API 620 Cal For Double Wall Storage Tanks
API 620 Cal For Double Wall Storage Tanks
Dome Roof
131.23
54.49
41.34 OK
OK
Ok
140
-31
-40
150
6
50
-
187.5
y
peed=140 km/h(87 mi/h)
ory=III
30.7
Outer Tank
SA537-CL1+S5
SA537-CL1+S5
SA516-60N+S5
Dome Roof
SA516-70
A36
SA537-CL1+S5
SA537-CL1+S5
Outer Tank
0.118
0.118
0.118
0.000
0.118
0.059
2. Tank Capacity
2.1)Sketch Drawing
A. Design Specification mm ft
Tank Inside Diameter(Inner Tank) 𝐷_𝑖 38,000 124.67
Height from bottom to top 𝐻_𝑡 14,810 48.59
High Liquid Level 〖𝐻 .𝐿.𝐿 〗 ^ 13,910 45.64
Low Liquid Level 𝐿.𝐿.𝐿 1,000 3.28
High Liquid Level from low liquid level 𝐻_𝑛𝑒𝑡 12,910 42.36
B.Nominal Capacity
m3 bbl
𝑉_𝑛𝑜 "=" (𝜋𝐷_𝑖^2)/4×𝐻_𝑡
𝑉_𝑛𝑜 16,796 105,648
C.Net Working Capacity
𝑉_𝑛𝑒𝑡 "=" (𝜋𝐷_𝑖^2)/4×𝐻_𝑛𝑒𝑡
𝑉_𝑛𝑒𝑡 14,641 92,094
D.Storage Capacity
𝑉_𝑠𝑡 "=" (𝜋𝐷_𝑖^2)/4× 〖𝐻 .𝐿.𝐿 〗 _ 𝑉_𝑠𝑡 15,776 99,228
3.Inner Shell Plate Calculation
3.1) Shell Plate thickness at design Condition (Matrial : SA537-CL+S5)
Diameter of the tank 𝐷=
Height of Tank 𝐻_𝑡=
Design Liquid Level for Shell thickness calc. 〖𝐷 .𝐿.𝐿 〗 _ =
High Liquid Leve; 〖𝐻 .𝐿.𝐿 〗 _ =
Corrosion Allowance 𝐶.𝐴=
Design Specific Gravity 𝐺=
Tank Radius 𝑅_𝑐=𝐷⁄2
Cross-Sectional Area of the tank 𝐴_𝑡=
The Total Weight of that Portion of the Tank and its Contents 𝑊_ =
Summation of the vertical components of the forces 𝐹=
Joint efficiency of shell weld 𝐸=
Tensile Strength 𝐹_𝑢=
Yield Strength 𝐹_𝑦=
Maximum Allowable stree for simple tension of design liquid
Sts_d=Min(Fu*0.3,Fy*0.6) 𝑆_(𝑡𝑠−𝑑)=
Design Internal Pressure Pg=
Liquid Head pressure 𝑃_𝐿=
Total Pressure 𝑃_= 𝑃_𝐿+𝑃_𝑔
3.1.1)Shell Calculation
Design 𝑃_ =
Width of W= 𝑇_1
Shell Used Liquid
course Plate Leve 𝑃_𝐿 𝑃_𝐿+𝑃_𝑔 Contents
(D.L.L) weight
No.
mm mm psi psi lb lb/in
6 2,460 1,560 1.518 1.518 0 567.6
5 2,470 4,030 3.921 3.921 -50,838 1,455.6
4 2,470 6,500 6.324 6.324 -101,882 2,343.5
3 2,470 8,970 8.727 8.727 -158,032 3,230.3
2 2,470 11,440 11.130 11.130 -229,502 4,113.8
1 2,470 13,910 13.533 13.533 -311,186 4,995.2
Ok 14,810
For cylindrical sidewalls of a vertical tank : as per API 620 5.10.2.5.c Eqn.(10)(11)'
〖 (𝑡 〗 _𝑢)
lb/in in mm mm kg
1,135.3 0.172171 4.4 10 23,060 OK
2,932.8 0.257768 6.5 10 23,153 OK
4,730.3 0.343364 8.7 11 25,469 OK
6,527.9 0.42896 10.9 14 32,418 OK
8,325.4 0.514557 13.1 16 37,051 OK
10,122.9 0.600153 15.2 18 41,685 OK
182,837
3.1.1)Shell Calculation
Hydrostatic 𝑃_ =
Width of W= 𝑇_1
Shell Used Test Contents
Level 𝑃_𝑤 𝑃_𝑡+𝑃_𝑤
course Plate weight
No. (H.T.L)
mm mm psi psi lb lb/in
6 2,460 1,560 2.219 2.219 0 829.9
5 2,470 4,030 5.732 5.732 -50,838 2,133.0
4 2,470 6,500 9.245 9.245 -101,882 3,436.2
3 2,470 8,970 12.758 12.758 -158,032 4,738.2
2 2,470 11,440 16.272 16.272 -229,502 6,037.0
1 2,470 13,910 19.785 19.785 -311,186 7,333.6
14,810
For cylindrical sidewalls of a vertical tank : as per API 620 5.10.2.5.c Eqn.(10)(11)'
〖 (𝑡 〗 _𝑢)
lb/in in mm mm kg
1,659.8 0.043111 1.1 10 23,060 Ok
4,287.7 0.111369 2.8 10 23,153 Ok
6,915.7 0.179628 4.6 11 25,469 Ok
9,543.7 0.247887 6.3 14 32,418 Ok
12,171.6 0.316146 8.0 16 37,051 Ok
14,799.6 0.384404 9.8 18 41,685 Ok
182,837
kness (mm)
ess of shell (mm)
3.3) Summary of shell Plate Thickness(Inner Tank)(Matrial : SA537-CL+S5)
Total Calcc. Used
Shell Width of Total At Hydro Design or Shell
Course Used Liquid Hydro At Design test Thickness Th'k Test status Weight
Test (td) mm Max(td,tt) (tu)
No. Plate Height (tt) mm Codition (Kg)
Height mm mm
6 2,460 1,560 1,560 4.37 1.10 4.37 10 Design Ok 23,059.6
5 2,470 4,030 4,030 6.55 2.83 6.55 10 Design Ok 23,153.4
4 2,470 6,500 6,500 8.72 4.56 8.72 11 Design Ok 25,469.4
3 2,470 8,970 8,970 10.90 6.30 10.90 14 Design Ok 32,418.1
2 2,470 11,440 11,440 13.07 8.03 13.07 16 Design Ok 37,051.3
1 2,470 13,910 13,910 15.24 9.76 15.24 18 Design Ok 41,684.9
ok 14,810 14,810 182,836.6
3.4) Max. Membrane Stress Check of shell Plate for Operating Condition
1)Calculation Formula
𝑆_𝑚𝑠1=𝑇_2/((𝑡_𝑢𝑠𝑒𝑑−𝐶.𝐴×𝐸))
Where.
T2= Latitudional unit force in wall of tank at the level under consideration (lb/in)
C.A= Corrosion allowance = 3 mm
E= Joint efficiency of shell weld = 1
tused = Used shell plate thickness
where
Decision value Sms1: 0.1 times of specified minimum tensile strenght
(by API 620 App. R.5.6.1 & R .5.6.2 & Figure R-2)
SA537-CL1+S5 70,000 * 0.1 = 7000.013
3)Decision of Radiographic Examination
A) For Vertical Weld Joint of 1st upto 5th Course, Sms1 Tensile Stress is Greater than Specified
Minimum Tensile Strength of the plate Material,
B) For vertical weld joint of 6th course, Sms1 tensile Stress is less than Specified
minimum tensile strength of the plate material,
weld joinj
than Specified
4) Width of annular plate (API 620 R.3.5.1 and API 650 Appendic E.6.2.1.1.2)
4-2) Min. required annular plate width due to seismic wSei= 33.90991 inch
Min.radial width due to seismin(API Appendix E.6.2.1.1.2-1a) (Refer to Calculation 8.2.7)
4-3) Annular plate width :wDes=Max.(w,wSei) = 33.90991 inch
4-4) Min. annular plate width Lmin=(Wo+t1+wDes+Ov) = 39.659 inch
4-5) Used annular plate width L= 39.76378 inch
mm
mm
38.00 m
18.00 mm
15.24 mm
9.76 mm
13.91 m
98 Mpa
9.352 mm
10.000 mm
10.000 mm
13.91 m
644.3448 mm
861.3 mm
861.3117 mm
1007.328 mm
1010 mm
mm
mm
mm
mm
mm
mm
5.Inner tank shell stiffener calculation
Refer to Guide STORAGE TANK& EQUIPMENT,Bob Long
The David Taylor model basin Formula is Used to decide upon the pitching of the stiffeners on the tank shell.
This is taken from the work of Windendurg and Trilling(Reference 18.4),some of which is based on test work
carried out on behalf of the US Navy as far back as 1929.
𝐿_𝑠=D×√(𝑡/𝐷)×[0.45+(2.42×𝐸×(𝑡/
𝐷)^2)/(𝐹×𝑝×(1−𝜇^2 )^0.75 )] = 365.34092134 inch
where,
p=External Pressure of Insulation Pressure from annular space= 0.0725 psi
(Min Valvue od STE's Standard)
D=Inner tank dimeter = 1,496.06 inch
F=Factor of Safty = 2
E=Modules od elasticity = 28,860,000 psi
t=thickness of the thinnest(top) shell course = 0.275590551181 inch
μ=Poisson's ratio = 0.3
𝑊_𝑡𝑟=𝑊√((𝑡_𝑢𝑛𝑖𝑓𝑜𝑟𝑚/𝑡_𝑎𝑐𝑡𝑢𝑎𝑙 )^5 )
where,
5-2) The number of stiffeners requires to stabilise the shell is given by : (equ. 18.11)
𝑁_(𝑠𝑡𝑖𝑓𝑓 )=𝑊_𝑡𝑟/𝐿_𝑠 −1
= -0.095888 = 0 EA
the tank shell.
d on test work
9279.659 mm
0.0005 Mpa
38,000 mm
198,983 Mpa
7.0 mm
th is being calculated, mm
6.Top Grider Calculation
Refer to Guide STORAGE TANK& EQUIPMENT,Bob Long
The David Taylor model basin Formula is Used to decide upon the pitching of the stiffeners on the tank shell.
This is taken from the work of Windendurg and Trilling(Reference 18.4),some of which is based on test work
carried out on behalf of the US Navy as far back as 1929.
where,
p=External pressure or insulation pressure from annular space = 0.0725
D=inner tank diameter = 1,496.06
H=Inner height = 583.07
𝐿_𝑎=Inner Stiffener height = 572.06
F=Factor of safety = 2
E=Modules of elasticity = 28,860,000
Tav=Averege thikness of inner shell plate = 0.40
𝑡_(𝑠𝑐.𝑐𝑜𝑟.)= 7 mm
𝑡_(𝑠𝑐.𝑐𝑜𝑟.)×16=112 mm
𝑡_(𝑠𝑐.𝑐𝑜𝑟.)×16=112 mm
38,000 mm
7 mm
Un-
No. A(mm2) Y(mm) AY (mm3) h (mm) A.h2 (mm4) I=(bd3)/12 Corroded
(mm4)
Weight (kg)
5,057,940 mm4
10.19817 N= 10
100 x 10
7.Tank Stability check due to seismic: API 620 APPENDIX. L[CLE]
7.1)DESIGN CONDITION & DIMENSION
DESIGN CODE: API 620 Appendix. L [CLE] and API 650 Appendix E and ASCE 7-10
𝐻𝑜𝑤𝑒𝑣𝑒𝑟, 𝐴_𝑖≥0.007
𝑎𝑛𝑑 𝑓𝑜𝑟 , 𝑆_1≥0.6:
𝐴_𝑖≥ 〖 0.5𝑆 〗 _1×(𝐼/𝑅_𝑤𝑖 )=0.625×𝑆_𝑃×(𝐼/𝑅_𝑤𝑖 )
〖𝑊ℎ𝑒𝑛 𝑇 _𝐶≤𝑇_𝐿 𝐴 〗 _𝑐= 〖𝐾 ×𝑆 〗 _𝐷1 (1/𝑇_𝑐 )×(𝐼/𝑅_𝑤𝑐 )=2.5𝐾𝑄𝐹_𝑎 𝑆_𝑂 (𝑇_𝑠/𝑇_𝑐 )(𝐼/𝑅_𝑤𝑖 )≤𝐴
〖𝑊ℎ𝑒𝑛 𝑇 _𝐶>𝑇_𝐿 𝐴 〗 _𝑐= 〖𝐾 ×𝑆 〗 _𝐷1 (𝑇_𝐿/(𝑇_𝑐^2 ))×(𝐼/𝑅_𝑤𝑐 )=2.5𝐾𝑄𝐹_𝑎 𝑆_𝑂 ((𝑇_𝑠 𝑇_𝐿)/(𝑇_𝑐
7.6)Anchorage Ratio
J= 3.1
API 650 Appendix E (table E-6) Anchorage Ratio Criteria
𝐽≤0.785 No calculation uplift under the design seismic overturning momrnt.
The tank is self-anchored.
0.785<𝐽≤1.54 Tank is uplifting, but the tank is stable for the design load providing t
compression.requirements are satisfied. Tank is self-anchore
𝐽>1.54 Tankis not stable and cannot be self-anchored for design load, mod
annular ring if L<0.35D is not controlling or add mechanical ancho
where,
Vertical earthquake acceleration parameter Av=
Effective specific gravity Ge=
Shell and roof weight acting at base of shell Wt=
Roof Load acting on the shell, including Wrs=
10% of the specified snow load
𝑊_𝐴𝐵 : Calculated design uplift load on anchores per unit cicmferential length.
𝑊_𝑖𝑛𝑡 : Calculated design uplift load 𝑊_𝑖𝑛𝑡 =
dut to design internal pressure per unit circumferential length.
𝑇_𝑠𝑒 : Load per anchorage 𝑇_𝑠𝑒 =𝜋𝐷𝑊_𝐴𝐵/𝑁
𝑁: Anchor Quantity: N= 56
Maximum
stress Allowable
< Fc(kg/mm2)
(Kg/mm2)
1.3 3.343
ℎ_𝑠:
Additional shell height required above the sloshing height.(by MOM)
𝐴_𝑓: Acceleration coefficient for sloshing wave height calculation.
where,
Seismic use group
Importance factor(by API 620 App. L.4.4.2. 3)
Coefficient to adjust the spectral acceleration.
Design spectral response scceleration param. 𝑆_𝐷1=
Convective(Sloshing) period(API 650 App. E.3.4.2) 𝑇_𝐶=
Regional-Dependent transition long-period
7.11) Dynammic Hoop Stress Calculation (API 650 Appendix E 6.1.4)
when, D/H= 2.73184759166 > 1.333
t Y Nh Ni Nc
No. Y<0.75D
mm m (N/mm) (N/mm) (N/mm)
6 7 1.56 194.8 <0.75D 50.1 54.0
5 7 4.03 503.1 <0.75D 129.4 53.8
4 8 6.50 811.5 <0.75D 208.8 53.7
3 11 8.97 1,119.8 <0.75D 288.1 53.6
2 13 11.44 1,428.2 <0.75D 367.5 53.6
1 15 13.91 1,736.6 <0.75D 446.8 53.6
= 1
= C
𝑆_𝑠= 1.54 g
𝑆_1= 0.315 g
𝑇_𝐿= 6 Sec.
𝑆_𝑝= 𝑆_𝑝=𝑆_𝑆/2.5, 𝑆_𝑝=𝑆_1/1.25
0.616
% damped)
Q= 1
1.540 g 𝑆_𝐷1=𝑄×𝑆_𝑀𝑆
0.473 g 𝑆_𝐷1=𝑄×𝑆_𝑀1
0.061 sec 𝐴𝑆𝐶𝐸 7−10
0.307 sec 𝐴𝑆𝐶𝐸 7−10
6 sec
2.5
1.5
1.5 𝐴𝑃𝐼 620 𝐴𝑝𝑝𝑒𝑛𝑑𝑖𝑥 . 𝐿.4.2
0.616 g
0.060 g
0.724 g 𝐴_𝑣=0.47×𝑆_𝐷𝑆
29,003 KN
30,815 KN
2.6 >1.333
0.307 sec.
6.883 sec.
0.292 sec.
6.863 sec.
4,479 ton
6,771 ton
2,931 ton
408 ton
2,959 ton
0.4
3,144 ton
496 Kg/cm
ANH(3.67*H/D))*Wp
𝑃𝐼 650 𝐸.7.7−1
0.001
∗𝑾𝒄∗𝑿𝒄)^𝟐]
𝑾𝒄∗𝑿𝒄𝒔)^𝟐]
momrnt.
Kg/m
mmAq 0 kPa 0 bar
861.3 mm
ta= 7 mm
Fy= 344.738 Mpa (SA537-CL1 API 620 Table 5-1)
) > 1.5
Kg/mm2 12.7 Mpa
Kg/mm2 -3.1 Mpa
Kg/mm2 12.7 Mpa
𝛿_𝑠= 1,741 mm
〖 0.7𝛿 〗 _𝑠= 1,219 mm
𝛿_𝑠= 600 mm
〖 0.7𝛿 〗 _𝑠 𝛿_𝑠)=
Max( 1,219 mm
ℎ_𝑠= 300 mm
𝐴_𝑓=K𝑆_𝐷1 𝑇_𝐿/(𝑇_𝐶^2 )
𝐴_𝑓= 0.090 g
II
I= 1
K= 1.5
𝑆_𝐷1= 0.473
𝑇_𝐶= 6.863
𝑇_𝐿= 6
𝜎_𝑇 𝑆_𝑎
<or> Check
(Mpa) (Mpa)
41.07 < 192.6 ok
100.75 < 192.6 ok
141.29 < 192.6 ok
141.53 < 192.6 ok
152.61 < 192.6 ok
160.75 < 192.6 ok
50,000 psi
21,000 psi
27,930 psi
8.Outer Shell plate of calculation
8.1)Shell plate thickness at design condition (Material :SA537-CL1+S5)
Diameter of the tank 𝐷= 40,000 mm
Height of Tank 𝐻_𝑡= 16,610 mm
Design Liquid Level for Shell thickness calc. 〖𝐷 .𝐿.𝐿 〗 _ = 12,600 mm
High Liquid Leve; 〖𝐻 .𝐿.𝐿 〗 _ = 12,600 mm
Corrosion Allowance 𝐶.𝐴= 3 mm
Design Specific Gravity 𝐺= 0.684 g/mm3
Tank Radius 𝑅_𝑐=𝐷⁄2 20000 mm
Cross-Sectional Area of the tank 𝐴_𝑡= 1256 m2
The Total Weight of that Portion of the Tank and its Contents 𝑊_ = See Below 8.1.1. Table
Summation of the vertical components of the forces 𝐹= 0 Kg
Joint efficiency of shell weld 𝐸= 1
Tensile Strength 𝐹_𝑢= 482.633 Mpa
Yield Strength 𝐹_𝑦= 344.738 Mpa
Maximum Allowable stree for simple tension of design liquid
Sts_d=Min(Fu*0.3,Fy*0.6) 𝑆_(𝑡𝑠−𝑑)= 144.7899 Mpa
Design Internal Pressure Pg= 150 mbar
Liquid Head pressure 𝑃_𝐿= See Below 8.1.1 Table(a)
Total Pressure 𝑃_= 𝑃_𝐿+𝑃_𝑔
8.1.1)Shell Calculation
For cylindrical sidewalls of a vertical tank : as per API 620 5.10.2.5.c Eqn.(10)(11)'
0 Lb
70,000 psi
50,000 psi
21,000 psi
2.18 psi
Used
Thickness Weight
〖 (𝑡 〗 _𝑢)
mm kg
34.0 18,127 OK -1,250
10.0 12,334 OK -2,220
10.0 24,372 OK 250
10.0 24,372 OK 2,720
11.0 26,809 OK 5,190
14.0 34,124 OK 7,660
16.0 39,000 OK 10,130
18.0 43,878 OK 12,600
223,015
8.2) Shell Plate thickness at hydrostatic test Condition (Matrial : SA537-CL+S5)
Diameter of the tank 𝐷= 40,000 mm
Height of Tank 𝐻_𝑡= 16,610 mm
Hydro test level 〖𝐻 .𝑇.𝐿 〗 _ = 12,600 mm
Hydro Specific Gravity 〖𝑆𝐺〗 _ = 1000 Kg/m3
Tank Radius 𝑅_𝑐=𝐷⁄220000 mm
Cross-Sectional Area of the tank 𝐴_𝑡= 1256 m2
The Total Weight of that Portion of the Tank and its Contents W=See Below 8.2.1. Table
Summation of the vertical components of the forces F= 0 Kg
Tensile Strength (API 620 Table 5-1) 𝐹_𝑢= 482.633 Mpa
Yield Strength (API 620 Table 5-1) 𝐹_𝑦= 344.738 Mpa
Maximum Allowable stree for tension (API 620 Table 5-1)
Sts-d=Min(Fu*0.3,Fy*0.6) 𝑆_(𝑡𝑠−𝑑)= 144.790 Mpa
Maximum Allowable Strees for Tension of Hydro Test (API 620 R.6.1)
Sts_t=Min(Fu*0.55,Fy*0.85) 𝑆_(𝑡𝑠−𝑡)= 265.448 Mpa
Pneumatic Test Pressure 𝑃_𝑡=1.25×𝑃_𝑔 187.5 mbar
Test Water(Liquid) Head Pressure Pw= See Below 3.2.1 Table(a)
Total Pressure 𝑃_=𝑃_𝑡+𝑃_𝑤
(As Per Design Data Sheet)
3.1.1)Shell Calculation
Hydrosta 𝑃_ =
Width of tic W= 𝑇_1 𝑇_2 𝑡_𝑡
Shell Used 𝑃_𝑤 𝑃_𝑡+𝑃_𝑤 Contents
Test
course Plate Level weight
No. 〖 (𝑡 〗 _𝑢)
(H.T.L)
For cylindrical sidewalls of a vertical tank : as per API 620 5.10.2.5.c Eqn.(10)(11)'
0 Lb
70,000 psi
50,000 psi
21,000 psi
38,500 psi
2.7195 psi 1912.024 mmAq
Used
Thickness Weight
〖 (𝑡 〗 _𝑢)
mm kg
34 18,127 Ok
10 12,334 Ok
10 24,372 Ok
10 24,372 Ok
11 26,809 Ok
14 34,124 Ok
16 39,000 Ok
18 43,878 Ok
223,015
8.3) Summery of Outer Shell Plate Thickness (Matrial : SA537-CL+S5)
Total Calcc. Used
Shell Width of Total Hydro At Design At Hydro Thickness Th'k Design or
Course Used Liquid test Test status
No. Plate Height Test (td) mm (tt) mm Max(td,tt (tu) Codition
Height ) mm mm
𝑆_𝑚𝑠1=𝑇_2/((𝑡_𝑢𝑠𝑒𝑑−𝐶.𝐴×𝐸))
Where.
T2= Latitudional unit force in wall of tank at the level under consideration (lb/in)
C.A= Corrosion allowance = 3 mm 0.1182
E= Joint efficiency of shell weld = 1
tused = Used shell plate thickness
where
Decision value Sms1: 0.1 times of specified minimum tensile strenght
(by API 620 App. R.5.6.1 & R .5.6.2 & Figure R-2)
37-CL1+S5 70,000 * 0.1 = 7000.013
3)Decision of Radiographic Examination
A) For Vertical Weld Joint of 1st upto 5th Course, Sms1 Tensile Stress is Greater than Specified
Minimum Tensile Strength of the plate Material,
B) For vertical weld joint of 6th upto 8th course, Sms1 tensile Stress is less than Specified
minimum tensile strength of the plate material,
4) Width of annular plate (API 620 R.3.5.1 and API 650 Appendic E.6.2.1.1.2)
4-2) Min. required annular plate width due to seismic wSei= 35.62911 inch 905.0
Min.radial width due to seismin(API Appendix E.6.2.1.1 (Refer to Calculation 8.2.7)
4-3) Annular plate width :wDes=Max.(w,wSei) = 35.62911 inch 904.9793
4-4) Min. annular plate widt Lmin=(Wo+t1+wDes+Ov) = 41.378 inch 1050.995
4-5) Used annular plate width L= 79.13386 inch 2010
m
mm
mm
mm
m
Mpa
mm
mm
mm
m
mm
mm
mm
mm
mm
10. Roof plate of calculation (ApI 620 Sec 5.10.2.5 a) and(5.10.3.2)
Material of roof plate : SA516-70
𝑡_(𝑟𝑒𝑞^′ 𝑑)=
𝑡_(𝑟𝑒𝑞^′ 𝑑)=𝑇_1/ 〖 (𝑆 〗 _𝑡𝑠×𝐸_𝑓𝑓)+𝐶.𝐴 0.33 in 8.34 mm
𝑡_(𝑟𝑒𝑞^′ 𝑑)=
𝑡_(𝑟𝑒𝑞^′ 𝑑)=𝑇_2/ 〖 (𝑆 〗 _𝑡𝑠×𝐸_𝑓𝑓)+𝐶.𝐴 0.35 in 8.89 mm
where,
𝑃_𝑔= Internal pressue = 2.1756 lb/in2
𝑞_𝑧𝑟= Design wind pressure = 0.1165 lb/in2
on horizontal projected areas
𝑅_𝑠= Dome roof radius = 1417.3236 in
𝑅_𝑐= Diameter/2 of tank inside(Corroded) = 787.5201 in
𝑆_𝑡𝑠= Allowable stress = 21000 lb/in2
C.A= Corrosion allowance = 0.1181103 in
𝐸_𝑓𝑓= Joint efficiency of roof plat = 0.35
𝑃_𝑐= Equivalent pressure of total weight = 0.1127 lb/in2
〖 (𝑊 〗 _𝑡/𝜋𝑅_𝑐^2)
𝑊_𝑡= Roof plate weight = 219,580.56 lb
a 33.754743210606
Cosa 0.8314234764786
h 6068.75484677
0.0015 kg/mm2
0.0001 kg/mm2
36000.0000000001 mm
20003 mm
14.76447 kg/mm2
3 mm
0.0001 kg/mm2
99,600.18 kg
11. Intermediate Wind Girder & Compression Ring Calculation
11.1) Maximum unstiffened shell height (H1, Hsafe)
API 620 5.10.6
𝐻_1=6(100𝑡) √((100𝑡/𝐷)^3 )
(ft)
𝐻_1 15.89441242822 ft
=
Un-stiffened height from top shell (API 650 Appendix V)
Un-stiffened height from top shell (API 650 5.10.6)
Design wind speed (3.sec.gust) 38.89
Tank out-diameter D=Di+2(AVG.Sh_th'k.)
Tank in-diameter
Insulation thickness of thank outside
Nominal thickness of thinest shell course
Corrosion allowance
Top shell course thickness(Corroded)
Required minimum section modulus API 650 5.9.7.6
Width of t-actual
Shell thick. t_uniform (Corroded)
No. used plate
where,
5-2) The number of stiffeners requires to stabilise the shell is given by : (equ. 18.11)
𝑁_(𝑠𝑡𝑖𝑓𝑓 )=𝐻_𝑇𝑆/𝐻_𝑠𝑎𝑓𝑒 −1 = 1.595992 =
3) (API 650 Appendix V.8.2.1.2) Max. height of Unstiffened shell permitted, based on tsmin,Hsafe
𝐻_𝑠𝑎𝑓𝑒1=(𝑡_𝑠𝑚𝑖𝑛 )^2.5×𝐸/[15203×𝐷^1.5×𝑃_𝑠×𝜳]
[When,Vaccum pressure(Pe) is greater than 0.25 kPa but less than or equal to 0.7 kPa]
𝐻_𝑠𝑎𝑓𝑒2=(𝑡_𝑠𝑚𝑖𝑛 )^2.5×𝐸/[15203×𝐷^1.5×𝑃_𝑒×𝜳] 𝜳=
𝑊ℎ𝑒𝑟𝑒, [𝜳=3] (Stability factor For vacuum pressure only)
Therefore , 𝐻_𝑠𝑎𝑓𝑒=Min(𝐻_𝑠𝑎𝑓𝑒1,𝐻_𝑠𝑎𝑓𝑒2)=
4) (API 650 Appendix V.8.1.3) The minimum shell thickness required for a specified design external pressure.
𝑡_𝑠𝑚𝑖𝑛≤47.07(𝜳×𝐻𝑇𝑆×𝑃_𝑠 )^0.4×𝐷^0.6/𝐸^0.4
7 < 9.34491545578394
6)(API 650 Appendix V.8.2.2.1) Calculate the number of buckling waves(Min. N=2, Max=10)
7) (API 650 Appendix V.7) Total design external pressure loading, Pr(Refer to Roof Design Load)
Pr1=DL+(Lr or S)+0.4Pe = 364.49
Pr2=DL+Pe+0.4(Lr or S) = 311.22
Pr=the greater of (Pr1 or Pr2) = 364.49
Where,
DL= 190 Kg/m2 Lr=
DL: the dead load Lr: the minimum roof live load S: snow load
Required moment of inertia of the top end stiffener ring, Ireqd(vtm) Appendix V.8.2.3.2
𝐼_𝑟𝑒𝑞𝑑 (𝑏𝑡𝑚)=37.5×𝑉_1×𝐷^3/𝐸(𝑁^2−1)
𝐼_𝑎𝑐𝑡 (𝑏𝑡𝑚)=𝐶𝑜𝑚𝑏𝑖𝑛𝑒𝑑 𝑎𝑐𝑡𝑢𝑎𝑙 𝑚𝑜𝑚𝑒𝑛𝑡 𝑖𝑛𝑒𝑟𝑡𝑖𝑎 𝑜𝑓 𝑏𝑡𝑚 𝑒𝑛𝑑 𝑠𝑡𝑖𝑓𝑓, 𝑟𝑒𝑔𝑖𝑜𝑛=
𝐼_𝑎𝑐𝑡 (𝑏𝑡𝑚)=1/3×(𝑡_𝑠𝑛×𝑦^3+𝑏×(𝑑−𝑦)^3−(𝑏−𝑡_𝑠𝑛 )×(𝑑−𝑦−𝑡_𝑏 )^3 (Refer to API 650 Fig.V.1a
where,
Size L 130 X
b d A Y
No. cm cm cm2 cm
1 22.4 0.7 15.68 0.35
2 1 12 12 6.7
3 13 1 13 13.2
SUM 36.4 13.7 40.68 20.25
C1=AY/A= C1= 6.3 cm
C2=∑▒ 〖 (𝑑)−𝐶1= 〗 C2= 7.4 cm
Astiff_act=A2+A1 Astiff_act= 25 cm2
Iact=∑▒ 〖〖 (𝐴ℎ 〗 Iact= 1,321.6 cm4
^2)+∑▒𝐼_𝑔 〗 =
Zact=Iact/Max(c1,c2)= Zact= 179.3184 cm3
Required momment of inertia of the inertia of the intermediate stiffener, Ireq Iappendix V.8.2.2.5)
𝐼_𝑟𝑒𝑞𝑑=3.75×𝑄×𝐷^3/E×(𝑁^2−1) 𝐴𝑝𝑝𝑒𝑛𝑑𝑖𝑥 𝑉.8.2.3.2
𝐼_𝑎𝑐𝑡:Combined actual moment inertia of top end stiff. region
Therefore 𝐼_𝑎𝑐𝑡 > 𝐼_𝑟𝑒𝑞𝑑
Required total cross-section area of the intermediate stiffener, Areqd (Appendix V.8.2.2.6.1)
Areqd=Q*D/(2*fc)=
Required total cross-section area of the intermediate stiffener structural shape , Astiff_req (Appendix V.8.2.2.6.2)
Astiff_req=Areqd-26.84*tshell*(D*tshell)^0.5
Astiff_act=A1+A2
Therefor, Astiff_act >
where,
Raial load imposed on the stiffener, Q=1000*Ps*Ls=
Number of buckling waves(Min.=2)(Appwndix V.8.2.2.1)
𝑁^2=SQRT(445×𝐷^3/(𝑡_𝑠𝑚𝑖𝑛× 〖𝐻𝑇𝑆〗 ^2 ))= 𝑁^2=
Size L 130 X
b d A Y
No. cm cm cm2 cm
1 22.4 0.70 15.68 0.35
2 1 12.00 12 6.7
3 13 1.00 13 13.2
SUM 36.4 13.7 40.68 20.25
C1=AY/A= C1= 6.3 cm
C2=∑▒ 〖 (𝑑)−𝐶1= 〗 C2= 7.4 cm
Astiff_act=A2+A1 Astiff_act= 25 cm2
Iact=∑▒ 〖〖 (𝐴ℎ 〗 Iact= 1,321.6 cm4
^2)+∑▒𝐼_𝑔 〗 =
Zact=Iact/Max(c1,c2)= Zact= 179.3184 cm3
Required momment of inertia of the inertia of the intermediate stiffener, Ireq Iappendix V.8.2.2.5)
𝐼_𝑟𝑒𝑞𝑑=3.75×𝑄×𝐷^3/E×(𝑁^2−1) 𝐴𝑝𝑝𝑒𝑛𝑑𝑖𝑥 𝑉.8.2.3.2
𝐼_𝑎𝑐𝑡:Combined actual moment inertia of top end stiff. region
Therefore 𝐼_𝑎𝑐𝑡 > 𝐼_𝑟𝑒𝑞𝑑
Required total cross-section area of the intermediate stiffener, Areqd (Appendix V.8.2.2.6.1)
Areqd=Q*D/(2*fc)=
Required total cross-section area of the intermediate stiffener structural shape , Astiff_req (Appendix V.8.2.2.6.2)
Astiff_req=Areqd-26.84*tshell*(D*tshell)^0.5
Astiff_act=A1+A2
Therefor, Astiff_act >
where,
Raial load imposed on the stiffener, Q=1000*Ps*Ls=
Number of buckling waves(Min.=2)(Appwndix V.8.2.2.1)
𝑁^2=SQRT(445×𝐷^3/(𝑡_𝑠𝑚𝑖𝑛× 〖𝐻𝑇𝑆〗 ^2 ))= 𝑁^2=
Stiff. Required
Transposed Height From Location Height From
Section
Width Shell Top from Tank Bottom
Modulus
Bottom
Wtr(mm) mm mm Zr(cm3) mm
13.1
1,250.0
2,470.0
2,470.0
1,769.0
797.9
525.5
367.5
9.7 mm
Satisfied
d, based on tsmin,Hsafe
𝜳= 1.368421
han or equal to 0.7 kPa]
mm
10.00
Appendix V.7.3.2
alculation is not required.
-shell juction)
tm): Appendix V.8.2.3.3.1
= 179.71 mm2 0.28 in2
endix V.8.2.3.2
Satisfied
112 mm 4.41 in
328.4 mm 12.93 in
15 mm 0.59 in
7 mm 0.28 in
482.633 Mpa 70,000 psi
endix V.8.2.2.6.1)
Areqd= 487.8811 mm2 0.00117 in2
hape , Astiff_req (Appendix V.8.2.2.6.2)
Astiff_req= -2657.161 mm2 -0.00638 in2
Astiff_act= 2500 mm2 0.00601 in2
Astiff_req Satisfied
D= 40.03075 m 131.33 ft
E= 199000 Mpa 28,861.49 ksi
𝑓_𝑐= 137.9 Mpa 20.00 ksi
𝑓_𝑦= 344.738 Mpa 50.00 ksi
n area check
endix V.8.2.2.6.1)
Areqd= 243.9406 mm2 in2
hape , Astiff_req (Appendix V.8.2.2.6.2)
Astiff_req= -2901.101 mm2 in2
Astiff_act= 2500 mm2 in2
Astiff_req Satisfied
D= 40.03075 m 131.334 ft
E= 199000 Mpa 28,861.494 ksi
𝑓_𝑐= 137.9 Mpa 19.999 ksi
𝑓_𝑦= 344.738 Mpa 49.998 ksi
Kg/m2
12. Compressio_Ring Calculation (Based on API620 11th Edi.5.12.4)
2) Loading Weight
W=Total weight of roof plate and stucture &accessory W= 2,606.14 kN
(Include roof platform & etc.)
F=Summation weight of roof F= 0 kN
Wt=Total weight(Wt=W+F) Wt= 2,606.14 kN
0.00 lbf
585,883.37 lbf
inch2
psi
psi
psi
psi
psi
inch
inch
inch
inch
inch
inch
inch
inch
inch Ok
inch
inch2
lbf/in
lbf/in
lbf/in
inch2
inch OK
inch Ok
inch Ok
inch Ok
inch2 Ok
13. Tank Stability check and load data
13.1)Tank Stability check due to wind load (ASVE 7-10)
1)Wind velocity pressure calculation:
qzs=0.613*Kzs*Kzt*Kd*V2*Gf*Cf (Shell) qzs=
qzr=0.613*Kzr*Kzt*Kd*V2*Gf*Cf (Roof) qzs=
Where, [V in m/sec]
Design wind speed(#-sec. gust) 38.89 V=
Kd= Wind directionlity factor(When round, Kd=0.95) Kd
Kzs=Velocity pressure exposure coddicent(Shell) Kzs=
Kzr=Velocity pressure exposure coefficient(roof) Kzr=
Terrain exposure category 𝛼=9.5 zg=
Tank height+Foundation geight z( s)=
Tank Height+Roof height+Foundation height z( r)=
Kzt=Topographice factor defined Kzt=
EC=Exposure category
Gf=Gust effect factor :C Occupancy category :III Gf=
Ct=Force coefficent Cf=
Foundation height 2.2 m
𝐴_𝑠=(𝐷+2𝐼𝑠/1000)∗𝐻𝑡𝑠
2-2)Project area of shell and roof
As=Project area of shell As=
Ar=Project area of cicular segment of umbrella(dome)roof Ar=
sr=roof plate thickness(With corroded), roof surface area sr
MDL= Moment about the shell-to-bottom joint from the weight of the shell
= WDL*(D/2)
Fp=Pressure combination factor: Max(Po/Pi, 0.4)
MF= Moment about the shell to bottom joint from liquid
(3.14*D*wL)*(D/2)
MDLR=Moment about the shell to bottom joint from the weight of roof plate
plas any attached structural MDLR=Wr*(D/2)
Mws=Overturning moment from from horizental wind pressure
As*(Hts/2)*qzs
Wa=Liquid hold doen weight Wa=3.14*D*wL
where,
wL1=59*tb*SQRT(Fby*H)
wL2=140.8*H*D
wL=Min(wL1 or wL2)
ts1=1st course shell plate thickness(Corroded)
Fby=Annular plate yield stress
0.85
0.8
140 km.h
40.03075 m
16,610 m
12,600 m
36 m
6.0687548468 m
887.37924626 Pa
941.16686261 Pa
15000 Pa
5000 Pa
0 mm
0 mm
18,868,977.63 N
165,141.61 N
99,600.18 N
165,141.61 N
242.94 m2 lb l r b
21.47 m2 21.21 20.90336 36 1.528319
60.98 m2
20,207.06 Kg 2,061.94 N
215,577.08 Kg 21,997.66 N
Wa= 1,546.41 Kg
𝐻𝑜𝑤𝑒𝑣𝑒𝑟, 𝐴_𝑖≥0.007
𝑎𝑛𝑑 𝑓𝑜𝑟 , 𝑆_1≥0.6:
𝐴_𝑖≥ 〖 0.5𝑆 〗 _1×(𝐼/𝑅_𝑤𝑖 )=0.625×𝑆_𝑃×(𝐼/𝑅_𝑤𝑖 )
〖𝑊ℎ𝑒𝑛 𝑇 _𝐶≤𝑇_𝐿 𝐴 〗 _𝑐= 〖𝐾 ×𝑆 〗 _𝐷1 (1/𝑇_𝑐 )×(𝐼/𝑅_𝑤𝑐 )=2.5𝐾𝑄𝐹_𝑎 𝑆_𝑂 (𝑇_𝑠/𝑇_𝑐 )(𝐼/𝑅_𝑤𝑖 )≤𝐴
〖𝑊ℎ𝑒𝑛 𝑇 _𝐶>𝑇_𝐿 𝐴 〗 _𝑐= 〖𝐾 ×𝑆 〗 _𝐷1 (𝑇_𝐿/(𝑇_𝑐^2 ))×(𝐼/𝑅_𝑤𝑐 )=2.5𝐾𝑄𝐹_𝑎 𝑆_𝑂 ((𝑇_𝑠 𝑇_𝐿)/(𝑇_𝑐
6)Anchorage Ratio
J= -1.0542
API 650 Appendix E (table E-6) Anchorage Ratio Criteria
𝐽≤0.785 No calculation uplift under the design seismic overturning momrnt.
The tank is self-anchored.
0.785<𝐽≤1.54 Tank is uplifting, but the tank is stable for the design load providing
compression.requirements are satisfied. Tank is self-anchore
𝐽>1.54 Tankis not stable and cannot be self-anchored for design load, mo
annular ring if L<0.35D is not controlling or add mechanical anch
where,
Vertical earthquake acceleration parameter Av=
Effective specific gravity Ge=
Shell and roof weight acting at base of shell Wt=
Roof Load acting on the shell, including Wrs=
10% of the specified snow load
𝑊_𝐴𝐵 : Calculated design uplift load on anchores per unit cicmferential length.
𝑊_𝑖𝑛𝑡 : Calculated design uplift load 𝑊_𝑖𝑛𝑡 =
dut to design internal pressure per unit circumferential length.
𝑇_𝑠𝑒 : Load per anchorage 𝑇_𝑠𝑒 =𝜋𝐷𝑊_𝐴𝐵/𝑁
𝑁: Anchor Quantity: N= 56
1.4 3.176
𝑆_𝑠= 1.54 g
𝑆_1= 0.315 g
𝑇_𝐿= 6 Sec.
𝑆_𝑝= 𝑆_𝑝=𝑆_𝑆/2.5, 𝑆_𝑝=𝑆_1/1.25
0.616
damped)
Q= 1
1.540 g 𝑆_𝐷1=𝑄×𝑆_𝑀𝑆
0.473 g 𝑆_𝐷1=𝑄×𝑆_𝑀1
0.061 sec 𝐴𝑆𝐶𝐸 7−10
0.307 sec 𝐴𝑆𝐶𝐸 7−10
6 sec
2
0
1.5 𝐴𝑃𝐼 620 𝐴𝑝𝑝𝑒𝑛𝑑𝑖𝑥 . 𝐿.4.2
0.77 g
0.000 g
0.724 g 𝐴_𝑣=0.47×𝑆_𝐷𝑆
𝐴_𝑣=0.47×𝑆_𝐷𝑆
33,823 KN
31,754 KN
3.2 >1.333
0.307 sec.
7.201 sec.
0.284 sec.
0.000 sec.
3,905 ton
0.000 ton
3,451 ton
0.000 ton
3,451 ton
0.4
3,240 ton
550 Kg/cm
ANH(3.67*H/D))*Wp
𝑃𝐼 650 𝐸.7.7−1
0.001
(𝑨𝒄∗𝑾𝒄∗𝑿𝒄)^𝟐]
𝑨𝒄∗𝑾𝒄∗𝑿𝒄𝒔)^𝟐]
ng momrnt.
O
the design load providing the shell
sfied. Tank is self-anchored.
hored for design load, modify the
g or add mechanical anchorage.
0.724 g Av=0.47*Sds
0.486 g 𝐺_𝑒=G(1-
1,986.9 Kg/m 0.4𝐴_𝑣)
𝑊_𝑡=𝑊_𝑠/𝜋
𝐷+𝑊_𝑟𝑠
4,996.9 Kg/m Wrs=Wr/3.14D
905.0 mm
ta= 7 mm
Fy= 344.738 Mpa (SA537-CL1 API 620 Table 5-1)
) < 1.5
Kg/mm2 13.4 Mpa
Kg/mm2 9.7 Mpa
Kg/mm2 13.4 Mpa
𝜎_𝑇 𝑆_𝑎
<or> Check
(Mpa) (Mpa)
-0.91 < 192.6 ok
-7.14 < 192.6 ok
1.12 < 192.6 ok
12.21 < 192.6 ok
20.38 < 192.6 ok
21.88 < 192.6 ok
24.48 < 192.6 ok
26.39 < 192.6 ok
50,000 psi
21,000 psi
27,930 psi
14. Maximum shell copressive (Buckling) Stress calculation
14.1) Buckling check of shell course(Case A.Uncorroded condition)
𝜎_𝐶
Shell Shell Each shell Wt= Mrw Maximum
Ts D.L.L
Course height Weight (Ws+Wr)/3.14D (each Shell) Stress
where,
Wt = Tank and roof weight acting at base of shell (kg/m)
Ws= Shell Weight(Ws=Wo+Accumulated shell weight) = 216,817.58
Wo= Shell attachment weight (Excluded anchor strap weight) = 4,949
Wr= Roof weight = 265,932.49
D= Tank diameter = 40,000
R= Outer tank radius = 20,000
Mrw= Overturning ringwall moment = 22,504,022
H= Maximum design product level = 12,600
G= Design specific gravity = 0.684
Av= Vertical earthquake acceleration parameter = 0.7238
𝜎_𝐶= Maximum logitudinal shell compression sterss(kg/mm2)
Fc= Allowable logitudinal shell membrane compression stree(kg/mm2)
Ts= Shell thicjness (Uncorroded)
Fc
Allowable
Stress Buckling check
kg/mm2
2.879592 Not Ok
0.846939 Not Ok
0.846939 Not Ok
0.846939 Not Ok
0.931633 Not Ok
1.185714 Not Ok
1.355102 Not Ok
1.52449 Not Ok
kg 478,000 lb
kg 10,910 lb
kg 586,280 lb
mm 1,575 in
mm 787 in
kg-m 220,539,417 N-m
mm 496 in