used only for arc extinction; the current conducting parts are insulated by air or porcelain or
organic insulating material.
The maintenance of oil circuit breaker is generally concerned with the checking of contact and
dielectric strength of oil. After a circuit breaker has interrupted fault current a few time and load
current several times, its contacts may get burnt by arcing and the oil may lose some of its
dielectric strength due to carbonization.This results in the reduced rupturing capacity of the
breaker. Therefore, it is a good practice to inspect the circuit breaker at regular intervals of 3 or 6
months. During inspection of the breaker, the following point should be kept in view.
1. Check the current carrying parts arcing contacts. If the burning is severe, the contact
should be replaced.
2. Check the dielectric strength of the oil. If the sulphur hexafluoride dis - coloured, it
should be changed or reconditioned. The oil in good condition should withstand 30KV
for one minute in a standard oil testing cup with 4mm gap between electrodes.
Check the insulation for possible damage. Clean the surface and remove carbon deposit
with a strong and dry fabric.
Check the oil level.
Check the closing and tripping mechanism
In such circuit breakers, sulphur hexafluoride (sf6) gas is used as the arc quenching medium. The
SF6 gas has a strong tendency to absorb free electrons. The contact of the breaker are opened in a
high pressure flow of SF6 gas and an arc is struck between them. The conducing free electrons in
the arc are rapidly captured by the gas to form relatively immobile negative ions. This loss of
conducting electrons in the arc quickly built up enough insulation strength to extinguish the arc.
The sf6 circuit breaker has found to be very effective for high power and high voltage service.
CONSTRUCTION
It consists of fixed and moving contact enclosed in a chamber (called arc interruption chamber)
containing sf6 gas. This chamber is connected to sf6 gas reservoir. When the contacts of breakers are
opened, the valve mechanism permits a high pressure sf6 gas from the reservoir to flow toward the
arc interruption chamber. The fixed contact hollow cylindrical current carrying contact fitted with
an arc horn. The fixed contact is also a hollow cylinder with rectangular holes in the side to permit
the sf6 gas to let out through these holes after flowing alone and across the arc. The tips of fixed
contact, moving contact and arcing horn are coated with copper-tungsten arc resistant material.
Since sf6 gas is costly, it is reconditioned and reclaimed by suitable auxiliary system after each
operation of the breaker.
In the closed position of the breaker, the contacts remain surrounded by sf 6 gas at a pressure of
about 2.8kg/cm2 . When the breaker operates, the moving contact is pulled apart and an arc is struck
between the contacts. The movement of the moving contact is synchronized with the operating of
the valve which permit sf6 gas at 14kg/cm2 pressure from the reservoir to the arc interrupted
chamber. The high pressure flow of sf 6 rapidly absorbs the free electron in the arc part to form an
immobile negative ions which are ineffective as charge carriers. The result is that the medium
between the contact builds up high dielectric strength and caused the extinction of the arc after the
breaker operation (i.e., after arc extinction), the valve is closed by the action of set of springs.
Application
A typical sf6 circuit breaker consist of interrupter unit each capable of dealing with current up to
60kAand voltage in the range of 50 – 80kV. The numberof units are connected in series according
to the system voltage. Sf6 circuit breakers have been developed for voltages 115kv to 23kv, power
ratings 10MVA to 20MVA and interrupting time less than 3 cycles.
TRANSFORMER
A transformer is a device that contains winding which electrically combine and magnetically
separates. It is also a device which transfers energy in form of electrical current and voltage
through electromagnetic induction at the same frequency.
Fig. 11 Some of the transformers in the station
Before decommissioning the faulty line isolator on ikeja west H1W 1hose power, an
application for protection Guarantee was made and approval was granted. Work and Test
permit was issued and made effective to the safety supervisor. Steps were taken to ensure
I. Order to operate from detailing apparatus to open, isolators; in their correct order
of operations.
II. Work and test permit form was issued and made effective to workmen stating the
guarantee items which were properly tagged by “DO NOT OPERATE TAG”
and no switching operation must be made without the consent of the workmen.
III. Operating rods, 110Vd.c control and relaying fuses were tagged and kept in the
V. Power tools, safety devices – hardhat, safety boots, were provided for the
workmen.
After all necessary safety precautions was observed, the total decommissioning of the old
a. The electrical wiring of the defective circuit breaker was decommissioned, in order to
pave way for the removal of the circuit breaker from the plinth, and the wiring was
b. The defective circuit breaker was removed from the plinth with the help of crane
c. Erection of plinth for the new breaker was done with assistance of bricklayers and
the new 3 pole mechanism circuit breaker was successfully achieved and the
marshalling kiosk for wiring connections was properly positioned with the aid of the
crane
e. The 3 pole circuit breaker was tested, as the tests result conform with international
standard.
h. Final commissioning tests and checks gave satisfactory results as the circuit breaker
i. Post restoration checks was done as the circuit breaker was monitored to be working
perfectly.
INSTALLATION OF THE NEW CT (CURRENT TRANSFORMER) 600V TO
REPLACE THE DEFECTIVE CURRENT TRANSFORMER ON EDE 33KV LINE.
. SAFETY PRECAUTION TAKEN DURING INSTALLATION
Guarantee was made and approval was granted. Work and Test permit was issued and
made effective to the safety supervisor. Steps were taken to ensure safety which includes
the following:
VIII. Order to operate from detailing apparatus to open, isolators; in their correct order
of operations.
IX. Work and test permit form was issued and made effective to workmen stating the
guarantee items which were properly tagged by “DO NOT OPERATE TAG”
and no switching operation must be made without the consent of the workmen.
X. Operating rods, 110Vd.c control and relaying fuses were tagged and kept in the
XII. Power tools, safety devices – hardhat, safety boots, were provided for the
workmen.
After all necessary safety precautions was observed, the total decommissioning of the old
order to pave way for the removal of the current transformer from the plinth,
and the wiring was well master for the new wiring of the current transformer.
b. The defective current transformer was removed from the plinth with the help
of crane
c. Installation of the new current transformer was successfully achieved and the
marshalling kiosk for wiring connections was properly positioned with the aid
of the crane
d. The new current transformer was tested, as the tests result conform with
international standard.
f. Final commissioning tests and checks gave satisfactory results as the current
Post restoration checks was done as the current transformer was monitored to be working
perfectly.
a. Control cables
b. DC cables
c. AC cables
3. I worked in the termination of the cables, glanding and ferruling of the cables
5. I joined the crew of engineers in carrying out earthing resistance test on the
6. Calibration of the protective relays viz the distance protective relay and the
foundation bolts
10. I participated in post restoration checks and monitoring, hence the breakers
PREAMBLE
Following the total failure of 132kV gas circuit breaker which is use to supply Akure, Ado
station as a result of the faulty breaker mechanism on September 13th 2019, in this case there is a
need for the new installation of the gas circuit breaker using three pole for the three phase in
order to ensure continuous supply to the feeder at the accepted voltage and frequency in safe and
economic way, a new gas circuit breaker (GCB) was provided for its replacement, and between
September 16th to November 30th 2019 the work was in progress in which the old GCB single
pole was decommission and remove from the bay, the new one was installed with three pole
mechanism which pave a way for modification of the plinth and the control circuit.
Make or break a circuit either manually or by remote control under normal or abnormal
condition
Thus a circuit breakers incorporates manually [or remote control] as well as automatic control for
switching functions. Under fault conditions a protective relay is used in isolating fault.
A circuit breaker is a switching and current interrupting device which consists essentially of
fixed and moving contacts, which are touching each other and carry current under normal
condition i.e. when the circuit is closed. When circuit breaker is closed the current carrying
contacts, called the electrodes engage each other under the pressure of a spring.
During the normal operating condition the breaker can be opened or closed by a station operator
(control engineer) for the purpose of switching and maintenance. To open the circuit breaker,
only a small pressure is required to be applied on a trigger. Whenever a fault occurs on any part
of the power system that the breaker is protecting, the trip coil of the breaker get energized and
moving contact are pulled apart by some mechanism, thus opening the circuits. The separation of
current caring contact produces an arc. The production of the arc not only delays the current
interruption process but also generates enormous heat which may cause damage to the system or
possible time so that heat generated by it does not reach a dangerous value.
The circuit breakers are rated in terms of maximum voltage, number of poles, frequency,
maximum continuous current carrying capacity, and maximum interrupting capacity. The
interrupting or rupturing capacity of a circuit breaker is the maximum value of current, which
The basic construction of the circuit breaker requires the separation of contacts in an insulating
1. Extinguishes the arc drawn between the contacts when the circuit breaker opens.
Provides insulation between the contacts and from each contact to earth.
The following test were carried out on the newly installed breaker, the test result gave good and
satisfactory result as test results conform with international standard. The test carried out include:
4 Operation Test
This project is one of the paramount, crucial and major project that if not being attended to on
time, it can cause blackout in two major state in Nigeria; namely Ekiti state and Ondo state.
Osogbo/Akure Ado 132kV line GCB is one of the four, 132kV line breakers in Osogbo sub
region, hence it is a major 132kV line breaker with the capacity of 80MW.
OBJECTIVE
1. The line breaker is responsible for transmitting of electricity from Osogbo Osun state
2. Through this breaker 50MW of energy is being transfer to Akure Ondo state, and also
3. The new breaker (3pole) is of high quality than the defective single mechanism.
4. The circuit is being monitor by a digital protective relay in the control room
5. The transmission line tower from Osogbo to Akure is 1 – 325 with the length of
113.75KM, and also from Akure to Ado Ekiti the tower is between 1 – 148 with the
length of 51.8KM.
System Operation
The System Operation is a sector of the Transmission Company of Nigeria under the Independent
System Operator. The aim of system operators in the Nigerian Electricity Industry is to manage
generation, transmission and distribution resources with the goal of supplying electrical energy to all
customers as reliably and economically possible while maintaining the frequency and voltage within
permissible limits. The Personnel saddled with these responsibilities are called System Operators and
the equipment they managed includes;
Generators Distribution lines
Bus-bars Isolators
Wave Traps Instrument Transformer
TRANSFORMER
A transformer is an electromagnetic coupled circuit, which transforms power from one level of
voltage and current to another. It is a vital link in a power system, which has made it possible for
the power generated at lower voltage to be transmitted over long distances at higher voltages and
Wave Trap
The function of this trap is that it traps communication waves for communication purposes. Its
shape is like a drum. It is connected to the main incoming feeder so that it can separate
Current Transformer
Current transformers are basically used to take the readings of the currents entering the
substation and produce a fraction of it. This is done because we have no instrument for
a. Distance Protection
b. Backup Protection
c. Measurement
Ip * Np = Is * Ns
The main use of this transformer is to measure the line voltage for measurement and protection
purposes. These transformers make the ordinary low voltage instruments suitable for
measurement of high voltage and isolate them from high voltage. The primary winding of the
potential transformer is connected to the main bus bars of the switchgear installation and to the
secondary winding, various indicating and metering instrument and relays are connected.
When the rated high voltage is applied to the primary of a PT, the voltage of 110 volts appear
across the secondary windings. The ratio of the primary voltage to the rated secondary voltage is
known as the transformation ratio. The basic principle involved in the designing of Voltage
VP NP
= ………(a)
VS NS
Thus NS * VP = NP * VS ..……..(b)
Current and voltage transformers are called instrument transformers. Instrument transformers
are used to step down the current or voltage to measurable values. They provide standardized,
applications.
Grounding switch are installed in stations because of its vital use for de-energizing electrical
equipment such as Circuit breakers, transformer and transmission lines after they have been
isolated.
Bus Bar
A bus bar in electrical power distribution refers to thick strips of copper or aluminum that
apparatus where incoming feeders come into and get into the instruments for further step up or
step down.
Circuit Breaker
carrying and breaking currents under normal circuit conditions and also making, carrying and
breaking for a specified time, and breaking currents under specified abnormal circuit conditions
Rated voltage
ISOLATOR
Isolator as the name implies, isolator isolates a certain part of circuit from one point to another and it is
not intended to be opened while current flows. They are designed to open a circuit under no load
condition.
Isolated are not equipped with arc quenching devices and therefore, not used to open circuits carrying
current. It is use as station guarantee to isolate line.
Isolators must not be opened until the circuit is interrupted by some other means (circuit breaker). If an
isolator is opened carelessly when carrying a heavy current, the resulting arc could easily cause a flash
over to earth. This may shatter the insulators ad may cause a fatal accident to the operator, particularly
in high voltage condition like 330kV.
While closing a circuit, the isolator is close first, then the circuit breaker in order to ensure isolation of
the circuit breaker from the live parts for the purpose of maintenance.
n) Take appropriate actions when these conditions are not met by filing
trouble and repair reports to appropriate maintenance section for immediate
correction.
o) Ensures all switching operations are carried out safely in accordance
with Standard Protection Code (SPC) while bearing in mind, system stability and
security.
p) Receive application for protection guarantee, process and relay to NCC
while noting implications of taking out such equipment on the system or
keeping the equipment in service in its abnormal conditions.
q) Report events properly, accurately and timely to appropriate quarters,
if possible advice why such action should be taken quickly.
r) Informs NCC on the implication of removing or otherwise leaving
equipment in service in its present state.
OPERATIONAL PROCEDURE
Operational Procedure is an established way of doing something. Operational procedure can be define
in a standard way as an established or prescribed methods to be followed routinely for the
performance of designated operations.
Operational procedures (OPs) outline certain steps the ISO takes to control and manage the high
voltage power system.
APPLICATION FOR PROTECTION GUARANTEE.
Application for protection guarantee simply means to ask for permission from the NCC before
embarking on the work for them to open the close circuit. And during this process their will not
be supply in the affected circuits.
TYPES OF OUTAGES
PLANNED: This type of outages gives room for planning by the system planning department of the NCC
and re allocation of load as a result of impending outage request and this type of outage request should
be submitted to NCC two weeks before the scheduled date.
EMERGENCY: This type of outage may not need to inform NCC before action is taken especially when
the line involved or circuit involved is very important to the security of the Grid.
FORCED: This type of outage involves the sudden removal or unavailability of equipment due to
unanticipated failure,
OPERATIONAL FORMS
These are standard forms contained in the standard protection code used in carrying out operation
safely and also protection of men at work and equipment. The following are examples of operation
form used by system operator in TCN. Samples are shown in Appendix II
OF1: Application for Protection Guaranty
OF2: Work Permit
OF3: Work and Test Permit
OF4: Station Guaranty
OF6: Work Permit Tag
OF11: Self Protection
OF12: Hold Off
OF13: Caution Tag
OF14: Operation under a Work and Test Permit
OF15: Danger Sign for work and test Permit
OF16: Limit for safe Working Space
OF17: Order to Operate
OF19: Trouble and Repair report
OF53: Interruption and Outage Report
Health, Safety and Environmental Standards
As a matter of fact the rule of safety in electrical job is very important because any slight error can
always lead to a serious consequence and injury or death. Particular attention was taken to ensure
application of safety throughout the work. Measures adopted in accordance with Company Safety Rules
and Standard Protection Codes, Nigerian Electricity Health and Safety Standards Manual of NERC, were
as follows:
1. Work and test permit approval through an application for protection guarantee was
obtained by permit holder from the system operator in other to de-energize and isolate
the feeder bay for work.
2. Danger warning tags were placed within the limits of safe working space to ensure
personnel do not go beyond the work area.
3. Personnel protective equipment (PPE) including helmet, safety belts & boots, overall, and
hand gloves were worn by workmen before entering the switch yard.
4. Temporary grounding sticks were applied within the working space to discharge residual
charges on the line and equipment.
5. Proper positioning of wooden ladder before climbing with someone holding it on the
ground level for additional support.
6. First Aid Kit was made available in an event of emergency.
CHALLENGE ENCOUNTERED
After the installation we noticed that the breaker was operating locally but not remote
electrically, with several troubleshooting we found out that the control cable laid from
The SF6 gas leakage was observed as monitored on the pressure gauge.
The problem of adaptation, since the new circuit breaker was adapted (married) to the
SOLUTION PROFFERED:
New control cable of higher rating was tested and laid for termination
After proper maintenance the breaker eventually closed together with other two
phases
Power transformer
POWER TRANSFORMER
There are six power transformer in the station, i.e. three 330/132kv transformer and 132/33kv
transformers and there are other 330/132kv transformer in the sub-stations.
INSTRUMENT TRANSFORMER
It is having fundamentally the same principle as that of the power transformer, it reduces current
and voltage to the protection scheme and it can be classified into two
Current transformer
Voltage transformer
certain level using the current transformer ration at which it will not damage the relay signaling
the voltage transformer ratio to read the voltage on the power transformer.
Fig. 12 Pole mounted Voltage Transformer
1. Main tank: it is the tank to which oil is poured oil in this tank flows conventionally in the
transformer; the oil is used for the expansion and the contraction of the transformer.
2. Oil: it isused to insulate the windings in a transformer and also it is used in cooling the
transformer.
3. OIL GUAGE: it is used to detect the oil level in a conservator tank.
4. Conservation tank: it is the which oil is stored in. It is usually located at the top of the
transformer. It supplies oil to the main tank and the tap changer in case there is leakage.
BUSBAR
In electrical power distribution, a busbar (also spelled bus bar, buss bar or busbar, with the
term bus being a contraction of the Latin omnibus - meaning for all) is a strip or bar
of copper, brass or aluminium that conducts electricity within a switchboard, distribution
board, substation, battery bank or other electrical apparatus. Its main purpose is to conduct
electricity, not to function as a structural member.
The cross-sectional size of the busbar determines the maximum amount of current that can be
safely carried. Busbars can have a cross-sectional area of as little as 10 mm2 but electrical
substations may use metal tubes of 50 mm in diameter (20 cm2) or more as busbars.
An aluminium smelter will have very large busbars used to carry tens of thousands
of amperes to the electrochemical cells that produce aluminium from molten salts.
BUS COUPLER
Bus Couplers are used in power distribution system to provide better isolation and
protection from electrical arcs. They are used on transformers to connect it to the distribution
system. It has its advantage over direct coupling with respect to arc supression as they
provide greater impedance to the path of the load. So they provide better arc protection
especially during the transient or switching period.
Maintenance means actions that are taken in order to prolong the life span or increase that usage
continuously for like months or years, preventive maintenance has to be set in place on order to
Routine maintenance: This is the kind of maintenance that are scheduled or being put in place
after a certain number of days, months, or even annually for the main purpose of increasing the
maintenance is put in place in order to restore and serve a solution to restore the fault Safety
Naphtha oil is more easily oxidized than Paraffin oil. But oxidation product i.e. sludge in the
naphtha oil is more soluble than Paraffin oil. Thus sludge of naphtha based oil is not precipitated
in bottom of the transformer. Hence it does not obstruct convection circulation of the oil, means
it does not disturb the transformer cooling system. But in the case of Paraffin oil although
oxidation rate is lower than that of Naphtha oil but the oxidation product or sludge is insoluble
and precipitated at bottom of the tank and obstruct the transformer cooling system. Although
Paraffin based oil has above mentioned disadvantage but still in our country it is generally used
because of its easy availability. Another problem with paraffin based oil is its high pour point
due to the wax content, but this does not affect its use due to warm climate condition of Nigeria.
PROPERTIES OF TRANSFORMER INSULATING OIL
Some specific parameters of insulating oil should be considered to determine the serviceability
of that oil.
The fault free operation of power transformers is a factor of major economic importance and
safety in power supply utilities and industrial consumers of electricity. In the current economic
climate, Industries/Supply Utilites tighten their control on capital spending and make cutbacks in
maintenance, an increased awareness is placed on the reliability of the existing electric power
supply. Down time is at a premium. Often, the loading is increase on present units, as this will
defer purchasing additional plant capacity. Thus the stress on the transformer increases. The net
total effect of the thermal, electrical and mechanical stress brought on by increased service needs
to be monitored to ensure reliability. Regular sampling and testing of insulation oil taken from
transformers is a valuable technique in a preventative maintenance program. If a proactive
approach is adopted based on the condition of the transformer oil, the life of the transformer can
be extended.
1. Interfacial tension, it measures the presence of soluble contaminants and oxidation products.
2. Acid number, it measures the amount of acid materials present in the oil.
3. Oil moisture, it is also called the Karl Fischer moisture test and it measures the water ppm
(part per million unit) within the transformer oil.
4. Power factor, it measures the dielectric losses of the oil.
5. Dielectric breakdown voltage, it measures the ability of the oil to withstand electric stress
without failure.
6. Dissolved gas analysis, it measures the gas ppm levels that are present.
7. Oil color, the color test is a simple test that indicates oil quality.
During the course of my industrial training, the transformer oil test perform are
It is also called dielectric strength test. The dielectric strength of an insulating oil is a measure of
the oils ability to withstand electrical stress without failure. The test involves applying a ac
voltage at a controlled rate to two electrodes immersed in the insulating fluid. The gap is a
specified distance. When the current arcs across this gap the voltage recorded at that instant is
the dielectric strength breakdown strength of the insulating liquid. Contaminants such as water,
sediment and conducting particles reduce the dielectric strength of an insulating oil. Combination
of these tend to reduce the dielectric strength to a greater degree. Clean dry oil has an inherently
high dielectric strength but this does not necessarily indicates the absence of all contaminates, it
may merely indicate that the amount of contaminants present between the electrodes is not large
enough to affect the average breakdown voltage of the liquid.
For measuring breakdown voltage of transformer oil, portable breakdown voltage measuring kit
is generally available at site. In this kit, oil is kept in a pot in which one pair of electrodes are
fixed with a gap of 2.5 mm (in some kit it 4mm) between them. Now slowly rising voltage is
applied between the electrodes. Rate of rise of voltage is generally controlled at 2 KV/s and
observe the voltage at which sparking starts between the electrodes. That means at which voltage
dielectric strength of transformer oil between the electrodes has been broken down.
Generally this measurement is taken 3 to 6 times in same sample of oil and the average value of
these reading is taken. BDV is important and popular test of transformer oil, as it is primary
indication of health of oil and it can be easily carried out at site. Dry and clean oil gives BDV
results, better than the oil with moisture content and other conducting impurities. Minimum
breakdown voltage of transformer oil or dielectric strength of transformer oil at which this oil
can safely be used in transformer, is considered as 30 KV.
4.0 Introduction
There are various testing equipment used in the various department I worked with during my
SIWES in the TCN
These equipment includes:
Megger Insulation tester
4.1.2 Highlight of Experience gained while using the various test Equipment
TABLE 4.1.1
Fig
Fig G. CPC 100 Universal Test set Fig H. Pry Current Injection Test Set
PCITS
Fig I. Tan-Delta Test Set Fig J. Earthing Resistance Tester
Fig K. Secondary Injection Test Set
Fig L. Circuit Breaker analyzer CT
CHAPTER FIVE
5.1.0 Summary
at the end of the six month Student Industrial Work Experience Scheme (SIWES) undertaken at
Transmission Company of Nigeria (TCN) Osogbo Sub-Region Osogbo, I have learnt the basic
practical application of my profession in the field of electrical and electronics engineering. It
afforded me the opportunity to see those equipment we were taught theoretically but have not
seen them working practically.
The Scheme (SIWES) had given me the opportunity of meeting, relating ,working as a team with
other students in the same field from different institutions, and I could categorically conclude
that the scheme affords university students technical, professional and vocational skills and
hereby the nature and contribution of my chosen field of study to the society.
The scheme exposes the student to working environment Experience before finally going into the
labour market or industry to start working.
5.1.1 Conclusion
The Scheme had finally widened my knowledge about the extent to which electrical and
electronics engineering have improved or developed in making things simple to the benefit of
mankind
5.1.2 Recommendations
Based on my observation throughout the six month of this SIWES, I hereby give the following
recommendations.
The Industrial Training Fund should make transportation allowance available to the
students before starting the training as most students suffer setbacks as a result of
financial incapacitation of going to and from their place of industrial training.
Students should on their part be humble and take up the scheme (SIWES) seriously so as
to enhance their productivity peradventure they are called for employment in the same
organization.
The Industrial Training Fund should find a way of motivating the organization training
the student so that they can be committed in their course of training the students.
The Government should see to it that the allowances that are meant for the payment of
the students get to them because some of the students don’t even get the allowance even
up to the end of graduation.
PHOTOS
FIG. 9 FIG. 10
FIG. 11 FIG. 12