Ovation to Numalogic Fast Ethernet Remote Node

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For use with Ovation 3.5.1, 3.5.2, and 3.6.0 releases

May 2016
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TM
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 Contents

1 Introduction to the Numalogic Fast Ethernet Remote Node 1

1.1 What is the Numalogic Fast Ethernet Remote I/O Node? .................................................. 1
1.2 Architecture Overview ......................................................................................................... 2
1.3 Ethernet connections for the Fast Ethernet Remote Node Controller ................................ 3

2 Numalogic Fast Ethernet Remote Node Hardware 5

2.1 Numalogic Fast Ethernet Remote Node Part Numbers ...................................................... 5
2.2 What are the supported Numalogic modules? .................................................................... 5
2.3 Hardware configurations ..................................................................................................... 6
2.4 Numalogic Fast Ethernet Remote Node block diagram ...................................................... 6
2.5 Numalogic Remote Node Controller LED Diagnostics........................................................ 7
2.6 Specifications ...................................................................................................................... 9
2.7 Network connectivity ......................................................................................................... 10
2.8 System connectivity .......................................................................................................... 11

3 Configuring Numalogic devices 13

3.1 What are the configuration tasks? .................................................................................... 13
3.2 To launch the Ovation Developer Studio .......................................................................... 14
3.3 To configure the Controller for the Ethernet Remote Interface ......................................... 14
3.4 To use the Ovation Developer Studio to add a new Ethernet Remote device
to the Controller ................................................................................................................. 16
3.5 To insert a Numalogic Ethernet I/O node in the Developer Studio ................................... 18
3.6 To create and assign a node record ................................................................................. 21
3.7 To assign Numalogic Ethernet I/O points ......................................................................... 23
3.8 To download the Controller ............................................................................................... 25
3.9 To clear the Controller ....................................................................................................... 26
3.10 To load the Controller ........................................................................................................ 26
3.11 Upgrading Numalogic Fast Ethernet Remote Node Controller Firmware ......................... 28

4 Numalogic Troubleshooting and Application Notes 29

4.1 Numalogic node record ..................................................................................................... 29
4.2 Application Notes .............................................................................................................. 30
4.3 Numalogic Fast Ethernet Remote Node Controller LED operation during bootup ........... 32
4.4 Numalogic fault reporting .................................................................................................. 32

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Table of Contents

5 Numalogic Module Addressing 33

5.1 Numalogic Addressing background .................................................................................. 33
5.2 WDPF Numalogic Addressing........................................................................................... 36
5.3 NL 710 16-Channel Digital Input Module Addressing ....................................................... 37
5.4 NL 736 or 737 8-Channel Digital Output Module Discrete Addressing ............................ 38
5.5 NL 742 8-Channel Analog Input Module Addressing ........................................................ 39
5.6 NL 752 4-Channel Analog Output Module Addressing ..................................................... 41
5.7 NL 737 8-Channel Digital Output Register Addressing .................................................... 42

Index 43

ii CON_040
 S E C T I O N 1

1 Introduction to the Numalogic Fast Ethernet Remote

Node

IN THIS SECTION

What is the Numalogic Fast Ethernet Remote I/O Node? .................................................. 1

Architecture Overview ......................................................................................................... 2
Ethernet connections for the Fast Ethernet Remote Node Controller ................................ 3

1.1 What is the Numalogic Fast Ethernet Remote I/O Node?

The Numalogic Fast Ethernet Remote Node (NFE-RN) is a remote I/O subsystem which provides
an interface to the Numalogic PC700 series Remote I/O. The NFE-RN is comprised of a base
assembly, power supplies, and redundant Numalogic Fast Ethernet Remote Node Controllers
(NFE-RNCs). The NFE-RNCs contain four Ethernet ports. This document describes the remote
I/O subsystem and the connection to the controller subsystem.

The Ovation Controller and the Numalogic Fast Ethernet Remote Node is used to replace the
WDPF DPU and Serial Interface Module (SIM). The Ovation Controller replaces the DPU while
the Node replaces the SIM.

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1.2 Architecture Overview

1.2 Architecture Overview

The Numalogic Fast Ethernet Remote Node Controller provides 100MBps Ethernet connectivity
between the existing OCR400 Controller and remotely located Numalogic P700 I/O systems. This
controller provides four external ports available from an integral switch – a single 100BaseFX fiber
optic connection and three 10/100BaseTX Fast Ethernet ports. One of these ports can be used
for connection to the OCR400 Controller. The other ports can be used for connection of up to two
additional Remote Node Controllers.

The fundamental architecture incorporates a backplane with an associated plastic carrier for the
redundant Remote Node Controllers. The backplane incorporates necessary power supply
connectors, power supply status connectors, and Numalogic I/O bus ribbon cable connector.
Additionally, the backplane provides a connector for the required redundant 8V Power supply that
provides I/O power to the Numalogic modules.

Additionally, the system requires redundant 24V and 12V power supplies. The backplane
distributes this power and power supply status information. A standard solution for providing
power distribution as well as the backplane, 8V power supply and associated wiring is provided by
drawing 5X00512.

The following figure shows a simplified view of the Numalogic Fast Ethernet Remote Node
components.

Figure 1: Numalogic Fast Ethernet Remote Node components

2 CON_040
 1.3 Ethernet connections for the Fast Ethernet Remote Node Controller

1.3 Ethernet connections for the Fast Ethernet Remote Node

Controller

There are four external Ethernet ports available:

 Three 10/100BaseTX Fast Ethernet ports.
 One 100BaseFX fiber optic Fast Ethernet port.
One of the external ports (typically the fiber port) can be used for connection to the OCR400
Controller. The other external ports can be used for connection of up to two additional Remote
Node Controllers.

Note: Only three of the four external ports can be utilized at one time.

Figure 2: Top view of Numalogic Fast Ethernet Remote Node Controller

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 S E C T I O N 2

2 Numalogic Fast Ethernet Remote Node Hardware

IN THIS SECTION

Numalogic Fast Ethernet Remote Node Part Numbers ...................................................... 5

What are the supported Numalogic modules? .................................................................... 5
Hardware configurations ..................................................................................................... 6
Numalogic Fast Ethernet Remote Node block diagram ...................................................... 6
Numalogic Remote Node Controller LED Diagnostics ........................................................ 7
Specifications ...................................................................................................................... 9
Network connectivity ......................................................................................................... 10
System connectivity........................................................................................................... 11

2.1 Numalogic Fast Ethernet Remote Node Part Numbers

The following table describes the Numalogic Fast Ethernet Remote Node Part Numbers.

Numalogic Fast Ethernet Remote Node Part Numbers

PART NUMBER

Numalogic Remote I/O Kit 5X00512

Numalogic Remote Node Controller 5X00467
PWSN Power Supply Assembly 5X00522
Numalogic Remote I/O Backplane Assembly 5X00468

2.2 What are the supported Numalogic modules?

The supported Numalogic modules are the PC700 I/O modules:

 NL 710 120 VAC/DC Input module (accepts 16 discrete 120V AC/DC signals).
 NL 736 120 VAC Output module (provides 8 isolated outputs).
 NL 737 Relay Output module (provides 8 outputs).
 NL 752 4 Channel Digital to Analog Converter.
 NL 742E 1-5V 8 Channel Analog to Digital Converter.
 NL 742A 0-5V 8 Channel Analog to Digital Converter.

Note: See Numalogic Module Addressing (see page 33) for more information.

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2.3 Hardware configurations

2.3 Hardw are configurations

A redundant pair of Remote Node Controllers (RNCs) will be associated with a single redundant
pair of controllers. The primary RNC will be associated with the primary controller and the partner
RNC will be associated with the partner controller.

2.4 Numalogic Fast Ethernet Remote Node block diagram

The Numalogic Fast Ethernet Remote Node consists of a base assembly, power supplies, and
redundant Numalogic Fast Ethernet Remote Node Controllers (NFE-RNCs). The NFE-RNCs
contain four Ethernet ports.

The following figure depicts a simplified block diagram of the NFE RN.

Figure 3: Numalogic Fast Ethernet Remote Node block diagram

6 CON_040
 2.5 Numalogic Remote Node Controller LED Diagnostics

2.5 Numalogic Remote Node Controller LED Diagnostics

The following figure shows the Numalogic Remote Node Controller LEDs. The following table
describes each LED.

Figure 4: Numalogic Remote Node Controller LEDs

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2.5 Numalogic Remote Node Controller LED Diagnostics

The following table describes the Numalogic Remote Node Controller LED Diagnostics.

Numalogic Remote Node Controller LED Diagnostics

LED DESCRIPTION

P (green) Power OK LED. This LED is lit when the logic board’s +5V and +3.3V digital
supply voltage level is OK.
C (green) Communication OK LED. This LED is lit when the Ovation Controller is
communicating with the node. This is only applicable after the Remote Node
Controller has booted.
E (red) Fault LED. This LED is lit when the Ovation Controller is not communicating
with the node.
ACT (green) Ethernet Activity LED. This LED indicates Ethernet activity on the internal
diagnostic port.
FDX (yellow) Full-duplex Communications LED. This LED indicates full-duplex Ethernet
communications on the internal diagnostic port.
MAC (green) MAC LED. This LED indicates Ethernet activity between the onboard
Ethernet switch and the MAC.
UTP1 (green) Interface 1 Activity LED. This LED indicates Ethernet activity on interface 1.

UTP2 (green) Interface 2 Activity LED. This LED indicates Ethernet activity on interface 2.

UTP3 (green) Interface 3 Activity LED. This LED indicates Ethernet activity on interface 3.

FIBER (green) Fiber LED. This LED indicates Ethernet activity on the fiber port.

IO (green) IO LED. This LED is on when the 8V is enabled and the node is in control.

E5, E4, E3, E2, E1 Not in control: Single bouncing LED.

In control: Multiple bouncing LEDs.

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 2.6 Specifications

2.6 Specifications

The following table lists the specifications along with the description.

Specifications

DESCRIPTION VALUE

24V Main Power Supply Fast Ethernet Remote Electronics module +24V Main Current: 179 mA
typ.
200 mA max.
Fast Ethernet Remote Electronics module +24V Main Power:
4.3 W typ.
4.8 W max.
12V Power Supply Fast Ethernet Remote Electronics module +12V Current:
17 mA typ.
Backplane (transient - during I/O cycle):
156 mA Typ
Total current from power supply Including power for Numalogic I/O: 6A
Power supply must be equipped with a closed contact VOK status.
8V Power Supply Vin range: 11.75V – 12.25V
Vout: 7.8V min 8.3V max
Load: 0 to 3.2A
Remote I/O UTP Ethernet 10/100Mbps UTP ports: 3
Ports Distance: 100m max
IEEE 802.3 Compliant
Auto negotiation support Configurable
MDIX support Configurable
Remote I/O Fiber Optic 100Mbps Fiber Optic ports: 1
Ethernet Ports Distance: 2km
Fiber Type: Multi Mode, 1300nm
Connector: LC
Operating Temperature Range 0°C to 60°C
Humidity 0% to 95% relative humidity, non-condensing, through an ambient air
temperature range of 0°C through 60°C, but with a maximum wet bulb
temperature not over 35°C (95°F).
Vibration The module shall remain operational while subject to testing defined in
IEC 68-2-6 over the following curve: 0.15mm displacement from 10 to
57 Hz and 2G's from 57 to 500 Hz, when attached to a properly
mounted DIN rail.
Shock The module will remain operational and reliable after being subjected
to testing defined in IEC 68-2-27 over the following curve: 15 G's for 11
milliseconds and 1/2 sine wave.

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2.7 Network connectivity

2.7 Netw ork connectivity

The Ovation Controller contains four copper NIC connections, and the NFE-RNC contains 3
copper and 1 fiber NIC connections. The connections between the Controller and NFE-RNC can
have many configurations and are limited mainly by the normal network connectivity rules.

NFE-RNCs may be connected to the Controllers directly or through switches in several

topologies. An example of one topology is shown in the following figure.

Figure 5: Example Numalogic network topology

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 2.8 System connectivity

2.8 System connectivity

The following figure shows an example topology of the NFE-RNCs connected to the Numalogic
I/O Racks.

Figure 6: Example Numalogic System topology

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 S E C T I O N 3

3 Configuring Numalogic devices

IN THIS SECTION

What are the configuration tasks?..................................................................................... 13

To launch the Ovation Developer Studio .......................................................................... 14
To configure the Controller for the Ethernet Remote Interface ......................................... 14
To use the Ovation Developer Studio to add a new Ethernet Remote device to
the Controller ..................................................................................................................... 16
To insert a Numalogic Ethernet I/O node in the Developer Studio ................................... 18
To create and assign a node record ................................................................................. 21
To assign Numalogic Ethernet I/O points ......................................................................... 23
To download the Controller ............................................................................................... 25
To clear the Controller ....................................................................................................... 26
To load the Controller ........................................................................................................ 26
Upgrading Numalogic Fast Ethernet Remote Node Controller Firmware ......................... 28

3.1 What are the configuration tasks?

To configure and use your Numalogic devices, complete the following tasks:

1. Configure the Controller (see page 14) for Ethernet Remote interface.
2. Use the Ovation Developer Studio to add a new Ethernet Remote device to the Controller.
3. Insert Numalogic Ethernet I/O node (see page 18) to the Controller.
4. Create and assign a node record for the Numalogic Ethernet I/O node.
5. Download the Controller (see page 25).
6. Clear the Controller (see page 26).
7. Load the Controller (see page 26).

Note: When you add/remove an Ethernet Remote device, you must query download, clear, and
load the Controller. When adding a Numalogic node, you must query download, reboot, and
then load the Controller.

After the initial configuration, you will only need to load when you add or delete a module, or
change point records (for example: assigning points, renaming points, or deleting points).

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3.2 To launch the Ovation Developer Studio

3.2 To launch the Ovation Developer Studio

Use the following steps to launch the Ovation Developer Studio:

1. Double-click the Developer Studio icon located on the Windows desktop at the Engineer
Station.
2. Select the Hardware Function tab to display the system tree within the Developer Studio
Overview window, as shown in the following figure.

Note: The system tree figures used in this document are provided as examples only and vary
based on Ovation Developer Studio installation preferences. Refer to the Ovation Developer
Studio User Guide and Ovation Software Installation Manual for more information.

Figure 7: Developer Studio system tree

3.3 To configure the Controller for the Ethernet Remote Interface

To configure the controller for the ethernet remote interface, complete the following tasks:

1. Access the Ovation Developer Studio (see page 14).

2. Use the system tree to navigate to the drop number.
Systems
Networks
Units
Drops
3. Right-click on the drop number and select Open.

14 CON_040
 3.3 To configure the Controller for the Ethernet Remote Interface

4. In the Config tab, scroll down to the Ethernet Remote Interface and select a Controller
Network Port. This will be the port where the Controller will be physically connected the
Ethernet I/O network.

Figure 8: Ethernet Remote Interface - Config tab

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3.4 To use the Ovation Developer Studio to add a new Ethernet Remote device to the Controller

3.4 To use the Ovation Developer Studio to add a new Ethernet

Remote device to the Controller

To use the ovation developer studio and add a new ethernet remote device to the controller,
complete the following tasks:

1. Access the Ovation Developer Studio (see page 14).

2. Use the system tree to navigate to the Device Number item:
Systems
Networks
Units
Drops
Configuration
Controller
Devices
Device Number
3. Right-click Device Number.
4. Select Insert New. The Insert New Device Numbers Wizard appears:

Figure 9: Insert New Device Numbers wizard

16 CON_040
 3.4 To use the Ovation Developer Studio to add a new Ethernet Remote device to the Controller

5. From the I/O Device Number drop-down menu, select an unused number greater than 1 (for
example, you might start with 2 and continue numbering sequentially). Click Finish. The New
Device Numbers window appears:

Figure 10: New Device Numbers window

6. From the I/O Driver Type drop-down menu, select Ethernet Remote.
7. Click OK.
8. Use the Developer Studio system tree to navigate to I/O Devices:
Systems
Networks
Units
Drops
I/O Devices

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3.5 To insert a Numalogic Ethernet I/O node in the Developer Studio

9. Right-click I/O Devices to select Insert New.

The Insert New I/O Devices wizard appears.

Figure 11: Insert New I/O Devices wizard

10. From the I/O Device Number drop-down menu, select an unused number (for example, you
might start with 5, and continue numbering successive devices sequentially).
11. Select Ethernet Remote from the I/O Device Type drop-down menu.
12. Click Finish. The New I/O Device window appears.
13. Click OK.

Note: You only have to perform this task once for each Controller that uses Numalogic.

3.5 To insert a Numalogic Ethernet I/O node in the Developer Studio

1. To insert a numalogic ethernet I/O node in the developer studio, complete the following tasks:
2. Access the Ovation Developer Studio (see page 14).
3. Use the system tree to navigate to an empty slot under your Ovation IOIC branch:
Networks
Units
Drops
I/O Device (Ethernet Remote)

18 CON_040
 3.5 To insert a Numalogic Ethernet I/O node in the Developer Studio

4. Right-click on [Ethernet Remote Nodes] to select Insert New. The Insert New Ethernet
Remote Nodes Wizard appears:

Figure 12: Insert New Module Points wizard

5. Choose a Node Number.

CAUTION! Although the Ovation Developer Studio allows for the configuration of 16 nodes,
only a maximum of 6 Numalogic Nodes are supported.

6. Choose Numalogic for the I/O type.

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3.5 To insert a Numalogic Ethernet I/O node in the Developer Studio

7. Click Finish. The New Ethernet Remote Nodes window appears:

Figure 13: New Numalogic Ethernet I/O Window

Note: Each "Node" consists of a pair of Numalogic Fast Ethernet Remote Node Controllers.
These pairs are redundant.

20 CON_040
 3.6 To create and assign a node record

8. Configure the Numalogic Ethernet I/O node parameters according to the following table:

Numalogic Ethernet I/O Node Parameters

PARAME TE R DESCRIPTION

Node Number Node number on this controller. This is selected when creating the
node and cannot be modified here.
IO Type Indicates this is a Numalogic Ethernet I/O node. This is selected
when creating the node and cannot be modified here.
Node Record Point Name The name of the node record assigned to this pair of Ethernet I/O
nodes.
Fail Controller on Error When the Controller cannot communicate with the node, the
Controller will fail over if there is a healthy backup.
Suppress Fiber Optic Link Detect The default setting is Yes. If you are using fiber optic, then choose
Alarm No.
IP Address IP address of the node pair. This address is calculated from the
node number and cannot be modified.
Primary Node Ethers Address MAC address of the primary node. This address is found on the
label of the remote node controller's plastic case. The address is
determined by adding 1 to the last hexadecimal number of the
address on the remote node controller. For example, if the address
on the node is 00:40:03:02:00:4E, then 00:40:03:02:00:4F must be
used in the configuration.
Partner Node Ethers Address MAC address of the partner node. This address is found on the
label of the remote node controller's plastic case. The address is
determined by adding 1 to the last hexadecimal number of the
address on the remote node controller. For example, if the address
on the node is 00:40:03:02:00:4E, then 00:40:03:02:00:4F must be
used in the configuration.
Numalogic PS Status Alarming The user has the option to alarm each individual power supply.
Each of these power supplies have a status bit in the node record.

3.6 To create and assign a node record

To create and design a node record, complete the following tasks:

1. Access the Ovation Developer Studio (see page 14).

2. Use the system tree to navigate to the drop that you want to create a new control task for:
Systems
Networks
Units
Drops
Points
Node Points

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3.6 To create and assign a node record

3. Right-click on Node Points to select Insert New. The Insert New Node Points wizard displays:

Figure 14: Insert New Nodes Points Wizard

4. Navigate to the Hardware tab. Select the desired Numalogic Ethernet I/O node for the IO
module field.

Figure 15: New Node Points window - Hardware tab

5. Click OK.

22 CON_040
 3.7 To assign Numalogic Ethernet I/O points

3.7 To assign Numalogic Ethernet I/O points

To assign numalogic ethernet I/O points, complete the following tasks:

1. Navigate to the Hardware tab (the following figure is an example of an analog point). Select
the desired Numalogic Ethernet I/O node for the IO module field.

Figure 16: New Node Points window - Hardware tab - Analog Point

2. Select an I/O task index number. Any I/O control task can be chosen. There is no restriction,
except that all digital points from the same Numalogic card must be in the same control task.
3. Click OK.

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3.7 To assign Numalogic Ethernet I/O points

The following tables explain the options available on the Hardware tab for Analog and Digital
points.

Hardware parameters

PARAME TE R DESCRIPTION

IO Type For Numalogic, select Third Party.

IO Module Select the desired Numalogic Ethernet I/O node. In the
example shown above, the Ethernet Remote device is 5
and the Numalogic Ethernet I/O node is 1 (for example,
5.1).
IO Channel This field is grayed out for an analog point. The field is
active for a digital point.
IO Task Index IO task of the I/O point.
IO Module Units This field is inactive for Numalogic points.
IO Access Path This field is automatically filled in based on selections
made for Numalogic fields.
Register to Register field mapping This field appears when a packed point is selected. You
must choose CH 1-16 for a packed point.

Note: It is recommended that Numalogic I/O points be assigned to a control task with a period of
100ms or greater. See Application Notes (see page 30) for more information.

The following table describes the numalogic parameters.

Numalogic Parameters

PARAME TE R DESCRIPTION

Group The Numalogic group parameter determines which ¼ of the IO

image table is to be used. This value is a zero-based
representation (0 to 3) of the group switch setting on the
Numalogic I/O rack.
Register The zero-based relative position within the given group (0-7).
Direction Determines whether the point is an Input (DCS) or Output
(Field). This is the direction of travel of the point. Output from
the DCS (Ovation) to the Field. Input from the field to the DCS
(Ovation).
Addressing Mode Register or Discrete access.
Scaling The scaling options are 0-5V and 1-5V. This defines how an
analog or deluxe analog input point is scaled by the Controller.
This parameter is only applicable to analog input points. It is
not used for analog output points.

Note: See Numalogic Module Addressing (see page 33) for more information on addressing.

24 CON_040
 3.8 To download the Controller

3.8 To dow nload the Controller

To download the controller, complete the following tasks:

1. Access the Ovation Developer Studio.

2. Use the system tree to navigate to the Controller drop that you added configurations to:
Studio System
System
Network
Unit
Drops
3. Right-click on a drop and select Download:

Figure 17: Drop download

4. Select the drop that you want to download.

5. Click Finish.

Note: You can also download at the System, Network, and Unit level when you want to
download multiple drops.

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3.9 To clear the Controller

3.9 To clear the Controller

To clear the controller, complete the following tasks:

1. Access the Ovation Developer Studio.

2. Use the system tree to navigate to the Controller drop that you added configurations to:
Studio System
System
Network
Unit
Drops
3. Right-click on the drop and select Clear. A confirmation window displays.
4. Select Yes.
5. Select the drop that you want to clear.
6. Click Finish.

3.10 To load the Controller

To configure and use your Numalogic devices, complete the following tasks:

1. Access the Ovation Developer Studio.

2. Use the system tree to navigate to the Controller drop that you added configurations to:
System
Network
Unit
Drops

26 CON_040
 3.10 To load the Controller

3. Right-click on the drop and select Load:

Figure 18: Drop load

4. Select the drop that you want to load.

5. Click Finish.

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3.11 Upgrading Numalogic Fast Ethernet Remote Node Controller Firmware

3.11 Upgrading Numalogic Fast Ethernet Remote Node Controller

Firmw are

Every time a Numalogic Fast Ethernet Remote Node Controller is rebooted, (via a power cycle), it
boots over the network with the Controller. A file called vxworks.inl is transferred to the NFE-
RNC during the boot process. This file is downloaded to the Controller during a drop download.

When updating the Numalogic Fast Ethernet Remote Node Controller Firmware, proceed with the
following steps.

1. Copy the new vxworks.inl image to <OVATION_INSTALL_DIR>\Ovation\VXWorks\EIO.

2. Download the file to each Controller (via a Controller download).
3. Reboot each Numalogic node.

Note: See Application Notes (see page 30) for more information.

28 CON_040
 S E C T I O N 4

4 Numalogic Troubleshooting and Application Notes

IN THIS SECTION

Numalogic node record ..................................................................................................... 29

Application Notes .............................................................................................................. 30
Numalogic Fast Ethernet Remote Node Controller LED operation during bootup ........... 32
Numalogic fault reporting .................................................................................................. 32

4.1 Numalogic node record

The status bits in the node (RN) record associated with a Numalogic Fast Ethernet Remote Node
are defined in the following table.

Note: The RN record contains the information associated with the Numalogic Fast Ethernet
Remote Node Controller which is in control.

Numalogic Fast Ethernet Remote Node Status Bits

BIT DESCRIPTION SET RESET ALARM CONFIGURABLE

ON… ALARM

0 READY OK ALARM 0
1 24V PRIMARY PS OK OK ALARM 0 Yes
2 24V SECONDARY PS OK OK ALARM 0 Yes
3 12 V PRIMARY PS OK OK ALARM 0 Yes
4 12 V SECONDARY PS OK OK ALARM 0 Yes
5 8V PRIMARY PS OK OK ALARM 0 Yes
6 8V SECONDARY PS OK OK ALARM 0 Yes
7 VIO SUPPLY OK OK ALARM 0 Yes
8 VLED SUPPLY OK OK ALARM 0 Yes
9 FIBER XCVR SD SIGNAL OK ALARM 0 Yes
OK
10 IN CONTROL YES NO
11 PARTNER IN CONTROL YES NO
12 REDUNDANCY FAILURE FAIL OK 1
13 RESERVED
14 I/O COMM PROBLEM FAIL OK 1

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4.2 Application Notes

4.2 Application Notes

Review the following application notes:

 It is recommended that Numalogic I/O points only be assigned to control tasks with periods no
faster than 100ms.
 To ensure the Numalogic I/O 8V output logic remains enabled, at least one point per
Numalogic I/O node needs to be configured to run in a 100ms task area. If no points are
configured for the specific application to run in 100ms task area, it is recommended that an
input point be assigned to any Numalogic I/O register. This point does not need to be used in
control, it just needs to be configured.
 Numalogic I/O nodes can take anywhere from 1.5 to 5 minutes to boot. The boot time
depends on the overall Numalogic network size, network topology, and whether or not the
node is part of the primary or backup network. Nodes connected to the primary Controller
take longer to boot (due to increased network traffic). See LED Operation (see page 32) for a
more detailed description.
 When using the Cisco IE3000 switch, configure the switch according to the following
guidelines:
1. Connect the Controller to Port 1 of the switch (copper port 1) and configure the port to
auto-negotiate the speed and force full-duplex operation:
speed auto
duplex full
2. Force fiber ports to 100Mbps full-duplex:
speed 100
duplex full
3. Turn off spanning tree, cdp and lldp:
no spanning-tree vlan 1
no cdp run
no lldp run
4. Disable keepalive:
no keep

Note: Refer to the switch manual for additional command syntax.

30 CON_040
 4.2 Application Notes

 It is possible to configure a system so that a Numalogic node failure will cause a Controller
failover. When at least one node is configured to do so, a Redundant I/O Error will occur if the
Controller cannot communicate with that node. This includes the following scenarios:
 Controller is communicating with a node and communication is lost.
 The node is not booted up and running. When powering on nodes or rebooting them, the
error will occur while the nodes are booting.
When a Redundant I/O Error occurs, check the following:
a) The Numalogic nodes are powered up and the LED's are animated (that is, multiple E1 -
E5 LED's "snaking" up and down for the node in control, and a single LED moving up and
down for the backup node).
b) Check the connections to the node by verifying the connections are secure. Specifically,
verify the connector is properly seated in the node.
c) If the node LED's are not animated and are frozen, a node failure has occurred. Record
the error information and contact Emerson Process Management.
 A Redundant I/O Error will occur on a Controller when a node, configured to failover a
Controller on failure, is not powered or is in the process of booting.
 To ensure proper operation, the versions of Numalogic I/O software on the Ovation Controller
and the Numalogic nodes must match. When they do not match, a Software Version
Mismatch error will be posted in the Ovation Error Log. When this occurs, verify the latest
vxworks.inl file has been downloaded to the Controller (perform a drop download and see if
the file on the Database Server is different than that on the Controller). See Upgrading
Numalogic I/O Node Firmware (see page 28) for additional information.
 When initially configuring nodes, when asked for the Ethers Address in the Ovation Developer
Studio, add one to the MAC ID printed on the node label. Remember, this is a hexadecimal
value (for example, 0x9 + 0x1 = 0xA).
 Use caution not to install a Numalogic Node configured for one position into another position
(that is, if node 1 and node 2 are configured on the same Controller, do not physically install
node 1 into the physical position of node 2). The Ovation Controller identifies the nodes by
their Mac address and has no way of determining whether or not the node is installed in the
proper location. Installing a node configured for one slot into another could result in an
unpredictable condition.
 Although the Ovation Developer Studio allows for the configuration of 16 nodes, only a
maximum of 6 Numalogic Nodes are supported.

CON_040 31
4.3 Numalogic Fast Ethernet Remote Node Controller LED operation during bootup

4.3 Numalogic Fast Ethernet Remote Node Controller LED operation

during bootup

The LED patterns on the node can be viewed as checkpoints for the booting process.

Checkpoint and LED patterns:

CHECKPOINT DESCRIPTION LED PATTERNS

Power Cycle Immediately after the NFE-RNC is reseated. E1,E2,E3,E4,E5 = ON

P,E = ON
Node NFE-RNC performing basic initialization. E1,E2,E3,E4,E5 = OFF
Initialization
P,C,E = ON
Boot NFE-RNC starts initializing the boot process. E1,E2 = ON
Initialization
Boot Request NFE-RNC issues a boot request to the controller E1, E2, E3 = ON
Boot In NFE-RNC is in the process of the network boot and is E1, E2, E3, E4 = ON
Progress receiving and loading the image from the controller.

Boot Complete NFE-RNC is finished loading the image and is starting to E1, E2, E3, E4, E5 =
initialize the operating system. ON
(Node Starting)
Node Running NFE-RNC is running. The NFE-RNC will either be Control: E1-E5 LED’s
commanded to go into control mode by the controller or "snake" up and down.
run in backup.

Backup: Single LED

travels up and down.

4.4 Numalogic fault reporting

The Ovation Controller reports faults related to the Numalogic node(s).

When configured to fail, the loss of communication from a Controller to one or more of its
Numalogic nodes will cause the Controller to fail and failover to its partner.

When this occurs, the following faults are reported:

Controller Drop fault: 66 0xB 0x2 0x0

32 CON_040
 S E C T I O N 5

5 Numalogic Module Addressing

IN THIS SECTION

Numalogic Addressing background .................................................................................. 33

WDPF Numalogic Addressing ........................................................................................... 36
NL 710 16-Channel Digital Input Module Addressing ....................................................... 37
NL 736 or 737 8-Channel Digital Output Module Discrete Addressing............................. 38
NL 742 8-Channel Analog Input Module Addressing ........................................................ 39
NL 752 4-Channel Analog Output Module Addressing ..................................................... 41
NL 737 8-Channel Digital Output Register Addressing..................................................... 42

5.1 Numalogic Addres sing background

The objective of I/O addressing is to select which register in the I/O image table to receive (input)
or provide (output) the data to be transferred between the I/O image table and the I/O module.
The type of I/O module will determine, with some exceptions, which area of the I/O image table is
to be involved. For example, analog output modules will receive their data from the output register
area of the I/O image table while a discrete output module will usually receive its data from the
output group area, and so forth.

I/O addressing is accomplished in several ways. Switches on the I/O rack are always involved in
I/O addressing in conjunction with switches on the I/O module; or if there are no switches on the
I/O module, with module position in the rack.

The function of the group select switch is to select which 1/4 of the particular I/O image table area
is to be involved in the data transfer with the card. Refer to the following figure (I/O Image Table
for maximum SIM configuration) to see how the group select switches divide the various I/O
image table areas. Group selection divides the input group and the output group into groups of
four registers while the input registers and the output registers are divided into groups of eight
registers.

CON_040 33
5.1 Numalogic Addressing background

Figure 19: I/O Image Table for maximum SIM configuration showing group divisions and
module switch selection of input and output groups

34 CON_040
 5.1 Numalogic Addressing background

Both the NL-710 and the NL-731 are discrete input or output modules and are usually, via module
switch settings, associated with the input group and the output group areas of the I/O image table
(see the previous figure, I/O Image Table for maximum SIM configuration). If the I/O module (NL-
710 or NL-731) is to be assigned to the input group or output group area in the image table
(discrete inputs or outputs), module switch 5 must be on. One of the remaining module switches
(1 through 4) is also to be on to select which one of the four registers in the area already selected
by the group select switch is to be used in the image table.

For example, if you wanted an NL-710 module to use input group 12, the group select switch
must be in Position 4 and the module switches 1 and 5 must be on. The NL-710 module could be
placed into any of the four slots in the half of the horizontal rack which has its group select switch
in Position 4.

Some I/O modules, because of isolation between each input or output, have only eight inputs or
outputs per card. All of these modules are addressed to a specific byte in a specific input group or
output group register by the group select switch in the horizontal rack and by their position in the
rack when operating as discrete inputs or outputs. Some modules of this type are NL-715 (input)
and NL-736 (output) and NL-737 (output). The following table defines which byte of which input
group or output group the card is addressed to when in discrete mode.

Horizontal Rack -- Discrete Function -- Rack Switch Settings

LEFT I/O REFERENCE NUMBERS RIGHT I/O REFERENCE NUMBERS

RACK RACK
SWITCH SWITCH
POSITION SLOT 1 SLOT 2 SLOT 3 SLOT 4 POSITION SLOT 1 SLOT 2 SLOT 3 SLOT 4

1 1-8 9-16 17-24 25-32 1 33-40 41-48 49-56 57-64

2 65-72 73-80 81-88 89-96 2 97-104 105-112 113-120 121-128
3 129-136 137-144 145-152 153-160 3 161-168 169-176 177-184 185-192
4 193-200 201-208 209-216 217-224 4 225-232 233-240 241-248 249-256

CON_040 35
5.2 WDPF Numalogic Addressing

5.2 WDPF Numalogic Addressing

WDPF Numalogic IO points have a HEX hardware address with this format: abcdH

where:
 The digit “a” is the IOP number (1 or 2).
 The digit “b” is the SIM number (0 to F).
 The digits “cd” are the register/group number. The valid range for groups (digital and packed
points) is 00 to 0F. The valid range for registers (analog points) is 00 to 1F.
The following figure depicts the WDPF IO Addressing.

Figure 20: WDPF I/O Address table

36 CON_040
 5.3 NL 710 16-Channel Digital Input Module Addressing

5.3 NL 710 16 -Channel Digital Input Module Addressing

The information in the following table assumes that the Ovation Direction is set to DCS and the
Ovation Address Mode is Discrete.

Digital input module addressing

NL710 I/O RACK NL710 MODULE WDPF OVATIO OVATIO

REFERENCE GROUP SWITCH SETTINGS GP B3 FIELD N N
NUMBER SELECT 1=ON 0=OFF X= SIM NUMBER GROUP REGISTE
1__2__3__4__5 R

1-16 1 1 0 0 0 1 1x00H 0 0
17-32 1 0 1 0 0 1 1x01H 0 2
33-48 1 0 0 1 0 1 1x02H 0 4
49-64 1 0 0 0 1 1 1x03H 0 6
65-80 2 1 0 0 0 1 1x04H 1 0
81-96 2 0 1 0 0 1 1x05H 1 2
97-112 2 0 0 1 0 1 1x06H 1 4
113-128 2 0 0 0 1 1 1x07H 1 6
129-144 3 1 0 0 0 1 1x08H 2 0
145-160 3 0 1 0 0 1 1x09H 2 2
161-176 3 0 0 1 0 1 1x0AH 2 4
177-192 3 0 0 0 1 1 1x0BH 2 6
193-208 4 1 0 0 0 1 1x0CH 3 0
209-224 4 0 1 0 0 1 1x0DH 3 2
225-240 4 0 0 1 0 1 1x0EH 3 4
241-256 4 0 0 0 1 1 1x0FH 3 6

Note: Digital point addressing is slightly different:

1) You must enter an I/O channel (for example, bit position within the Numalogic register).
2) The register numbers increase by 1 for every 8 channels, instead of by 2 for every 16. This is
due to the fact that the Numalogic bus can only transfer 8 bits at a time.

Discrete points 1-8 group 0 register 0 I/O channels 1-8

Discrete points 9-16 group 0 register 1 I/O channels 1-8
Discrete points 17-24 group 0 register 2 I/O channels 1-8
Discrete points 25-32 group 0 register 3 I/O channels 1-8
….

Packed point and digital point addressing are equivalent to each other in the system. The
database automatically sets a packed point up as if it were 16 separate digitals. If you look at a
packed point in Point Info (hardware tab, hardware address and bit position fields), you will see
the corresponding digital addressing for all 16 bits.

CON_040 37
5.4 NL 736 or 737 8-Channel Digital Output Module Discrete Addressing

5.4 NL 736 or 737 8-Channel Digital Output Module Discrete

Addressing

The following table describes the NL 736 or 737 I/O Reference Numbers.

NL 736 or 737 I/O Reference Numbers

LEFT NL 736 AND NL 737 REFERENCE RIGHT NL 736 AND NL 737 REFERENCE
RACK NUMBERS RACK NUMBERS
SWITCH SWITCH
POSITI SLOT 1 SLOT 2 SLOT 3 SLOT POSITIO SLOT SLOT 2 SLOT 3 SLOT 4
ON 4 N 1

1 1-8 9-16 17-24 25-32 1 33-40 41-48 49-56 57-64

2 65-72 73-80 81-88 89-96 2 97-104 105-112 113-120 121-128
3 129-136 137-144 145-152 153- 3 161- 169-176 177-184 185-192
160 168
4 193-200 201-208 209-216 217- 4 225- 233-240 241-248 249-256
224 232

Note: Module register/discrete switch is set to discrete. Low byte/High byte switch is not
applicable.

The following table describes the WDPF HW Addresses.

Corresponding WDPF HW Addresses. Out "x" = Sim Number

LEFT SLOT 1 SLOT 2 SLOT 3 SLOT 4 RIGHT SLOT 1 SLOT 2 SLOT SLOT
RACK (LOW (HIGH (LOW (HIGH RACK (LOW (HIGH 3 4
SWITCH BYTE) BYTE) BYTE) BYTE) SWITCH BYTE) BYTE) (LOW (HIGH
POSITION POSITION BYTE) BYTE)

1 1x00H 1x00H 1x01H 1x01H 1 1x02H 1x02H 1x03H 1x03H

2 1x04H 1x04H 1x05H 1x05H 2 1x06H 1x06H 1x07H 1x07H
3 1x08H 1x08H 1x09H 1x09H 3 1x0AH 1x0AH 1x0BH 1x0BH
4 1x0CH 1x0CH 1x0DH 1x0DH 4 1x0EH 1x0EH 1x0FH 1x0FH

38 CON_040
 5.5 NL 742 8-Channel Analog Input Module Addressing

The following table describes the Ovation Point Hardware Configuration for Addressing Mode.

Corresponding Ovation Point Hardware Configuration for Addressing Mode = Discrete

LEFT RIGHT
RACK RACK
SWITCH SLOT 1 SLOT 2 SLOT 3 SLOT 4 SWITCH SLOT 1 SLOT 2 SLOT 3 SLOT 4
POSITION POSITION

1 Group= Group= Group= Group= 1 Group= Group= Group= Group=

0 0 0 0 0 0 0 0
Register Register Register Register Register Register Register Register
=0 =0 =2 =2 =4 =4 =6 =6
(Bits 0- (Bits 8- (Bits 0- (Bits 8- (Bits 0- (Bits 8 - (Bits 0- (Bits 8-
7) 15) 7) 15) 7) 15) 7) 15)
2 Group= Group= Group= Group= 2 Group= Group= Group= Group=
1 1 1 1 1 1 1 1
Register Register Register Register Register Register Register Register
=0 =0 =2 =2 =4 =4 =6 =6
(Bits 0- (Bits 8- (Bits 0- (Bits 8- (Bits 0- (Bits 8- (Bits 0- (Bits 8-
7) 15) 7) 15) 7) 15) 7) 15)
3 Group= Group= Group= Group= 3 Group= Group= Group= Group=
2 2 2 2 2 2 2 2
Register Register Register Register Register Register Register Register
=0 =0 =2 =2 =4 =4 =6 =6
(Bits 0- (Bits 8- (Bits 0- (Bits 8- (Bits 0- (Bits 8- (Bits 0- (Bits 8-
7) 15) 7) 15) 7) 15) 7) 15)
4 Group= Group= Group= Group= 4 Group= Group= Group= Group=
3 3 3 3 3 3 3 3
Register Register Register Register Register Register Register Register
=0 =0 =2 =2 =4 =4 =6 =6
(Bits 0- (Bits 8- (Bits 0- (Bits 8- (Bits 0- (Bits 8- (Bits 0- (Bits 8-
7) 15) 7) 15) 7) 15) 7) 15)

5.5 NL 742 8 -Channel Analog Input Module Addressing

The following table applies when the Ovation Address Mode is set to Register. Look at the WDPF
point CD field for scaling information.

Analog input module addressing

NL742
INPUT RACK NL742 W D P F AI P O I N T
REGISTER GROUP IO HW FIELD OVATION OVATION OVATION
NUMBER SELECT CHANNEL X=SIM NUMBER GROUP REGISTER DIRECTION

IR0001 1 1 1x00H 0 0 DCS

IR0002 1 2 1x01H 0 1 DCS
IR0003 1 3 1x02H 0 2 DCS
IR0004 1 4 1x03H 0 3 DCS
IR0005 1 5 1x04H 0 4 DCS
IR0006 1 6 1x05H 0 5 DCS

CON_040 39
5.5 NL 742 8-Channel Analog Input Module Addressing

NL742
INPUT RACK NL742 W D P F AI P O I N T
REGISTER GROUP IO HW FIELD OVATION OVATION OVATION
NUMBER SELECT CHANNEL X=SIM NUMBER GROUP REGISTER DIRECTION

IR0007 1 7 1x06H 0 6 DCS

IR0008 1 8 1x07H 0 7 DCS
IR0009 2 1 1x08H 1 0 DCS
IR0010 2 2 1x09H 1 1 DCS
IR0011 2 3 1x0AH 1 2 DCS
IR0012 2 4 1x0BH 1 3 DCS
IR0013 2 5 1x0CH 1 4 DCS
IR0014 2 6 1x0DH 1 5 DCS
IR0015 2 7 1x0EH 1 6 DCS
IR0016 2 8 1x0FH 1 7 DCS
IR0017 3 1 1x10H 2 0 DCS
IR0018 3 2 1x11H 2 1 DCS
IR0019 3 3 1x12H 2 2 DCS
IR0020 3 4 1x13H 2 3 DCS
IR0021 3 5 1x14H 2 4 DCS
IR0022 3 6 1x15H 2 5 DCS
IR0023 3 7 1x16H 2 6 DCS
IR0024 3 8 1x17H 2 7 DCS
IR0025 4 1 1x18H 3 0 DCS
IR0026 4 2 1x19H 3 1 DCS
IR0027 4 3 1x1AH 3 2 DCS
IR0028 4 4 1x1BH 3 3 DCS
IR0029 4 5 1x1CH 3 4 DCS
IR0030 4 6 1x1DH 3 5 DCS
IR0031 4 7 1x1EH 3 6 DCS
IR0032 4 8 1x1FH 3 7 DCS

40 CON_040
 5.6 NL 752 4-Channel Analog Output Module Addressing

5.6 NL 752 4 -Channel Analog Output Module Addressing

The following table applies when the Ovation Direction is set to Field, and the Ovation Address
Mode is set to Register.

Analog output module addressing

NL752 WDPF AO
SWITCH NL752 POINT HW
SETTINGS RACK NL752 OUTPUT FIELD
1=ON 0=OFF GROUP IO REGISTER X=SIM OVATION OVATION
1__2__3__4 SELECT CHANNEL NUMBERS NUMBER GROUP REGISTER

OFF OFF ON OFF 1 1234 1234 1x00H 0 0

ON OFF OFF OFF 1 1234 3412 1x01H 0 1
OFF OFF OFF ON 1 1234 1256 1x02H 0 2
1x03H 0 3
OFF ON ON OFF 1 1234 5634 1x04H 0 4
ON ON OFF ON 1 1234 7856 1x05H 0 5
OFF ON ON ON 1 1234 5678 1x06H 0 6
1 1x07H 0 7
OFF OFF ON OFF 2 1234 9 10 11 12 1x08H 1 0
ON OFF OFF OFF 2 1234 11 12 9 10 1x09H 1 1
2 1x0AH 1 2
2 1x0BH 1 3
OFF ON ON ON 2 1234 13 14 15 16 1x0CH 1 4
ON ON OFF ON 2 1234 15 16 13 14 1x0DH 1 5
2 1x0EH 1 6
2 1x0FH 1 7
OFF OFF ON OFF 3 1234 17 18 19 20 1x10H 2 0
ON OFF OFF OFF 3 1234 19 20 17 18 1x11H 2 1
3 1x12H 2 2
3 1x13H 2 3
OFF ON ON ON 3 1234 21 22 23 24 1x14H 2 4

CON_040 41
5.7 NL 737 8-Channel Digital Output Register Addressing

NL752 WDPF AO
SWITCH NL752 POINT HW
SETTINGS RACK NL752 OUTPUT FIELD
1=ON 0=OFF GROUP IO REGISTER X=SIM OVATION OVATION
1__2__3__4 SELECT CHANNEL NUMBERS NUMBER GROUP REGISTER

ON ON OFF ON 3 1234 23 24 21 22 1x15H 2 5

3 1x16H 2 6
3 1x17H 2 7
OFF OFF ON OFF 4 1234 25 26 27 28 1x18H 3 0
ON OFF OFF OFF 4 1234 27 28 25 26 1x19H 3 1
4 1x1AH 3 2
4 1x1BH 3 3

OFF ON ON ON 4 1234 29 30 31 32 1x1CH 3 4

ON ON OFF ON 4 1234 31 32 29 30 1x1DH 3 5
4 1x1EH 3 6
4 1x1FH 3 7

5.7 NL 737 8 -Channel Digital Output Register Addressing

The following table describes the digital output register addressing.

Digital output register addressing

LEFT REGISTER NUMBER RIGHT REGISTER NUMBER

RACK RACK
SWITCH SWITCH
POSITION SLOT 1 SLOT 2 SLOT 3 SLOT 4 POSITION SLOT 1 SLOT 2 SLOT 3 SLOT
4

1 0001 0002 0003 0004 1 0005 0006 0007 0008

2 0009 0010 0011 0012 2 0013 0014 0015 0016
3 0017 0018 0019 0020 3 0021 0022 0023 0024
4 0025 0026 0027 0028 4 0029 0030 0031 0032

Note: Place all module switches in OFF position for register function.

42 CON_040
Index

A S
Application Notes • 30 Specifications • 9
Architecture Overview • 2 System connectivity • 11
C T
Configuring Numalogic devices • 13 To assign Numalogic Ethernet I/O
Copyright Notice • 2 points • 23
To clear the Controller • 26
E To configure the Controller for the Ethernet
Ethernet connections for the Fast Ethernet Remote Interface • 14
Remote Node Controller • 3 To create and assign a node record • 21
To download the Controller • 25
H To insert a Numalogic Ethernet I/O node in
the Developer Studio • 18
Hardware configurations • 6
To launch the Ovation Developer Studio • 14
I To load the Controller • 26
To use the Ovation Developer Studio to add
Introduction to the Numalogic Fast Ethernet a new Ethernet Remote device to the
Remote Node • 1 Controller • 16
N U
Network connectivity • 10 Upgrading Numalogic Fast Ethernet Remote
NL 710 16-Channel Digital Input Module Node Controller Firmware • 28
Addressing • 37
NL 736 or 737 8-Channel Digital Output W
Module Discrete Addressing • 38
WDPF Numalogic Addressing • 36
NL 737 8-Channel Digital Output Register
What are the configuration tasks? • 13
Addressing • 42
What are the supported Numalogic
NL 742 8-Channel Analog Input Module
modules? • 5
Addressing • 39
What is the Numalogic Fast Ethernet
NL 752 4-Channel Analog Output Module
Remote I/O Node? • 1
Addressing • 41
Numalogic Addressing background • 33
Numalogic Fast Ethernet Remote Node
block diagram • 6
Numalogic Fast Ethernet Remote Node
Controller LED operation during
bootup • 32
Numalogic Fast Ethernet Remote Node
Hardware • 5
Numalogic Fast Ethernet Remote Node Part
Numbers • 5
Numalogic fault reporting • 32
Numalogic Module Addressing • 33
Numalogic node record • 29
Numalogic Remote Node Controller LED
Diagnostics • 7
Numalogic Troubleshooting and Application
Notes • 29

CON_040 43