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RTM200 User Manual

The document discusses a motion controller product called RTM200_LPTv1.1. It introduces the product specifications, appearance and size, connection methods, software installation process, and how to use the software settings to control machine tools.
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0% found this document useful (0 votes)
908 views24 pages

RTM200 User Manual

The document discusses a motion controller product called RTM200_LPTv1.1. It introduces the product specifications, appearance and size, connection methods, software installation process, and how to use the software settings to control machine tools.
Copyright
© © All Rights Reserved
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Changzhou POWACE Internation Co.

,Ltd
——Changzhou RATTM MOTOR Co.,Ltd

Changzhou RATTM MOTOR


Co.,Ltd

MACH3 LPT Port USB Card


RTM200_LPT
Changzhou RATTM Motor Co.,Ltd Email:sale1@rattmmotor.com Email:sale2@rattmmotor.com MSN:ali900111342 1

(English Version)
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——Changzhou RATTM MOTOR Co.,Ltd

Content

Chapter 1. Introduction ................................................................................3~5

1.1 Product Introduction .................................................................................3

1.2 Products specification ........................................................................... 3

1.3 Products Appearance and size ................................................................. 4

1.4 substantival explanation ................................................................... 4~5

1.5 Noting and Waring ............................................................................. 5

Chapter 2. Connection ........................................................................... 6~8

2.1 Product connection define and method ............................................ 6~8

Chapter 3. Software Installation ............................................................... 9~11

3.1 MACH3 Install .................................................................................. 9~11

3.2 RTM200200 Plug-in installation ........................................................... 11

Chapter 4. Setting of software ................................................................. 12~17

4.1 Open software .......................................................................................12

4.2 Software Common settings ............................................................13~17

Chapter 5. Using of software ................................................................. 18~22

5.1 Set Machine Coordinate system ...................................................... 18~20

5.2 Set workpiece coordinate system .................................................. 20~21

5.3 Open G code file and run ....................................................................... 22

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1. Chapter One Introduction

1.1 Products Introduction


Novusun CNC has engaged in the Numerical control industry for 7 years, specialized in the
research, development and production of various CNC controller systems with high quality and high
reliability. We produce the Brushless DC motor, Stepper motor driver, and also 1 to 6 aixs CNC motion
controllers.
RTM200_LPTv1.1 is the 4 axis motion controller we spend 4 years to design.
RTM200_LPTv1.1 support Mach3 software and serial port MPG, through USB to communicate
with computer.
RTM200_LPTv1.1 motion controller adopts the ARM design framework. The ARM design
includes communication,codeanalytic, underlying algorithm and pulse gerneration. Rational design,
reliablecontrol, convenient operation.
This manual introduces operation, connection and usage schedule of our professional motion
controller for engraving machine. Through a lot of the drawing the users can learn quickly how to use this
motion controller.

1.2 Products specification


 Support USB;
 5 ports input interface for ordinary digital data;
 3 ports output interface for ordinary digital data;
 1 port 0-10V spindle speed analog output interface(can change to PWM output);
 can support 4 axis stepper systems,200KHz pulse output for every axis;
 ARM motion control chip;
 Compatible with MPG input, support the digital display MPG from our company.

1.3 Products Appearance and size


RTM200_LPTv1.1 motion controller is with the plastic shell structure. The controller appearance as
the Figure 1-1 show:
The products overall size is 57mm*54mm*22mm;

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Figure1-1. RTM200_LPTV1.1 front appearance and size

1.4 Substantival explanation


When operate the RTM200_LPT,where will be a lot of English abbreviation,now we list all of them
for your kindly references:
FRO:Feedingadjust:During the operating process,the F value already set,and need to adjust the
current feeding speed, then we can adjust FRO value to realize it.
SRO: Spindle speed adjust: During the operating process, the S value already set, and need to adjust
the current spindle speed, then we can adjust SRO value to realize it :
Current Speed S#=setting S*SRO.
SRJ:speed adjust manually
During the operating process,as the manual speed already set,and we need to adjust the current
speed,and impossible to fix the value during it is working,then we can revise the SRJ value to realize it.
Current manual speed FS#=Setting manual speed*SRJ.
F:Feedingspeed,the unit is mm/min.For example F=200,means every minute feeding 2000mm.
S: Spindle Speed. Unit is rad/min.For example S=20000,means 20000 revolution/Minute.
X axis Coordinate
Y axis Coordinate
Z axis Coordinate
A axis Coordinate

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1.5 Noting and Waring

Free from exposure to the electronics without waterproof function.Please environment


as dry as possible. This is the icon.

Wiring warning, the IO input terminal of this equipment support the equipment with
source switch (such as Inductive proximity switch.)When using such kind of switch, attention
please:avoid the +terminal and –terminal of power supply to connect with GND.This equipment’s
analogy quantity output terminal of spindlecontrolalos have a certain load capacity. Please avoid
this terminal connect with GND.in case that the interior components and parts be brokendown.

Operation warning, Please do the security measures well when connecting with the
machine tools.The ESTOP, limit and other things must be perfected.When comes across the
emergancy, please press the ESTOP key at once or cut off the power directly, thus avoiding the
equipment damage and casualty.

High voltage danger, the primary device is 18-32VDC power supply.Voltage

equipment.Pls pay attention to the electricity, safety when conducting the operation

2. Chapter Two Connection

2.1 Product connection define and method

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Figure2-1. Product wiring section and interface summary


As the Figure 2-1 showed,the connection of the controller includes USB connection interface, MPG interface and
LPT controller port. Now we descript them in details as below.
2.2.1) LPT Controller interface
As Figure 2-1 showed,No.1 is LPT Controller interface. In the first row, from right to left, it's PIN1 to PIN13; in
the second row, from right to left, it's PIN14-PIN25. PIN1-PIN9,PIN14,PIN16,PIN17 are output PINs, which can be set
as PWM, usual output and stepper motor control port. and PIN10-PIN13,PIN15 are input PINs, which can be set as
probe, limit, estop and home. See as table 2-1.

Figure2-2. sequence of LPT port

No. INPUT & OUTPUT Note


1 OUTPUT PORT
2 OUTPUT PORT
3 OUTPUT PORT Can be set as usual output\stepper motor controller port
4 OUTPUT PORT and spindle PWM output
5 OUTPUT PORT
6 OUTPUT PORT

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7 OUTPUT PORT
8 OUTPUT PORT
9 OUTPUT PORT
10 INPUT PORT
11 INPUT PORT
Can be set as limit/estop/probe/home
12 INPUT PORT
13 INPUT PORT
Can be set as usual output\stepper motor controller port
14 OUTPUT PORT
and spindle PWM output
15 INPUT PORT Can be set as limit\estop\probe\home
16 OUTPUT PORT Can be set as usual output\stepper motor controller port
17 OUTPUT PORT and spindle PWM output
18-25 GND Ground
Table 3-1Stepper driver control interface define

RTM200_LPT can replace computer's LPT port, and performs better than computer's LPT port. This port connect
to stepper driver board see as figure 2-3.

Figure2-3. Connect with Stepper driver board


2.2.2) MPG connection
As shown in Figure 2-2 marked 2 of the location of the serial port MPG, the port type is RJ45, that
is, the common standard network interface. Serial pulse generator pulse generator is the standard pulse
generator, the axis of choice, such as the choice of power through the serial port and host interaction.
Serial port hand pin, pin label reference figure 2-4, from left to right in order PIN1-PIN8. Serial port hand
pulse pin definition reference table 2-2. serial port manual pulse using method reference serial port
manual pulse user manual.

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Figure2-4. Pins Number of MPG

No. Mark Definition

1 GND GND of MPG

2 RXD Serial input communication port

3 TXD Serial output communication port

4 +5V 5V power port

5 FHA+ A+ of MPG

6 FHA- A- of MPG

7 FHB+ B+ of MPG

8 FHB- B- of MPG

2.2.3) USB Port


As the Figure 2-1 show,The marked No. 3 port is USB communication port, RTM200_LPT
communicate with mach 3 through it.

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3. Chapter Three Software Installation

3.1 MACH3 Install


When you purchase our product, we will supply a CD-ROM, which contains the MACH3 installation, registration,
and USB plug-ins. See as Figure 3-1

Figure3-1. MACH3 soft installation

First run the installation Mach3Version3.043.066 .Into the first page. See as Figure 3-2.

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Figure3-2. MACH3 installation process 1


Click Next and then enter the page shown in Figure 3-3

Figure3-3. installation process 2


Select I agree and click Next,See as Figure 3-4.

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Figure3-4. MACH3 installation process 3


Select the installation path, click Next (it can be installed on any disk, and recommended to install
the C drive or the D drive) See as Figure 3-5

Figure3-5. MACH3 installation process 4

Click Next until completion. Then restart the computer.

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3.2 RTM200_LPT Plug-in installation

Copy the file RTM200_LPT.dll to X:\Mach3\PlugIns,X is the disk where

the soft is installed.

4.Chapter Four Setting of software

4.1 Open software

Double-click the mach3mill .

Enter mach3 software. Pop-up the plug-in dialog box. See as Figure 4-1.

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Figure4-1. Plugin selection dialog


Choose our plugin RTM200_LPT_Novusun-PlugIn---Ver-2.0a.Then press OK. If you do not want to the dialog box
appear again next time, you can select Don’t ask me this again.If connect successfully,Status bar will show
“RTM200_LPT device is connected to your computer”. See as Figure4-2.

Figure4-2. connect successfully

4.2 Software Common settings


4.2.1 Check RTM200_LPT plugin
Click config plugins to input PluginConfig,you can seeRTM200_LPT. See as Figure4-4.

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Figure4-3. Input Config plugins

Figure4-4. MVUM Plugin

4.2.2 Motor operating parameters setting

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Figure4-5. Motor operating parameter setting menu entry


See as Figure 4-5.From submenu “motor tuning” of the menu “config” into the motor parameter
settings dialog. See as Figure 4-6

Figure4-6. Motor operating parameter settings dialog


The parameters are defined as follows:
Steps per: Pulse equivalent ,it is number of pulses required with axial movement 1mm, This can be calculated by
lead screw pitch and motor drive segment. Such as pitch 2.5mm,2-phase motor 8 segments, Calculation method is
8*200/2.5=640.
Velocity: The speed is the axial velocity, Units is mm/s,Recommended settings 1500.
Acceleration: Units is mm/s2,Recommended settings 200.
Step Pulse: Step Pulse Cannot be set, it’s 2.5us in default.
Dir Pulse: Dir Pulse Cannot be set, it’s 2.5us in default.
Attention: The parameters for each axis is not necessarily the same, To select the axis, and then set
parameters. You should click “SAVE AXIS SETTINGS” After setting.
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4.2.3 Port Settings

Figure4-7. Port setting intry


See as Figure 4-7,Click the sub-menu “ports and pins” of menu “Config” into Port Settings dialog box.

Figure4-8. Pin&Port Dialog


The sub-pages you need to set include “Motor Outputs”, “Input Signals”, “Output Signals” and “Spindle
Setup”.First Click to enter “Motor Outputs”. This page is to select the stepper motor control pin. See as Figure4-9. Here
based on the actual customer application board to set the pin definition, here we take NV8727T4 as an example, the
XYZA 4 axis pulse and direction signals in turn PIN2, PIN3, PIN4, PIN5, PIN6, PIN7, PIN8, PIN9.
To make the Z axis to the same direction, Z axis’s “Dir low” should be set to”√”.Other axes’s should be set as
system need.

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Figure4-9. Stepper motor port settings dialog


Click “Input Signals” Into the input signal settings page. See as Figure4-10.Here LPT prot 10-13 were configured
as X++,HOMEX,Y++,HOMEY.

Figure4-10. limited Input Settings dialog


Here you can configure according to your actual needs the corresponding function.
Optional Function include XYZABC6axis’s Upper and lower limit、XYZABC6axis’s HOME point.

Figure4-11. Estop Probe and index Setting dialog


PROBE、ESTOP and Spindle speed back index Setting see as Figure 4-11,
Click “Spindle Setup” switch to the spindle settings page. See as Figure4-12.
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Figure4-12. Spindle Settings dialog


Here we can configure the spindle rotates CW、Reverse CCW、Mist、Flood pin, See as Figure4-13,They have been
configured as 1、2、3、4. Corresponding to output#1~output#4 in Figure4-14.output#1~output#6 in Output Signal Setup
dialog can be Configured into these 4 signals. Here we only configure CW \MIST\FLOOD. They are M3\M7 and M8 in
G-code file. CW is controlled by OUT1 and MIST is controlled by OUT2 and Flood is controlled by OUT3. Here we
note correspondence between 2 page. Please select “use spindle motor output” if required PWM speed spindle. And
select “ PWM Control”. Our PWM pin fixedly on stepper motor config page see as figure 4-9, we set PWM to PIN1.

Spindle setting corresponds to the

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5. Chapter Five Using of software

5.1 Set Machine Coordinate system
Firstly Open the software,as the drawing 5-1 shows,at this time,the software can operate the machine
movements,but before the setting machine coordinate system,there is no connection between the software and
machine.So first step is to set the machine coordinate system.

Figure5-1. Main Screen of mach3


1.Set the machine original position switch
As our request,some machine set the original point at the coordinate positive direction,some
machines set the original point at the coordinate negative direction.Mach 3 can search out the machine
original point direction by the software setting.As the pic 5-2 shows,open Homing on the config
menu.Then as pic 5-3 shows.On this page,Home Neg is for searching for the machine orginal point
direction, × means searching original point at negative direction; √ means searching original points at the
positive direction.As the pincture 5-3 shows,X axis’s original position is at the negative direction,Y and
Z’s original points are at the positive direction.

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Figure5-2. Click homing of Config

Figure5-3. Motor Home and Softlimits dialog


2.Set soft limits
As Figure 5-3 shows,this page also can set machine soft limit points,Soft Max is positive direction
soft limited points,soft Min is negative direction soft limited points.The soft limited points values is
according the references to the machine coordinate system,so as this example shows,Y and Z axis’s max
value is 0,all the effective coordinate data is less than 0.As the Figure shows,according to our current
request,we set our XYZ axis soft limited points area as [0,270] [-390,0] [-100,0].

3.Searching for machine original points

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Figure5-4. Click REF ALL HOME to HOME all axis


As Figure 5-4 shows,press REF ALL HOME at main display page,then XYZ A4 start to search for
the original points,if you need more axis’s operation,edit macro command,or press Alt+7 into
Diagnostics display page,you can search original point for every axis. Diagnostics

5.2 Set workpiece coordinate system


Because every working material is hold in different position on the machine,we need to set one or
more workpiece coordinate system.
1. Move to current working piece 0 point
Firstly hold down the material,use keyboard or pendant to move tool tip at the 0 point,so this 0
point is the working piece 0 point,it related with the working G code file,so the user must be very
familiar to his own working G code.As our example shows,the 0 point is on the center of the working
piece surface,so we just move the tool tip to this position.

2. Clear Coordinate
As 5-5 shows,press Zero button on each axis, then clear to 0 for each axis.After operation,the
result shows as Figure 5-6.

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Figure5-5. Press Zero on each axis,all clear to 0

Figure5-6. Main Screen after ZERO all axis

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5.3 Open G code file and run


As Figure 5-7 shows,press “load G code” botton at the main page or open “Load G code” at main
menu “File”,open your G code.It displayed as Figure 5-8 showing,then press button “cycle start” then
machine start to work.

Figure5-7. Press Load G-Code and open your G code

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Figure5-8. After opening G code,press “Cycle Start” and start to work

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