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Product Design and Development

This course covers product design and development over six units. Unit I introduces product design concepts like identifying customer needs, generating concepts, and evaluating designs. It also covers CAD, sustainability, ergonomics, bills of materials, design for manufacturing/assembly, and intellectual property. Unit II covers the phases of product development from strategy to manufacturing. It introduces competition assessment, technical evaluation, testing, production readiness, and market introduction. It also covers design for factors like assembly, manufacturing, inspection, variability, and cost. Unit III introduces the Theory of Inventive Problem Solving (TRIZ) and its methods and techniques. Unit IV covers design thinking and emphasizing customer-focused problem solving and innovation. Unit V discusses manufacturing considerations in

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340 views2 pages

Product Design and Development

This course covers product design and development over six units. Unit I introduces product design concepts like identifying customer needs, generating concepts, and evaluating designs. It also covers CAD, sustainability, ergonomics, bills of materials, design for manufacturing/assembly, and intellectual property. Unit II covers the phases of product development from strategy to manufacturing. It introduces competition assessment, technical evaluation, testing, production readiness, and market introduction. It also covers design for factors like assembly, manufacturing, inspection, variability, and cost. Unit III introduces the Theory of Inventive Problem Solving (TRIZ) and its methods and techniques. Unit IV covers design thinking and emphasizing customer-focused problem solving and innovation. Unit V discusses manufacturing considerations in

Uploaded by

Joshua Cooper
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as DOCX, PDF, TXT or read online on Scribd
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Course Name- Product Design and Development

Unit I: Product Design


o Prospect identification
o Customer Requirements/Customer Experience
o Generation-Development-Evaluation” of multiple concepts enabling definition of
Product Architecture,
form, function, styling, design language, size, variability, durability, reliability,
performance & Ergonomics.
o CAD softwares & Digital product development Simulations tools
o Environmental sustainability/”cradle to cradle” approach
o Ergonomics
o Creation of Bill of material (BoM)
o DFM/DFA overview
o Testing & Validation
o Managing Intellectual Property Rights ( IPR )

Unit II: Product Development


o Phases of Product Development: Product strategy definition, Product Planning,
Product Design, digital &
physical testing and validation, Tooling/ Fixture development, Pre-Production,
Manufacturing & Sales
o Product strategy definition
o Product Planning
o Competition assessment
o Technical and commercial evaluation of concepts
o Digital & physical testing and validation
o Production readiness and Introduction to Market
o Detailed design consideration of cast, forged, machined, sheet metal, rubber
parts etc.
o DFX: Design for Assembly (DFA), Design for Manufacturing (DFM), Design for
Inspection (DFI), Design
for Variability (DFV) & Design for Cost( DFC)
o Product costing
o Scenarios of Product design Economics

Unit III: Theory of inventive problem solving (TRIZ)


o Fundamentals, methods and techniques, General theory of innovation and TRIZ,
Application of value
engineering in Product design and development, Model based technology for
generating innovative ideas.

Unit VI : Design Thinking


o Emphasis on the powerful process of innovative problem solving which begins
with latent/ unmet customer
needs with a process of innovation to converge on enhancing success rate of
innovation.

Unit V: Manufacturing Considerations in Design


o Design for manufacture
o GD&T - Geometric Dimensioning & Tolerances including location, Runout. Profile,
Orientation & form.
o Processing techniques and limitations for metals, polymers and ceramics.
Influence of materials in
processing and tooling on the design of components.
o Finishing, surface coatings and surface modifications of materials.
o Design for accuracy, locating pins and registers, machining in assembly,
adjustment. Backlash and
clearance adjustment.

Unit VI: Introduction to Additive Manufacturing (AM) and Rapid Prototyping


o Different AM processes & process chain
o Application level: Direct processes; Rapid Prototyping, Rapid Tooling. Rapid
Manufacturing; Indirect
Processes - Indirect Prototyping.
o Reverse engineering
o Impact of AM on “Time to market”

Text /References:
1 Ashby, M. F. “Materials Selection in Mechanical Design”, Pergaman Press, 1992.
2 Bralla J., “Handbook of Product Design for Manufacture”, McGraw Hill, 1988.
3 Levy S., and Dubois, L. H, “Plastics Production Design Engineering Handbook,
Methuen Inc., 1985.
4 Dieter G E, Engineering Desing, McGraw-Hill, 1991.
5 Yotaro Hatamura, The Practice of Machine Design, Claredon Press Oxfor, 1999.
6 Ertas Atilia and Jones J C, The Engineering Design Process, John Wiley & Sons,
1996.

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