ChengDu XinHeCheng Technology Co.

,Ltd
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SUPPORT CNC SYSTEM :

MACH3 Only

MACH3 Breakout Board

MKX-V Specification

USB 4-axis Card

System :MACH3
mode l:MK4- V

QC:01 2016-9-13 USB MOTION CARD

电源0V 电源24V

Size:184x127x30mm

MK3-V：USB Cable，3 Axis Breakout Board

Model No.: MK4-V：USB Cable，4 Axis Breakout Board
MK6-V：USB Cable，6 Axis Breakout Board

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Hardware Instruction
内部原理图

0V

5V
DC/DC
Power in Input port circ uit DAC
Output port circuit PWM

16 IO Inp ut and DEC inp ut 8 IO ou tput DAC AND PW M ou tput

DC/DC
5V
Power in 8 IO ou tput Pulse output port circuit
24V
Out put por t ci rcu it

0V 24V
0V

schematic diagram
控制卡内部原理图

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Hardware Instruction
External Dimension

2 8 .0 m m
高度：
2016-6 -13
System:M ACH3
model:M K4-V
USB 4-axis Card

QC:01

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Hardware Instruction
Singal Instruction

Input signal

Offer 16pcs Input IO, All IO active low, input current 5mA, support

6-24V signal input.

Signal explanation as follow:

X-HOME：X Axis home signal input, corresponding MACH3 input IO is：P1.0

Y-HOME：Y axis home signal input, corresponding MACH3 input IO is：P1.1

Z-HOME：Z Axis home signal input, corresponding MACH3 input IO is：P1.2

A-HOME：AAxis home signal input, corresponding MACH3 input IO is：P1.3

PROBE: Tool setting signal input, corresponding MACH3 input IO is：P1.4

IN5-IN15：Input IO，MACH3 Input IO are：P1.5-P1.15

Inverter
MKX support spindle speed adjustment, support inverter port or PWM port.

MKX spindle port speed adjustment output, support 2 types：0-10V analog

voltage output or 0-5V analog voltage output or 5V PWM signal output

When you are using analog voltage output for speed adjustment, you need to

offer DC voltage to our breakout board, DC voltage value related to max analog

voltage output value. For example, DC voltage output:10V, and analog voltage

output will be between 0-10V.

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Hardware Instruction
Specification

Power Supply
Before make it work, you need to offer DC24V power to our

Breakout board.
Output
MKX-V offer 8pcs expandable Output IO, all IO active low;

Drive current 50mA,Support max 24V signal.

Spindle forward:OUT1：Corresponding MACH3output configuration is P1.0

Spindle reverse：OUT2:Corresponding MACH3 Output configuration is P1.1

Expandable Output IO 3-8：OUT3-8：Corresponding MACH3 Output configuration

are：P1.2-P1.7

Axis drive port

MKX offer max support 6 axis drive,MK3-V support 3 Axis, MK4-V support 4

Axis, MK6-V support 6 Axis. 。

MKX support Stepper/Servo drive, support pulse+Directi on output and differential

Output, support max frequency of pulse output is 2000KHZ

Drive current is 20mA

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Main function and advantages

Features:
★ Fully supporting all Mach3 versions

★ Support save data when power off

★ Support spindle speed feedback

★ Support 3 meters USB cable
★ Supports Up 6-axis
★ Maximum step-pulse frequency is 2000KHz
★ Status indicator LED can be useful to show the USB connection,

and working status by flashing.

★ 16 general-purpose input,8 output

★ has speed function, the spindle actual speed Mach3 interface in real-
time display

★ all IO-port isolation, interference, stable performance

★ Full support for USB hot-swappable, the card is Monitoring USB

connection status at any time.

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Simp le connection description

Application Connection Diagram

USB Motion Control Card Application

MACH3
Input switch Spindle
TOOLS
probe Spindle drive

USB

USB 4-axis Card

System :MA CH 3
model :MK4-V

QC:01 2016-9-13 USB MOTION CARD

电源0V 电源24V

PO WE R
IN PU T

Drive
Relays

Motor

Support: 3-axis or 4-axis, or 6-axis

Mk3-V: 3-axis; Mk4-V: 4-axis: Mk6-V: 6-axis

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0V-INPUT

QC:01
Flash: that is working properly,
24V Input

power In
24V ouput

USB 4-axis Card

model:MK4-V
Off: The USB connection is not normal
0V-output

System:MACH3
Slow flash: driver is not installed properly
To increase the Anti-interference,
Working LED

please contact the machine bed PE

output 8

2016-9-13
output 7 PE:Protected GND
output 6 X-axis home(input-#0)
output 5 Y-axis home(input-#1)
Z-axis home(input-#2)
output 4
A-axis home(input-#3)
output 3
Probe z(input-#4)
input -#5
input -#6
Signal Description

input -#7
input -#8
16 Input port

5V
Pulse - input -#9

X-axis
Direction - input -#10
input -#11
5V input -#12
Pulse -
input -#13

Y-axis
Direction -
input -#14
input -#15
5V
Pulse -

Z-axis
Direction -
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5V 24V ouput
Pulse - 0v ouput

A-axis
Direction -

For ward: output 1

Digital Ground

电源0V
Reversion: output 2
5V PWM output
Spindle control

DC 10V Input

USB MOTION CARD

Frequency Control Input：0-10V

电源24V
Analog ground
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Wiring diagram shows

NOTE: If the inverter is turned on, the control card is not working properly because of interference caused
by the inverter; Replace inverter.

Input IO Connect Mechanical switch or NPN (PNP) Photoelectric switch

Input signal must be active low
Inverter
NPN Photoelectric switch

PNP Photoelectric switch

Relay

Inverter forward signal

Analog signal ground

0-10V analog voltage
Digital signal ground
Mechanical switch

Inverter 10V output

hall switch
GND

OUT VCC
GND

OUT VCC

GND

OUT
VCC

Computer

USB 4-axis Card

System :MACH 3
model :MK4- V

QC:01 2016-9-13 USB MOTION CARD

电源0V 电源24V
24V Power Input

PUL+

DIR+
PUL-
DIR-

Relay Step or ser vo driver

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Electrical Characteristics

Parameter Description
axis output Drive Current Isolated open collector output; 5V, 20mA
control:
Drive Pulse + direction output
Output frequency 2000KHZ
axes MK3-V:3-axis;MK4-V:4-axis;MK6-V:6-axis
Isolation Voltage 3.5KV
Spindle inverter Analog voltage output 0—10V
output:
PWM output 5V,1KHZ,Duty;0-100%
3 types of output
modes Pulse+direction output 5V,15HZ to 4KHZ
8 IO output Drive Current Isolation:50mA, 25V
Isolation Voltage 3.5KV
16 IO intput Input Current Isolated inputs, 5 mA, maximum voltage 25V
Isolation Voltage 3.5KV
USB interface Complies with USB2.0 standard

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Install your mach3 software to PC which you control your CNC Machine.

Connect our usb cable between our card and your PC, wait a few minutes

Until usb driver finish installation automatically.

Copy our configuration and driver files to mach3 folder we required.

Che ck ou r wiring file on the man ua l or spe ci ficat ion , con ne ct ou r car d to you r step pe r/

Ser vo motor dr iver cor rect ly. If you ha ve pr ob lem ab ou t wiring , pl ea se con tact us for

Mor e de tai ls.

Check our mach3 setting parameters and step per manual in the packing

box and set your own parameters in right way.

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Power supply wiring

Wiring

NO.1：Offer Power suppl y to card

DC24V,0.5A

DC 0V_GND

DC 24V-INPUT

Before using our breakout board, please offer

DC24V power supply to make it works,

Current 0.5A

NO.2：Drive wiring: Support Stepper/Servo drive,Differential output signal

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变频器
inverter

变频器10V输出
+10v
power supply

AVI 变频器模拟信号输入
0 TO 10v

ACM
模拟信号地线
变频器调速接口
Speed adjustment
Analog gnd

FwD 变频器正转控制
forward on/off

DCM
数字信号地
变频器数字接口

digital gnd
Digital Interface
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保护地线
NO.3：Spindle control-Inverter connection

PE
将该信号连接到机床地线（外壳）
为了增加抗干扰性，
Wiring

Connected to the machine housing

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Wiring

Spindle Control:Stepper/Servo Drive

stepper or servo drives

DIR- 5V and 0V please connect
DIR+
to our breakout board 5V and
PUL-
0V
PUL+

0V 5V
NO.4：Output Relay Interface：OUT3 to OUT8 Relay Interface

Relay

Output active low,24v/50 mA

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Wiring

NO.5： input Interface：16 input port;In0 to In15,limit switch.Active Low

NPN pho toe lect ric swi tch

R e la y
PNP phot oele ctric swit ch Swit ch
Me ch an ica l sw itc h
GND

OUT VCC

GND

OUT
VCC

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Ne w Function

Break continue: when the control card suddenly power off, the
control card chip automatically save the current G code line
number. Control card plug-in will display saved the number of lines.

。
Waiting until the control card is connected to the power supply next,
load the G code program, click the power to continue to the break
continue button, Mach3 software automatically from the last save
the number of lines to start running.

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New Function

.
Spi nd le sp eed feed ba ck

spi ndl e speed feedback thr ough the sens or feedback to Input por t“Speed- DEC”,

and then di spl ay the RPM speed on the Mach3 sof twar e. Maxi mum suppor t

feedback input Pul se frequency 20K HZ .

.
USB anti-interference ability: full new designed independent USB
data processor, to prevent the interference to USB
communication, more stable and reliable. Suitable for plasma
cutting and automatic welding and so on.

USB

Independent
data processor.
Prevent interference

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