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18ME087 Internship Presentation

An automated storage and retrieval system (ASRS or AS/RS) consists of computer-controlled systems that automatically place and retrieve loads from defined storage locations to improve efficiency. ASRS are used in manufacturing and distribution facilities where there is high volume of loads moving in and out of storage. They typically replace shelving to save space and increase productivity and safety. ASRS use storage and retrieval machines to deliver loads into and out of dense storage racks via input/output stations. Common applications include storage, order picking, kitting, and buffering. [/SUMMARY]

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51 views19 pages

18ME087 Internship Presentation

An automated storage and retrieval system (ASRS or AS/RS) consists of computer-controlled systems that automatically place and retrieve loads from defined storage locations to improve efficiency. ASRS are used in manufacturing and distribution facilities where there is high volume of loads moving in and out of storage. They typically replace shelving to save space and increase productivity and safety. ASRS use storage and retrieval machines to deliver loads into and out of dense storage racks via input/output stations. Common applications include storage, order picking, kitting, and buffering. [/SUMMARY]

Uploaded by

Lovely Singh
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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AUTOMATED

STORAGE AND
RETRIEVAL SYSTEM

Deepak H. Sharma
ID No. - 18ME087
AUTOMATED STORAGE AND RETRIEVAL SYSTEM

Introduction

• Automated Storage and Retrieval Systems (also referred to as ASRS systems) are most commonly used in
manufacturing and distribution facilities. They typically replace large areas of shelving to save floor space,
improve safety and increase productivity.

• An automated storage and retrieval system (ASRS or AS/RS) consists of a variety of computer-
controlled systems for automatically placing and retrieving loads from defined storage locations.
• Automated storage and retrieval systems (AS/RS) are typically used in applications where there is a very high
volume of loads being moved into and out of storage.

• Storage density is important because of space constraints no value adding content is present in this process
accuracy is critical because of potential expensive damages to the load.

• AS/RS can be used with standard loads as well as nonstandard loads


Principle of operation

An automated storage/retrieval system(AS/RS) can be defined as a storage


system under which a defined degree of automation is to be implemented to
ensure precision accuracy and speed in performing storage and retrieval
operation. These automated storage and mechanized system eliminate
human intervention in performing basic sets of operation that includes:

• removal of an item from a storage location automatically


• transferring the above item to a specific processing or interface
point
• after receiving an item from a processing or interference point,
It is automatically stored at a predetermined location
Common ASRS Systems Applications

These automated storage systems are used to manage small parts inventories,
sub-assembly, work-in-process, maintenance and repair parts and large tools
and dies in a variety of applications found within manufacturing and
distribution facilities. Common applications include:
Storage:  Providing high density storage parts and components used in a manufacturing process
Order picking:  Offering compact, fast and reliable access to items required for distribution,

bringing stored items to the operator for fast order fulfillment, supported by software integration
Kitting: Managing the process of receiving inventory, group (kitting) component parts for assembly and storing kits until required
Order Consolidation: Providing a compact solution to temporarily hold incomplete orders awaiting additional items before
shipment
Buffering: Offering a highly dense storage solution for inventory or process buffering
Assembly: Storing work-in-process or sub-assemblies for later use
Tools, Dies & Molds: Ergonomic and secure handling of heavy and often expensive tooling required in an automated production
process
Maintenance & Repair Parts: Providing compact storage of maintenance parts onsite to reduce downtime
Replenishment & Returns: Managing inventory for replenishment and returns processes
AS/RS Components and Terminology

An AS/Rs consist of one or more storage aisles that are serviced


by a storage/retrieval (S/R) machine. The stored materials are held
by storage racks of aisles. The S/R machines are used to
deliver and retrieve materials in and out of inventory. There are
one or more input/output stations in each AS/RS aisle for
delivering the material into the storage system or moving it out of
the system
Storage Space : It is the three-dimensional space in the storage racks used to store a single load unit of material.

Storage Racks : This structural entity comprises storage locations, bays and rows. Bay It is the height of the storage
rack from floor to the ceiling.

Row : It is a series of bays placed side by side.

Aisle : It is the spacing between two rows for the machine operations of AS/RS.

Aisle Unit : It encompasses aisle space and racks adjacent to an aisle.

Storage Structure : It is the rack framework, made of fabricated steel that supports the loads contained in the AS/RS
and is used to store inventory items.
Storage/Retrieval Machine : It is used to move items in and out of inventory. An S/R machine is capable of both
horizontal and vertical movement. A rail system along the floor guides the machine and a parallel rail at the top of the
storage structure is used to maintain its alignment.

Storage Modules : These are the unit load containers used to hold the inventory items. These include pallets, steel wire
baskets and containers, pans and special drawers. These modules are generally made to a standard base size capable of
being stored in the structure and moved by the S/R machines.

Pickup and Deposit (P/D) Stations : P/D stations are where inventory is transferred into and out of the AS/RS. They
are generally located at the end of the aisles to facilitate easy access by the S/R machines from the external
material-handling system. The location and number of P/D stations depends upon the origination point of incoming
loads and the destination of output loads.
Types of AS/RS

Several important categories of AS/RS can be distinguished based on certain


features and applications. The following are the principal types :

● Unit Load AS/RS


● Mini Load AS/RS
● Deep-lane AS/RS
● Man-on-board AS/RS
Unit Load AS/RS
● Most common and widely used.
● Standard sized containers, one unit component on
one rack.
● Loads over 500 lb or 250 kg are used.
● Ideal for manufacturing or distribution operations.
Mini Load AS/RS
● More than one component per storage space
● Such a system is applicable where the availability of space
is limited.
● Often enclosed for security of items stored.
● Tools, Packaging, etc.
Deep-lane AS/RS

● High-density unit load storage system.


● Up to 10 items in a single rack (one behind another).
● Useful for storing large quantities of stock.
● Load enter from one side and retrieved from other side.
Man-on-board AS/RS

● Human operator rides on the carriage of the S/R machine to pick up


individual items from a rack.
● Individual items to be picked directly at their storage locations.
● Ideal for less than unit load quantities.
Layouts of AS/RS

Following are the principal layouts possible in AS/RS :

● Horizontal Carousel
● Rotary Carousel
● Vertical Carousel
● Vertical Lift Module (VLM)
● Fixed Aisle (F/A) Storage Retrieval Systems
Horizontal Carousel
Highly dense storage bins mounted on an oval track which
rotates horizontally to deliver product storage locations to an
operator, for quick order fulfillment.
Rotary Carousel

•Consists of a fixed number of adjacent storage columns or bays that


are mechanically attached to a rotary positioning stage.
•Loads are inserted and extracted either manually or through a
automated mechanism.
Vertical Carouse
Comprised of a series of carriers attached to a chain drive, a motor
powers the carriers’ bi-directional travel in a vertical loop
around a track—similar to a Ferris wheel. These automated
storage and retrieval systems deliver slow- to medium-velocity
items safely and quickly to an ergonomically positioned work
counter at the operator’s command.
Vertical Lift Module (VLM)
The most flexible technology in this category, the vertical lift module
is engineered to automatically adjust when your inventory
changes. With trays capable of handling up to 2,200 pounds, these
enclosed dynamic storage solutions consist of two columns of
trays with an inserter/extractor in the center. The inserter/extractor
automatically locates and retrieves stored trays of slow- to medium-
velocity items from both columns and presents them to the
operator at a waist-high pick window at rates from 125 to 475 items
per hour.
Fixed Aisle (F/A) Storage Retrieval Systems

• Consists of one or more long, narrow aisles framed on both sides


by a steel or extruded aluminium storage rack structure from which
loads are automatically stored and retrieved under computer
control.
• Carriage are hoisted on frames to guide to a particular location.
• Used for large and Heavy Loads (more than 500 kgs).
10 Signs it's Time for ASRS Systems
1. Replenishment Overload – If workers are spending just as much time
replenishing as they are picking you’re wasting time – consider automation!
Extensive Travel Time – If workers are wasting time traveling several miles during a
shift to access inventory – consider automation!
2. Excessive Search Time – If, upon arrival at a picking destination, workers must
spend time visually search for the correct item and match up part numbers – consider
automation!
3. Rising Picking Errors – If picking errors are on the rise, wasting money and
risking your company reputation – consider automation!
4. Struggling Throughput – If you’re struggling to keep up with order
cut-off time, or hiring seasonal workers to keep up with demand – consider
automation!
5. Damaged Items – If valuable inventory is often found damaged and unusable
– consider automation!
6. Misplaced Inventory – If inventory is frequently misplaced or temporarily lost
– consider automation!
7. Pilfered Product – If inventory is often unexplainably missing – consider
automation!
8. Facility at Max Capacity – If you’re building is bursting at the seams and there’s
no room for growth – consider automation!
9.Risk of Operator Injury – If workers are at risk of injury – consider
automation!
THANK YOU

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