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CAS ELECTRICS CO.,LTD

SW-II Series
Service Manual
(English)

2016. 11. 03

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Table of Contents
1. Introduction.........................................................................................................................3
1.1. Preface .......................................................................................................................3
1.2. Precaution ...................................................................................................................3
2. Classification........................................................................................................................4
2.1. Overall View ................................................................................................................4
2.2. Specifications ..............................................................................................................4
2.3. Display & Key ..............................................................................................................5
2.3.1. Display ...............................................................................................................5
2.3.2. Key Function .......................................................................................................6
2.4. Dimension ...................................................................................................................6
2.4.1. Scale..................................................................................................................6
2.4.2. Loadcell ..............................................................................................................7
2.5. Sealing Method ............................................................................................................7
3. Calibration ...........................................................................................................................8
3.1. Calibration Mode ..........................................................................................................8
3.2. Span Calibration ........................................................................................................ 11
4. The Schematics and Diagram ............................................................................................... 13
4.1. System Block Diagram ................................................................................................ 13
4.2. Circuit Diagram .......................................................................................................... 13
4.3. Interface ................................................................................................................... 13
4.3.1. RS232C Interface (direct) ................................................................................... 13
4.3.2. USB Interface .................................................................................................... 14
5. Firmware Update Method..................................................................................................... 14
6. Exploded Views .................................................................................................................. 14
7. Parts List ........................................................................................................................... 15
7.1. Electronic Parts .......................................................................................................... 15
7.2. Mechanical Parts ........................................................................................................ 18
7.2.1. BODY ASS'Y ...................................................................................................... 18
7.2.2. UPPER CASE ASS'Y ............................................................................................ 19
7.2.3. TRAY ASS'Y ....................................................................................................... 20
7.2.4. IMAGE ASS'Y ..................................................................................................... 20
7.2.5. PLATFORM ASS'Y ............................................................................................... 20
7.2.6. C/T ASS'Y ......................................................................................................... 21
7.3. PMechanical Parts ...................................................................................................... 21
7.3.1. Loadcell Parts .................................................................................................... 21
Revision ................................................................................................................................ 22

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1. Introduction
1.1. Preface
Thank you for purchasing of our CAS scale.
This scale has been designed with CAS reliability, under rigid quality control
and with outstanding performance.
WE hope that your departments enjoy with high quality of CAS product.
This manual will help you with proper operations and care of the SW-II.
Please keep it handy for the future references.

1.2. Precaution
 Make sure that you plug your scale into the proper power outlet.
 Place the scale on a flat and stable surface.
 Plug into a power outlet 30 minutes before operations.
 Keep the scale away from strong EMI noises may cause incorrect weight readings.
 This scale must be installed in a dry and liquid free environment.
 Do not subject the scale to sudden temperature changes.
 Do not subject the platter to sudden shocks.
 If the scale is not properly level, please adjust the 4 legs at the bottom of the scale (turn
legs clockwise or counterclockwise) so as to center the bubble of the leveling gauge
inside the indicated circle.

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2. Classification
2.1. Overall View

2.2. Specifications

MODEL SW-ΙΙ
Dual Single Dual Single Dual Single Dual Single
Capacity Max Max Max Max Max Max Max Max
1.5/3kg 3kg 3/6kg 6kg 6/15kg 15kg 15/30kg 30kg
e e=0.5/1g e=1g e=1/2g e=2g e=2/5g e=5g e=0.5/1g e=10g
External 1/3000~ 1/3000~ 1/3000~ 1/3000~
1/3000 1/3000 1/3000 1/3000
Resolution 1/30000 1/30000 1/30000 1/30000
MAX Tare -1.4995 kg -2.999 kg -2.999 kg -5.998 kg -5.998 kg -14.995 kg -14.995 kg -29.990 kg

Display 115 x 35 [mm]/45 " x 15.5 " 6 digit LCD

STABLE, ZERO, TARE, g, kg, lb, oz, Low Battery

Symbols
HI / OK / LO & PCS
Keys ZERO/ UNIT, TARE/ HOLD , MODE,FUCTION
Weighing, Hold, Unit Conversion,
Counting-Counting Sample Range :
Functions 10, 20, 50, 100,200, 500
Weight Comparison Function : hi, ok, low
Backlight ON/OFF Control Function
Dimensions 250 (W) x 281 (D) x 110 (H)[mm] / 984 (W) x 111 (D) x 43 (H)[inch]
Platter size 226 (W) x 187 (D)[mm] / 88.97 (W) x 73.62 (D)[inch]
Weight 1.8 kg
Power 1.5 V x 3 units (D size Battery), Pb 4V/4Ah, 6V/500mA Adapter
Operation Approx. 300 hours (Manganese battery)/
Time 600 hours (Alkaline at 20 °C /68 °F)
Operating
-10 °C ~ +40 °C / 14 °F ~ 104 °F
Temperature
6 V Adapter 500 mA, Pb 4 V4 A,
Option
Rear Display, RS232, USB, SUS TRAY

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2.3. Display & Key
2.3.1. Display
2.3.1.1 LCD Front

2.3.1.1 LCD Rear

2.3.1.3 LED Front

2.3.1.4 LED Rear

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2.3.2. Key Function

KEYS FUNCTIONS

Used to set the zero point.

Used to input or cancel the weight of tare.

Used to change the unit of weight, and shown as following

sequence on the display. [Kg]  [WL on or off]  [PCS]  [Kg]

Used to select and hold or unit conversion function

+ Used to convert the unit of weight.

Used to make the weight of commodity stable.

+
This weight is average value.

2.4. Dimension
2.4.1. Scale

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2.4.2. Loadcell

2.5. Sealing Method

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3. Calibration
3.1. Calibration Mode
SW-II supports two calibration mode.
Cal mode 1: Calibration after the initialization data
Cal mode 2: Calibration should only proceed again

After turning on the power, while the number is changed to "999999", "888888", "777777" on the display, calibration
jumper short to enter the cal mode 1.
Before turning on the scale, calibration jumper already shorted, turn on power and enter the cal mode 2.

For example, for a 3kg scale, when Cal Mode 1 entry, show as follows:

Since it shows the screen as shown below. The meaning of the figure below is shown in Scale setting Table
[TARE] key and change the settings, select the desired settings, press the [ZERO] key.

Capacity Mode Interval e Resolution

3000 dual 0.5/1 1/3000
3001 single 1 1/3000
3 kg 3000.5 single 0.5 1/6000
3000.2 single 0.2 1/15000
3000.1 single 0.1 1/30000
6000 dual 1/2 1/3000
6002 single 2 1/3000
6 kg 6001 single 1 1/6000
6000.5 single 0.5 1/12000
6000.2 single 0.2 1/30000
15000 dual 2/5 1/3000
15 kg 15005 single 5 1/3000
15002 single 2 1/7500

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15001 single 1 1/15000
15000.5 single 0.5 1/30000
30000 dual 5/10 1/3000
30010 single 10 1/3000
30 kg 30005 single 5 1/6000
30002 single 2 1/15000
30001 single 1 1/30000
After pressing the [ZERO] key, the display is as follows. When press [TARE] key, digits shift is possible,
pressing the [MODE] key to increase the number. After finishing the setting, press the [ZERO] key to save, and exit
from the menu.

Parameter setting, see below table.

DIGIT Description Value Description
0 Disable
DIGIT 6 Initial Zero range
1 ± 10%

DIGIT 5 Vibration Filter 0~9 Filter level

DIGIT 4 Auto Zero Tracking 0~9 0~9 d

DIGIT 3 Zero compensation 0~9 0~9 d

DIGIT 2 Creep compensation 0~9 0~9 d

0 . (colon)
DIGIT 1 Decimal display
1 , (semi-colon)

If you enter cal mode 2, it appears as below:

you can only calibrate span calibration.

Apart from calibration mode, SW-II supports to change user settings and AD tests such as:
(1) Change your settings

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After turning on the power scale, while the display are turned on, press the [TARE] key you can change the
user settings. Press [TARE] key, and move digits (digit shift) is possible, pressing the [MODE] key to
increase the number. After finishing the setting, press the [ZERO] key to save, and exit from the menu.

DIGIT Description Value Description

0 Don't use
DIGIT 6 Use Back light
1 Use
0 Don't use
DIGIT 5 Use kg
1 Use
0 Don't use
DIGIT 4 Use lb
1 Use
0 Don't use
DIGIT 3 Use gram
1 Use
0 Don't use
DIGIT 2 Use oz
1 Use
0 Use kg
Default Weight 1 Use lb
DIGIT 1
Unit 2 Use gram
3 Use oz

(2) AD test function

If after turning on the power scale, press the [MODE] key nit, you can check the AD value. In this case,
press [ZERO] key to exit to the weighing mode.

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3.2. Span Calibration

(1) Pressing and holding “Calibration Switch” press power on/off switch. It displays “0”
message.
(2) Press [TARE] to display “C-line”.

(3) Press [ZERO] key and then it displays “zero” message.

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(4) Press [M] key and then it displays “On1” message

(5) Load middle weight (ex:1/3 full capacity) on the platform

(6) Press [M] key and then it displays “On2 ” message

(7) Load middle weight (ex:2/3 full capacity) on the platform

(8) Press [M] key and then it displays “On3 ” message

(9) Load full weight on the platform

(10) Press [M] key and then, the display will show all the segments and count up "9" to "0".

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4. The Schematics and Diagram

4.1. System Block Diagram

4.2. Circuit Diagram

Please call your CAS dealer.

4.3. Interface
4.3.1. RS232C Interface (direct)

1, 4, 6, 7, 8, 9: Not connected
2: RX DATA
3: TX DATA
5: Ground

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4.3.2. USB Interface

1: Vbus (5V)
2: D-
3: D+
4: Ground

5. Firmware Update Method

Please call your CAS dealer.

6. Exploded Views

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7. Parts List
7.1. Electronic Parts

Parts
No Image Part Code DESCRIPTION Q'ty
Name

MAIN 6100-SWL-0000-0
1 6D00-SWL-0000-0 1
PCB ASS'Y (SW2,PR2)

DISPLAY

2 6A10SWL01000 PCB ASS'Y 6A10-SWL-0100-0

(FRONT/REAR)

DISPLAY
6D10-SWL-0000-0
3 6D10-SWL-0000-0 PCB ASS'Y 1
(SW2 FRONT)
(LCD FRONT)

DISPLAY
6110-SWL-0001-0
4 6D10-SWL-0001-0 PCB ASS'Y 1
(SW2 REAR)
(LCD REAR)

DISPLAY 6D10-SWL-0100-0

5 6D10-SWL-0100-0 PCB ASS'Y SWII(LCD),WITHOUT 1

(LCD FRONT) WIRE

DISPLAY 6D10-SWL-0110-0

6 6D10-SWL-0110-0 PCB ASS'Y SWII(LCD),WITHOUT 1

(LCD REAR) WIRE

DISPLAY
6110-SWL-0002-0
7 6D10-SWL-0002-0 PCB ASS'Y 1
(SW2 FRONT)
(LED FRONT)

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DISPLAY
6110-SWL-0003-0
8 6D10-SWL-0003-0 PCB ASS'Y 1
(SW2 REAR)
(LED REAR)

USB 6180-SWL-0000-0
9 6D55-SWL-0001-0 1
PCB ASS'Y (SW2,PR2)

D9P*3P*310
10 7832W0003100 RS232 Cable 1
(SW2,PR2,RS232)

3P*275
11 7840W0032750 POWER Cable 1
(SW2,PR2,POWER)

2P*370mm
12 7840W0022710 Switch Cable 1
(SW2,PR2,Battery)

102*46.3*46.3
13 7520P0070000 Pb Battery 1
4V/4A PB）

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14 7520P0001500 Mn Battery R20-1.5V-D(TP,SW) 3

SMPS 100-240V/6V0.5A
15 7562P0602CE0
ADAPTOR (CE.STRAIGHT)

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7.2. Mechanical Parts
7.2.1. BODY ASS'Y

No Image Part Code Parts Name DESCRIPTION Unit Q'ty

1 2000-A00-0451 BODY EA 1

BATTERY COVER
2 2000-A00-0452 EA 1
Mn

BATTERY COVER
3 2000-A00-0453 EA 1
PB

4 2008-A00-0001 FOOT EA 1

5 1020-A00-0019 BATTERY HOLDER EA

6 2000-A00-0399 SEALING PLATE EA

7 2000-A00-0453 LC PLATE EA 3

WATER LEVEL
8 2022A0000041 ø 14.9*8(S-2000)상보 EA 1
GAGE

9 BB01JP000130 SWITCH EA 1

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10 7610SBT0303B DC JACK EA 1

T SCREW PH
11 2000-A00-0458 EA 8
M4X10

12 2000-A00-0452 T SCREW FH M3X8 EA 2

BATTERY SPRING
1590A0000240 1
D

BATTERY SPRING
1590A0000070 1
C

BATTERY
7840W000213C 2P*135m/m(SW-1)
WIRE(-) 1
BATTERY
7840W000216A 2P*165(SW-1)
WIRE(+) 1
3P*230mm-303(SW-
CONNECTOR
7840W000323B
WIRE 1S/C 전용) 1

1535-MSU-
W BOLT WA 6X25 2
0620

1535-MSU-
W BOLT WA 6X20 2
0625

1510A0003060 T SCREW PH M3X6 13

7.2.2. UPPER CASE ASS'Y

No Image Part Code Parts Name DESCRIPTION Unit Q'ty

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1 2000-A00-0455 UPPER CASE EA 1

7.2.3. TRAY ASS'Y

No Image Part Code Parts Name DESCRIPTION Unit Q'ty

1005-A00-
1 TRAY (SUS) EA 1
0454

2000-A00-
2 TRAY (ABS) EA 1
0454

7.2.4. IMAGE ASS'Y

No Image Part Code Parts Name DESCRIPTION Unit Q'ty

1 SPEC PLATE EA 1

2 2050-A00-0656 DP COVER (F) SW-II TOOL EA 1

3 2050-A00-0657 DP COVERV ® SW-II TOOL EA 1

CAPA STCKER
4 EA 1
FRONT

CAPA STCKER
5
REAR

7.2.5. PLATFORM ASS'Y

No Image Part Code Parts Name DESCRIPTION Unit Q'ty

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1020-A00-
1 UPPER PLATFORM EA 1
0021

2600-A00- PLATFORM
3 EA 4
0169 RUBBER

7.2.6. C/T ASS'Y

No Image Part Code Parts Name DESCRIPTION Unit Q'ty

9103-A00-
1 C/T BOX EA 1
0015

9202-A00- STYROFORM BOX

3 EA 1
0003 (F)

9202-A00- STYROFORM BOX

4 EA 1
0004 ®

5 MANUAL EA 1

6 9301A0000030 POLY BAG EA 1

7 9300A000003A POLY BAG EA 1

8 9304A000005B POLY BAG EA 2

9400A0000460 SILICAGEL EA 2

9900A0000010 봉인납 수출용 EA

1
SEALING
9900A0000020 300M/ROLL EA 0
WIRE

7.3. PMechanical Parts

7.3.1. Loadcell Parts
No Part Code Parts Name DESCRIPTION Unit Q'ty

1 EA 1

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Revision
NO CAUSE DATE APPROVAL Remark
Keum
0 Start 2016.05.10
Youngkwang

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