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AIR Conditioner: Installation Manual

This installation manual provides instructions for installing an air conditioner. It emphasizes that installation must only be performed by authorized personnel according to national wiring standards. The manual lists important safety precautions and tips for selecting a location and installing the unit correctly. Installation details are presented in diagrams and text.

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mmiltam
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© © All Rights Reserved
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0% found this document useful (0 votes)
115 views19 pages

AIR Conditioner: Installation Manual

This installation manual provides instructions for installing an air conditioner. It emphasizes that installation must only be performed by authorized personnel according to national wiring standards. The manual lists important safety precautions and tips for selecting a location and installing the unit correctly. Installation details are presented in diagrams and text.

Uploaded by

mmiltam
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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ENGLISH

ITALIANO
ESPAÑOL
INSTALLATION MANUAL

FRANÇAIS
AIR
CONDITIONER

DEUTSCH
ΕΛΛΗΝΙΚΆ
ČEŠTINA

Please read this installation manual completely before installing the product.
NEDERLANDS

Installation work must be performed in accordance with the national wiring


standards by authorized personnel only.
Please retain this installation manual for future reference after reading it thoroughly.
Ɠ This product contains Fluorinated Greenhouse Gases. (R410A)
WALL MOUNTED
POLSKI

Original instruction
[Representative] LG Electronics Inc. EU Representative : LG Electronics European Shared Service Center B.V.
Krijgsman 1, 1186 DM Amstelveen, The Netherlands
[Manufacturer] LG Electronics Inc. Changwon 2nd factory 84, Wanam-ro, Seongsan-gu, Changwon-si,
Gyeongsangnam-do, KOREA
LIMBA ROMÂNĂ

For more information, Refer to the CD or LG Web site (www.lg.com).

www.lg.com
P/NO : MFL67855414
2 TIPS FOR SAVING ENERGY
ENGLISH

TIPS FOR SAVING ENERGY


Here are some tips that will help you minimize the power consumption when you use the air
conditioner. You can use your air conditioner more efficiently by referring to the instructions
below:

• Do not cool excessively indoors. This may be harmful for your health and may consume more
electricity.
• Block sunlight with blinds or curtains while you are operating the air conditioner.
• Keep doors or windows closed tightly while you are operating the air conditioner.
• Adjust the direction of the air flow vertically or horizontally to circulate indoor air.
• Speed up the fan to cool or warm indoor air quickly, in a short period of time.
• Open windows regularly for ventilation as the indoor air quality may deteriorate if the air condi-
tioner is used for many hours.
• Clean the air filter once every 2 weeks. Dust and impurities collected in the air filter may block the
air flow or weaken the cooling / dehumidifying functions.

For your records


Staple your receipt to this page in case you need it to prove the date of purchase or for warranty
purposes. Write the model number and the serial number here:

Model number :

Serial number :

You can find them on a label on the side of each unit.

Dealer’s name :

Date of purchase :
IMPORTANT SAFETY INSTRUCTIONS 3

ENGLISH
IMPORTANT SAFETY INSTRUCTIONS
READ ALL INSTRUCTIONS BEFORE USING THE APPLI-
ANCE.
Always comply with the following precautions to avoid danger-
ous situations and ensure peak performance of your product

! WARNING
It can result in serious injury or death when the directions are ig-
nored

! CAUTION
It can result in minor injury or product damage when the direc-
tions are ignored

! WARNING
• Installation or repairs made by unqualified persons can result
in hazards to you and others.
• Installation MUST conform with local building codes.
• The information contained in the manual is intended for use
by a qualified service technician familiar with safety proce-
dures and equipped with the proper tools and test instru-
ments.
• Failure to carefully read and follow all instructions in this man-
ual can result in equipment malfunction, property damage,
personal injury and/or death.

Installation
• Don’t use a power cord, a plug or a loose socket which is
damaged.
- Otherwise, it may cause a fire or electrical shock.
• For electrical work, contact the dealer, seller, a qualified elec-
trician, or an Authorized Service Center.
4 IMPORTANT SAFETY INSTRUCTIONS
ENGLISH

- Do not disassemble or repair the product. There is risk of fire


or electric shock.
• Always ground the product.
- There is risk of fire or electric shock.
• Install the panel and the cover of control box securely.
- There is risk of fire or electric shock.
• Always install a dedicated circuit and breaker.
- Improper wiring or installation may cause fire or electric
shock.
• Use the correctly rated breaker or fuse.
- There is risk of fire or electric shock.
• Do not modify or extend the power cable.
- There is risk of fire or electric shock.
• Do not let the air conditioner run for a long time when the hu-
midity is very high and a door or a window is left open.
- Moisture may condense and wet or damage furniture.
• Be cautious when unpacking and installing the product.
- Sharp edges could cause injury. Be especially careful of the
case edges and the fins on the condenser and evaporator.
• For installation, always contact the dealer or an Authorized
Service Center.
- There is risk of fire, electric shock, explosion, or injury.
• Do not install the product on a defective installation stand.
- It may cause injury, accident, or damage to the product.
• Be sure the installation area does not deteriorate with age.
- If the base collapses, the air conditioner could fall with it,
causing property damage, product failure, and personal in-
jury.
• There is a risk of fire and explosion.
- Inert gas (nitrogen) should be used when you check plumb-
ing leaks, cleaning or repairs of pipes etc. If you are using
combustible gases including oxygen, product may have the
risk of fires and explosions.
• Use a vacuum pump or Inert (nitrogen) gas when doing leak-
age test or air purge. Do not compress air or Oxygen and Do
not use Flammable gases. Otherwise, it may cause fire or ex-
plosion.
IMPORTANT SAFETY INSTRUCTIONS 5

ENGLISH
- There is the risk of death, injury, fire or explosion.
Operation
• Do not store or use flammable gas or combustibles near the
product.
- There is risk of fire or failure of product.

! CAUTION
Installation
• Always check for gas (refrigerant) leakage after installation or
repair of product.
- Low refrigerant levels may cause failure of product.
• Install the drain hose to ensure that water is drained away
properly.
- A bad connection may cause water leakage.
• Keep level even when installing the product.
- To avoid vibration or water leakage.
• Do not install the product where the noise or hot air from the
outdoor unit could damage the neighborhoods.
- It may cause a problem for your neighbors.
• Use two or more people to lift and transport the product.
- Avoid personal injury.
• Do not install the product where it will be exposed to sea
wind (salt spray) directly.
- It may cause corrosion on the product. Corrosion, particularly
on the condenser and evaporator fins, could cause product
malfunction or inefficient operation.
• Thickness of copper pipes used are as shown “Flaring work”
Table.
- Never use copper pipes thinner than that in the table even
when it is available on the market
• Do not use copper pipes having a collapsed.
- Otherwise, the expansion valve or capillary tube may
become blocked with contaminants.
6 IMPORTANT SAFETY INSTRUCTIONS
ENGLISH

• For R410A model, use piping, flare nut and tools which is
specified for R410A refrigerant.
- Using of (R22) piping, flare nut and tools may cause abnor-
mally high pressure in the refrigerant cycle (piping), and pos-
sibly result in explosion and injury.
• It is desirable that the amount of residual oil less than 40
mg/10m.
TABLE OF CONTENTS 7

ENGLISH
TABLE OF CONTENTS
2 TIPS FOR SAVING EN- 9 INSTALLATION MAP
ERGY

10 INSTALLATION
3 IMPORTANT SAFETY IN- 10 Select the best Location
STRUCTIONS 10 Fixing Installation Plate
11 Drill a Hole in the Wall
11 Flaring Work
8 INSTALLATION PARTS 12 Connecting the Piping
16 Checking the Drainage
17 Test Running
8 INSTALLATION TOOLS
8 INSTALLATION PARTS
ENGLISH

INSTALLATION PARTS
Name Quantity Shape

Installation plate 1 EA

The feature can be changed according to type of model.

Type "A" screw 5 EA

Type "B" screw 2 EA

Type "C" screw 2 EA

Remote control
1 EA
holder

Screws for fixing panels are attached to decoration panel.

INSTALLATION TOOLS
Figure Name Figure Name

Screw driver Multi-meter

Electric drill Hexagonal wrench

Measuring tape, Knife Ammeter

Hole core drill Gas-leak detector

Thermometer,
Spanner
Level

Torque wrench Flaring tool set


INSTALLATION MAP 9

ENGLISH
INSTALLATION MAP

Installation plate
Sleeve
Bushing-Sleeve
Putty(Gum Type Sealant)
Bend the pipe as closely
on the wall as possible,
but be careful that it
doesn't break.

Vinyl tape (Wide)


• Apply after carrying out a
drainage test.
• To carry out the drainage
test, remove the air filters
Saddle and pour water into the heat
exchanger.

Gas side piping (Optional Parts)


Liquid side piping (Optional Parts)
Additional drain pipe

Vinyl tape (Narrow)


Drain Hose
Connecting cable
(Optional Parts)

* The feature can be changed according to type of model.

! NOTE
• You should purchase the installation parts.
10 INSTALLATION
ENGLISH

INSTALLATION
Select the best Location Fixing Installation Plate
- There should not be any heat or steam near The wall you select should be strong and solid
the unit. enough to prevent vibration
- Select a place where there are no obstacles 1 Mount the installation plate on the wall
around of the unit. with type "A" screws. If mounting the unit
- Make sure that condensation drainage can on a concrete wall, use anchor bolts.
be conveniently routed away. - Mount the installation plate horizontally
- Do not install near a doorway. by aligning the centerline using Horizontal
meter .
- Ensure that the interval between a wall and
the left (or right) of the unit is more than
100mm. The unit should be installed as high
as possible on the wall, allowing a minimum Installation Plate
of 200mm from ceiling.
- Use a metal detector to locate studs to pre-
vent unnecessary damage to the wall.

More than
100 More than 200 Type "A" Screws

Chassis Hook

More than
100
More than 2300 2 Measure the wall and mark the centerline.
It is also important to use caution concern-
ing the location of the installation plate.
(Unit : mm)
Routing of the wiring to power outlets is
through the walls typically. Drilling the hole
through the wall for piping connections
* The feature can be changed according to must be done safely.
type of model.

Place a level on raised tab


! CAUTION Unit Outline
378 378
Install the indoor unit on the wall where
Right rear piping

the height from the floor is more than


Left rear piping

2300mm.
Ø65 Ø65
Installation Plate

145 75
192 192
(Unit : mm)
INSTALLATION 11

ENGLISH
Drill a Hole in the Wall Burrs removal
- Drill the piping hole with a ø65mm hole core 1 Completely remove all burrs from the cut
drill. Drill the piping hole at either the right or cross section of pipe/tube.
the left with the hole slightly slanted to the 2 While removing burrs put the end of the
outdoor side. copper tube/pipe in a downward direction
while removing burrs location is also
WALL changed in order to avoid dropping burrs
Indoor Outdoor into the tubing.
Pipe
(3/16"~5/16") Reamer
5-7mm

Point down

Putting nut on
- Remove flare nuts attached to indoor and
Flaring Work outdoor unit, then put them on pipe/tube
Main cause for gas leakage is due to defect of having completed burr removal.
flaring work. Carry out correct flaring work in (not possible to put them on after finishing
the following procedure. flare work)
Flare nut

Cut the pipes and the cable


1 Use the piping kit accessory or the pipes Copper tube
purchased locally.
2 Measure the distance between the indoor
and the outdoor unit.
3 Cut the pipes a little longer than measured
distance.
4 Cut the cable 1.5m longer than the pipe
length.
Flaring work
Copper 1 Firmly hold copper pipe in a bar with the di-
pipe 90° Slanted Uneven Rough mension shown in below table table
below.
2 Carry out flaring work with the flaring tool.

Outside diameter A Thickness


mm inch mm mm
Ø6.35 1/4" 1.1~1.3 0.7
Ø9.52 3/8" 1.5~1.7 0.8
Ø12.7 1/2" 1.6~1.8 0.8
Ø15.88 5/8" 1.6~1.8 1.0
Ø19.05 3/4" 1.9~2.1 1.0
12 INSTALLATION
ENGLISH

3 Pull back the tubing holder.


"A" Handle
4 Remove pipe port cover and positioning
Bar Bar the tubing
Yoke
Indoor unit back side view
Cone

Copper pipe
Pipe Port
Clamp handle
Red arrow mark
Left

Tubing holder
Check Right

1 Compare the flared work with the figure


by. Backwards
2 If a flared section is defective, cut it off * The feature can be changed according to
and do flaring work again. type of model.

Smooth all round


Inside is shiny without scratches
Good case
= Improper flaring =
- Press on the tubing cover and unfold the
tubing to downward slowly. And then bend
to the left side slowly.
Inclined Surface Cracked Uneven
damaged thickness
Even length
all round

Connecting the Piping


1 Pull the screw cap at the bottom of the in-
door unit
2 Remove the chassis cover from the unit by
loosing 2 screws

Chassis cover
INSTALLATION 13

ENGLISH
Bad case Installation of Indoor Unit
- Following bending case from right to left di- 1 Hook the indoor unit onto the upper por-
rectly may cause damage to the tubing. tion of the installation plate.( engage the
three hooks at the top of the indoor unit
with the upper edge of the installation
plate) Ensure that the hooks are properly
seated on the installation plate by moving
it left and right

2
Installation plate

2 Unlock the tubing holder from the chassis


and mount between the chassis and instal-
lation plate in order to separate the bottom
side of the indoor unit from the wall.

Tubing Holder
* The feature can be changed according to
type of model.

* The feature can be changed according to Piping


type of model.
1 Insert the connecting cable through the
bottom side of indoor unit and connect the
! CAUTION cable (You can see detail contents in 'Con-
necting the cables' section)
Installation Information. For right piping.
<Left side piping>
Follow the instruction above.

View

1(L) 2(N) 3(C)

1(L) 2(N) 3
4
Terminal block

Connecting cable
14 INSTALLATION
ENGLISH

<Right side piping>


! CAUTION
If the drain hose is routed inside the room
insulate the hose with an insulation mate-
rial* so that dripping from sweating conden-
sation) will not damage furniture or floors.
* Foamed polyethylene or equivalent is
recommended.
View

1(L) 2(N) 3(C)


Connecting the installation pipe
and drain hose to the indoor unit.

1 Align the center of the pipes and suffi-


1(L) 2(N) 3
4
Terminal block
ciently tighten the flare nut by hand
Connecting cable

2 Secure the cable onto the control board


with the cable retainer.
Indoor unit tubing Flare nut Pipes
3 Tape the tubing pipe, drain hose and the
connection cable. Be sure that the drain
hose is located at the lowest side of the 2 Tighten the flare nut with a wrench
bundle. Locating at the upper side can
cause overflow from the drain pan through Outside diameter Torque
the inside of the unit. mm inch kgf.m
Ø6.35 1/4 1.8~2.5
<Left side piping> Ø9.52 3/8 3.4~4.2
Ø12.7 1/2 5.5~6.5
Ø15.88 5/8 6.3~8.2
Tape Ø19.05 3/4 9.9~12.1
Connecting
cable Open-end wrench
Drain hose (fixed)
Connecting pipe
Flare nut
Drain hose
Wrench Connection
pipe
<Right side piping> Indoor unit tubing

3 When needed to extend the drain hose of


indoor unit, assembly the drain pipe as
shown on the drawing

Tape
Connecting
cable Drain pipe

Drain hose
Connecting pipe
Indoor unit drain hose
* The feature can be changed according to
type of model. Adhesive Vinyl tape(narrow)
INSTALLATION 15

ENGLISH
Wrap the insulation material Finishing the indoor unit
around the connecting portion. installation
1 Overlap the connection pipe insulation ma- 1 Mount the tubing holder in the original
terial and the indoor unit pipe insulation positon.
material. Bind them together with vinyl 2 Ensure that the hooks are properly seated
tape so that there may be no gap. on the installation plate by moving it left
and right.
Insulation material
3 Press the lower left and right sides of the
unit against the installation plate until the
hooks engage into their slots (clicking
sound).
4 Finish the assembly by screwing the unit
to the installation plate by using two
pieces of type "C" screws. And assemble a
chassis cover.
2 Set the tubing cutting line upward.
Wrap the area which accommodates the
rear piping housing section with vinyl tape.

Cutting Line

Cutting Line
Gas Pipe Liquid Pipe
Good Case Bad Case
* Tubing cutting line have to be upward.

Connection pipe Indoor unit pipe


Type 'C' screw
Vinyl tape (wide) Wrap with vinyl tape

Connecting cable

Pipe
Vinyl tape(narrow)

3 Bundle the piping and drain hose together


by wrapping them with vinyl tape sufficient
enough to cover where they fit into the
rear piping housing section.

Wrap with vinyl tape

Pipe

Vinyl tape(wide)
Drain hose
16 INSTALLATION
ENGLISH

Checking the Drainage 2 Do not make drain piping like the follow-
ing.
To check the drainage.
1 Pour a glass of water on the evaporator.
Do not raise
2 Ensure the water flows through the drain
hose of the indoor unit without any leak-
age and goes out the drain exit.

Water
leakage
Connecting area
drain hose Accumulated
drain water
Leakage
Air
checking

Drain pan
Water
Waving
leakage
Drain
hose
Leakage
checking
Tip of drain hose
dipped in water

Water
leakage Ditch

Less than
50mm gap

* The feature can be changed according to


Drain piping type of model.
1 The drain hose should point downward for
easy drain flow.

Downward slope
INSTALLATION 17

ENGLISH
Test Running
- Check that all tubing and wiring are properly
connected.
- Check that the gas and liquid side service
valves are fully open.

Prepare remote controller


1 Remove the battery cover by pulling it ac-
cording to the arrow direction.
2 Insert new batteries making sure that the
(+) and (–) of battery are installed correctly.
3 Reattach the cover by pushing it back into
position.

! NOTE
• Use 2 AAA(1.5volt) batteries. Do not use
rechargeable batteries.
• Remove the batteries from the remote
controller if the system is not used for a
long time
18
ENGLISH

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