Temposonics ®

®
Magnetostrictive, Absolute, Non-contact SENSORS
Linear-Position Sensors

R-Series Models RP and RH Document Part Number

Analog Outputs (Voltage/Current) 550992 Revision E

Data Sheet

Model RP Profile-style position sensor Model RH Rod-style position sensor

FEATURES Time-based Magnetostrictive position sensing principle

„„ Linear, Absolute Measurement Movable position magnet
„„ LEDs For Sensor Diagnostics
„„ Non-Contact Sensing Technology
Magnetic field encompasses
„„ Linearity Deviation Less Than 0.01% entire waveguide - generated
„„ Repeatability Within 0.001% by the interrogation pulse
„„ Direct Analog Outputs (Voltage or Current) Interrogation Magnetic field from
„„ Single or Dual Channel Outputs (Position + Speed) Return wire position magnet

Waveguide Interaction of magnetic

BENEFITS fields causes waveguide to
Strain-Pulse detector generate a strain pulse
„„ Rugged Industrial Sensor
„„ Dual Magnet Position Measurement Bias magnet
„„ 100% Field Adjustable Null And Span Setpoints

APPLICATIONS Benefits of Magnetostriction

„„ Continuous Operation In Harsh Industrial Conditions Temposonics linear-position sensors use the time-based magneto-
„„ High Pressure Conditions strictive position sensing principle developed by MTS. Within the
„„ For Accurate, Dual-Magnet Position Measurement sensing element, a sonic-strain pulse is induced in a specially designed
magnetostrictive waveguide by the momentary interaction of two
TYPICAL INDUSTRIES magnetic fields. One field comes from a moveable permanent magnet
„„ Fluid Power that passes along the outside of the sensor. The other field comes
„„ Factory Automation from an “interrogation” current pulse applied along the waveguide.
„„ Material Handling and Packaging The resulting strain pulse travels at sonic speed along the waveguide
„„ Woodworking, Metalworking and Assembly Tools and is detected at the head of the sensing element.
„„ Plastic Injection and Blow Molding
The position of the magnet is determined with high precision and
speed by accurately measuring the elapsed time between the applica-
tion of the interrogation pulse and the arrival of the resulting strain
pulse with a high-speed counter. The elapsed time measurement is
directly proportional to the position of the permanent magnet and is
an absolute value. Therefore, the sensor's output signal corresponds
to absolute position, instead of incremental, and never requires
recalibration or re-homing after a power loss. Absolute, non-contact
sensing eliminates wear, and guarantees the best durability and output
repeatability.

All specifications are subject to change. Contact MTS for specifications and
engineering drawings that are critical to your application. Drawings contained
in this document are for reference only. Go to http://www.mtssensors.com for
the latest support documentation and related media.
Product Overview and Specifications

Product overview
R-Series model RH and RP sensors are extremely robust and are ideal for continuous operation under harsh industrial conditions. MTS offers
two standard sensor housings, rod and profile extrusion. The rod housing is capable of withstanding high pressures such as those found
in hydraulic cylinders. The profile extrusion housing provides convenient mounting options and captive sliding magnets which utilize slide
bearings of special material that reduce friction, and help mitigate dirt build up. The sensor head contains the active signal conditioning and a
complete integrated electronics interface. Double shielding is used to ensure EMI protection for unsurpassed reliability and operating safety.

Product specifications
Parameters Specifications Parameters Specifications
OUTPUT ENVIRONMENTAL
Measured output Position + speed (magnitude) or velocity Operating Operating temperature: 
variables: (with direction) for single or dual magnets conditions: -40 °C (-40 °F) to +75 °C (+167 °F)
Resolution: Position measurement:  Relative humidity:  90% no condensation
16 bit; 0.0015% (minimum 1 µm) Temperature coefficient:  < 30 ppm/ °C
Speed measurement:  EMC test: Electromagnetic emission: 
0.1 mm/s IEC/EN 50081-1
Linearity Electromagnetic susceptibility: 
deviation: < ± 0.01% full stroke IEC/EN 50082-2, IEC/EN 61000-4-2/3/4/6,
(minimum ± 50 µm) level 3/4 criterium A, CE qualified

Repeatability: < ± 0.001% full stroke Shock rating: 100 g (single hit)/
(minimum ± 2.5 µm) IEC standard 68-2-27 (survivability)

Hysteresis: < 4 µm Vibration rating: 15 g (30 g with HVR option)/10 to 2000 Hz,
IEC standard 68-2-6 (operational)
Analog Outputs: Voltage: 
0 to 10, 10 to 0, -10 to +10, +10 to -10 WIRING
Vdc (minimum controller load >5k ohms) Connection type: 6-pin male D60 (M16) connector or
Current:  integral cable
4(0) to 20 mA, 20 to 4(0) mA
PROFILE STYLE SENSOR (MODEL RP)
(minimum/maximum load 0/500 ohms)
Stroke lengths: Range (Profile style):  Electronic head: Aluminum housing with diagnostic LED
25 to 5080 mm (1 to 200 in.) display
(LEDs located beside connector/cable exit)
Range (Rod style): 
25 to 7620 mm (2 to 300 in.) Sealing: IP 65**
Update times:  Sensor extrusion: Aluminum (Temposonics profile style)
0.5 ms up to 1200 mm, 1.0 ms up to
2400 mm, 2.0 ms up to 4800 mm, 5.0 ms up Mounting: Any orientation. Adjustable mounting feet
or T-slot nut (M5 threads) in bottom groove
to 7620 mm stroke length
Magnet types: Captive-sliding magnet or open-ring
Speed Range: 
measurement: magnet
0.025 - 10 m/s (1.0 - 400.0 in./s)
Deviation: <0.5% ROD STYLE SENSOR (MODEL RH)
Resolution: 
Electronic head: Aluminum housing with diagnostic LED
0.1 mm/s (0.004 in./s)
display
Update time: 
(LEDs located beside connector/cable exit)
Refer to update times in
'Position measurement' above Sealing: IP 67 or IP 68 for integral cable models**
ELECTRONICS Sensor rod: 304L stainless steel
Operating +24 Vdc nominal:  -15% or +20% * Operating 350 bar static, 690 bar peak
voltage: Polarity protection:  up to -30 Vdc pressure: (5000 psi static, 10,000 psi peak)
Over voltage protection:  up to 36 Vdc Mounting: Any orientation. Threaded flange M18 x 1.5
Current drain:  100 mA typical or 3/4 - 16 UNF-3A
Dielectric withstand voltage:  500 Vdc
(DC ground to machine ground) Typical
mounting torque: 45 N-m (33 ft. - lbs.)
Setpoint adjustment (Null/Span): 
100% of electrical stroke length. 25 mm Magnet types: Ring magnet, open-ring magnet, or magnet
(0.98 in.) min. distance between setpoints. float
Setpoints:
For dual-magnet outputs: 
76 mm (3 in.) min. distance between * UL Recognition requires an approved power supply with energy limitation UL 61010-
1), or Class 2 rating according to the National Electrical Code (USA) / Canadian
magnets
Electrical Code.

** The IP rating is not part of the UL Recognition.

R-Series Models RP and RH Temposonics® Linear-Position Sensors - Analog Outputs

Product Data Sheet, Document Part No.: 550992 Revision E (EN) 05/2014 2 MTS Sensors
 Analog Output Options, Programmability
Enhanced Monitoring and Diagnostics
Output options Advanced communication and programmability
R-Series analog sensors provide single or dual-magnet sensor options SENSOR FIELD PROGRAMMING
along with single or dual-channel outputs (see ‘Figure 1’).
The R-Series analog sensor can be ordered for single-position Temposonics R-Series Analog sensors are pre-configured at the
magnet applications which provide one position output, and/or one factory by model number designation. For many applications, normal
velocity output over the active stroke length. sensor installation and operation does not require additional adjust-
ment. If however, sensor parameter changes are required in the field,
The R-Series sensor can also be ordered for dual-position magnet ap- the ‘R-Series Analog PC Programming Kit, part no. 253309-1’ (see
plications which provide two position outputs, or two velocity outputs, ‘Figure 3’) can be used to easily program the sensor electronically
or one of each. without opening the sensor's housing.

Single-magnet sensor Field programming to adjust the output values is available for any
M1 M1A setting needed, within the selected output range. Each sensor’s
Active stroke range
Temposonics ®

output range is selected from the available options when ordering a

R
R-Series
particular sensor model number. There are six different manufactur-
ing build types available, three single channel and three dual channel
®

Position / Speed
outputs in various ranges as described below:
75 mm
Single-channel output for either position or speed:
(3 in.) min.
Dual-magnet sensor
M1 M2 M1A M2A
Temposonics ®
• Voltage output between 0 and +10 volts
R-Series R • Voltage output between -10 and +10 volts
• Current output between 0 (or 4) and 20 mA
®

0 Vdc 10 Vdc
Dual-channel outputs for position and/or speed:

0 Vdc 10 Vdc • Voltage outputs between 0 and +10 volts

Position 1 / Position 2 • Voltage outputs between -10 and +10 volts
0% 100%
• Current outputs between 0 (or 4) and 20 mA
Figure 1.  Single and dual-magnet output diagram
Field Programming Notes:
When using dual magnets, the minimum allowed distance between the
magnets is 75 mm (3 in.) to maintain proper sensor output. Field programming allows for numerous custom sensor configura-
tions, however, please note that field programming can not be used to
change the R-Series Analog sensor from one manufacturing build type
Enhanced monitoring and diagnostics to another.

SENSOR STATUS AND DIAGNOSTIC DISPLAY Field programming (output voltages):

1. Sensor models ordered with one output channel can not be
reprogrammed in the field to provide a second output channel.
Diagnostic LEDs (green/red), located beside the connector or cable
2. Sensor models ordered with positive only output voltages can not
exit (see ‘Figure 2’), provide basic visual monitoring for normal sen- be reprogrammed in the field to include negative output voltages.
sor operation and troubleshooting. Diagnostic display LEDs indicate 3. Sensor models ordered with both positive and negative output
four modes described in ‘Table 1’. voltages can be reprogrammed in the field for positive only
voltages, or negative only voltages. However, resolution is then
reduced.

Figure 2.  R-Series sensor diagnostic LEDs

Green Red Operation status/mode

ON OFF Normal function (operation mode)
ON Flashing Magnet out of setup range
Magnet not detected or wrong
ON ON
quantity of magnets
Figure 3.  R-Series Analog PC Programming Kit, Part no. 253309-1
Flashing ON Programming mode (For single or dual magnet sensor applications)
Table 1.  Diagnostic LED codes

R-Series Models RP and RH Temposonics® Linear-Position Sensors - Analog Outputs

MTS Sensors 3 Product Data Sheet, Document Part No.: 550992 Revision E (EN) 05/2014
Field Programming

Advanced communication and programmability

SENSOR FIELD PROGRAMMING R-SERIES ANALOG HANDHELD PROGRAMMER FOR SINGLE MAG-
NET SENSOR APPLICATIONS
R-Series Analog PC Programming Kit (Part no.: 253309-1)
includes the following components: The R-Series Analog Handheld Programmer (see Figure 5) can
be used to program the magnet positions for the start of output,
• Wall adapter style power supply (24 Vdc output) (0% = 0 Vdc, -10 Vdc, 4 mA, or 0 mA), and the end of output, (100%
• USB Serial converter box with USB cable to connect to PC = 10 Vdc or 20 mA), for the single magnet version of the R-Series
• Two connection cables: analog sensor.
– Cable with connector if sensor is ordered with the D60
  integral connector option.
– Cable with quick connects if sensor is ordered with the
  integral cable option.
• R-Series Analog PC Setup software, on CD-ROM
Figure 5.  R-Series Analog Handheld Programmer, Part no.: 253124
(for Windows XP or higher)
Standard factory settings place the setpoint 1 'Null' and setpoint 2
The R-Series Analog PC Setup software user-friendly interface 'Span' at the limits of the sensor’s active stroke range. For example,
(see ‘Figure 4’) enables the operator to take advantage of custom- a sensor ordered with 4 - 20 mA output will be factory set for 4 mA
izing the following settings: output at the bottom limit of the stroke range at the 'Null position.
Likewise, the 20 mA output will be factory set at the top limit of the
• Magnet positions and sensor output values for Setpoint 1 (Null) stroke range at the 'Span' position.
and Setpoint 2 (Span) for single or dual magnets. For additional
information about setpoints, refer to section ‘R-Series analog
handheld programmer for single-magnet sensors’.
• Output range settings for speed, or for speed with direction. Output value Rev
d
war ers
• Assign position or velocity output functions for the single or For e
dual magnets, and for the one or two output channels. Output Electronics
function assignments are limited to the manufacturing build housing
type of the sensor. Temposonics ®
Single-magnet sensor
R
• Assign error output values when the magnet moves beyond the R-Series

programmed setpoints.
®

Position Dead
zone

Setpoint 1 Setpoint 2
(Null) (Span)
Figure 6.  Standard factory settings

Setpoint 1 and setpoint 2 can be re-positioned for the actual measur-

ing length needed anywhere within the active stroke range.

Note:
The minimum distance allowed between setpoint 1 and setpoint 2 is
25 mm (0.98 in.).
These adjustments are easily performed, even when the sensor is not
directly accessible, by connecting the analog handheld programmer
to the sensor’s integral cable or extension cable.

When programming new setpoints, the R-Series Analog Handheld

Programmer adjusts the sensor output values to either 0% or 100%
at the two selected magnet positions. To program other setpoint
output values, use the ‘R-Series Analog PC Programming Kit’ (Part
no.: 253309-1).
Figure 4.  R-Series PC Setup software interface
Note:
The R-Series Analog Handheld Programmer can also be used to change
the output direction from forward-acting (e.g. 4 - 20 mA output) to
reverse-acting (20 - 4 mA output), as well as, reverse-acting to forward-
acting.

R-Series Models RP and RH Temposonics® Linear-Position Sensors - Analog Outputs

Product Data Sheet, Document Part No.: 550992 Revision E (EN) 05/2014 4 MTS Sensors
 Field Programming
Model RP Profile-Style Sensor Dimensions
R-SERIES ANALOG CABINET PROGRAMMER FOR SINGLE
MAGNET SENSORS

The R-Series Analog Cabinet Programmer (see Figure 7) provides the

same programming functions as the R-Series Analog Handheld Pro-
grammer and is designed to mount in a control cabinet. The R-Series
Analog Cabinet Programmer includes a rear snap-in mounting feature
that allows the unit to mount on standard 35 mm DIN rail.

After installation, the programmer can remain wired up to both the

sensor and PLC interface module if reprogramming or a different
machine setup is later required, a built-in ‘Program/Run’ switch Figure 7.  R-Series Analog Cabinet Programmer (two shown) ,
allows this programmability. Part no.: 253408 (for single-magnet sensor applications)

Model RP profile-style sensor dimension references

MODEL RP, PROFILE-STYLE SENSOR WITH CAPTIVE-SLIDING MAGNET 
Drawing is for reference only, contact applications engineering for tolerance specific information.
49 mm Beginning of stroke ‘Null’ position End of stroke
(1.92 in.) Stroke length
‘Span’ position
12 mm (0.47 in.)

Captive-sliding magnet
45 mm Electronics
9 mm (1.77 in.) housing
(0.36 in.)

2 mm 12 mm (0.47 in.)
50 mm (1.97 in.) (0.07 in.) Mounting foot, moveable
75 mm (part no.: 400802) 82 mm (3.2 in.)
68 mm (2.68 in.)
(2.95 in.) Dead zone
5.5 mm (0.21 in.) dia.
for M5 or #10 screw

Figure 8.  R-Series Model RP Profile-style sensor dimension reference (Shown with the D60 integral connection type option)
MODEL RP, PROFILE-STYLE SENSOR WITH OPEN-RING MAGNET 
Drawing is for reference only, contact applications engineering for tolerance specific information.
Beginning of stroke ‘Null’ Position
28 mm Open-ring magnet
(1.1 in.) Mounting support 28 mm
(non-ferrous material) (1.1 in.)
Electronics
housing

30 mm
(1.2 in.) Mounting foot, moveable
(part no.: 400802)
Dead zone
28 mm 66 mm
(1.1 in.) Stroke length (2.6 in.)

Figure 9.  R-Series Model RP Profile-style sensor dimension reference (Shown with the R05 integral cable connection type option)

R-Series Models RP and RH Temposonics® Linear-Position Sensors - Analog Outputs

MTS Sensors 5 Product Data Sheet, Document Part No.: 550992 Revision E (EN) 05/2014
Model RP Profile-Style Sensor
Standard Magnet Selections
Standard magnet selections (Model RP)
SELECTION OF POSITION MAGNETS (ONE MAGNET INCLUDED WITH MODEL RP SENSOR)

A choice of two magnet mounting configurations are available with the profile-style sensor; A ‘captive-sliding’ magnet, Styles S or V or an
‘open-ring’ magnet, Style M. Captive-sliding magnets utilize slide bearings of special material that reduce friction, and if required, help mitigate
dirt build up. The slide bearings are designed to operate dry, requiring no external lubrication or maintenance.

The Style M ‘open-ring’ magnet mounts on the moving machine part and travels just above the sensor’s profile extrusion. The open-ring
magnet requires a minimum distance away from ferrous metals to allow proper sensor output. It must be mounted using non-ferrous screws
and a non-ferrous support bracket, or utilize a non-ferrous spacer of at least 5 mm (0.2 in.) thickness.

POSITION MAGNET SELECTIONS  (Drawing dimensions are for reference only)

Magnet dimensions and mounted magnet dimensions Description Part number
14 mm 43 mm
(0.55 in.) (1.69 in.) 20 mm
(0.79 in.)
Rotation: 52 mm
Vertical: 18° (2.05 in.) Captive-sliding magnet, Style S
Horizontal: 360° 25 mm 252182
45 mm For Model RP profile-style sensor
(1 in.)
Ball-jointed arm (1.77 in.)
(M5 thread) 40 mm
(1.58 in.)

14 mm 57 mm
(0.55 in.) (2.24 in.)
Rotation: Captive-sliding magnet,
Vertical: 18° 25 mm
(1 in.) 36 mm Style V 252184
Ball-jointed arm (1.41 in.)
(M5 thread) 9 mm For Model RP profile-style sensor
40 mm
(0.35 in.) (1.58 in.)

Open-ring magnet,
2 Holes Non-ferrous mounting support Style M
Each 4.3 mm and screws
60° (0.17 in.) dia. on
21 mm I.D.:  13.5 mm (0.53 in.)
24 mm (0.94 in.) dia. (0.81 in.) O.D.:  33 mm (1.3 in.)
Max gap Thickness:  8 mm (0.31 in.)
25 mm 3 mm ± 1 mm Operating temperature:  251416-2
14 mm (0.97 in.) - 40 °C to 100 °C
(0.55 in.) 29 mm (0.12 in. ± 0.04 in.)
21 mm
(1.14 in.)
This magnet may influence the
(0.81 in.) sensor performance specifications
Open-ring magnet Style ‘M’ for some applications.

R-Series Models RP and RH Temposonics® Linear-Position Sensors - Analog Outputs

Product Data Sheet, Document Part No.: 550992 Revision E (EN) 05/2014 6 MTS Sensors
 Model RP Profile-Style Sensor
Mounting Methods
Sensor mounting
Model RP profile-style sensor mounting  flexible installation in any position!
Temposonics Model RP profile-style sensors offer two basic mounting methods; side grooves for use with mounting feet or a bottom groove
that accepts special T-Slot nuts. Both the mounting feet and T-Slot nuts can be positioned along the sensor extrusion to best secure the
sensor for each particular application.
Notes:

1. Model RP sensors include two mounting feet, (part no. 400802) for sensors stroke lengths up to 1250 mm (50 in.)
2. One additional mounting foot is included for stroke lengths over 1250 mm (50 in.) and for each additional 500 mm (20 in.),
thereafter.
3. MTS recommends using 10-32 cap screws (customer supplied) at a maximum torque of 44 in. lbs. when fastening mounting feet.

Profile-Style sensor mounting and installation reference Mounting method Part number
4 Holes
5.3 mm 28 mm 9 mm
(0.21 in.) dia. (1.1 in.) (0.36 in.)
Mounting feet, standard (304 SS)
2 mm 50 mm 9 mm Profile-style sensor mounting for 400802
(1.97 in.) (0.36 in.) sensor model RP
(0.08 in.)
68 mm
(2.68 in.)
(Width = 14.5 mm (0.57 in.)

(10 - 32 Cap screws) See Mounting

Recommended Mounting feet and screws Feet
(Customer supplied) Profile-style sensor foot installation part number:
400802

Mounting foot and screws

T-Slot nut
Nut for mounting model RP sensor. 401602
(M5 threaded) using bottom groove

5 mm (0.20 in.) M5 Threaded

T-Slot nut, M5 thread stud and nut
Detail

R-Series Models RP and RH Temposonics® Linear-Position Sensors - Analog Outputs

MTS Sensors 7 Product Data Sheet, Document Part No.: 550992 Revision E (EN) 05/2014
Model RH Rod-Style Sensor
Dimension References
Model RH rod-style sensor dimension references
The Temposonics R-Series rod-style sensor (Model RH) offers modular construction, flexible mounting configurations, and easy installation.
The Model RH sensor is designed for mounting in applications where high pressure conditions exist, (5000 psi continuous, 10,000 psi spike),
such as inside hydraulic cylinders. The Model RH sensor (see Figure 10) may also be mounted externally in many applications.

Stroke-dependent Dead Zones:

Stroke length: Dead zone:
25 mm (1 in.) - 5000 mm (197 in.) 63.5 mm (2.5 in.)
5005 mm (197.1 in.) - 7620 mm (300 in.) 66 mm (2.6 in.)

MODEL RH, ROD-STYLE SENSOR WITH RING MAGNET (MAGNET ORDERED SEPARATELY) 
Drawing is for reference only, contact applications engineering for tolerance specific information.

Male, 6-Pin (D60) Beginning of stroke ‘Null’ position End of stroke ‘Span’ position
Integral connector 68 mm 51 mm Stroke length Dead zone
Diagnostic (2.7 in.) (2 in.) (refer to Notes
Ring magnet
LEDs Null zone ‘Stroke dependent
10 mm dead zones’)
O-Ring
(0.39 in.) dia.
44 mm Electronics
(1.7 in.) housing

Refer to ‘Table 2’ for Sensor rod

M4 x 59 mm 25 mm ‘(A) Flange threads’
Flat-faced hex
Button-head (0.98 in.)
flange type ‘S ’
hex screws (2X)
Figure 10.  Model RH Rod-style sensor dimension reference (shown with the D60 integral connection)
MODEL RH, ROD-STYLE SENSOR WITH 6-PIN DIN MATING CABLE CONNECTOR (MAGNET ORDERED SEPARATELY) 
Drawing is for reference only, contact applications engineering for tolerance specific information.

Beginning of stroke ‘Null’ position

76 mm (3 in.) 68 mm (2.7 in.) 51 mm (2 in.)
Refer to ‘Table 2’
Grounding lug O-Ring
‘(A) Flange threads’

Electronics
housing B

25 mm (1 in.)
Mating connector 25 mm
6-pin DIN style Raised-face hex (1 in.) C
flange type ‘T ’ Refer to‘Table 2’
2.5 mm (0.1 in.) ‘(B) dimensions’ and ‘(C) dimensions’
Figure 11.  Model RH Rod-style sensor dimension reference (shown with mating cable connector)

Housing style
Flange type Description (A) Flange threads (B) Dimensions (C) Dimensions
T US customary threads with raised-face flange 3/4" - 16 UNF-3A 1.75 in. 2 in.
S US customary threads with flat-faced flange 3/4" - 16 UNF-3A 1.75 in. 2 in.
M Metric threads with flat-faced flange M18 x 1.5 46 mm 53 mm

Table 2.  Model RH Rod-style sensor housing style and flange type references

R-Series Models RP and RH Temposonics® Linear-Position Sensors - Analog Outputs

Product Data Sheet, Document Part No.: 550992 Revision E (EN) 05/2014 8 MTS Sensors
 Model RH Rod-Style Sensor
Magnets and Mounting
Standard magnet options (Model RH)
Magnets must be ordered separately with Model RH position sensors. The standard ring magnet (part number 201542-2) is suitable for most
applications.

POSITION MAGNET SELECTIONS  (Magnet must be ordered separately)  (Drawing dimensions are for reference only)
Magnet and magnet dimensions Description Part number
Standard ring magnet
4 Holes
Each 4.3 mm (0.17 in.) dia. I.D.:  13.5 mm (0.53 in.)
90° apart on
O.D.:  33 mm (1.3 in.) 201542-2
24 mm (0.94 in.) dia.
Thickness:  8 mm (0.3 in.)
Operating temperature: 
- 40 °C to 100 °C
Magnet spacer
4 Holes
(Non-ferrous, use with ring magnet
Each 4.3 mm (0.17 in.) dia.
Part number: 201542-2) 400633
90° apart on
I.D.:  14 mm (0.56 in.)
24 mm (0.94 in.) dia.
O.D.:  32 mm (1.25 in.)
Thickness:  3.2 mm (0.125 in.)

Ring magnet
I.D.:  13.5 mm (0.53 in.)
O.D.:  25.4 mm (1 in.) 400533
Thickness:  8 mm (0.3 in.)
Operating temperature: 
- 40 °C to 100 °C

2 Holes Open-ring magnet, Style M

Each 4.3 mm
60° (0.17 in.) dia. on I.D.:  13.5 mm (0.53 in.)
24 mm (0.94 in.) dia. O.D.:  33 mm (1.3 in.)
Thickness:  8 mm (0.3 in.)
25 mm Operating temperature:  251416-2
14 mm (0.97 in.) - 40 °C to 100 °C
(0.55 in.)
21 mm This magnet may influence the sensor perfor-
(0.81 in.) mance specifications for some applications.

MAGNET FLOAT SELECTION  (Drawing dimensions are for reference only)

14 mm (0.55 in.) Min. I.D.
Magnet float
51 mm (2 in.)
Spherical O.D. (Level sensing applications)
Specific gravity:  0.70 maximum
Pressure:  870 psi maximum
53 mm CL 251447
(2.1 in.) (This float is used with Model RH rod-style
3.4 mm (0.13 in.) sensors for hydraulic fluid or fresh water
applications only). Collar (part no.: 560777)
is recommended for end of stroke stops.

Model RH rod-style sensor mounting

The position magnet requires minimum distances away from ferrous
metals to allow proper sensor output. The minimum distance from the Cylinder end cap
Te
m

front of the magnet to the cylinder end cap is 15 mm (0.6 in.).

po
R-

so
S
er

ni
ies

cs
®
®

The minimum distance from the back of the magnet to the piston head
R

is 3.2 mm (0.125 in.). However, a minimum distance of at least 5 Ring m

magnet
Piston head
mm (0.197 in.) is preferred for added performance margin. The non-
ferrous spacer (part no. 400633), provides this minimum distance
when used along with the standard ring magnet (part no.: 201542-2)
as shown in Figure 12. Nonn fer
ferrous
spa cer
spacer
> 15 mm
.)
(0.6 in.)
Min. 3.2 mm
(0.125 in.)
Figure 12.  Model RH rod-style mounting
R-Series Models RP and RH Temposonics® Linear-Position Sensors - Analog Outputs
MTS Sensors 9 Product Data Sheet, Document Part No.: 550992 Revision E (EN) 05/2014
Model RH Rod-Style Sensor, Cylinder Installation
Models RP and RH Sensors, Connections and Wiring
Cylinder installation
The position magnet requires minimum distances away from ferrous The sensor’s rod housing and flange can remain
metals to allow proper sensor output. The minimum distance from permanently installed in the cylinder
the front of the magnet to the cylinder end cap is 15 mm (0.6 in.).

The minimum distance from the back of the magnet to the piston
head is 3.2 mm (0.125 in.). However, a minimum distance of at
least 5 mm (0.197 in.) is preferred for added performance margin.
The non-ferrous spacer (part no. 400633), provides this minimum
distance when used along with the standard ring magnet (part no.:
201542-2) as shown in Figure 13. Ring magnet

The sensor cartridge, consisting of the electronics housing

and sensing element, is easy to replace by removing
(2) M4 thread 2.5 mm hex socket head screws

Figure 13.  Fluid cylinder installation

Models RP and RH connections and wiring
STANDARD MALE (D60) 6-PIN DIN INTEGRAL CONNECTOR (M16)

Note:
5 4
When using the single channel output, 6 3 Male, 6-pin (D60) integral connector pin-out as viewed from the
(pins 1 and 2), the unused pins for output 2 end of the sensor
1 2
(pins 3 and 4) should be left floating (uncon-
nected), unless sensor programming is being
performed. Pin number Wire color Function / Analog outputs
Output 1/ Position 1:
0 to 10, 10 to 0, -10 to +10, +10 to -10 Vdc
1 Gray 4 to 20 , 20 to 4, 0 to 20, 20 to 0 mA
(Required for programming mode / 0% setting)
2 Pink Return for pin 1
Output 2/ Position 2 or Speed:
0 to 10, 10 to 0, -10 to +10, +10 to -10 Vdc
3 Yellow 4 to 20, 20 to 4, 0 to 20, 20 to 0 mA
(Required for programming mode / 100% setting)
4 Green Return for pin 3
Red or +24 Vdc (-15/+20%)
5
Brown (Required for programming mode)
DC ground (for supply)
6 White
(Required for programming mode)

CABLE CONNECTOR OPTIONS (FIELD INSTALLABLE) 6-PIN DIN (D60) FEMALE  

(Drawing dimensions are for reference only)
Connector Connector dimensions Description Part number
54 mm
(2.1 in.) Cable Connector, Female, Straight Exit
(Field installable)
18 mm 560700
(0.7 in.) dia. 6-Pin DIN (D60)
Mates with standard male (M16) integral connector

37 mm
(1.5 in)

18 mm
(0.7 in.) dia. Cable Connector, Female, 90° Exit
54 mm (Field installable)
(2.1 in.) 560778
6-Pin DIN (D60)
Mates with standard male (M16) integral connector

R-Series Models RP and RH Temposonics® Linear-Position Sensors - Analog Outputs

Product Data Sheet, Document Part No.: 550992 Revision E (EN) 05/2014 10 MTS Sensors
 Models RP and RH Sensors
Extension Cables with Connector Assemblies

EXTENSION CABLE WITH CONNECTORS FOR D6, (D60), CONNECTION TYPES

Connection
Extension cable and connector assemblies Description Type

Connector, Straight Exit with Standard PVC Jacket

Cable
D6
(Assembly Includes D6 Connector, Part No.: 560700
and Cable, Part No.:530026)

Connector, 90° Exit

with Standard PVC Jacket Cable
DA
(Assembly Includes D6 Connector, Part No.: 560778
and Cable, Part No.:530026)

Connector, Straight Exit

with Black Polyurethane Jacket Cable (for higher
resistance to moisture, oil and cold temperatures) DJ
(Assembly Includes D6 Connector, Part No.: 560700
and Cable, Part No.:530052)

Connector, 90° Exit

with Black Polyurethane Jacket Cable (for higher
resistance to moisture, oil and cold temperatures) DK
(Assembly Includes D6 Connector, Part No.: 560778
and Cable, Part No.:530052)

Ordering Information 
EXTENSION CABLE WITH CONNECTOR FOR A D6 (D60) CONNECTION TYPE

D
1 2 3 4 5 6 7 8

SENSOR CONNECTION TYPES = D 1-2

D6 = Female connector, straight exit (part no. 560700), and PVC jacket cable (part no. 530026)
DA = Female connector, 90° exit (part no. 560778), and PVC jacket cable (part no. 530026)
DJ = Female connector, straight exit (part no. 560700), and black polyurethane jacket cable (part no. 530052)
DK = Female connector, 90° exit (part no. 560778), and black polyurethane jacket cable (part no. 530052)
CABLE LENGTHS = 3-5
For standard length cables up to 100 ft
005 = 5 ft
015 = 15 ft
025 = 25 ft
050 = 50 ft
100 = 100 ft
For custom length cables over 100 ft
— — — = Cable length (maximum cable length is dependent on the output selected; consult MTS Applications Engineering)
CABLE TERMINATION = 6-8
P0 = Pigtail cable without connector (2 digit code)
D6M = D6 male connector (straight exit). Only available with the D6 option above.
D6F = D6 female connector (straight exit). Only available with the D6 option above.
DAF = D6 female connector (90° exit). Only available with the DA option above.

R-Series Models RP and RH Temposonics® Linear-Position Sensors - Analog Outputs

MTS Sensors 11 Product Data Sheet, Document Part No.: 550992 Revision E (EN) 05/2014
Models RP and RH Sensors
Ordering Information (3 to 7 digit code, defined by the output
option selected)

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

SENSOR MODEL = R 1-2

RP = Profile style RH = Hydraulic rod style

HOUSING STYLE = 3
Model RP profile-style sensor (includes one magnet):
S = Captive-sliding magnet with ball joint V = Captive-sliding magnet with ball M = Open-ring magnet
at top (part no. 252182) joint at front (part no. 252184) (part no. 251416-2)
Model RH rod-style sensor (magnet(s) must be ordered separately):
T = US customary threads, raised-faced U = Same as option “T”, except uses B = Sensor cartridge only (no flange
flange and pressure tube, standard fluoroelastomer seals for the and pressure tube, stroke length
electronics housing < 1830 mm (72 in.))
S = US customary threads, flat-faced H = Same as option “S”, except uses
flange and pressure tube, standard fluoroelastomer seals for the
electronics housing
M = Metric threads, flat-faced flange and V = Same as option “M”, except uses
pressure tube, standard fluoroelastomer seals for the
electronics housing

STROKE LENGTH = 4-8

———— M = Millimeters (Encode in 5 mm increments)
Stroke Length Notes:
———.—U = Inches and tenths 1.  Profile-style sensor (model RP) stroke range = 25 mm (1 in.) - 5080 mm. (200 in.)
(Encode in 0.1 in. increments) 2.  Rod-style sensor (model RH) stroke range = 25 mm (1 in.) - 7620 mm (300 in.)

CONNECTION TYPE = 9-11

Integral connector:
D60 = 6-pin DIN (M16), male, standard

Integral cables:
R—— = Integral cable, PVC jacket, pigtail termination, standard Cable Length Note:
F—— = Integral cable, black polyurethane jacket with pigtail termination MTS recommends the maximum integral cable
Cable length: length to be 10 meters (33 ft.). Cables greater
Encode in feet if using US customary stroke length than 10 m (33 ft.) in length are available,
Encode in meters if using metric stroke length however, proper care must be taken during
handling and installation.
> ——= 3 (03) to 98 (98) ft. or 1 (01) to 30 (30) meters.

INPUT VOLTAGE = 12
1 = +24 Vdc (+20% - 15%) HVR Option Note:
A = Same as option “1” except includes the High The High Vibration-Resistant (HVR) option provides the model RH
Vibration-Resistant (HVR) option for Model rod-style sensors with increased resistance to shock and vibration for use
RH only, limited to stroke range = 50 mm (2 in heavy duty machinery. Refer to “G-Series and R-Series Sensors for
in.) - 2000 mm (78.7 in.), Refer to ‘HVR Option High Shock and Vibration Applications”, document part no.: 551073 for
Note’. more information.

OUTPUT (13 - 19) =

3 to 7 digit code defined by the output option selected from pages 12 and 13
13-19
1 Output channel with 1 magnet (3 digit code).
Output #1 = Magnet position
V01 = 0 to +10 Vdc A01 = 4 to 20 mA
V11 = +10 to 0 Vdc A11 = 20 to 4 mA
V21 = -10 to +10 Vdc A21 = 0 to 20 mA
V31 = +10 to -10 Vdc A31 = 20 to 0 mA
CONTINUED ON PAGE 13

R-Series Models RP and RH Temposonics® Linear-Position Sensors - Analog Outputs

Product Data Sheet, Document Part No.: 550992 Revision E (EN) 05/2014 12 MTS Sensors
 Models RP and RH Sensors
Ordering Information

R
(3 to 7 digit code, defined by the output option selected)
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

2 Output channels with 2 magnets (3 digit code) = 13 - 15

Choose a value described below to encode 3 digits (sensor part number boxes 13-15) refer to ‘Setpoint Note’
Output #1 = Magnet #1 position Output #2 = Magnet #2 position
V02 = 0 to +10 Vdc 0 to +10 Vdc
V12 = +10 to 0 Vdc +10 to 0 Vdc Setpoint Note:
V22 = -10 to +10 Vdc -10 to +10 Vdc Standard factory settings for the setpoint positions
V32 = +10 to -10 Vdc +10 to -10 Vdc are the same for both magnets, i.e. both magnets
have setpoint 1 at the Null position, and setpoint
A02 = 4 to 20 mA 4 to 20 mA 2 at the Span position. If needed, the setpoint
A12 = 20 to 4 mA 20 to 4 mA positions for each magnet can be reprogrammed in
the field to best fit the application, (see page 4 for
A22 = 0 to 20 mA 0 to 20 mA more information). For proper sensor output, the
A32 = 20 to 0 mA 20 to 0 mA minimum allowed distance between magnets is 3 in.
(75 mm).

2 Output channels with 1 magnet (7 digit code) = 13 - 19

(Choose a maximum speed value described below in Table 3 to encode all 7 digits (sensor part number boxes 13 - 19)
Output #1 = Magnet position Output #2 = Speed magnitude
V01 — — — — = 0 to +10 Vdc +10 (towards head) 0 (at rest) +10 (towards tip) Vdc
V11 — — — — = +10 to 0 Vdc +10 (towards head) 0 (at rest) +10 (towards tip) Vdc
A01 — — — — = 4 to 20 mA 20 (towards head) 4 (at rest) 20 (towards tip) mA
A11 — — — — = 20 to 4 mA 20 (towards head) 4 (at rest) 20 (towards tip) mA
Output #1 = magnet position Output #2 = Velocity (speed with direction)
V41 — — — — = 0 to +10 Vdc 0 (towards head) 5 (at rest) +10 (towards tip) Vdc
V51 — — — — = +10 to 0 Vdc +10 (towards head) 5 (at rest) 0 (towards tip) Vdc
V61 — — — — = 0 to +10 Vdc -10 (towards head) 0 (at rest) +10 (towards tip) Vdc
V71 — — — — = +10 to 0 Vdc +10 (towards head) 0 (at rest) -10 (towards tip) Vdc
V81 — — — — = -10 to +10 Vdc -10 (towards head) 0 (at rest) +10 (towards tip) Vdc
V91 — — — — = +10 to -10 Vdc +10 (towards head) 0 (at rest) -10 (towards tip) Vdc
A41 — — — — = 4 to 20 mA 4 (towards head) 12 (at rest) 20 (towards tip) mA
A51 — — — — = 20 to 4 mA 20 (towards head) 12 (at rest) 4 (towards tip) mA
Output #1 = Magnet position (forward-acting) Output #2 = Magnet position (reverse-acting)
V03 = 0 to +10 Vdc (3 digit code) +10 to 0 Vdc

TABLE 3.  FOR SENSOR MODELS WITH SPEED OUTPUT

(Choose a maximum speed value described below to encode the last 4 digits (sensor part number boxes 16-19)

For US customary stroke lengths, encode speed for in./s.

   = Speed output maximum
———— Available range for US customary stroke lengths is 1.0 to 400.0 in./s, (0010 … 4000)
Example:
Maximum speed of 12.0 in./s, and output produced for velocity = [-10(towards head) … 0(at rest) … +10(towards tip)
Volts]
Encode: V 6 1 0 1 2 0 or V 8 1 0 1 2 0

For metric stroke lengths, encode speed for m/s (range #1) or mm/s (range #2) using the information provided below:
Speed range #1, ( 0 — — .— )
= Speed output maximum
  0 ——.—
Speed range #1 for metric stroke lengths is 0.1 to 10.0 m/s, (0001 … 0100)
Example:
Maximum speed of 5.5 m/s, and output produced for speed = [+10(towards head) … 0(at rest) … +10(towards tip) Volts],
Encode: V 0 1 0 0 5 5
Speed range #2, ( 1 — — — )

   1 — — — = Speed output maximum.

Speed range #2 for metric stroke lengths is 25 to 90 mm/s, (1025 … 1090)
Example:
Maximum speed of 50 mm/s, and output produced for velocity = [4(towards head) … 12(at rest) … 20(towards tip)
mA]
Encode: A 4 1 1 0 5 0

R-Series Models RP and RH Temposonics® Linear-Position Sensors - Analog Outputs

MTS Sensors 13 Product Data Sheet, Document Part No.: 550992 Revision E (EN) 05/2014
Document Part number:
550992 Revision E (US) 05/2014

MTS, Temposonics and Level Plus are registered trademarks of MTS Systems Corporation. All
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