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Product: EXCAVATOR
Model: 322C EXCAVATOR HEK
Configuration: 322C L Hydraulic Excavator HEK00001-UP (MACHINE) POWERED BY 3126B Engine

Disassembly and Assembly

322C Excavator Machine Systems
Media Number -RENR3843-06 Publication Date -01/03/2012 Date Updated -26/03/2012

i01219550

Travel Motor - Disassemble

SMCS - 4351-015

Disassembly Procedure
Start By:

a. Remove the travel motor.

Reference: Refer to Disassembly and Assembly, "Travel Motor - Remove" in this manual.

NOTICE

Care must be taken to ensure that fluids are contained during

performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.

Refer to Special Publication, NENG2500, "Caterpillar Dealer Service

Tool Catalog" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.

Dispose of all fluids according to local regulations and mandates.

1. Thoroughly clean the outside of the travel motor prior to disassembly.

2. Fasten the travel motor to a suitable holding fixture in a vertical position. The weight of the
travel motor is 60 kg (132 lb).

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3. Put an alignment mark across the head and the body of the travel motor for assembly
purposes. The head must be reinstalled in the head's original position on the body of the
travel motor.

Illustration 1 g00510326

Note: During the removal of head (2) from the body of the travel motor, be careful not to
scratch or damage the mating surfaces of the components.

4. Remove socket head bolts (1).

5. Remove head (2) from the body of the travel motor.

Illustration 2 g00510341

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Illustration 3 g00510349

6. Turn over head (2).

7. Remove O-ring seal (6), shims (5), port plate (4), and bearing (3) from the head.

8. Remove the two check valve assemblies from the head.

Note: There is a retainer under spring (9). This retainer is a press fit in head (2). Do not
remove the retainer.

9. Insert a dowel rod with a small diameter into hole (X). Tap the dowel rod with a plastic
hammer in order to remove spring (9), poppet (8) and seat (7) from the head.

Illustration 4 g00510351

10. Remove three fittings (10) and plugs (11) from the head. Remove the O-ring seal from each
fitting.

Illustration 5 g00510352

11. Remove three O-ring seals (12) and washer set (13) from the body of the travel motor.

12. Place a shop towel over brake piston (14). Retain brake piston (14) by hand, and apply
approximately 525 kPa (75 psi) of shop air pressure to brake release port (Y). Make sure
that the shop air pressure is free of water. Brake piston (14) will move up the piston guide,
and out of the piston guide. Remove brake piston (14) from the body of the travel motor.

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Illustration 6 g00510353

13. Remove O-ring seal (15) from the brake piston. Remove backup ring (16) from the brake
piston.

14. Remove O-ring seal (17) from the brake piston. Remove backup ring (18) from the brake
piston.

Illustration 7 g00510356

15. Remove piston guide (19), five friction plates (20) and the four steel plates from the body of
the travel motor.

Illustration 8 g00510359

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16. Remove O-ring seal (21) from the piston guide. Remove backup ring (22) from the piston
guide.

Illustration 9 g00510365

Note: Do not allow the components of barrel assembly (23) to come apart during the
removal from the travel motor. All of the components in the barrel assembly must be
reinstalled in the component's original location.

17. Use two large screwdrivers, as shown. Slowly remove barrel assembly (23) from the body
of the travel motor. Do not allow the components to fall apart.

Illustration 10 g00510502

Note: Shoe retainer (24) and piston shoe assemblies (25) are not serviced separately. Prior
to the removal of the shoe retainer and the piston shoe assemblies from barrel (26), put
identification marks on piston shoe assemblies (25) for assembly purposes. Identification
marks are used to identify the piston shoe assembly's location in shoe retainer (24) and
barrel (26). The piston shoe assemblies must be reinstalled in the piston shoe assembly's
original bores in the shoe retainer and the barrel.

18. Remove shoe retainer (24) and piston shoe assemblies (25) from barrel (26). Separate the
piston shoe assemblies from the shoe retainer.

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Illustration 11 g00510504

19. Remove guide (27), spacer (28) and springs (29) from the barrel.

Illustration 12 g00510547

20. Remove cam plate (30) from the body of the travel motor.

Illustration 13 g00510550

21. Remove two keys (31) and the two locating pins (not shown) from the body of the travel
motor.

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Illustration 14 g00510551

22. Remove O-ring seal (33) from the body of the travel motor.

23. Use a soft faced hammer to remove shaft assembly (34) from the body of the travel motor.
Remove the shaft assembly in the direction that is indicated by the arrow. Refer to
Illustration 14.

Illustration 15 g00510595

24. Remove retaining rings (35) from each side of bearing (36). Push shaft (34) out of bearing
(36) with a press.

Illustration 16 g00510598

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25. Remove inner race (37) from shaft (34).

Illustration 17 g00510599

26. Remove lip seal (38) from the body of the travel motor.

Illustration 18 g00510605

27. Remove two stoppers (39) and the two pistons from the body of the travel motor.

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