User Manual For PR Seriesq
User Manual For PR Seriesq
Electrolytes analyzer
User Manual
Rev. 4.01·12/21/11
Preface
1. Using this manual
This manual provides the information and procedures necessary to operate and
maintain the system. It is designed to meet the needs of medical personnel who use
the system on a daily basis and perform routine maintenance and troubleshooting.
2. Understanding the symbols
This section describes the symbols that may appear on the exterior of the system.
These symbols provide you with either important information or warning for proper
operations.
Complies with IVD directive 98/79/EC
Biohazard Warning
Batch code
Place upward
VI
Preface
Serial NO
Expiration date
Manufactured date
Manufacturer
Waste solution and waste bottle which may contain or contact with bio
hazardous materials should be disposed in compliance with national or
local regulations . (Bio hazardous, dangerous solution)
VII
Preface
It is suggested that operators should strictly comply with national or local regulations
as well as the following:
4. Technical assistance
Technical assistance is available over telephone and email. Please send email to
sales@.com/support@.com or contact us by +0086-755-86330866. If you are
interested in our products family, please go to our website: www..com for more
information.
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1 General introduction
1.1 Application area
The instrument is intended for measuring ion concentration of potassium, sodium,
chloride, in the serum, plasma and whole blood, and potassium, sodium and chloride
in the urine.
The instrument is designed to be fast, efficient and easy use. You can easily operate
this system through keypad.
1
4
5
2
6
3 7
1. LCD
2. Probe
3. Multiplexer
4. Keypad
5. Reagent pack connector
6. Measuring chamber
7. Peristaltic pump
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1.3 Specifications
This section provides the requirements, specifications and typical performance of the
instrument.
Dimension
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Temperature -20ºC~+60ºC
Humidity Up to 95% non condensing
Sample volume
Typical 120µL(ISE)
Minimum 65µL(ISE)
Sample type
Type LCD
Resolution 240×64 pixel
Printer
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1. All menus concerned with K/Na/Cl will be replaced by K/Na/Cl/Li , such as calibration
test,report, etc.
2. Under QC>>K TEST, it is special for Lithium correction.
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2 Installation
Always wear disposal gloves to avoid biohazardous infections when
handling or operating this instrument.
2.2 Unpacking
Unpack and remove the instrument and the accessories from the cartoon. Place them
on a solid work table and check them with packing list. If any missing or damage is
found, please contact our distributors.
Please keep the carton and poly foam for future repacking in case of movement or
repairing.
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Refill solution for ISE is totally different from refill solution for REF. Never
mix use those two solutions under any circumstances.
b) ISE electrodes
1. Take out electrodes from the box.
2. Replace refill solution if it is less than 1/2 height of internal cavity.
3. Follow the below procedure to replace refill solution of electrodes.
a) screw out the electrode head.Empty original refill solution.
2/3-3/4
Fig. 2.3: Screw out electrode head Fig. 2.4: Empty original solution
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b) Cut it open one vial of refill solution for ISE. Aspirate it with a syringe.
c) Insert syringe inside the electrode and lean the needle against the internal cavity.
Then inject slowly. Until the level reaches 2/3 height of internal cavity.
Fig. 2.5: Aspirate refill solution Fig. 2.6: Inject refill solution
d) Dry the screw hole of electrode with tissue.
e) Screw in the electrode head. Wipe dry the surface of electrode.
f) Flip the bottom to exclude air bubbles.
Fig. 2.7: Dry screw hole Fig. 2.8: Wipe dry surface
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Refill solution for Lithium is different from refill solution for ISE. Never mix
use those two solutions under any circumstances.
2.3.2 Installation
1. Open the cover of the instrument. Open the door of measuring chamber.
2. Pull out and twist the knob of measuring chamber to release it.
3. Wipe dry the internal surface of measuring chamber by tissue.
4. Install electrode one by one. First lift up then push forward until it is positioned.
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Fig. 2.12: Connect pump tube Fig. 2.13: Insert both ends
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1.An ungrounded power supply can lead to drift problem of all electrodes.
2.High power instrument with the same outlet can interfere with the
instrument.
Battery and sample sensor is checked first. Then Cal A and B is aspirated
respectively to measuring chamber to check. Clock is tested finally.
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If self test is failed for a second time, power off the instrument and start
trouble shooting. Please refer to the section of trouble shooting.
The first passed Cal A shows in the right figure. ==============Cal A================28
automatically. 28
K = 8.00 mmol/L 83.45 mv
The second passed Cal B shows the Na = 110.00 mmol/L 68.00 mv
Cl = 70.00 mmol/L 77.30 mv
concentration of Cal B solution.
===============DONE!================
For new electrodes, if the problem of drift is happened, feed fresh serum to
activate electrode for 30 minutes, then check again.
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3 Operation
3.1 Main menu
There are 5 sub menus under main menu.
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1. Test
2. Calibration Test
1---5
3. Setup
4. Maintenance
5. Service Fig. 3.1: Main menu
The first line shows system date and time. The second line shows the name of current
menu. The number in the third line indicates the No. of menu. Current No. is
highlighted. Press this number can direct enter this menu.
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3.3 Calibration
Electrodes need calibration to associate the
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response of electrode (in mV) with the
known concentration of ion in the calibration Calibration
12--5
solution. The Nernst equation shows that mv
is proportional to the logarithm of
concentration. If two mvs from two different Fig. 3.2: Calibration
known concentrations are measured, then an unknown concentration of ion in the
sample can be calculated once its mv is measured.
In this system,each calibration will try 3 times if it is failed. If the third trial is
failed, the system will stop and ask for recalibration. Press YES to
continue, or press NO to exit.
Electrodes as well as the problem will be displayed on LCD if the
calibration is failed. Please refer to trouble shooting or contact the service
engineer for more help.
3.3.1 1 Point Calibration
1 PT calibration can associate mv values with mV
ion concentration of Cal A. It defines the first
point of two point calibration. 1 PT calibration is
Va
also used to check the status of electrodes
after two point calibrations is passed. In this CA mmol/L
case Cal B is presumed to be fixed and only
Fig. 3.3: 1 PT calibration
Cal A is required.
1. Select 1 Point Calibration, then press YES to ==============Cal A================28
start 1 PT calibration. 28
K = 4.00 mmol/L 82.21 mv
2. Then Cal A solution is aspirated and moved to Na = 140.00 mmol/L 65.98 mv
Cl = 100.00 mmol/L 99.26 mv
measuring chamber for test.
===============DONE!================
3. Once it is finished, the concentration of Cal A
solution will be displayed on the LCD. Fig. 3.4: 1 PT calibration is passed
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and Cal A should fall within the requirement to Fig. 3.5: 2 PT calibration
ensure linearity range of electrodes.
2 PT calibration includes two steps: Cal A (1 PT calibration) and Cal B. When both
calibrations are passed, the 2 PT calibrations are passed.
1. Select 2 Point calibration, press YES to start. ==============Cal B================28
3. After Cal B is passed, concentration of Cal B solution will be displayed on the LCD.
There are five possible results from this calibration.
When it is passed, concentration of Cal B will be displayed and
Pass
system returns to main menu.
Unstable Electrodes can not reach stable when down-counter is finished.
The mv difference from two consecutive tests exceeds the limit of 0.5
Drift mv. It means electrode is unstable. The failed electrode is displayed
at the bottom of screen.
Mv exceeds the limit of electrodes. It also means a failed electrode
Over Range
or channel.
The Value of Cal B-Cal A is out of limited range. It means that
Abnormal
linearity range of electrode can not assure its performance.
3.4 Test
There are 4 menus to test sample.
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1. Serum
2. Whole blood Test
1---5
3. Urine
4. QC test
Fig. 3.7: Test
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===============================
Y=ASPIRATE N=EXIT 1=SERIAL
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4. After 3 times of repeated K test, the result of K is automatically printed out and the
analyzer returns to main menu.
3.5 Maintenance
The performance of electrodes will decrease with the increasing tests of samples.
Routine maintenance is essential to maintain electrodes and prolong their lifetime.
There are 4 menus under Maintenance menu.
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1. Deproteinize
2. Conditioning Maintenance
1--45
3. Cleaning
4. Flush
3.5.2 Conditioning
Conditioning is only effective to Na and pH electrodes. Perform it only when Na and
pH have problem.
1. Enter Conditioning.
4.30
2. Take out one piece of conditioner and feed it to
the probe.Then press YES to aspirate. Conditioning
3.5.3 Flush
When whole blood or urine is tested, extra
flush is required.
1. Enter Flush.
2. Cal A is aspirated to flush the pathway. ============Flushing=============
NO=EXIT
3.5.4 Cleaning
Perform cleaning when electrode has abnormal problem or membrane is dyed. It can
also help to clean electrodes and liquid pathway to prevent them from blockage or
clot.
1. Enter Cleaning. 04:32
2. Cleaning solution is aspirated to clean
electrodes. Cleaning
3. Cleaning lasts 2 minutes. Press NO to exit if an ===============================
early stop is wanted. NO=EXIT
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3.6 Setup
There are ten menus under Setup menu.
1. Time
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2. Reference range
3. Maintenance interval Setup
1-3-5
4. Select channel
5. Sample Volume
6. Coefficient factor Fig. 3.22: Setup
7. Printer option
8. LCD contrast
9. Calibration mode
10. Unit
3.6.1 Time
1. Enter Time setup.
2. Input date and time accordingly.
2011-09-13
3. The system can maintain the date 10:30
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Adjust the volume for every 3 months to compensate the aged pump tube.
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selcted.
==============================
YES=CONFIRM/CAL NO=EXIT ←=BACK
Sleep mode: Setup sleep interval. There is no Fig. 3.32: Calibration mode
calibration under sleep mode.
3. Press YES to save changes.
The cycle of auto calibration is pre-defined as following:
Every 2 times of 1 PT calibration follows one time of 2 PT calibrations.
3.7 Service
There are 6 menus under service menu.
1. Data retrieval
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2. Calibration data
3. Data transfer Service
1---5
4. Stop use
5. Multiplexer check
Fig. 3.34: Service
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6. Replace reagent
===============================
NO=EXIT
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4 Maintenance
This section includes the recommended maintenance procedures for the instrument.
The frequency of preventive maintenance operations is based on average workload of
20 to 30 samples per day with a normal instrument use. Facilities with heavier
workloads should schedule maintenance operations more frequently.
4.1 Sterilization
The purpose of sterilization is to minimize the danger` of infection when contacting
with blood-contaminated parts.
The sterilization should be performed routinely.
It is recommended the operator comply with sterilization procedures and special
requirement of lab.
Do not pour any liquid such as the disinfector directly on the surface, or it
will cause electrical short circuit.
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For K+, Na+, Cl-, Ca2+, Li+ and pH electrodes, empty the remaining refill
solution before filling new.
2. Correct coefficient factors (slope and intercept) with high/middle/low level QC.
3. Take out reference electrode, remove crystal if there is too much. Refill if the solution
is not enough.
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4.7 As necessary
1. Replace printer paper
2. Replace O rings
3. Perform Conditioning if Na+ and pH electrode has problem.
4. Perform Deproteinize if K+, Cl+ ,Ca++, Li+ and pH has problem.
5. Perform Cleaning if Deproteinize is invalid.
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5 Troubleshooting
This section covers the trouble shooting procedures of the instrument.
The instrument can perform self test when power up. It will detect most of the problem
except electrodes.
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Target value Y = ax + b
Y = ax + b’
Low level QC
The program in the Setup>>Coefficient factor is used to change slope and intercept
values to provide best correlation with Linearity Quality Control materials
The following procedure should be utilized to determine slope and intercept values:
Prepare the Linearity Control Materials as recommended.(High, Middle, Low level
provided by the same manufacturer).
1. Select Setup>>Coefficient factor to enter. Select ← to reset the values. (slope =1.0,
intercept = 0.0 , Password: 55). Press YES to save.
2. Enter QC test and select level 1,clear the history data, the serial No should be
started from 0001.
3. Enter QC test and select level 2,clear the history data, the serial No should be
started from 0001.
4. Test QC level 2 at least 5 times.
5. Enter QC test and select level 3,clear the history data, the serial No should be
started from 0001.
6. Test QC level 3 at least 5 times.
7. Select Setup>>Coefficient factor. Press 2 to select calculation.
8. Input expected value of QC level1/2/3, Press YES to continue.
9. The calculated coefficient factor will display on the LCD. Press YES to save.
10. Enter QC test and select level 2, test QC level 2 to check.
11. If the result is still a little lower or elevated, just fine adjust intercept accordingly. After
adjustment, recheck with QC level 2.
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6 Packing list
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A Annex
A.1 Sample collection and storage
There is complete sample handling and storage information in the standard Clinical
Chemistry procedures published by NCCLS. This section only lists a few of them.
Please refer to them for more details.
A.1.2 Serum
1. Collect the sample by venipuncture into an untreated tube. Fill the tube to at least 2/3
of the total volume. Note the time of collection.
2. Let the sample stand for 20-30 minutes to wait for clot formation.
3. Rim the clot with an applicator stick, then centrifuge the tube for 10-15 minutes and
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A.1.3 Plasma
A.1.4 Urine
1. Follow standard clinical procedures for collection of random and 24-hour urine
sample.
2. Refrigerate urine sample until time of analysis.
3. Centrifuge urine samples to remove cellular matter, crystals, etc.
4. Dilute the urine sample with one part of the urine to 4 parts of Cal A. Urine must be
diluted. Do not attempt to analyze undiluted urine.
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Medicine Effect
Heparinate anticoagulant K↑, Na↑, Ca↓
Hemolysis K↑, Ca↓
Contaminated container K↑, Na↑, Cl↑, Ca↑
Salvolatile K↑, Na↑, Ca↓
Nystatin K↑, Ca↓
Amphoterisin K↑, Ca↓
Procaine K↓, Ca↓
Lidocaine K↓, Ca↓
Bromide Cl↑
Iodide Cl↑
Nitrate Cl↑
Thiocyanate Cl↑, Ca↓
Salicylate Cl↑, Ca↓
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Where:
E= electric potential of ion-selective electrode in the solution being measured
EO= standard electrode potential of ion-selective electrode
n =electrovalence of the ion being measured
R=gas constant (8.314 J/K.mol)
T=absolute temperature (273+tºC)
F=Faraday constant (96487 c/mol)
Cx=concentration of the ion being measured
fx=activity coefficient of the ion being measured
In given conditions such as room temperature, Nernst equation shows that electrode
potential of ion-selective electrode is linear to the logarithm of the activity (or
concentration) of the ion being measured.
There is one exception of lithium electrode. The sodium ion will also affect lithium
electrode. A selective coefficient calibrator is used to minimize the interference of
sodium.
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