Kidde - Safe Container Handling and Installation 20.09
Kidde - Safe Container Handling and Installation 20.09
September 2020
COMPANY PRIVATE
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I have placed your audio on mute, please submit any questions via instant
message, there will be a Q and A sessions at the end of each subject.
If you prefer then you can submit your questions via e-mail to
Robert.Knox@carrier.com
September 2020
COMPANY PRIVATE
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Part 1: Safe Container Handling
September 2020
COMPANY PRIVATE
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EMPLOYER RESPONSIBILITIES
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DANGEROUS GOODS?
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REQUIREMENTS FOR TRANSPORTATION OF DANGEROUS GOODS
Caps.
Stillage's / Pallets.
Secure load.
Weight limit.
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ROAD TRANSPORT THINK TWICE! BEFORE CARRYING GAS CYLINDERS IN ENCLOSED VEHICLE
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CYLINDER STORAGE
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MOVING CYLINDERS - GENERAL RULES
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CYLINDER TYPES
Serious and fatal injuries can result from failures to follow correct
handling procedures.
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CHEMICAL AGENT CYLINDERS
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MOVING CYLINDERS
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MOVING CYLINDERS
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WHAT IS WRONG?
No trolleys
No PPE
Cylinders were not
stored securely in
cages or laying down
on pallets
Cylinders not protected
from the weather
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INCIDENT 1
HALON 1301
CYLINDER
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INCIDENT 2
FM200 CYLINDER
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INCIDENT
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INCIDENT
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INCIDENT
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INCIDENT
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Time for Questions & Answers!
Please send your questions by instant messaging
via the “chat” icon on your screen.
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BREAK TIME
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Part 2: Installation
September 2020
COMPANY PRIVATE
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Natura™ Inert Gas (400) Series
September 2020
COMPANY PRIVATE
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HSE Requirements
Risk Assessment.
Method Statement (All involved to sign).
Tool Box Talk.
Always Wear Appropriate PPE.
Correct tools and equipment.
Check all drawings & Manufacturers installation manual.
Restrict access to installation area.
Secure doors in the OPEN position.
Cordon off route for moving cylinders.
Do Not Rush when moving cylinders.
Never leave cylinders “free standing”.
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Comparison
Kidde Fire Kidde Fire
Protection Protection
469 400
IG55,
IG01,
Available Agent IG55, IG100
IG100,
IG541
200
Pressure (bar) 200
300
80L,
Cylinder Capacity 80L
140L*
Downstream
Pressure Pressure
At the Valve
Reduction Reducing
Orifice
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Typical Components – Single Row
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Regulated Flow
Benefits
Regulates and controls the mass flow & maintains pressure
2.2
2
• 60T42:-30065% Reduction in peak mass
bar GK valve baseline: 95% in 63 s, 2.06 kg/s MF
1.8
flow
T94: Over Pressure Control Valve + Check valve: 95% in 59 s, 65% red. MF
1.6
• 95% mass out within 60 or 120
second time frame
Mass Flow kg/s
1.4
1.2
0.8
0.6
Valve Actuator/Regulator
0.4 (On Master Cylinder only)
0.2
0
0 10 20 30 40 50 60 70 80 90 100 This design provides
Time s several more benefits….
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Valve
Discharge Port with
Outlet Cap Discharge Port
Actuation
Port
Safety
Disc
Actuator/Regulator,
Secondary Cylinder Gauge
& Refilling Port
Gauge with built-in
pressure switch,
used on all secondary
cylinders
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Components
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Manifolds – Schedule 40 galv.
Check Valves
Pre-Assembled
2” End Cap
4 – Port Single Row 3/4” BSPP to BS2779
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Manifold Support Bracket
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Racking – Unistrut Wall Rail
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Racking – Wall Rail End Cover
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Discharge Hose
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Example
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Example
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Cylinders
80L 140L
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Racking – Single Cylinder Clamp
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Components
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Racking – Clamping Bar & Spacers
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Racking – Clamping Bolt
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Racking – Distance Pipe
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Pilot Line Hoses
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Example
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Components
Quick-Connect
Pilot Line Bleed Valve
P/N 38-400007-001
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Components
Pressure
gauge
assembly for
slave
cylinders
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Components
Quick-Connect Cables for Low Pressure Monitoring
Female
Male
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Release Unit (24v Solenoid)
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Components
After fitment of
release unit DO
NOT fit hose to
elbow on
underside of
release unit, this
and the DIN plug
should only be
installed by the
commissioning
engineer.
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Components
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Multi-Area System
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Manifold Accessories for Closed Section Pipe Work
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For multi-area actuation
use pilot line non-return
valve, 1 at each release
unit, except master
cylinder.
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Selector Valve Pilot Back-Plate Manifold
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Selector Valve Hose
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Selector Valves
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Pilot Line Non-Return valve
P/N 38-400002-003
Fitted into upstream elbow of
sub-master cylinder valve
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Example
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Example
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Piping
• Sch 40 Galvanised.
• In the unlikely event selector valve fails to open container
valve will “fail safe to close” when manifold pressure reaches
approximately 70 bar
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Nozzles – available 360° and 180°
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The following slides are
examples of why
training is extremely
important for installers
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When things go wrong
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Do not use sprinkler saddles for gaseous system pipe support
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Don’t let this happen on your project
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This should never happen
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Only the selector valves remain intact.
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When things go wrong
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When things go wrong
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When things go wrong
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Time for Questions & Answers!
Please send your questions by instant messaging
via the “chat” icon on your screen.
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BREAK TIME
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NOVEC1230™ 25 BAR
COMPONENTS
September 2020
COMPANY PRIVATE
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NOVEC1230™
• Manufactured by 3M.
• Fluorinated Ketones.
• Extinguishes Fire
predominantly by
cooling.
Container Sizes;
• 5L, 8L, 16L, 28L, 51L,
81L, 142L, 243L & 368L
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Cylinder Valves
40mm valve – 5 litre - 51 litre cylinders
50mm valve – 81 litre & 142 litre cylinders
80mm valve – 243 litre & 368 litre cylinders
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80mm Valve:
Used with 243 litre and 368 litre cylinders
Actuation Port
80mm Valve Features
• Functionality and filling technique
identical to existing units
• Reduced Equivalent Length due to
larger flow path Piston
• Victaulic Outlet
• Victaulic Flex Hose
• Replaced 65mm valve Gas
Discharge
Outlet
Supervisory pressure
switch connection
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Typical Arrangement
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Electric Control Head 24v – 2amp
P/N 890181
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NOTE: Where FM system approval is required
then all Electric Control Heads must be installed
with a Control Head monitor P/N 85-100000-100
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ANCILLARY ITEMS FOR MANIFOLD SYSTEMS
• Elbow checks for manifold systems: 50 mm
• C3496-301 – 40mm outlet hose to 50mm elbow check adaptor
• Swing Checks for GCV80 Valves
Outlet
hoses to suit
all valves sizes
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50mm Elbow Check Valve
FM200 – B6793-762
Novec - 877690
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80mm Swing Check
FM200 – B6793-869
Novec – 06-118058-001
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MAIN & RESERVE CHECK VALVE
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Cylinder Valve Function
Based on force balance
- Equal pressure above and below piston but acting over a greater area on
top of piston
Discharge requires pressure release above piston
- Depress Schraeder valve in valve crown
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MASTER CYLINDER ADAPTER KIT
• Dual purpose:
Permits connection of
either a pressure switch
or a slave cylinder to a
GX20 valve
FM200 – B6793-770
Novec - 844895
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Supervisory Pressure Switch
• One type used on all cylinder sizes
• Can be wired for either normally-open or normally-closed operation,
depending on installation requirements
• If the cylinder pressure falls below 21 bar, the switch will indicate a
fault signal at the control panel
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Outlet Adapter
[Brass, to suit GCV 40, 50 & 80 valves]
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FLEXIBLE DISCHARGE HOSES
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STACKABLE CONTROL HEAD
40MM & 50MM VALVE
FM200 - B6793-709*
Novec - 486500-01*
Note - Stackable Control Heads are not suitable for N2 Pilot Cylinder
* Use B6793-859/81-100000-001 Stackable Control Head
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LEVER OPERATED CONTROL HEAD
FM200 - B6793-705
Novec 1230 - 870652
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PRESSURE OPERATED CONTROL HEADS
Lever &
Pressure
operated
Pressure
operated
only
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ELECTRIC CONTROL HEAD C/W MANUAL
RELEASE
FM200 – B6793-701
Novec - 890181
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CABLE OPERATED CONTROL HEAD
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PNEUMATIC CONTROL HEAD
C/W MANUAL LEVER & CABLE RELEASE
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STANDARD PULL HANDLE BREAK GLASS
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DISCHARGE PRESSURE SWITCH
FM-200 – B6793-731
Novec - 486536
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CONNECTORS
P/N: Identical for FM-200 and Novec 1230
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PILOT HOSES
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PILOT HOSE FITTINGS
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NOVEC1230 SYSTEM
180° & 360° NOZZLES (BRASS ONLY)
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TYPES OF ACTUATION – MASTER & SLAVE, NOT CLOSE COUPLED
NOT close-coupled:
1 Master Cylinder can actuate a maximum of 4 slave cylinders
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Time for Questions & Answers, I
will refer to you one at a time by
name to answer your question,
please only “unmute” if asked,
thankyou.
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NOVEC1230™ 25 BAR
INSTALLATION
September 2020
COMPANY PRIVATE
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HSE Requirements
Do Not Rush.
Risk Assessment.
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Typical Assembly for 2-cylinder system
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TYPES OF ACTUATION
MASTER & SLAVE, CLOSE COUPLED
Close coupled - Adjacent cylinders only
eg. 15 x 368ltr = 14 x 762mm hose = 10.7m
762mm
hose
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FM200 ACCEPTABLE TEE- SPLITS
Not Acceptable Acceptable
15 x diameter
15 x diameter
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Flow splits at tee junctions are sensitive to gravity. Even though turbulent flow exists,
there is a tendency for the vapour phase to migrate to the upper portion of the pipe
leaving a more dense medium at the bottom of the pipe. For this reason, the
following limitations must be observed and see above figure.
Bull head tees must have both outlets in the horizontal plane. The inlet to a bull head
tee may approach in a horizontal, vertically up or vertically down direction.
Side tees must have the inlet and both outlets all in the horizontal plane.
Elbows before tee splits going to separate hazards must be located a minimum
distance of 15 pipe diameters (nominal) before the tee splits.
Tee splits going to separate hazards from a common supply line must be spaced a
minimum of 15 pipe diameters (nominal) apart.
Pipe reducers before tee splits must be located a minimum of 15 pipe diameters
(nominal) before the tee splits. Pipe reducers must be of the concentric reducer type,
due to the calculation of FM200 turbulent flow characteristics and agent losses that
could be generated by the use bushes.
Minimum flow out of a side tee branch is 10% of total flow at the tee.
For flow splits less than 30%, the split shall be done through a side tee with the
smaller flow going through the side tee member. The minimum flow through the side
tee member is 10%. The maximum flow through the tee is 90%.
For flow splits equal to or greater than 30%, the split shall be done through a bull
head tee. The maximum flow split through a bull head tee is 70%.
NOTE: Where there is a change in elevation or another tee following a tee, the length
of section between the tee and the change in elevation/second tee must be a
MINIMUM of fifteen (15) times the nominal pipe diameter of the section.
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Required Documentation
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Required Documentation
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MAIN AND RESERVE SYSTEMS WITH MANIFOLDS
Manifolds are a
key component
of both approvals
and flow Main / Reserve
calculations and Check valves
should not be
made up of pipe-
work Elbow Check or
Swing Check
valves
Main Reserve
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Cylinder Installation
Cylinder stowage and movement plans set-out in method statement and confirmed to be viable
Method statements and risk assessments validated and approved
Warning posted and hazardous areas secured
Permit to work procedure in place.
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Cylinder Installation
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Cylinder Installation
• If hard piping break pipe union and fit nipple. Fit ½ union
+ nipple to outlet adaptor
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Cylinder Installation
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Actuation Connections
Remove actuation protection cap from
slave cylinder.
Fit male branch tee to ‘pneumatic control
head’ and fit to slave cylinder.
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Actuation Connections
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Actuation Connections
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Monitoring Connections
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ADS Installation:
Supervisory Pressure switch
1. Screw pressure
switch onto
connection hand
tight
2. Counter-hold using
small spanner and tighten
switch with torque
spanner set at 8Nm 128
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Signage
Caution
Manual Caution
Release
When alarm
sounds
HFC evacuate
227ea
Do not re-enter
until fully
ventilated
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NOVEC1230 ACCEPTABLE TEE- SPLITS
Not Acceptable Acceptable
10 x diameter
10 x diameter
130
Flow splits at tee junctions are sensitive to gravity. Even though turbulent flow exists,
there is a tendency for the vapour phase to migrate to the upper portion of the pipe
leaving a more dense medium at the bottom of the pipe. For this reason, the
following limitations must be observed and see above figure.
Bull head tees must have both outlets in the horizontal plane. The inlet to a bull head
tee may approach in a horizontal, vertically up or vertically down direction.
Side tees must have the inlet and both outlets all in the horizontal plane.
Elbows before tee splits going to separate hazards must be located a minimum
distance of 15 pipe diameters (nominal) before the tee splits.
Tee splits going to separate hazards from a common supply line must be spaced a
minimum of 15 pipe diameters (nominal) apart.
Pipe reducers before tee splits must be located a minimum of 15 pipe diameters
(nominal) before the tee splits. Pipe reducers must be of the concentric reducer type,
due to the calculation of FM200 turbulent flow characteristics and agent losses that
could be generated by the use bushes.
Minimum flow out of a side tee branch is 10% of total flow at the tee.
For flow splits less than 30%, the split shall be done through a side tee with the
smaller flow going through the side tee member. The minimum flow through the side
tee member is 10%. The maximum flow through the tee is 90%.
For flow splits equal to or greater than 30%, the split shall be done through a bull
head tee. The maximum flow split through a bull head tee is 70%.
NOTE: Where there is a change in elevation or another tee following a tee, the length
of section between the tee and the change in elevation/second tee must be a
MINIMUM of fifteen (15) times the nominal pipe diameter of the section.
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Nozzles
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Pipe-work verification
• Blow-through test;
– Plug all nozzle outlets – one with a ball valve at end
of pipe run
– Connect air compressor outlet and generate
3bar(g) on pipe-work.
– Release pressure via ball valve 10 mins
– Move ball valve to next nozzle location and repeat
for every nozzle at end of pipe run.
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Nozzles
After pipe work has been leak tested and blown through, the nozzles can be
fitted.
After the as-built drawings have been re-calculated, the nozzles may need
changing
Changes in pipe routes from original design, can lead to changes in pressure
drop and hence agent flow. This can be rectified by changes in nozzle orifice
size.
Ensure the correct nozzle (size and type e.g.180 or 360°) are fitted to the
each location.
Nozzle Angle
FM-200 / Novec – all nozzles must be pendant (0°)
45°
0°
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To actuate slave cylinders, or to connect
hose to discharge pressure switch
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Discharge Pressure Switch
Male connector:
Pressure switch inlet port
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The following slides are
examples of why
training is extremely
important
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Nozzle Obstruction
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Look what was discovered when I removed the floor tile
138
Incident – Cause of Death Trauma to Head
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Time for Questions & Answers, I
will refer to you one at a time by
name to answer your question,
please only “unmute” if asked,
thankyou.
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NOVEC1230™ ADS
Advanced Delivery System
September 2020
COMPANY PRIVATE
141
HOW IT WORKS...Continuous Supply of Nitrogen
N2
@ 124
Bar
Acts as a Gas Piston
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ADS Installation: Agent Cylinder
• LLI Standard
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ADS Installation: Agent Cylinder
WARNING:
This port is not used with
ADS systems and the
plug is smeared with
“red” anti-tamper paste
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ADS Installation:
N2 Driver Cylinder
Capacities (Liter)
• 40
• 67.5
• 80
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ADS Installation: Manifold 2” El Check Valve
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ADS Installation: Diverter Valve Pilot Manifold
• Once all manifold and diverter valve manifold has been completed then fit the
diverter valve pilot manifold (pre-assembled) to the pipe under the diverter
valves as shown.
• 1) pressure-reducing valve, 2) connection for ¼” hose, 3) supply hose from manifold, 4) nipple on
actuator on diverter valve, 5) supply hose from 3/2-way solenoid valve to actuator on diverter valve, 6)
coil on 3/2-way solenoid valve, 7) 3/2 way solenoid valves with manual over ride.
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ADS Installation:
80L 1 - -
142L - 1 -
243L - 1 or 2 -
368L - - 1 or 2
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ADS Installation: Single Driver Actuation Kit Assembly
For 81L and 142 1” Transfer Hose
Novec1230 Cylinders Only 469 Valve
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ADS Installation: Dual Driver Actuation Kit Assembly
Actuation Kit:
• Pressure Operated Control Head. 1” Transfer Hoses:
• Brass Tee & Hose to transfer fitting
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ADS Installation:
Hose from diffuser assembly to control head
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ADS Installation:
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ADS Installation: 469 Driver Release Unit
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ADS Installation: 469 Driver Release Unit
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ADS Installation: 469 Driver Release Unit
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ADS Installation: Nozzle
Coverage Area 13m x 13m
Maximum height 5.6m
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Time for Questions & Answers, I
will refer to you one at a time by
name to answer your question,
please only “unmute” if asked,
thankyou.
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157
This is the end of the course, please don’t forget
to complete and return the feedback forms.
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