TB-1016-D

Parts Replacement/Maintenance

Chart 1 – Air Caps

ORDER NO. FOR APPLICATION NUMBER RECOMMENDED AIR FLOW RECOMMENDED FLUID
AIR CAP ON CAP INLET PRESSURE LPM/SCFM TIP (MM)
BAR/PSI
702723 (HVLP) Basecoats – Solvent & 202 1.2-1.5 bar 382-434 LPM 1.2, 1.3, 1.4 –
Waterborne 18-22 psi 13.5-15.5 SCFM Also 1.5 for waterborne only
702724 (HVLP) Clears, Single Stages, 909 1.5-1.8 bar 396-453 LPM 1.2, 1.3, 1.4 –
Waterborne Basecoats 22-26 psi 14-16 SCFM Also 1.5 for waterborne only
703062 (High Basecoats – Solvent & 7E7 1.1-1.5 bar 255-312 LPM 1.2, 1.3, 1.4 –
Efficiency) Waterborne, Clears, 16-22 psi 9-11 SCFM Also 1.5 for waterborne only
Single Stages

NOTE 1: Guns with HVLP caps must not exceed 0.7 bar (10 psi) air cap pressure with
gun fully triggered. (Aproximately 26 psi gun inlet pressure.) (See accessories
for air cap test kits which are available to set the exact cap pressure.)
Compliance with SCAQMD and other air regulatory agencies requires gun inlet
pressure not to exceed 1.5 bar (22 psi) with gun fully triggered when the high
efficiency cap is used. Gun inlet pressure may be adjusted as required to any
desired value in areas not requiring EPA compliance.

NOTE 2: When removing air cap from retaining ring, don’t remove slip ring (2)
or retaining ring seal (5) from retaining ring. Damage to the parts may
occur. Slip ring and retaining ring seal are not available as replacements.
Simply wipe parts clean and reassemble with new or clean air cap.

Chart 2 – Fluid Nozzle & Fluid Needles

NO. ON TIP SIZE I.D. NO. ON FLUID NEEDLE ORDER NO. FOR
FLUID NOZZLE (MM) (TO MATCH FLUID NOZZLE) NOZZLE & NEEDLE SET
SN-37-11 1.1 SN-38-11 702711
SN-37-12 1.2 SN-38-12 702712
SN-37-13 1.3 SN-38-13 702713
SN-37-14 1.4 SN-38-14 702714
SN-37-15 1.5 SN-38-15 702715

NOTE: When replacing the fluid nozzle or fluid needle, replace both at the same time.
Lightly lubricate the threads of the fluid nozzle before reassembling. Torque
to 18–20 nm (13–15 ft-lbs). Don’t over tighten the fluid nozzle. Use 10 mm
wrench supplied with gun.

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19
18
17
16 25
14
15 24
1 3 22 23
1 2 20 21

11
10
6 9
5 8
4
3
2
1
37 40
38

39
7 28
Fluid Nozzle 26 27
29 44
Torque to 18–20 nm (13–15 ft-lbs)
7

42

41 43
35
34
33
32 Air Inlet – Torque to 20 nm (15 ft-lbs)
31 Use medium strength thread sealant
30 36 (i.e. Devcon #2242 blue, or equivalent)
on threads

REF. NO. DESCRIPTION PART NO. QTY REF. NO. DESCRIPTION PART NO. QTY
1 Air Cap Retaining Ring 1 *26 Needle Packing 1
2 Slip Ring 1 *27 Packing Spring 1
3 Air Cap 1 *28 Packing Nut 1
4 Air Cap Retaining Clip 191972 1 29 Packing, Spring & Packing Nut Kit 702731 1
5 Retaining Ring Seal 1 30 Air Valve Body 1
6 Air Cap & Ring See Chart 1, 1 31 Air Valve Cage 1
p.11 32 Air Valve Poppet 1
7 Air Cap Retaining Ring & Seals 702725 1 33 Air Valve Spring 1
8 Fluid Nozzle See Chart 2, 1 34 Air Valve Spring Pad 1
p.11
35 Air Valve Seal (Kit of 5) 803307 1
9 Air Separator 1
36 Air Valve Assembly 702732 1
*10 Air Separator Seal (kit of 2) 702726 1
*37 Trigger Stud Screw (T20 Star) 1
11 Air Separator & Seal Kit 702727 1
38 Trigger 1
*12 Body Bushing Gasket 1
*39 Trigger Stud 1
13 Body Bushing 1
40 Trigger, Stud & Screw Kit 702733 1
14 Body Bushing & Gasket 702728 1
41 Plug 1
15 Fluid Needle See Chart 2, 1
p.11 42 Air Inlet 702734 1
*16 Needle Spring 1 43 Colour ID Ring Kit (4 Colours) 702735 1
*17 Needle Spring Pad 1 44 Gun Body 1
18 Fluid Adjusting Knob 1 OTHER SALABLE PARTS / ACCESSORIES
19 Fluid Adjusting Knob, Spring, 702729 1 Wrench (10 & 14mm) 702740
& Pad Kit Seal and Pin Kit (Kit of 5) 192229
*20 Retaining Clip 1 (Items 20, 22 and 24.)
21 Spreader Valve Body 1 Air Adjusting Valve 702737
*22 O-ring 1
23 Spreader Valve Adjusting Knob 1
* The TEKNA Spray Gun Repair Kit (702736) contains all the parts
*24 Spreader Valve Pin 1 indicated with an asterisk.
25 Spreader Valve Assembly 702730 1

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