Infinite Thermal Solutions Inc.

ITSMT Series
Page 1
Temperature Controllers

Operating Manual for MT48-R

US

• Easy Control • Auto Tuning

Fuzzy + PID Bias Value Settable
• Run/Stop • Communication
• Operated on the Panel RS-485
• Multi-Input • Input shift
K/J/RTD Selectable PV Bias Correctable

Infinite Thermal Solutions Inc.

12421 Lions Chase Lane • Huntley, IL 60142 • T: 847-341-8090 • F: 224-569-6704 • Email: RandyLee@itsheaters.com • www.itsheaters.com
Infinite Thermal Solutions Inc.
Page 2

Temperature Controllers      Description      Certification

ITSMT-48R 1/16 DIN Relay-Relay-Relay Controller (100 mm)      CUL-CE
ITSMT­48RM                      1/16 DIN Relay­Relay­Relay Controller (100 mm), Manual Output               CUL­CE
ITSMT­48V                         1/16 DIN SSR 12 VDC­Relay­Relay Controller (100 mm)                             CUL­CE
ITSMT­48VM                      1/16 DIN SSR 12 VDC­Relay­Relay Controller (100 mm), Manual Output    CUL­CE
ITSMT­48R ­DV                  1/16 DIN Relay­Relay­Relay Controller (100 mm), Heating Cooling             CUL­CE
ITSMT­48V­DV                   1/16 DIN Relay­Relay­Relay Controller (100 mm), Heating Cooling             CUL­CE
ITSMT­48RM­RS                1/16 DIN Relay­Relay­Relay Controller (100 mm), Manual, RS 485             CUL­CE
ITSMT­48RVM­RS              1/16 DIN SSR 12 VDC­Relay­Relay Controller (100 mm), Manual, RS 485 CUL­CE
ITSMT­48LM­RS                1/16 DIN 4­20 mA­Relay­Relay Controller (100 mm), Manual, RS 485          CUL­CE
ITSMT­48RM­CT                1/16 DIN Relay­Relay­Relay Controller (100 mm), Manual, CT                     CUL­CE
ITSMT­48VM­CT                1/16 DIN SSR 12 VDC­Relay­Relay Controller (100 mm), Manual, CT          CUL­CE
ITSMT­48LM­CT                 1/16 DIN 4­20 mA­Relay­Relay Controller (100 mm), Manual, CT                CUL­CE
ITSMT­20R                         1/8 DIN Relay­Relay­Relay Controller (80 mm)                                              CUL­CE
ITSMT­20RM                      1/8 DIN Relay­Relay­Relay Controller (80 mm), Manual Output                    CUL­CE
ITSMT­20V                         1/8 DIN SSR 12 VDC­Relay­Relay Controller (80 mm)                                  CUL­CE
ITSMT­20L                          1/8 DIN 4­20 mA­Relay­Relay Controller (80 mm)                                         CUL­CE
ITSMT­21R                         1/8 DIN Horizontal Relay­Relay­Relay Controller (80 mm)                             CUL­CE
ITSMT­21V                         1/8 DIN Horizontal SSR 12 VDC­Relay­Relay Controller (80 mm)                 CUL­CE
ITSMT­96R                         1/4 DIN Relay­Relay­Relay Controller (80 mm)                                              CUL­CE
ITSMT­96V                         1/4 DIN SSR 12 VDC­Relay­Relay Controller (80 mm)                                  CUL­CE
ITSMT­96L                         1/4 DIN 4­20 mA­Relay­Relay Controller (80 mm)                                          CUL­CE 

Single Phase Solid State Relays Description Certification

Input Voltage: 3-32VDC

ISSR-05DD 5 Amp;  Operating Voltage: 5-60 VDC                                                         CUR­CE
ISSR­10DA                          10 Amp; Operating Voltage: 24­380 VAC                                                      CUR­CE
ISSR25DA                           25 Amp; Operating Voltage: 24­380 VAC                                                      CUR­CE
ISSR­25DA­H                      25 Amp; Operating Voltage: 90­480 VAC                                                      CUR­CE
ISSR­40DA­H                      40 Amp; Operating Voltage: 90­480 VAC                                                      CUR­CE
ISSR­50DA                          50 Amp; Operating Voltage: 24­380 VAC                                                          CE
ISSR­50DA­H                      50 Amp; Operating Voltage: 90­480 VAC                                                           CE
ISSR­75DA­H                      75 Amp; Operating Voltage: 90­480 VAC                                                           CE
IHPR­100DA­H                  100 Amp; Operating Voltage: 24­550 VAC                                                           CE
45 mm Wide x 60 mm Long x 22.5 mm High
Input Voltage:15­60VDC  
ISSR­25AA­L                       25 Amp; Operating Voltage: 24­380 VAC                                                     CUR­CE 

Single Phase Solid State Relays Description Certification

Input Voltage: 80-250VAC

ISSR-10AA  10 Amp; Operating Voltage: 24- 380 VAC CUR-CE
ISSR-25AA 25 Amp; Operating Voltage: 24- 380 VAC CUR-CE
ISSR­25AA­H                 25 Amp; Operating Voltage: 90­480 VAC                                       CUR­CE 
ISSR-40AA-H 40 Amp; Operating Voltage:  90-480 VAC                                       CUR-CE
ISSR-50AA 50 Amp; Operating Voltage:  24-380 VAC                                           CE
ISSR-50AA-H 50 Amp; Operating Voltage: 90-480 VAC CE
ISSR-75AA-H 75 Amp; Operating Voltage: 90-480 VAC CE
IHPR-100AA-H             100 Amp; Operating Voltage: 24-550 VAC    CE 45 mm W x 62 mm L x 31 mm H

Infinite Thermal Solutions Inc.

12421 Lions Chase Lane • Huntley, IL 60142 • T: 847-341-8090 • F: 224-569-6704 • Email: RandyLee@itsheaters.com • www.itsheaters.com
Infinite Thermal Solutions Inc. Electronic Temperature
Page 3
Controllers and SSR’s (Solid State Relays)
Single Phase Solid State Relays Con’t Description Certification

IInput: 4­20 mA 
Input Voltage: 4-20 mA
ISSR­50LA­H                            50 Amp; Operating Voltage:250­480 VAC                              CE  
ISSR­75LA­H                            75 Amp;Operating Voltage:250­480 VAC                               CE 

Three­Phase Solid State Relays                 Description                      Certification 
Single Phase Solid State Relays Con’tDescription                    Certification Three­Phase Solid State R

IInput Voltage:  4­32 VDC 
ITSR­25DA­H                            25 Amp; Operating Voltage:90­ 480 VAC                               CE  
ITSR­40DA­H                            40 Amp; Operating Voltage:90­ 480 VAC                               CE  
ITSR­75DA­H                            75 Amp; Operating Voltage:90­ 480 VAC                               CE  
IESR­100DA­H                        100 Amp; Operating Voltage:90­ 480 VAC                               CE  
    Input Voltage:  80­250 VAC 
Description eification
ITSR­25AA­H                               25 Amp; Operating Voltage:90­ 480 VAC                              CE 
ITSR­40AA­H                               40 Amp; Operating Voltage:90­ 480 VAC                              CE 
76 mm W x 100 mm L x 30 mm H 
 
Input Voltage: 4-32VDC
ITSR­75AA­H                               75 Amp; Operating Voltage:90­ 480 VAC                              CE 
 IESR­100AA­H                           100 Amp; Operating Voltage:24­550 VAC                               CE 
 
  Solid State Relay Accessories                          Description 
 
 PPC­SSR                                                     Protective Plastic Cover for SSR’s (Touch Safe)  
 IHS­50                                                          1­Phase Heat Sink (3.75”H x 2”W x 4”L)  
Input Voltage: 80-250VAC
 IHS­150                                                        3­Phase Heat Sink (3.75”H x 6”W x 4”L)  
 ITSR­100                                                      3­Phase Heat Sink (3.75”H x 4”W x 4”L)  
ISF11592A                                                   110 VAC Fan for 3­Phase Heat Sink  
ISF23092A                                                   220 VAC Fan for 3­Phase Heat Sink  
IHS­4258                                                      Heat Transfer Film (.017”Thick / .45 mm Thick) For 1­Phase Heat Sink 
IHS­ESR­100                                               Heat Sink for IHPR­100DA­H Solid State Relay, (3.25”H x 4”L x 3.75”W)  
CF­100DA­H­1                                             Cooling Fan for IHPR­100DA­H Solid State Relay, 120V, (3.125”x 3.125”x 1” T)  
CF­100DA­H­2                                             Cooling Fan for IHPR­100DA­H Solid State Relay, 240v, (3.125”x 3.125”x  1" T)

ISSR  1­Phase Solid State Relay Wiring Diagram                        ITSR  3­Phase Solid State Relay Wiring Diagram 
ITSR­25DA­(H) 
ITSR­40DA­(H)  ITSR­75DA­(H) 

Infinite Thermal Solutions Inc.

12421 Lions Chase Lane • Huntley, IL 60142 • T: 847-341-8090 • F: 224-569-6704 • Email: RandyLee@itsheaters.com • www.itsheaters.com
Infinite Thermal Solutions Inc. ITSMT Series
Page 4
Temperature Controlers
FUZZY PID CONTROLLER
• Artificial Intelligence<A> Control
Fuzzy PID Control
• Enhanced Auto-tuning Method
At BIAS VALUE SETTABLE
• Multi-Input Type
K/J/RTD (PT) SELECTABLE
• Alarm Function
• 15 MODES SELECTABLE
• RUN/STOP Function
OPERATE FROM FRONT PANEL 
• Communicaton Function
RS-485 OPTIONAL 

HOW TO BUILD PART NUMBERS: TERMINOLOGY:
ITSMT - 4896 - R - RS - mA PV: Process Value Key
1 2 3 4 5 SV: Display of the Setting Value
SET: Setting Value Key
Setting Key
1 SERIES Shift and Function Key
ITSMT Series Temperature Controller Increasing or Autotunning Key
Decreasing and ON/OFF Key
2 OUTLINE
4896=48<W>x96<H> mmxmm 4 OTHER
48=48<W>x48<H< mmxmm Non=Standard
72=72<W>x72<H> mm/mm RS=RS-485
96-96<W>x96<H> mmxmm CT Current Transmitter
20=48(W)x96<H> mmxmm S:PV Resender
21=96(W)x 48(H) mmxmm
5 INPUT
3 OUTPUT METHOD NON=K/J/RTD(PT) 
R=Relay Output
MA=MA
V=Voltage Pulse Output
V= 0~10V
L=Linear 4-20 mA Output
VR=VARIABLE RESISTANCE

Infinite Thermal Solutions Inc.

12421 Lions Chase Lane • Huntley, IL 60142 • T: 847-341-8090 • F: 224-569-6704 • Email: RandyLee@itsheaters.com • www.itsheaters.com
 ITSMT Series
Temperature Controllers

Page 5

Infinite Thermal Solutions Inc.

12421 Lions Chase Lane • Huntley, IL 60142 • T: 847-341-8090 • F: 224-569-6704 • Email: RandyLee@itsheaters.com • itsheaters.com
 Page 6 Default Values
Setting of Parameters 
        Function                                    Symbol              Range                       Remarks 
For Setting Process Value: Press Set Key for 1 Second and release, Process Value is Blinking. Now you can raise or lower the Set Value by pressing up and down keys
Press ← Key and ↓ Key for 3 Seconds; or Press ← Key for 3 Seconds 

    Seconds If CT is set to 0, then Control is On/Off

Note:  Cycle Time for Logic or SSR Output: 2 Seconds; Cycle Time for Relay Output: 15 Seconds

Start Auto-Tuning: Set At value to 1,

Green Light is Turned On 
Auto­Tuning may take several
or longer, depends on heat system.
°C / °F
If CT is set to 0, then Control is On/Off

If CT is set to 0, then Control is On/Off

If CT is set to 0, then Control is On/Off

°C / °F
If CT is set to 0, then set Hysteresis in Degrees

°C °C / °F

°C / °F

Controller No.

Infinite Thermal Solutions Inc.

12421 Lions Chase Lane • Huntley, IL 60142 • T: 847-341-8090 • F: 224-569-6704 • Email: RandyLee@itsheaters.com • itsheaters.com
 ITSMT Series  
Temperature Controllers  

Page 7
Default Values

Press Set Key for 3 Seconds 

°F / °C

Deviation Alarm; See Mode of Alarm

°F / °C
Deviation Alarm; See Mode of Alarm

Setting of High Limit of Range

Infinite Thermal Solutions Inc.

12421 Lions Chase Lane • Huntley, IL 60142 • T: 847-341-8090 • F: 224-569-6704 • Email: RandyLee@itsheaters.com • itsheaters.com
 Page 8

Infinite Thermal Solutions Inc.

12421 Lions Chase Lane • Huntley, IL 60142 • T: 847-341-8090 • F: 224-569-6704 • Email: RandyLee@itsheaters.com • itsheaters.com
Infinite Thermal Solutions Inc.
Page 9                     ITSMT Series 
Temperature Controllers 

Cycle Time <CT>

CT (Cycle Time) - Ton (Time On) =  Toff (Time Off)
T on - Time of heater ON
T off = Time of heater OFF

Auto Tuning<AT> Go to Setting of Parameters on page 6, then change At value to 1, Auto-Tuning is on

(Green Light turns on control face)

Input Shift <SHT>

To correct the difference between the Actual Temperature (SV) and the Process Value (PV)
 
PV Resender
The range of transmitter is set by the SLH. Ex. SLH-200, 0~200 will be transmitted to 4~20mA

“OFF” Key B H
+
To turn OFF all output or Temperature Controller, and only display the
1

B
OUTPUT

value of PV
SENSOR

L
- -
7
2

A C
+
8

Auto Tuning Key

3

If the d key is pressed for 3 seconds, it

POWER
9
4
AL1

1 ~ 24-380VAC ~2 ~
may enter to the status of Auto Tuning AL 2
10
5

11 12

INPUT 3A / 250VAC 90 / 250VAC

4– +3 50/60 Hz

- +

MT-48V Temperature Control

SSR-25 DA
Wiring Schematic
25 Amp Solid State Module
     45 mm Wide x 60 mm Long x 22.5 mm High (47 mm MHC) 

Infinite Thermal Solutions Inc.

12421 Lions Chase Lane • Huntley, IL 60142 • T: 847-341-8090 • F: 224-569-6704 • Email: RandyLee@itsheaters.com • itsheaters.com
 Page 10

Infinite Thermal Solutions Inc.

12421 Lions Chase Lane • Huntley, IL 60142 • T: 847-341-8090 • F: 224-569-6704 • Email: RandyLee@itsheaters.com • itsheaters.com
Infinite Thermal Solutions Inc. Notice of Safety
Page 11
Potentially Hazardous Situation.
In Case of Mishandling, Potentially Hazardous Situation.
May Result in Death or Serious Injury In Case of Mishandling,
May Result in Death or Slight Injury

WARNING CAUTION
1. Please do not touch the Terminals while the power is 1. Be sure to rate the power supply voltage within the
on. May result in electric shock. specified range, If not, a malfunction or burn out
2. Please do not let the metal or wire cuttings drop into may occur.
the inside of the Temperature Controller. It may 2. Be sure to rate the load within the specified value. If
result in malfunction or burn out. not, it may result in a malfunction or burn out.
3. Be sure to wire the controller correctly before power 3. Please install a separate Alarm System to ensure
is turned on. If not, a malfunction or burn out may safety protection in the event of a malfunction. If not,
occur, a serious accident may occur.
4. Do not modify or try to repair controller by yourself.
A malfunction or burn out may occur.

Notice of Use
1. Install Temperature Controller in an ambient: RTD Type: If it is necessary to extend the RTD sensor
Temperature;: -20°C ~ +75°C (Without icing lead wires, be sure to use low resistance wires.
or condensation)
4. Be sure to separate the lead wire of the temperature
Relative Humidity; 35% ~ 85% RH
sensor from power lines or high tension lines to avoid
The high ambient temperature may shorten the noise interruption.
service life of the Temperature Controller.
5. It is suggested that you install a separate Alarm
DO NOT LET IT EXCEED 75°C.
System in case the Temperature Controller Alarm may
2. The service life of relays are affected by the switch- not operate properly when the device is abnormal
ing load. Be sure the switching load is under the condition.
rated current.
6. The Temperature Controller operation may be inter-
3. Thermocouple: If you need to extend the rupted by mobile phones or other wireless devices.
thermocouple lead wires, be sure to use the com-
7. Outline of Crimp Terminal:
pensation wires that match the Thermocouple Type.

WARNING Trouble Shooting

This procedure requires access to the circuitry of a live power unit. Dangerous accidental contact with the line voltage is
possible. Only qualified personnel are to perform these procedures. Potentially lethal voltages are present.
Experience has proven that many control problems are not caused by a defective instrument. See below for some of the
other common causes of failures.
Incorrect parameters entered in menu Short across terminals
Excessive electrical interference Open or shorted heater circuit
Line wires improperly connected Open coil in external contactor
No voltage between line terminals Burned out line fuses
Incorrect voltage between line terminals Burned out relay inside control
Connections to terminals are open, missing or loose Defective solid-state relays
Thermocouple (or RTD) is open at tip Defective line switches
Thermocouple (or RTD) lead is broken Burned out contactor
Shorted thermocouple ( or RTD) leads Defective circuit breakers

If the points listed above have been checked and the controller still does not function, it is suggested that the instrument be returned
for inspection.Do not attempt to make repairs. Also, it is advisable to use adequate packing to prevent damage in shipment.

Infinite Thermal Solutions Inc.

12421 Lions Chase Lane • Huntley, IL 60142 • T: 847-341-8090 • F: 224-569-6704 • Email: RandyLee@itsheaters.com • itsheaters.com
Infinite
Page 16
Thermal Solutions Inc.
Exceptional satisfaction through quick response, providing quality
solutions for the needs of the customer.
CERAMIC INFRARED CARTRIDGE HEATERS are
HEATERS are high-quality, available from 1/8" to 1"
even heating temperature diameters and all metric
profiled radiators, with diameters. High-density
very high temperature sur- swaged cartridge heaters
face heating capabilities. can operate in high-tem-
Heaters emit medium and perature applications, and
long-wave infrared energy are particularly suited in
of 2-10m. They have long hot runner systems, pack-
service life due to an aging jaws, heating dies,
embedded, heating resist- molds, and hot melt appli-
ance coil and can be con- cations. Swaged cartridge
trolled with an accuracy of heaters can be profiled for
1°C (2°F). Available with proper heat distribution
and without integrated and can be centerless
Ceramic Heaters thermocouples and are ground for applications Cartridge Heaters
available in 4 colors. requiring a pressed fit.

BAND HEATERS typify HEATED LINES / HOSES

rugged construction, high offer a comprehensive line
watt densities and high of electrically heated
temperature capabilities hoses for industrial appli-
that can keep up with cations suiting a wide
increasing machine pro-
range of applications from
ductivity requirements and
the higher processing gas emission analysis
temperatures necessary in to fluid or semi-fluid
molding engineering materials. These custom
resins. The compressed designed products provide
design allows quick trans- an application-specific,
fer of heat from the resist- flexible solution to linking
ance element for efficient two apparatus together
operation. where a rigid line is impos-
Band Heaters sible or impractical. Heated Lines / Hoses

HOTFLEX TUBULAR COIL HEATERS are the

HEATERS are the first most durable coiled-heater
tubular heaters in the available for the market.
world which can be manu- Coil heaters are used in
ally bent in all three many different applica-
planes. Available in tions. A few examples are
6.5mm, 8.0mm, and plastic processing, packag-
8.5mm diameters. ing, medical equipment,
Improved thermal perform- heated dies, die-casting
ance exceeds traditional nozzles, semi-conductor
tubular heaters. To install, industry, and hot melt
simply start in middle of applications. When pre-
mold heating channel, cise temperature and
then tap in with a Teflon or exact heating is needed,
rubber mallet, working the coil heater offers an
HotFlex Heaters your way to each end. efficient heating solution Coil Heaters
for most individual heating
requirements.

Infinite Thermal Solutions Inc.

12421 Lions Chase Lane, Huntley. IL 60142 • T: 847-341-8090 • F: 224-569-6704 • Email: RandyLee@itsheaters.com