DI-166 Service Manual v1.18
DI-166 Service Manual v1.18
SERVICE MANUAL
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1.2 Features
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1.3 Operating Conditions
* Power Source : AC 240/230/220V, 117/100V(+10%,-15%).
: Rechargeable battery (6V 1.2Ah).
* Operating Temperature : -10℃/14℉ ~ +40℃/+104℉ (OIML).
* Operating Humidity : 15 ~ 85% RH.
* Power Consumption : 18W when using AC power.
: 0.72W when using rechargeable battery.
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1.7 Display Specifications
* Weight Display : 6 digits
1.8 Indicators
------sign on when current zero point is within 1/4d of true zero and true zero.
------- sign on when weight is below setpoint1 and high than 1d.
1.9 Dimensions
200mm/7.9in (W) × 164mm/6.5in (H) ×150mm/5.9in (D)
* RS-232C interface.
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2. Initial Setup
2.1 SPAN SW ON/OFF Check
OPERATION Key-in WEIGHT ZERO NET STABLE
Press[] key.
To display internal Count, 1.0.0.0.0.0
Press[] key.
To display A / D row data. 1,2,0,2,3,4
Press[ T ]key returns to weight mode. [T] 0.0 0 0 kg
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2.3 SPEC’s Data Setting for Weigh & Measure
Turn on the SPAN SW. (JP1 on Main Board.)
1 1 0 0
SPEC data
*The SPEC No. such as “SP01” and SPEC data such as “1100” alternately display at start.
*After any key is pressed , it stop alternately display.
*The blinking digit indicates the current programmable position.
When setting or changing SPEC data, key switches function are as follows.
From the next page, the SPEC data list is attached so that you can set/change the data according
to your requirement.
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2.4 Operational Specification List
SPEC 1 4 1
SPEC NO. BIT 3 BIT 2 BIT 1 BIT 0
0 Auto Power-off function (for no key operation & weigh operation)
0 - On
1 - Off
2 Control of LCD Backlight Auto Back-Light Set point type
interval
0 0 - Auto
0 1 - Always on 0 - 6s 0 - % Weight
1 0 - Always off 1 - 15s 1 - Weight
1 1 - Not used
3 RTS/CTS handshaking Baud rate of RS-232C
of RS-232C
000 - 1200 bps 100 - 19200 bps
0 - On 001 - 2400 bps 101 - Not used
1 - Off 010 - 4800 bps 110 - Not used
011 - 9600 bps 111 - Not used
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5 RS-232C PC protocol
0 - No 0 - No 0 - No 0 - Always
1 - Yes 1 - Yes 1 - Yes 1 - Over 20e
8 Key operation for tare Calculate and check STATUS data in text Weight unit after net
in POS-weight-mode. CS, KW validly. of RS-232C weight and tare weight
(for checkout (for checkout Dialog 06 in the text of RS-232C
Dialog02/04 and Dialog only.)
06 only.)
0 - Allow 0 - No 0 - No 0 - Allow
1 - Inhibit 1 - Yes 1 - Yes 1 - Inhibit
9 Additional condition Total weight printing Sending default format
for SPEC1.0 when weight is zero to the LP2844 or
(when SPEC1.0 = 0) GP460Pro
(V1.14)
0 - Inhibit 0 - Inhibit
0 - Net weight > 0 1 - Allow 1 - Allow
1 - Always
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10 External printer print format for LP2844 or GP460Pro
000 - Default Format
001 - Customer Format 1 101 - Customer Format 5
010 - Customer Format 2 110 - Customer Format 6
011 - Customer Format 3 111 - Customer Format 7
100 - Customer Format 4
11 CS/KW Calculation (V1.07) PC send “w” in PC send “t” in
(for Checkout-Dialog 06 only) Standard command Standard command
mode mode
00 - Random Number not used for CS.KW
01 - Random Number used for CS.KW
10 - Not used 0 - Allow 0 - Allow
11 - Not used 1 - Inhibit(V1.16) 1 - Inhibit(V1.16)
12 Scale No.
Low 4 digit
(0000~1111)
13 Scale No.
High 4 digit
(0000~1111)
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SPEC 1 4 2
SPEC NO. BIT 3 BIT 2 BIT 1 BIT 0
20 Version display when Type of Decimal Start range
power on point
00 - ±10% F.S.
0 - Allow 0 - .(Standard) 01 - ±20% F.S.
1 - Inhibit 1 - ,(Europe) 10 - ±50% F.S.
11 - ±100% F.S.
21 Negative weight display Re-call Last zero data GAIN
mask (V1.08)
00 - 64 /* 1.1~2mV/V */
0 - Minus gross > 9e 0 - Allow 01 - 128 /* 0.4~1mV/V */
1 - Minus gross Weight 1 - Inhibit 10 - 64 /* 2.1~4mV/V */ (V1.05)
11 - Not used
22 Weight stability condition G Calibration IR mode protected by
SPAN SW
00 - Loose
01 - Normal 0 - Allow 0 - NO
10 - Tight 1 - Inhibit 1 - YES
11 - Stringent
23 Manual tare Tare subtraction Tare accumulation Auto tare clear when
cancellation rezero
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26 Decimal point position on unit price and total Rounding for total price
price display
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2.5 Weight Calibration (SPAN Adjustment)
Turn on the SPAN SW. (JP1 on Main Board.)
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Press [REZERO] to insure the zero [REZERO] - - - - - - kg
point.
CALSP /2 0.0 0 0 kg
Note:1): G value entry may be skipped if G calibration inhibit (depends on SPEC22 bit1).
2): If calibrate with FS weight, skip enter weight by press [REZERO], , the default calibration weight
is FS.
3): You had better use more than 1/3 capacity weight to calibrate the full SPAN. If using less 30 % of capacity
4): Check to see if the displayed weight is correct when placing 1 / 3, 2 / 3, and full capacity weight.
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2.7 Set point Set
OPERATION Key-in WEIGHT ZERO NET STABLE
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3. Main Operation
[ON/OFF] ------To turn on or off the display.
[] -------To set digital tare weight value, /To shift the digital which to be edit.
[] -------To change weight unit, /To change numeric data for set-up mode.
Note: 1) If the weight is within the available range of zero resetting, the display will return to 0.
If it is out of the range, the weight will remain in the display, the buzzer will beep alarm.
Note: 1) If the tare weight is within the available rang of tare reduction, the display will
If it is out of the range, the weight will remain in the display, the buzzer will beep
alarm.
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3.3 Digital Tare Weight Reduction
Note: 1) If the tare weight is within the available rang of tare reduction, the display will
If it is out of the range, the weight will remain in the display, the buzzer will beep
alarm.
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4. Maintenance
4.1 Quick Maintenance Operation Table
4.2 Disassemble
Disassemble of Display part
1.Overall Look
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2.Remove the screw of foundation
A/D socket
Calibration switch
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5. Trouble Shooting
Error Message Display
Please following the solution when you see the error message
ERROR Probable Cause Remedy
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6. RS-232C Interface
6.1 Specification
Note: If you don’t need handshaking sign of RS-232 when communicating, you needn’t connect RTS and CTS
signs.
(Spec 3 Bit 3)
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6.3. Control Code and Characters
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6.4 Data Format (Type A, Type W, Type B)
*Note: If the additional parity is 0x0d, 0x0a or 0x00, it will be changed to 0x1d, 0x1a or 0x10 respectively.
If it’s in the type A with high speed, the data should be less than 30 bytes.
Status Flag:
Not Fixed Not used Price Price Total Price Net Additional
Used to 1 Base Base Overflow Parity
Bit 7 : Not used. Always 0;.
Bit 6 : Fixed to 1.
Bit 5 : Not used.
Bit 4 and Bit 3 : Price Base. 00 - $/kg, 01 - $/100g, 10 - $/1b, 11 - $/1/41b.
Bit 2 : Total Price Overflow. Set to 1 when total price overflow, 0 when not.
Bit 1 : Net. Set to 1 When tare subtraction is performed, 0 when not.
Bit 0 : Additional parity flag. Set to 1 when additional parity code is added in text, 0 when not.
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Bit 2 : Negative Net Weight. Set to 1 when net weight is negative, 0 when not.
Bit 1 : Weight Stable. Set to 1 when weight is stable. 0 when not.
Bit 0 : Zero Sign. Set to 1 when weight zero sign is set. 0 when not.
Example3: When net weight is overflow, the data of weight will become as follows.
Net weight : OF
0x20 0x20 0x20 0x20 0x20 0x4f 0x46
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6.5 Communication Method
The data communication method can be selected from Stream (continuous), Manual,
Command and etc. by specification settings.
output), and set the spec1-bit0=0, you also need set the
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6.5.1 Type A (Standard Stream)
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6.5.2 Type W (Standard Manual)
Data is output by pressing Manual key(+ key). User may select to transmit the data right away or
hold the command until weight become stable by specification setting.
PC SIDE DI-166
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6.5.3 Type B (Standard Command)
The data transmission starts by receiving the command from external (Ex. PC side).
PC SIDE DI-166
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ERROR LIST