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Kidde - Safe Container Handling and Installation 20.09

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0% found this document useful (0 votes)
366 views158 pages

Kidde - Safe Container Handling and Installation 20.09

Uploaded by

sqamar68
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 158

Welcome and thank you for joining

Kidde web-based training

Safe Container Handling & Installation

September 2020
COMPANY PRIVATE

1
I have placed your audio on mute, please submit any questions via instant
message, there will be a Q and A sessions at the end of each subject.
If you prefer then you can submit your questions via e-mail to
Robert.Knox@carrier.com

September 2020
COMPANY PRIVATE

2
Part 1: Safe Container Handling

September 2020
COMPANY PRIVATE

3
4

4
EMPLOYER RESPONSIBILITIES

1. Risk Assessment & Method Statement.


2. PPE.

5
DANGEROUS GOODS?

All the pressurized cylinders used in the fire


protection industry are classified as Dangerous
Goods (Class 2.2)
Non-flammable, non-toxic gas)
When moving containers in a vehicle around site
the driver must be provided with an MSDS

6
REQUIREMENTS FOR TRANSPORTATION OF DANGEROUS GOODS

 Caps.

 Stillage's / Pallets.

 Open Truck / Ventilated vehicle.


 Driver separation.

 Secure load.

 Weight limit.

7
ROAD TRANSPORT THINK TWICE! BEFORE CARRYING GAS CYLINDERS IN ENCLOSED VEHICLE

8
CYLINDER STORAGE

9
MOVING CYLINDERS - GENERAL RULES

Never assume a cylinder is empty, treat all cylinders as if they


are fully pressurised.

Never install, maintain, modify or repair compressed gas


systems without a permit to work system or clear detailed safety control
methods in place.

Transport: All transportation of cylinders shall only be undertaken when


The cylinder(s) are secured and fitted with approved valve assembly
protection.

Valve Protection: All cylinders to be secured in a manner to ensure that


the valve assembly is protected from damage.
10

10
CYLINDER TYPES

Inert gas cylinders


 Higher pressures
 Tall and heavy.

Chemical gas cylinders


 Less pressure
 Shorter and wider

Serious and fatal injuries can result from failures to follow correct
handling procedures.

11

11
CHEMICAL AGENT CYLINDERS

CHEMICAL AGENT VALVE


PROTECTION SHROUDS/COVERS
25 BAR & 42 BAR

TRANSPORT CAP MUST FULLY


BE SCREWED ONTO CYLINDER
NECK BEFORE ANY MOVEMENT
OF THE CYLINDER TAKES
PLACE

NOTE HOLES IN CAP ARE IN


PLACE TO ACT AS AN
ANTI-RECOIL DEVICE

12

12
MOVING CYLINDERS

 Always use a cylinder trolley that is


designed for the job.
 Is it suitable to take the load?
 Has trolley been load tested, ask for
certificate?
 Check condition i.e. wheels are not loose
or buckled?
 Ensure cylinder is secured on trolley by
tightening the securing straps or metal
brackets.

 Never try to lift a cylinder

13

13
MOVING CYLINDERS

Whenever moving cylinders carry out a spot risk assessment


think L.I.T.E;

(Load - Individual - Task – Environment)


 Moving of an upright single cylinder tilted on it’s base, “dollying/spinning”, should be
performed with care and only for short distances.
 If floor surface is slippery use some non-slip material on floor when manually moving
cylinder from trolley into install position.
 Do not roll or drag gas cylinders.
 If floor surface is slippery use some non-slip material on floor to manually move
cylinder from bank onto trolley.
 Is the floor surface newly painted? Place some cardboard on floor to avoid black
marks from the movement of the trolley.

14

14
WHAT IS WRONG?

 No trolleys
 No PPE
 Cylinders were not
stored securely in
cages or laying down
on pallets
 Cylinders not protected
from the weather

15

15
16

16
INCIDENT 1

HALON 1301
CYLINDER

“it flew through


the air for 0.4km,
over a tank farm
and across two
roads, before
hitting a fence”

17

17
INCIDENT 2

FM200 CYLINDER

 25bar FM-200 cylinder removed from system for weighing

 Did not remove actuating devices and pilot hoses

 Anti-recoil device was not installed before removing bracketing

 Cylinder was actuated accidentally...

18

18
INCIDENT

19

19
INCIDENT

20

20
INCIDENT

21

21
INCIDENT

22

22
Time for Questions & Answers!
Please send your questions by instant messaging
via the “chat” icon on your screen.

I shall read a question aloud first then answer as


best I can, if there is insufficient time then we will
hold a Q & A session at the end of the course.

23

23
BREAK TIME

THE COURSE WILL


RESTART IN
15 MINUTES

24

24
Part 2: Installation

September 2020
COMPANY PRIVATE

25
Natura™ Inert Gas (400) Series

Please place your audio on mute and submit any


questions via instant message, there will be a Q and A
session at the end of each subject.

September 2020
COMPANY PRIVATE

26
HSE Requirements

 Risk Assessment.
 Method Statement (All involved to sign).
 Tool Box Talk.
 Always Wear Appropriate PPE.
 Correct tools and equipment.
 Check all drawings & Manufacturers installation manual.
 Restrict access to installation area.
 Secure doors in the OPEN position.
 Cordon off route for moving cylinders.
 Do Not Rush when moving cylinders.
 Never leave cylinders “free standing”.

27

27
28

28
Comparison
Kidde Fire Kidde Fire
Protection Protection
469 400

Non-flow control Flow/Pressure


Valve Design
valve control valve

IG55,
IG01,
Available Agent IG55, IG100
IG100,
IG541

200
Pressure (bar) 200
300

80L,
Cylinder Capacity 80L
140L*

Nozzle Type 360 180, 360

Downstream
Pressure Pressure
At the Valve
Reduction Reducing
Orifice

Sch 160 and


Pipe Required Sch 40
Sch 80

FROM (469) SERIES Agencies -


Performance
ULC, FM
cULus, FM, CE,
VDS, VNIIPO, TO (400) SERIES
CNPP

29
Typical Components – Single Row

30
Regulated Flow
Benefits
Regulates and controls the mass flow & maintains pressure

2.2

2
• 60T42:-30065% Reduction in peak mass
bar GK valve baseline: 95% in 63 s, 2.06 kg/s MF

1.8
flow
T94: Over Pressure Control Valve + Check valve: 95% in 59 s, 65% red. MF

1.6
• 95% mass out within 60 or 120
second time frame
Mass Flow kg/s

1.4

1.2

0.8

0.6
Valve Actuator/Regulator
0.4 (On Master Cylinder only)
0.2

0
0 10 20 30 40 50 60 70 80 90 100 This design provides
Time s several more benefits….

31
Valve
Discharge Port with
Outlet Cap Discharge Port

Actuation
Port
Safety
Disc

Actuator/Regulator,
Secondary Cylinder Gauge
& Refilling Port
Gauge with built-in
pressure switch,
used on all secondary
cylinders

32
Components

33
Manifolds – Schedule 40 galv.

1” BSPT to BS21 2” BSP Coupling


8 – Port double Row

Check Valves
Pre-Assembled
2” End Cap
4 – Port Single Row 3/4” BSPP to BS2779

¾” BSP Blanking Cap


for 14mm Check valve

34
Manifold Support Bracket

Used to support the manifold,


the manifold is secured to the
brackets using pipe clamp
(P/N 01-8160-0200)

Manifold Pipe Clamp


Ø58.7 – Ø63.5mm

35

35
Racking – Unistrut Wall Rail

For 80L cylinders


1 cyl. 400mm
2 cyl. 650mm
3 cyl. 950mm
4 cyl. 1250mm
5 cyl. 1550mm
6 cyl. 1850

For 140L cylinders


1 cyl. 440mm
2 cyl. 950mm
3 cyl. 1550mm

36

36
Racking – Wall Rail End Cover

37

37
Discharge Hose

450mm length for use with 80L container

510mm length for use with 140L container

38
Example

39
Example

Double Row 2 x 3 80L Containers

40
Cylinders

80L 140L

41
Racking – Single Cylinder Clamp

42

42
Components

43
Racking – Clamping Bar & Spacers

44

44
Racking – Clamping Bolt

45

45
Racking – Distance Pipe

46

46
Pilot Line Hoses

47

47
Example

Quick-connect pilot line


hoses, use 600mm hose
with straight end connected
to last cylinder of front row
and other end with 90°
elbow to connect to last
cylinder of inner inner-row
of a double row bank of
cylinders.

48
Components

Quick-Connect
Pilot Line Bleed Valve

Install in the last elbow of


the last cylinder valve of
the system

P/N 38-400007-001

49
Components

Pressure
gauge
assembly for
slave
cylinders

50
51
Components
Quick-Connect Cables for Low Pressure Monitoring

DIN plug fit


to rear of
gauge

Female

Male

52
Release Unit (24v Solenoid)

• Screw on hand tight.


• Using 2 spanners,
counter-hold with one to
keep unit upright whilst
tightening nut with torque
wrench set to 60Nm.

53
Components

After fitment of
release unit DO
NOT fit hose to
elbow on
underside of
release unit, this
and the DIN plug
should only be
installed by the
commissioning
engineer.

54
55
Components

56
Multi-Area System

57
Manifold Accessories for Closed Section Pipe Work

Manifold Pressure Gauge

Manifold Safety Device


Disc to rupture at approximate
over pressure of 90 to 100 bar 58

58
For multi-area actuation
use pilot line non-return
valve, 1 at each release
unit, except master
cylinder.

59

59
Selector Valve Pilot Back-Plate Manifold

60

60
Selector Valve Hose

61

61
Selector Valves

62
Pilot Line Non-Return valve

Used in pilot line of multi-area


systems to prevent pressure from
sub-master flowing upstream.

P/N 38-400002-003
Fitted into upstream elbow of
sub-master cylinder valve

63
Example

64
Example

65
Piping

• Sch 40 Galvanised.
• In the unlikely event selector valve fails to open container
valve will “fail safe to close” when manifold pressure reaches
approximately 70 bar

66
Nozzles – available 360° and 180°

67
The following slides are
examples of why
training is extremely
important for installers

68

68
When things go wrong

No pipe supports at every


change of direction, on
discharge, the longer sections
could “flap” against concrete
ceiling causing a partial
collapse of the pipe work

69
Do not use sprinkler saddles for gaseous system pipe support

70
Don’t let this happen on your project

71

71
This should never happen

72

72
Only the selector valves remain intact.

73
When things go wrong

74
When things go wrong

75
When things go wrong

76
Time for Questions & Answers!
Please send your questions by instant messaging
via the “chat” icon on your screen.

I shall read a question aloud first then answer as


best I can, if there is insufficient time then we will
hold a Q & A session at the end of the course.

77

77
BREAK TIME

THE COURSE WILL


RESTART IN
15 MINUTES

78

78
NOVEC1230™ 25 BAR
COMPONENTS

Please place your audio on mute and submit any


questions via instant message, there will be a Q and A
session at the end of this section.

September 2020
COMPANY PRIVATE

79
80

80
NOVEC1230™

• Manufactured by 3M.
• Fluorinated Ketones.
• Extinguishes Fire
predominantly by
cooling.

Container Sizes;
• 5L, 8L, 16L, 28L, 51L,
81L, 142L, 243L & 368L

81

81
Cylinder Valves
40mm valve – 5 litre - 51 litre cylinders
50mm valve – 81 litre & 142 litre cylinders
80mm valve – 243 litre & 368 litre cylinders

80mm 50mm 40mm

82
80mm Valve:
Used with 243 litre and 368 litre cylinders
Actuation Port
80mm Valve Features
• Functionality and filling technique
identical to existing units
• Reduced Equivalent Length due to
larger flow path Piston

• Victaulic Outlet
• Victaulic Flex Hose
• Replaced 65mm valve Gas
Discharge
Outlet
Supervisory pressure
switch connection

83
Typical Arrangement

84

84
Electric Control Head 24v – 2amp
P/N 890181

85

85
NOTE: Where FM system approval is required
then all Electric Control Heads must be installed
with a Control Head monitor P/N 85-100000-100

This must be installed between the valve and the


electric control head.

It is not required when designing to EN 15004 or


ISO 14520 Standards
86

86
87

87
ANCILLARY ITEMS FOR MANIFOLD SYSTEMS
• Elbow checks for manifold systems: 50 mm
• C3496-301 – 40mm outlet hose to 50mm elbow check adaptor
• Swing Checks for GCV80 Valves

2 or 3 port versions available

Outlet
hoses to suit
all valves sizes

GCV valves in 40mm,


50mm, and 80mm sizes

88
50mm Elbow Check Valve

FM200 – B6793-762

Novec - 877690

89
80mm Swing Check
FM200 – B6793-869

Novec – 06-118058-001

90
MAIN & RESERVE CHECK VALVE

91
Cylinder Valve Function
Based on force balance
- Equal pressure above and below piston but acting over a greater area on
top of piston
Discharge requires pressure release above piston
- Depress Schraeder valve in valve crown

92

92
MASTER CYLINDER ADAPTER KIT
• Dual purpose:
Permits connection of
either a pressure switch
or a slave cylinder to a
GX20 valve

FM200 – B6793-770

Novec - 844895

93
Supervisory Pressure Switch
• One type used on all cylinder sizes
• Can be wired for either normally-open or normally-closed operation,
depending on installation requirements
• If the cylinder pressure falls below 21 bar, the switch will indicate a
fault signal at the control panel

94
Outlet Adapter
[Brass, to suit GCV 40, 50 & 80 valves]

Outlet Diameter FM200 P/N Novec P/N


GCV 40 to 1.5” BSP K63497-02 283904-100
GCV 50 to 2” BSP K63497-03 283905-100
GCV 80 to 3” BSP B6782-177 B6782-177

95
FLEXIBLE DISCHARGE HOSES

FLEXIBLE DISCHARGE HOSES


Note: 
A  C3496‐301 adapter is 
required to connect a 40mm 
hose to the 50mm elbow 
check for systems with 
manifolds

96
STACKABLE CONTROL HEAD
40MM & 50MM VALVE

FM200 - B6793-709*
Novec - 486500-01*

Note - Stackable Control Heads are not suitable for N2 Pilot Cylinder
* Use B6793-859/81-100000-001 Stackable Control Head

97
LEVER OPERATED CONTROL HEAD

FM200 - B6793-705
Novec 1230 - 870652

98
PRESSURE OPERATED CONTROL HEADS

Lever &
Pressure
operated

Pressure
operated
only

99
ELECTRIC CONTROL HEAD C/W MANUAL
RELEASE
FM200 – B6793-701
Novec - 890181

Suitable for use with the GCV80


Valve.

100
CABLE OPERATED CONTROL HEAD

101
PNEUMATIC CONTROL HEAD
C/W MANUAL LEVER & CABLE RELEASE

102
STANDARD PULL HANDLE BREAK GLASS

103
DISCHARGE PRESSURE SWITCH

FM-200 – B6793-731
Novec - 486536

104
CONNECTORS
P/N: Identical for FM-200 and Novec 1230

105
PILOT HOSES

Available in two lengths, 559mm & 762mm.

106
PILOT HOSE FITTINGS

107
NOVEC1230 SYSTEM
180° & 360° NOZZLES (BRASS ONLY)

Full part number is only


available following a successful
hydraulic flow calculation.

108
TYPES OF ACTUATION – MASTER & SLAVE, NOT CLOSE COUPLED

Max. pilot line length 30.5m

NOT close-coupled:
1 Master Cylinder can actuate a maximum of 4 slave cylinders

109
Time for Questions & Answers, I
will refer to you one at a time by
name to answer your question,
please only “unmute” if asked,
thankyou.

110

110
NOVEC1230™ 25 BAR
INSTALLATION

Please place your audio on mute and submit any


questions via instant message, there will be a Q and A
session at the end of this section.

September 2020
COMPANY PRIVATE

111
HSE Requirements

 Do Not Rush.

 Risk Assessment.

 Method Statement (All involved to sign).

 Tool Box Talk.

 Always Wear Appropriate PPE.

 Correct tools and equipment.

112

112
113

113
Typical Assembly for 2-cylinder system

Pressure switch Control Heads:


- Lever Operated
- Electric, Stackable
Pressure operated
control head
Cylinder Valve
Outlet Adapter
Master Cylinder
Adaptor Kit (rear)
Cylinder
Strap
Master Cylinder
Slave
Cylinder

114
TYPES OF ACTUATION
MASTER & SLAVE, CLOSE COUPLED
Close coupled - Adjacent cylinders only
eg. 15 x 368ltr = 14 x 762mm hose = 10.7m

762mm
hose

ARE close-coupled - 1 Master Cylinder can actuate a maximum of 15 slave cylinders

115
FM200 ACCEPTABLE TEE- SPLITS
Not Acceptable Acceptable
15 x diameter

• Flow splits at tees are sensitive


to gravity;
– No vertical side-tee splits.
– No vertical bull-tee splits.
– No vertical nozzle drops.

15 x diameter

116

Flow splits at tee junctions are sensitive to gravity. Even though turbulent flow exists,
there is a tendency for the vapour phase to migrate to the upper portion of the pipe
leaving a more dense medium at the bottom of the pipe. For this reason, the
following limitations must be observed and see above figure.
Bull head tees must have both outlets in the horizontal plane. The inlet to a bull head
tee may approach in a horizontal, vertically up or vertically down direction.
Side tees must have the inlet and both outlets all in the horizontal plane.
Elbows before tee splits going to separate hazards must be located a minimum
distance of 15 pipe diameters (nominal) before the tee splits.
Tee splits going to separate hazards from a common supply line must be spaced a
minimum of 15 pipe diameters (nominal) apart.
Pipe reducers before tee splits must be located a minimum of 15 pipe diameters
(nominal) before the tee splits. Pipe reducers must be of the concentric reducer type,
due to the calculation of FM200 turbulent flow characteristics and agent losses that
could be generated by the use bushes.
Minimum flow out of a side tee branch is 10% of total flow at the tee.
For flow splits less than 30%, the split shall be done through a side tee with the
smaller flow going through the side tee member. The minimum flow through the side
tee member is 10%. The maximum flow through the tee is 90%.
For flow splits equal to or greater than 30%, the split shall be done through a bull
head tee. The maximum flow split through a bull head tee is 70%.
NOTE: Where there is a change in elevation or another tee following a tee, the length
of section between the tee and the change in elevation/second tee must be a
MINIMUM of fifteen (15) times the nominal pipe diameter of the section.

116
Required Documentation

Are the installation documents ready?


• Isometric drawings

117

117
Required Documentation

Are the installation documents ready?


• Layout drawings

118

118
MAIN AND RESERVE SYSTEMS WITH MANIFOLDS

Manifolds are a
key component
of both approvals
and flow Main / Reserve
calculations and Check valves
should not be
made up of pipe-
work Elbow Check or
Swing Check
valves

Main Reserve

119
Cylinder Installation

Before cylinder installation starts, ensure all pipe-work is


completed.

Fix Unistrut using correct fixings for wall type.

Check that floor is strong enough to take cylinder weight.

Cylinder Movement: Remember Cardinal Rules!

Cylinder stowage and movement plans set-out in method statement and confirmed to be viable
Method statements and risk assessments validated and approved
Warning posted and hazardous areas secured
Permit to work procedure in place.

Secure cylinder with brackets onto Unistrut

120

120
Cylinder Installation

• Once cylinder is secured in location remove


cylinder shroud

• If using discharge hose, connect to


manifold first.

• Remove cylinder anti-recoil cap and


immediately fit the discharge hose to
valve.

121

121
Cylinder Installation

• If hard piping break pipe union and fit nipple. Fit ½ union
+ nipple to outlet adaptor

Remove cylinder anti-recoil cap


Fit outlet adaptor assembly to the valve outlet
Remove cylinder bracket
Engineer in control of cylinder at all times
Shuffle cylinder assembly to mate with ½ union on pipe
network
Replace and fully tighten cylinder bracket

122

122
Cylinder Installation

Fully tighten pipe union

Repeat process for slave cylinder/s:

123

123
Actuation Connections
Remove actuation protection cap from
slave cylinder.
Fit male branch tee to ‘pneumatic control
head’ and fit to slave cylinder.

124

124
Actuation Connections

Connect pilot hose between pressure


switch and slave cylinder
Connect pilot hose between slave and
master cylinder adaptor
Hand tighten lever actuator onto
stackable control head

125

125
Actuation Connections

Remove actuation protection cap


from master cylinder.
Check firing pin is fully reset, and
hand tighten actuator to master
cylinder.

126

126
Monitoring Connections

If required, fit supervisory


pressure switch to Schrader
valve.
Alarms if cylinder pressure
drops below 21bar
Can be wired normally-open or
normally-closed

127

127
ADS Installation:
Supervisory Pressure switch

1. Screw pressure
switch onto
connection hand
tight

2. Counter-hold using
small spanner and tighten
switch with torque
spanner set at 8Nm 128

128
Signage

Fit manual release signage behind


master cylinder.
Manual
Release Fit signage to all enclosure doors.
HFC
227ea

Caution
Manual Caution
Release
When alarm
sounds
HFC evacuate
227ea
Do not re-enter
until fully
ventilated

129

129
NOVEC1230 ACCEPTABLE TEE- SPLITS
Not Acceptable Acceptable
10 x diameter

• Flow splits at tees are sensitive


to gravity;
– No vertical side-tee splits.
– No vertical bull-tee splits.
– No vertical nozzle drops.

10 x diameter

130

Flow splits at tee junctions are sensitive to gravity. Even though turbulent flow exists,
there is a tendency for the vapour phase to migrate to the upper portion of the pipe
leaving a more dense medium at the bottom of the pipe. For this reason, the
following limitations must be observed and see above figure.
Bull head tees must have both outlets in the horizontal plane. The inlet to a bull head
tee may approach in a horizontal, vertically up or vertically down direction.
Side tees must have the inlet and both outlets all in the horizontal plane.
Elbows before tee splits going to separate hazards must be located a minimum
distance of 15 pipe diameters (nominal) before the tee splits.
Tee splits going to separate hazards from a common supply line must be spaced a
minimum of 15 pipe diameters (nominal) apart.
Pipe reducers before tee splits must be located a minimum of 15 pipe diameters
(nominal) before the tee splits. Pipe reducers must be of the concentric reducer type,
due to the calculation of FM200 turbulent flow characteristics and agent losses that
could be generated by the use bushes.
Minimum flow out of a side tee branch is 10% of total flow at the tee.
For flow splits less than 30%, the split shall be done through a side tee with the
smaller flow going through the side tee member. The minimum flow through the side
tee member is 10%. The maximum flow through the tee is 90%.
For flow splits equal to or greater than 30%, the split shall be done through a bull
head tee. The maximum flow split through a bull head tee is 70%.
NOTE: Where there is a change in elevation or another tee following a tee, the length
of section between the tee and the change in elevation/second tee must be a
MINIMUM of fifteen (15) times the nominal pipe diameter of the section.

130
Nozzles

131

131
Pipe-work verification

Leak test pipe-work - This is not a pressure test!!!!


Plug all nozzle outlets – one with a ball valve

Connect air compressor outlet and generate 3bar(g) on pipe-work.

Disconnect compressor and check that the pressure does not


decrease more than 20% (2.4bar(g)) over 10 mins.

• Blow-through test;
– Plug all nozzle outlets – one with a ball valve at end
of pipe run
– Connect air compressor outlet and generate
3bar(g) on pipe-work.
– Release pressure via ball valve 10 mins
– Move ball valve to next nozzle location and repeat
for every nozzle at end of pipe run.

132

132
Nozzles

After pipe work has been leak tested and blown through, the nozzles can be
fitted.
After the as-built drawings have been re-calculated, the nozzles may need
changing
Changes in pipe routes from original design, can lead to changes in pressure
drop and hence agent flow. This can be rectified by changes in nozzle orifice
size.
Ensure the correct nozzle (size and type e.g.180 or 360°) are fitted to the
each location.
Nozzle Angle
FM-200 / Novec – all nozzles must be pendant (0°)
45°

133

133
To actuate slave cylinders, or to connect
hose to discharge pressure switch

Fit Master Cylinder Adaptor to


back port on master cylinder

134

134
Discharge Pressure Switch

Fit male connector to Discharge Pressure Switch.


Fix Pressure Switch to the wall with appropriate fixings, but close to
cylinder so as not to exceed length of hose (559 mm or 762mm)

Male connector:
Pressure switch inlet port

135

135
The following slides are
examples of why
training is extremely
important

136

136
Nozzle Obstruction

137
Look what was discovered when I removed the floor tile

A complete section of pipe and


underfloor nozzle missing

138
Incident – Cause of Death Trauma to Head

139
Time for Questions & Answers, I
will refer to you one at a time by
name to answer your question,
please only “unmute” if asked,
thankyou.

140

140
NOVEC1230™ ADS
Advanced Delivery System

Please place your audio on mute and submit any


questions via instant message, there will be a Q and A
session at the end of this section.

September 2020
COMPANY PRIVATE

141
HOW IT WORKS...Continuous Supply of Nitrogen

N2
@ 124
Bar

Acts as a Gas Piston
142

142
ADS Installation: Agent Cylinder

Min Fill Max Fill


Nominal (kg) (kg)
80L 45.5 90
142L 79.5 158
243L 136.5 272
368L 206.5 412.5

• LLI Standard

143

143
ADS Installation: Agent Cylinder

WARNING:
This port is not used with
ADS systems and the
plug is smeared with
“red” anti-tamper paste

144

144
ADS Installation:
N2 Driver Cylinder

Capacities (Liter)
• 40
• 67.5
• 80

145

145
ADS Installation: Manifold 2” El Check Valve

• Protects personnel when cylinders are removed for


maintenance

146

146
ADS Installation: Diverter Valve Pilot Manifold

• Once all manifold and diverter valve manifold has been completed then fit the
diverter valve pilot manifold (pre-assembled) to the pipe under the diverter
valves as shown.

• 1) pressure-reducing valve, 2) connection for ¼” hose, 3) supply hose from manifold, 4) nipple on
actuator on diverter valve, 5) supply hose from 3/2-way solenoid valve to actuator on diverter valve, 6)
coil on 3/2-way solenoid valve, 7) 3/2 way solenoid valves with manual over ride.

147

147
ADS Installation:

Agent and Driver Cylinder Table

Novec 40L Driver 67.5L 80L


Cylinder Driver Driver

80L 1 - -

142L - 1 -

243L - 1 or 2 -

368L - - 1 or 2

148

148
ADS Installation: Single Driver Actuation Kit Assembly
For 81L and 142 1” Transfer Hose
Novec1230 Cylinders Only 469 Valve

Actuation Kit: Nitrogen Transfer Assembly:


• Pneumatic • Check Diffuser.
Control Head. • Orifice Fitting.
• Brass Tee & • Single Driver Transfer Fitting
Hose to for Connection of Hose.
transfer fitting.

Orifice Fitting regulates N2 flow


into agent cylinder.
Size determined by flow
calculations software 149

149
ADS Installation: Dual Driver Actuation Kit Assembly

Actuation Kit:
• Pressure Operated Control Head. 1” Transfer Hoses:
• Brass Tee & Hose to transfer fitting

For 243L & 368


Novec1230
Containers Only
469 Valves

Nitrogen Transfer Assembly : Orifice Fitting regulates N2 flow


• Check Diffuser. into agent cylinder.
• Orifice Fitting. Size determined by flow
• ¾” Double Male Adapter. calculations software
• Elbow.
• Y-Shaped Transfer Fitting for
Connection of Hoses 150

150
ADS Installation:
Hose from diffuser assembly to control head

559mm: B6793-771 (80L – 142L)


762mm: B6793-772 (243L – 368L)

151

151
ADS Installation:

Discharge Hose for Nitrogen Driver Cylinder

152

152
ADS Installation: 469 Driver Release Unit

1. Nitrogen Driver Cylinder.


2. Transfer Hose to Agent Cylinder.
3. n/a
4. 469 Valve.
5. T-piece.
6. Release Unit Hose to T-Piece.
7. Solenoid Release Unit.
8. Pressure Gauge for “Slave” Cylinders.
9. Hose or ¼” Tubing to next driver cylinder.
10. Bleed Valve

153

153
ADS Installation: 469 Driver Release Unit

154

154
ADS Installation: 469 Driver Release Unit

155

155
ADS Installation: Nozzle
Coverage Area 13m x 13m
Maximum height 5.6m

156

156
Time for Questions & Answers, I
will refer to you one at a time by
name to answer your question,
please only “unmute” if asked,
thankyou.

157

157
This is the end of the course, please don’t forget
to complete and return the feedback forms.

A big thank you to you all for joining and hope to


see you on the next course.

158

158

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