Tesys U DTM For FDT Container: Online Help
Tesys U DTM For FDT Container: Online Help
1672613EN-02 01/2020
www.se.com
The information provided in this documentation contains general descriptions and/or technical character-
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© 2020 Schneider Electric. All rights reserved.
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Table of Contents
Safety Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
About the Book . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Chapter 1 Presentation of the TeSys U DTM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
1.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Presentation of the TeSys U Starter-Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
TeSys U Selection Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Installing SoMove and the TeSys DTM Library . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Installing Update TeSys DTM Library . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Hardware Connection for SoMove . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
1.2 User Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
General Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Menu Bar and Tool Bar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Status Bar and Synchronization Data Bar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
my Device Tab. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
operate Tab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Tab Zone . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
parameter list Tab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
fault Tab. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
monitoring Tab. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
diagnostic Tab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Chapter 2 Metering and Monitoring Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
2.1 Measurement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Line Currents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Ground Current . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Average Current . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Current Phase Imbalance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Thermal Capacity Level. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Minimum Wait Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
2.2 Device Monitoring Faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
TeSys U Internal Faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
LUCM Internal Temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Wiring Faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
Communication Loss . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Shunt Fault Command. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
2.3 Statistics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Fault and Warning Counters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Fault History . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
Motor Statistics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
Chapter 3 Motor Protection Functions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
Motor Protection Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
FLA (Full Load Amps) Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
Thermal Overload . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
Short-Circuit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
Magnetic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
Ground Current . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
Current Phase Imbalance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
Long Start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
Jam . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
Undercurrent . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
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Chapter 4 Motor Control Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
Operating States . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
Start Cycle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
Logic Output Assignment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
Recovery Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
Reflex Stop Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
Warning Management . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
Detected Fault Management . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
Clear Commands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
Chapter 5 Communication Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
Configuration of the LULC•• Network Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
Configuration of the Tesys U LUCM HMI Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
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Safety Information
Important Information
NOTICE
Read these instructions carefully, and look at the equipment to become familiar with the device before
trying to install, operate, or maintain it. The following special messages may appear throughout this
documentation or on the equipment to warn of potential hazards or to call attention to information that
clarifies or simplifies a procedure.
PLEASE NOTE
Electrical equipment should be installed, operated, serviced, and maintained only by qualified personnel.
No responsibility is assumed by Schneider Electric for any consequences arising out of the use of this
material.
A qualified person is one who has skills and knowledge related to the construction and operation of
electrical equipment and its installation, and has received safety training to recognize and avoid the
hazards involved.
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About the Book
At a Glance
Document Scope
This online help describes:
the TeSys U DTM for TeSys U starter-controllers up to 18.5 kW (25 hp)
the metering and monitoring, protection, and control functions of the TeSys U starter-controllers
Validity Note
This document has been updated with the release of SoMove Lite V1.6.1.1 and TeSys DTM library 2.7.4.0.
The availability of some functions depends on the TeSys U starter-controller version.
Related Documents
You can download these technical publications and other technical information from our website at
https://www.se.com/ww/en/download/ .
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TeSys U DTM for FDT Container
Presentation of the TeSys U DTM
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Chapter 1
Presentation of the TeSys U DTM
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Presentation of the TeSys U DTM
Section 1.1
Introduction
Introduction
Overview
This section describes the prerequisites for using the TeSys U starter-controller and companion devices
with SoMove and the TeSys U DTM.
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Presentation of the TeSys U DTM
Overview
The TeSys U starter-controller is a Direct On Line starter for use with inductive loads (control of DC or
capacitive loads is not possible). The TeSys U starter-controller performs the following functions:
Protection and control of single-phase or 3-phase motors:
isolation and breaking function
overload and short-circuit protection
thermal overload protection
power switching
These functions can be added by selecting control units and function modules which simply clip into the
power base. This customization is possible after power and control circuit wiring has been completed.
TeSys U is a flexible range that meets the current and future needs of system builders, panel builders and
machine manufacturers, as well as those of additional systems.
From design through to operation, TeSys U offers many advantages and simplifies the selection of
components in comparison with a traditional solution:
The breaking, isolation and contactor functions are incorporated in a single block; this means fewer
references to be ordered and easy selection without any risk of error, because a single reference covers
all needs up to 18.5 kW (25 hp).
The control unit has a wide setting range. It can operate on a DC or AC supply.
The number of references required is divided by 10, compared with traditional solutions.
The compact components in the TeSys U range are mounted on a single rail, in order to optimizing the
amount of space required in enclosures. By eliminating power wiring between the circuit-breaker and
contactor, TeSys U reduces installation times in enclosures.
Setting-up accessories simplify or completely eliminate wiring between components and decrease the risk
of errors.
TeSys U Starter-Controller
A TeSys U starter-controller consists of a power base and a control unit.
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Presentation of the TeSys U DTM
Power Base
The power base is independent of the control voltage.
It is available from 0 to 18.5 kW (25 hp) at 400 Vac.
It incorporates the breaking function with a breaking capacity of 50 kA at 400 Vac, total coordination
(continuity of service) and the switching function.
3 ratings are available:
0…12 A
0...32 A
0…38 A
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Presentation of the TeSys U DTM
Control Unit
The control unit must be selected according to the control voltage, the power of the motor to be protected
and the type of protection required.
To obtain the comprehensive control unit reference number, the generic characters •• must be replaced by
the relevant reference code. Refer to the TeSys U starter-controllers catalogue.
Standard When fitted upstream of a variable speed drive or soft start-soft stop unit and used in conjunction LUCL••
Magnetic protection with an LUB•• or LUB••0 power base, this unit provides isolation and short-circuit protection of
the motor starter:
protection against short-circuits
manual reset
Advanced Allows additional advanced functions such as alarm, fault differentiation: LUCB••,
same functions as the standard control unit LUCC•• or
in addition, in conjunction with a function module: LUCD••
fault differentiation with manual reset
fault differentiation with remote or automatic reset
thermal overload alarm
indication of motor load
Multifunction (1) Suitable for the most sophisticated control and protection requirements: LUCM••
same functions as the standard control unit
in addition, reset parameters can be set to manual or automatic
protection function alarm
indication on front panel or on remote terminal via Modbus RS 485 port
log function
monitoring function, indication of main motor parameters on front panel of the control unit, or
via a remote terminal
differentiation of thermal overload and magnetic fault
overload, no-load running
The control units are interchangeable without rewiring and without using tools.
They have a wide range of adjustment (range of 4) and low heat dissipation, because bimetallic overload
protection components are no longer used.
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Presentation of the TeSys U DTM
Control Options
1 optional control module can be used to increase the functions of the TeSys U starter-controller.
They must:
be used in conjunction with a 24 Vdc control unit, and
require a 24 Vdc supply voltage.
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Presentation of the TeSys U DTM
Power Options
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Presentation of the TeSys U DTM
Overview
The functions performed by the TeSys U starter-controller depend on the type of LUC• control unit used
(standard, advanced or multifunction).
The addition of an optional LULC•• communication module increases the control and monitoring functions
of the TeSys U starter-controller.
Selection Guide
The table below indicates the control, protection, metering, and monitoring functions available according
to the TeSys U hardware configuration using the legend as follows:
X Function available with or without optional communication module LULC••
√ Function available only with communication module LULC••
– Function not available
Function Type of Standard Control Unit Standard Control Unit Advanced Control Multifunction
Function LUCL LUCA Unit LUCB, LUCC, or Control Unit
LUCD LUCM
Short-circuit (see page 69) Protection X X X X
Magnetic (see page 70) Protection X X X X
Clear commands (see page 96) Control √ √ √ X
Start and Stop commands Control √ √ √ √
Recovery mode (see page 89) Control √ √ √ √
Reflex stop (see page 90) Control √ √ √ √
Logic output assignment Control √ √ √ √
(see page 87)
Communication loss (see page 55) Monitoring √ √ √ X
Thermal overload (see page 66) Protection – X X X
Automatic and Remote reset Control – – √ √
(see page 93)
Starter status (ready, running, Control – – √ √
fault) (see page 84)
Thermal capacity level Metering – – √ X
(see page 49)
Average current ratio Metering – – √ X
(see page 47)
TeSys U internal faults Monitoring – – √ X
(see page 52)
Shunt fault command Monitoring – – √ X
(see page 57)
Fault signaling and differentiation Monitoring – – √ X
Ground current (see page 71) Protection – – – X
Current phase imbalance Protection – – – X
(see page 73)
Long start (see page 76) Protection – – – X
Jam (see page 78) Protection – – – X
Undercurrent (see page 80) Protection – – – X
Line current ratio (see page 45) Metering – – – X
Line current (see page 45) Metering – – – X
Ground current ratio (see page 46) Metering – – – X
Ground current (see page 46) Metering – – – X
Average current (see page 47) Metering – – – X
Current phase imbalance Metering – – – X
(see page 48)
Minimum wait time (see page 50) Metering – – – X
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Presentation of the TeSys U DTM
Function Type of Standard Control Unit Standard Control Unit Advanced Control Multifunction
Function LUCL LUCA Unit LUCB, LUCC, or Control Unit
LUCD LUCM
LUCM internal temperature Monitoring – – – X
(see page 53)
Wiring faults (see page 54) Monitoring – – – X
Fault and warning counters Monitoring – – – X
(see page 59)
Fault history (see page 60) Monitoring – – – X
Motor statistics (see page 61) Monitoring – – – X
Remote setting and monitoring of Monitoring – – – √
all functions
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Presentation of the TeSys U DTM
Definitions
For more information about FDT technology, refer to the following website:
http://www.fdtgroup.org/index.php
FDT Container
The FDT container is software that uses the FDT technology. It is used to:
install a DTM library to add new devices
modify an already installed DTM library to update existing devices
The TeSys T or TeSys U DTM can be in extended mode or in basic mode, depending on the FDT container
used:
The extended mode is only available with SoMove, and gives access to all functions of the DTM.
The basic mode is available with other compatible FDT containers, and gives access to certain functions
of the DTM.
DTM Library
A DTM library is a set of DTMs that works with an FDT container.
The TeSys DTM library includes:
TeSys T DTM
TeSys U DTM
NOTE:
The project file does not contain the customized program.
This file is saved with the extension *.psx.
For more information on how to create a project, see the SoMove online help.
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Presentation of the TeSys U DTM
Overview
The installation of SoMove includes some DTMs such as the TeSys DTM library.
The TeSys DTM library includes:
TeSys T DTM
TeSys U DTM
These DTM are automatically installed during the SoMove installation process.
Downloading SoMove
SoMove can be downloaded from the Schneider Electric website (www.se.com) by entering SoMove in the
Search field.
Installing SoMove
Step Action
1 Unzip the downloaded file: the SoMove file is unzipped in a folder named SoMove - VX.X.X (where X.X.X is the version
number). Open this folder and double-click setup.exe.
2 In the Choose Setup Language dialog box, select the installation language.
3 Click OK.
4 In the Welcome to the Installation Wizard for SoMove dialog box, click the Next button.
5 If an Install Shield Wizard dialog box appears and informs you that you must install Modbus driver, click the Install button.
Result: Modbus driver is installed automatically.
6 In the Readme and Release Notes dialog box, click the Next button.
7 In the Readme dialog box, click the Next button.
8 In the License Agreement dialog box:
Read carefully the license agreement.
Select I accept the terms in the license agreement option.
Click the Next button.
12 In the Ready to Install the Program dialog box, click the Install button.
Result: The SoMove components are installed automatically:
Modbus communication DTM library which contains the communication protocol
DTM libraries which contain different drive catalogs
SoMove itself
13 In the Installation Wizard Completed dialog box, click the Finish button.
Result: SoMove is installed on your computer.
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Presentation of the TeSys U DTM
Overview
The TeSys DTM library includes:
TeSys T DTM
TeSys U DTM
These DTM are automatically installed during the SoMove installation process.
Downloading TeSysDTMLibrary
TeSysDTMLibrary can be downloaded from the Schneider Electric website (www.se.com) by entering
TeSysDTMLibrary in the Search field.
Step Action
1 Unzip the downloaded file. Open this folder and double-click setup.exe. The TeSysDTMLibrary file is unzipped in a folder
named TeSysDTMLibrary - V.X.X.X.X (where X.X.X.X is the version number).
2 In the Choose Setup Language dialog box, select the installation language.
3 Click OK.
4 In the Welcome to the Installation Wizard for TeSysDTMLibrary dialog box, click the Next button.
5 In the Readme and Release Notes dialog box, click the Next button.
6 In the License Agreement dialog box:
Read carefully the license agreement.
Select I accept the terms in the license agreement option.
Click the Next button.
10 In the Ready to Install the Program dialog box, click the Install button.
Result: The TeSys DTM library components are installed automatically.
11 In the Installation Wizard Completed dialog box, click the Finish button.
Result: The TeSys DTM library is installed on your computer.
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Presentation of the TeSys U DTM
Overview
This section describes how to physically connect the TeSys U starter-controller to a PC running SoMove
with the TeSys U DTM.
The PC requires its own power source and must be connected to the RJ45 port on the TeSys U starter-
controller.
The PC have to be connected in a 1-to-1 configuration to a single TeSys U starter-controller.
Connection Accessories
The following table details the connection accessory:
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Presentation of the TeSys U DTM
Section 1.2
User Interface
User Interface
Overview
This section describes the different menus and tabs available in SoMove with the TeSys U DTM.
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Presentation of the TeSys U DTM
General Description
Overview
The TeSys U DTM can be in extended mode or in basic mode, depending on the FDT container used:
The extended mode is only available with SoMove, and gives access to all functions of the DTM.
The basic mode is available with other compatible FDT containers, and gives access to certain functions
of the DTM.
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Presentation of the TeSys U DTM
Tab Zone
The table below shows the tab zone available for the basic mode and extended mode.
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Presentation of the TeSys U DTM
Menu Bar
These functions are available with the extended mode using SoMove. The menu bar, at the top of the
working space, is represented below:
Only the functions specific to the TeSys U starter-controller are described here:
Device menu that contains the TeSys U DTM specific functions (available in connected mode only).
File menu where the SoMove Configuration Recovery function is adapted to the TeSys U DTM.
Other menus are generic and are described in the SoMove online help.
Tool Bar
The tool bar, at the top of the working space directly beneath the menu bar, is specific to the DTM:
The buttons of the tool bar enable the user to directly access the main functions without using the menu
bar.
The tool bar Refresh button is used to refresh all parameters from the connected TeSys U starter-
controller.
Configuration Recovery
The Configuration Recovery function allows loading a PowerSuite 2 project file using the TeSys U DTM in
SoMove.
Step Action
1 Click File → Open.
2 In the file type selection list, select PS2 Configuration Files.
3 Open the PowerSuite 2 project file .ub2 to recover.
NOTE: Missing information in the PowerSuite 2 project file can be completed during the recovery process
if some parameters cannot be retrieved from the PowerSuite 2 project file.
More details about this function can be found in the SoMove online help.
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Presentation of the TeSys U DTM
Objective
The synchronization data bar, above the working space, displays the synchronization status of the data
between the TeSys U starter-controller and the PC.
The status bar, at the bottom of the working space, displays the current status of the TeSys U starter-
controller and information related to SoMove. For more information on the status bar icon for SoMove,
see the SoMove online help.
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Presentation of the TeSys U DTM
1 Connection status
2 Synchronization data bar
Project Status
This bar is available only with the extended mode using SoMove.
The status of the SoMove project can be:
Project Loaded: A project is displayed in the working space.
No Project Open: The project working space is empty.
For more information, see the section about working in the disconnected mode in the SoMove online help.
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Presentation of the TeSys U DTM
Connection Status
This bar is available with the basic mode or with the extended mode using SoMove.
The connection status indicates the connection mode between the TeSys U starter-controller and the PC:
Description The TeSys U starter-controller is not The connection between the TeSys U The TeSys U starter-controller is
connected to the PC. starter-controller and the PC is connected to the PC.
disturbed or lost.
Description The TeSys U starter-controller is not synchronized with the The TeSys U starter-controller is synchronized with the PC:
PC: Parameters list headers and synchronization data area
Parameters list headers and synchronization data area are orange.
are blue. Parameters displayed are read in real time from the
Parameters are not read in real time from the TeSys U TeSys U starter-controller.
starter-controller. Some main settings can be modified only in configuration
All settings can be modified as in configuration mode. mode.
Modified parameters are written locally in the SoMove Modified parameters are written in real time to the
project on PC. The project should be saved to store these TeSys U starter-controller without requiring confirmation.
modifications.
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Presentation of the TeSys U DTM
my Device Tab
Overview
This tab is available with the basic mode or with the extended mode using SoMove.
The my Device tab displays the main characteristics and modules of the selected TeSys U starter-
controller.
Description
This figure presents the informations about the TeSys U starter-controller.
Information Displayed
The my Device tab displays the following information about the TeSys U starter-controller:
characteristics:
the TeSys U starter-controller base type
the TeSys U starter-controller control unit type
the current rating in Amperes
the motor phases number
the motor class
the network port protocol
software:
version of the TeSys U DTM
visual elements:
A picture represents the TeSys U starter-controller corresponding to the selected type.
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Presentation of the TeSys U DTM
operate Tab
Overview
This tab is available with the basic mode or with the extended mode using SoMove.
The operate tab is used to set and display the TeSys U starter-controller operating data.
Description
The working space is divided in 3 zones:
Monitoring: to list of parameters to observe in operate tab
Input / Output Terminals: to simulate the activity on an Input / Output
Settings: to change parameters online
1 Monitoring area
2 Input / Output Terminals area
3 Settings area
Monitoring Parameters
Add a parameter in the Monitoring area:
Step Action
1
Click the button.
2 Select the parameter to add in Monitoring.
3 Click the ADD button.
The parameter is displayed in the Monitoring area.
To remove a parameter from the Monitoring area, click the button in front of the parameter to remove.
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Presentation of the TeSys U DTM
Settings Parameters
Add a parameter in the Settings area:
Step Action
1
Click the button.
2 Select the parameter to add in the Settings area.
3 Click the ADD button.
The parameter is displayed in the Settings area.
To remove a parameter from the Settings area, click the button in front of the parameter to remove.
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Presentation of the TeSys U DTM
Tab Zone
Overview
The following tabs display information in the same way.
Description
This figure presents the common information in these tabs:
1 Tree view with items and subitems used to access to different tables of parameters.
2 Display area with the table of parameters corresponding to the selected item or subitem in the tree view.
3 Search function.
4 Display area tool bar.
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Presentation of the TeSys U DTM
Tree View
The tree view is composed of items with or without subitems. Select an item or subitem in the tree to update
the display area on the right. The displayed table includes the corresponding parameters grouped in
families and subfamilies.
Sketch view Parameters are presented with diagrams (charts, drawings, etc.) to explain parameters settings in a user-friendly
way. Currently, TeSys U DTM does not provide such a view.
Expand All Expand all families and subfamilies to display all parameters.
Collapse All Collapse all families and subfamilies in the display area.
1 Column header.
2 Parameter family.
3 Parameter subfamily.
4 Parameters:
There is one line per parameter.
Content of white cells can be modified, gray cells are read-only.
5 Collapse/Expand icon: to collapse or expand a parameter family or subfamily, click the arrow of the
corresponding colored line.
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Presentation of the TeSys U DTM
Sorting Parameters
To sort the parameters according to the values in a column:
2 Click a second time on the Parameters are sorted in descending order of the values in the column
header. (alphabetically or numerically) in their respective subfamily and family.
Header appears with an arrow pointing downwards.
3 Click a third time on the Parameters are displayed in their initial order.
header. Header appears according to its initial representation.
Step Action
1 Click the header of the column.
2 Drag the column to the correct location.
Search Function
To find a specific text in a displayed table:
Step Action
1 In the first field of the search bar at the top of the display area, enter the characters to search for (part of word, code, unit, etc.).
2 Select the column to search from the list.
If you select the All option, the search is performed in all columns of the table.
3 Click Search:
The first matching text found is highlighted.
To search for other instances, click again the Search button.
If no matching text is found, the color of characters in the search field becomes red.
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Presentation of the TeSys U DTM
Overview
This tab is available with the basic mode but with restrictions or with the extended mode using SoMove.
The parameter list tab is used to set and display the TeSys U starter-controller setting parameters.
Only parameter values in the white entry fields can be modified.
Description
For a global description of the tab, refer to the tab zone description (see page 32).
Step Action
1 Select an item from the tree view.
2 Type the parameter value in the white entry field.
3 Press ENTER to validate the new parameter value entry:
If the value is between the minimum and maximum values and consistent with the resolution interval, the parameter value
is set to the new value.
If the value is between the minimum and maximum values but not consistent with the resolution interval, the parameter
value is rounded up to an authorized value.
If the value is not between the minimum and maximum values:
If the value requested is below the minimum value, the parameter value is set to the minimum value.
If the value requested is above the maximum value, the parameter value is set to the maximum value.
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Presentation of the TeSys U DTM
Step Action
1 Select an item from the tree view.
2 Click in the white entry field of the parameter to set it with the spin buttons that are displayed on the right of the entry field.
3 Increase or decrease the value with the spin buttons. You cannot increase the value above the maximum authorized value,
or decrease it below the minimum authorized value.
Editing a String
To set a string parameter:
Step Action
1 Select an item from the tree view.
2 Type the string in the white entry field.
3 Press ENTER to validate.
Step Action
1 Select an item from the tree view.
2 Click in the white entry field of the parameter to set it with the down arrow button that is displayed on the right of the entry field.
3 Click the arrow button to open the drop-down selection list.
4 Select a value.
5 Press ENTER to validate the selection.
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Presentation of the TeSys U DTM
fault Tab
Overview
This tab is available with the basic mode or with the extended mode using SoMove.
The fault tab displays the detected faults or warnings related to the connected TeSys U starter-controller
(see page 51).
The data in this tab is only significant in the connected mode.
Description
For a global description of the tab, refer to the tab zone description (see page 32).
This tab displays:
the status of detected faults and warnings in the TeSys U starter-controller:
the fault and warning statuses
the fault and warning counters (see page 59)
Column Information
description Name of the detected fault or warning.
fault Detected fault status:
: A red light indicates that the cause of the detected fault is not resolved.
fault count Amount of detected faults since the last clear all or clear statistics action.
warning Detected warning status:
: An orange light indicates that the cause of the detected warning is not resolved.
warning count Amount of detected warnings since the last clear all or clear statistics action.
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Presentation of the TeSys U DTM
monitoring Tab
Overview
This tab is available with the extended mode using SoMove.
The monitoring tab is used to monitor in real time the status and measurements of the connected TeSys U
starter-controller.
The data in this tab are only significant in the connected mode.
Description
For a global description of the tab, refer to the tab zone description (see page 32).
The following table lists the available tree view items in the monitoring tab and their functions:
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Presentation of the TeSys U DTM
Custom Monitoring
You can select a number of parameters in the tree view to display the corresponding value with widgets in
the display area.
To select a parameter displayed by widgets in the custom monitoring display area proceed as follows:
Step Action
1 Select the parameter to display in the tree view on the left. Multiple parameters can be selected and organized simultaneously in the
display area.
2 Click the display area on the right, the value of the selected parameter is displayed with default widget type at the click location. The
values are automatically refreshed in real time.
3 Modify the widget type in the selection list.
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Presentation of the TeSys U DTM
Types of Widgets
Depending on the selected parameter, 3 types of widgets can be displayed:
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Presentation of the TeSys U DTM
diagnostic Tab
Overview
This tab is available with the extended mode using SoMove.
The diagnostic tab displays statistics of the connected TeSys U starter-controller and companion devices.
The data in this tab is only significant in the connected mode.
Description
For a global description of this tab, refer to the tab zone description (see page 32).
The statistics tree view item is available in the diagnostic tab and displays:
the LUCM control unit internal temperature (see page 53)
the motor statistics (see page 61)
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Presentation of the TeSys U DTM
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TeSys U DTM for FDT Container
Metering and Monitoring Functions
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Chapter 2
Metering and Monitoring Functions
Overview
The TeSys U starter-controller provides measurement, metering, and monitoring in support of the current
protection functions.
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Metering and Monitoring Functions
Section 2.1
Measurement
Measurement
Overview
The TeSys U starter-controller uses measurements to perform protection, control, monitoring, and logic
functions. Each measurement is detailed in this section.
The measurements can be accessed via:
a PC running SoMove with the TeSys U DTM
the LUCM Human Machine Interface (HMI)
a PLC via the network port
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Metering and Monitoring Functions
Line Currents
Description
The TeSys U starter-controller measures line currents from internal sensors:
3-phase currents L1, L2, and L3, or
single-phase current measured from L1 and L3.
The TeSys U selection guide (see page 16) provides information on the functions available depending on
the control unit used.
Check your system configuration to ensure that the function is enabled in your application.
Characteristic Value
Unit % of FLA (see page 65)
Accuracy +/– 5 %
Resolution 1 % of FLA
Characteristic Value
Unit A
Accuracy +/– 5 %
Resolution 0.1 A
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Metering and Monitoring Functions
Ground Current
Description
The TeSys U starter-controller calculates the ground current from the 3 line currents measured.
The TeSys U selection guide (see page 16) provides information on the functions available depending on
the control unit used.
Check your system configuration to ensure that the function is enabled in your application.
Characteristic Value
Unit % of FLAmin (see page 65)
Accuracy +/– 5 %
Resolution 1 % of FLAmin
Characteristic Value
Unit A
Accuracy +/– 5 %
Resolution 0.1 A
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Metering and Monitoring Functions
Average Current
Description
The TeSys U starter-controller calculates the average current from the line current ratio.
The TeSys U selection guide (see page 16) provides information on the functions available depending on
the control unit used.
Check your system configuration to ensure that the function is enabled in your application.
Characteristic Value
Unit % of FLA (see page 65)
Accuracy +/– 5 %
Resolution 1 % of FLA
Characteristic Value
Unit A
Accuracy +/– 5 %
Resolution 0.1 A
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Metering and Monitoring Functions
Description
The TeSys U starter-controller calculates the current phase imbalance in a 3-phase system as the
maximum percentage of deviation between the average current and the individual phase currents.
The TeSys U selection guide (see page 16) provides information on the functions available depending on
the control unit used.
Check your system configuration to ensure that the function is enabled in your application.
Characteristics
Characteristic Value
Unit %
Accuracy +/– 5 %
Resolution 1%
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Metering and Monitoring Functions
Description
The TeSys U starter-controller uses a thermal model to calculate the amount of thermal capacity used as
a percentage of the rated capacity level.
The TeSys U selection guide (see page 16) provides information on the functions available depending on
the control unit used.
Check your system configuration to ensure that the function is enabled in your application.
Characteristics
Characteristic Value
Unit %
Accuracy +/– 5 %
Resolution 1%
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Metering and Monitoring Functions
Description
The TeSys U starter-controller tracks the time remaining to restart the motor after a thermal overload fault.
The automatic or remote reset of the thermal overload fault is triggered only after the minimum wait time
is complete.
The TeSys U selection guide (see page 16) provides information on the functions available depending on
the control unit used.
Check your system configuration to ensure that the function is enabled in your application.
NOTE: The minimum wait time is tracked down even when TeSys U is powered off.
Characteristics
The Minimum Wait Time function has the following characteristics:
Characteristic Value
Unit s
Resolution 1s
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Metering and Monitoring Functions
Section 2.2
Device Monitoring Faults
Overview
The TeSys U starter-controller detects faults that affect the ability of the TeSys U to work properly (internal
controller check and check of communications, wiring, and configuration errors).
The system and device monitoring fault records can be accessed via:
a PC running SoMove with the TeSys U DTM
the LUCM Human Machine Interface (HMI)
a PLC via the network port
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Metering and Monitoring Functions
Description
The TeSys U starter-controller detects and records faults that are internal to the device itself. Fault
detection occurs either during power-up or during run time.
Internal faults can be either major or minor. Both faults can change the state of output relays.
When an internal fault occurs, the Internal Fault parameter is set, a counter is incremented, and a fault
code is displayed on the LUCM HMI.
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Metering and Monitoring Functions
Description
The LUCM control unit monitors its internal temperature, and reports warning and minor fault conditions.
Fault detection cannot be disabled.
The LUCM control unit retains a record of the highest reached internal temperature.
Characteristics
Characteristic Value
Unit °C
Accuracy +/– 4 °C (+/– 7.2 °F)
Resolution 1 °C
Parameters
The LUCM Internal Temperature function includes the following fixed warning and fault thresholds:
A warning condition ceases when LUCM Internal Temperature falls below 80 °C (176 °F).
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Metering and Monitoring Functions
Wiring Faults
Description
The LUCM control unit checks external wiring connections and reports a fault when it detects incorrect or
conflicting external wiring. It detects 3 types of wiring errors:
Phase Configuration Error
A2 missing
A1 overvoltage
A2 Missing
The LUCM control unit checks that the A2 terminal on the TeSys U power base is connected to 0 Vdc.
A1 Overvoltage
The LUCM control unit checks that the voltage on A1–A2 terminals on the TeSys U power base is in the
correct range.
If the voltage is greater than 34 Vdc, this fault is reported.
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Metering and Monitoring Functions
Communication Loss
Description
The TeSys U starter-controller monitors communication through:
the network port on the LULC•• communication module
the HMI port on the LUCM control unit
WARNING
AUTOMATIC RESTART OF THE MOTOR
If communication is stopped, outputs OA1–OA3 take the status corresponding to the selected fallback
mode, but the control bits Motor Run Forward Command and Motor Run Reverse Command are not
modified.
When a loss of communication warning is acknowledged though the communication network using the
Reset Comm Loss command, the motor automatically restarts if the control bits were not previously
overwritten to 0 by the PLC application.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
Freeze outputs OA1 and OA3 keep their status OA1 and OA3 keep their status By Reset Comm Loss
ERR LED blinking on the front ERR LED blinking on the front command
face face Once the acknowledgement is
Each new On/Off command is done, the last command is
stored but with no impact on enabled
OA1 and OA3 ERR LED switches off
Force stop OA1 and OA3 are forced to 0 OA1 and OA3 are forced to 0 By Reset Comm Loss
ERR LED blinking on the front ERR LED blinking on the front command
face face Once the acknowledgement is
Each new On/Off command is done, the last command is
stored but with no impact on enabled
OA1 and OA3 ERR LED switches off
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Metering and Monitoring Functions
Description
The TeSys U starter-controller may receive a trip command sent by an external device via the
communication network.
This external trip command is triggered by setting the parameter Shunt Fault Command.
The starter-controller must be manually reset after clearing the Shunt Fault Command.
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Metering and Monitoring Functions
Section 2.3
Statistics
Statistics
Overview
The TeSys U starter-controller with an LUCM control unit records statistics that can be retrieved for
operational analysis.
The TeSys U statistic parameters can be accessed via:
a PC running SoMove with the TeSys U DTM
the LUCM Human Machine Interface (HMI)
a PLC via the network port
All statistic parameters are reset by executing the Clear Statistics Command or the Clear All Command.
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About Counters
A counter contains a value from 0 to 65,535 and increments by a value of 1 when the event related to this
counter occurs.
Counters are saved on power loss.
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Metering and Monitoring Functions
Fault History
Fault History
The TeSys U starter-controller records the last 5 detected faults.
Fault n–0 contains the most recent fault record, and Fault n–4 contains the oldest retained fault record.
Each fault record includes:
Fault code
Value of Setting Motor Full Load Amps Ratio (% of FLAmax)
Value of measurements:
Thermal Capacity Level
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Metering and Monitoring Functions
Motor Statistics
Operating Time
The TeSys U starter-controller tracks motor operating time and records the value in the Operating Time
parameter.
Use this information to help schedule motor maintenance, such as lubrication, inspection, and
replacement.
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Metering and Monitoring Functions
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TeSys U DTM for FDT Container
Motor Protection Functions
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Chapter 3
Motor Protection Functions
Overview
This chapter describes the motor protection functions provided by the TeSys U starter-controller.
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Motor Protection Functions
Introduction
The TeSys U starter-controller monitors line current and ground current. The TeSys U starter-controller
uses parameters in protection functions to detect fault and warning conditions.
All motor protection functions include fault detection, and most protection functions also include warning
detection.
Operation
The following diagram describes the operation of a typical motor protection function:
Settings
Some protection functions include configurable settings, including:
Fault threshold: A limit setting for the monitored parameter that triggers a protection function fault.
Warning threshold: A limit setting for the monitored parameter that triggers a protection function
warning.
Fault timeout: A time delay that must expire before the protection function fault is triggered.
Some protection functions may be disabled by setting a specific value as the threshold.
Most protection settings can be modified only when the motor is stopped.
Hysteresis
To improve stability, motor protection functions apply a hysteresis value that is added to, or subtracted
from, limit threshold settings before a fault or warning response is reset.
The hysteresis value is calculated as a percentage, typically 1 %, of the limit threshold and is:
subtracted from the threshold value for upper limit thresholds,
added to the threshold value for lower limit thresholds.
The following diagram describes the logic result of measurement processing (Inst) when hysteresis is
applied to an upper limit threshold:
d Hysteresis percentage
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Motor Protection Functions
FLA Definitions
The Full Load Amps (FLA) represents the actual full-load current of the motor being protected by the
TeSys U starter-controller. The FLA is a motor characteristic and can be found on the motor plate.
Many protection parameters are set as a ratio of FLA.
The FLAmax is the maximum full-load current rating of the control unit. This value represents the highest
full-load current value that can be set on a given control unit.
The FLAmin is the minimum full-load current rating of the control unit. This value represents the lowest full-
load current value that can be set on a given control unit. It corresponds to 25 % of FLAmax.
Control Unit FLAmin (A) FLAmax (A) Power Base Rating (A)
LUC•X6•• 0.15 0.6 12, 32, and 38
LUC•1X•• 0.35 1.4 12, 32, and 38
LUC•05•• 1.25 5 12, 32, and 38
LUC•12•• 3 12 12, 32, and 38
LUC•18•• 4.5 18 32 and 38
LUC•32•• 8 32 32 and 38
LUC•38•• 9.5 38 38
FLA Setting
The FLA is set from FLAmin to FLAmax as a percentage of FLAmax, in 1 % increments.
The formula to obtain the FLA in % from the FLA in A is:
FLA (in %) = 100 x FLA (in A) / FLAmax (in A).
The result must be rounded to the nearest integer.
Example
Data:
FLA (in A) = 0.43 A
FLAmax = 1.4 A
Calculated parameter:
FLA (in %) = FLA (in A) / FLAmax = 100 x 0.43 / 1.4 = 30.714 rounded to 31 %
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Motor Protection Functions
Thermal Overload
Description
The TeSys U starter-controller monitors the motor’s thermal capacity level and signals:
a warning when the thermal capacity level exceeds a configured warning threshold
a fault when the thermal capacity level continuously exceeds a fixed fault threshold
The thermal model used to calculate the thermal capacity level takes into account:
the line currents
the motor trip class
the ventilation mode of the motor, with or without auxiliary fan
CAUTION
RISK OF MOTOR OVERHEATING
The Motor Trip Class parameter must be set to the thermal heating characteristics of the motor. Refer
to the motor manufacturer’s instructions before setting this parameter.
The Motor Aux Fan Cooled parameter must be set only if the motor is cooled by an auxiliary fan to
avoid incorrect calculation of the thermal capacity level.
Failure to follow these instructions can result in injury or equipment damage.
Operation
The thermal overload protection function is based on a thermal model of the motor.
Using measured current and the input motor trip class setting, the TeSys U starter-controller calculates the
thermal capacity level of the motor, as described below:
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Motor Protection Functions
The Thermal Capacity Level parameter (which indicates thermal capacity level due to load current) is
incremented during both start and run states. When the TeSys U starter-controller detects that the thermal
capacity level (θ) exceeds the fault threshold (θs), it triggers a thermal overload fault, as described below:
CAUTION
INCORRECT LUCM TRIP CLASS SETTING
The Trip Class setting must correspond to the thermal capacity of the motor.
Failure to follow these instructions can result in injury or equipment damage.
Function Characteristics
The thermal overload function includes the following features:
3 settings according to motor:
Motor Full Load Current Ratio
Motor Trip Class
Motor Aux Fan Cooled
2 configurable thresholds:
Thermal Overload Warning Threshold
Thermal Overload Fault Reset Threshold
1 measure:
Thermal Capacity Level
2 function outputs:
Thermal Overload Warning
Thermal Overload Fault
2 counting statistics:
Thermal Overload Faults Count
Thermal Overload Warnings Count
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Motor Protection Functions
Block Diagram
Parameter Settings
The thermal overload function has the following configurable parameter settings:
The thermal overload function has the following non-configurable parameter settings:
Technical Characteristics
The thermal overload function has the following characteristics:
Characteristic Value
Hysteresis –1 % of thermal overload warning threshold
Trip time accuracy +/– 0.1 s
Automatic Reset
In automatic fault reset mode, the thermal overload fault is automatically reset if the thermal capacity level
is lower than the fault reset threshold and the fault reset timeout has elapsed.
NOTICE
INCORRECT RESET TIMEOUT SETTING
Thermal reset timeout must be sufficient to allow motor to cool after a thermal trip. See the motor
manufacturer's instructions before adjusting this setting.
Failure to follow these instructions can result in equipment damage.
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Motor Protection Functions
Short-Circuit
Description
The short-circuit function detects a fault when the phase current exceeds the fixed threshold of
14.2 x FLAmax.
The purpose of the short-circuit function is to provide a fast trip (faster than the magnetic overload function)
when very high currents are detected.
Fault detection cannot be disabled.
This function has no warning.
Function Characteristics
The short-circuit function includes the following features:
1 function output:
Short-circuit Fault
1 counting statistic:
Short-circuit Faults Count
Block Diagram
I1 Phase 1 current
I2 Phase 2 current
I3 Phase 3 current
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Motor Protection Functions
Magnetic
Description
The magnetic function detects a fault when the phase current continuously exceeds a set threshold for
more than 100 ms.
The magnetic threshold must be set below 14.2 x FLAmax, which is the fixed threshold of the short-circuit
function.
Fault detection cannot be disabled.
This function has no warning.
Function Characteristics
The magnetic function includes the following features:
1 threshold:
Magnetic Fault Threshold
1 function output:
Magnetic Fault
1 counting statistic:
Magnetic Faults Count
Block Diagram
Is Fault threshold
Parameter Settings
The magnetic function has the following parameters:
DANGER
INCORRECT MAGNETIC TRIP LEVEL SETTING
Device selection and configuration must comply with national and local safety codes.
Failure to follow these instructions will result in death or serious injury.
Technical Characteristics
Characteristic Value
Hysteresis –1 % of Fault threshold
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Motor Protection Functions
Ground Current
Description
The ground current function sums the current readings from the secondary of the internal current
transformers and signals:
a warning when the summed current exceeds a set threshold
a fault when the summed current continuously exceeds a set threshold for a set period of time
DANGER
IMPROPER FAULT DETECTION
The ground current function does not protect people from harm caused by ground current.
Ground fault thresholds must be set to protect the motor and related equipment.
Ground fault settings must conform to national and local safety regulations and codes.
Failure to follow these instructions will result in death or serious injury.
Function Characteristics
The ground current function includes the following features:
2 measures:
Ground Current in Amperes
2 function outputs:
Ground Current Warning
Ground Current Fault
1 counting statistic:
Ground Current Faults Count
Block Diagram
I1 Phase 1 current
I2 Phase 2 current
I3 Phase 3 current
IΣ Summed current
IΣs1 Warning threshold
IΣs2 Fault threshold
T Fault timeout
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Motor Protection Functions
Parameter Settings
The ground current function has the following parameters:
Technical Characteristics
The ground current function has the following characteristics:
Characteristic Value
Hysteresis –1 % of Fault threshold or Warning threshold
Trip time accuracy +/– 0.1 s or +/–5 %
Example
The following diagram describes a ground current fault occurring during run state:
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Description
The current phase imbalance function signals:
a warning when the current in any phase differs by more than a set percentage from the average current
in all 3 phases
a fault when the current in any phase differs by more than a set percentage from the average current in
all 3 phases for a set period of time
The function is enabled only if the average current in all 3 phases is greater than 25 % of FLA.
CAUTION
RISK OF MOTOR OVERHEATING
The Current Phase Imbalance Fault Threshold must be properly set to protect the wiring and motor
equipment from harm caused by motor overheating.
The value you input must conform to national and local safety regulations and codes.
Refer to the motor manufacturer’s instructions before setting this parameter.
Failure to follow these instructions can result in injury or equipment damage.
Function Characteristics
The current phase imbalance function includes the following features:
2 thresholds:
Warning Threshold
Fault Threshold
1 measure:
Current Phase Imbalance
2 function outputs:
Current Phase Imbalance Warning
Current Phase Imbalance Fault
1 counting statistic:
Current Phase Imbalance Faults Count
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Block Diagram
Current phase imbalance warning and fault:
I1 Phase 1 current
I2 Phase 2 current
I3 Phase 3 current
Iimb Current imbalance ratio for 3-phase
Is1 Warning threshold
Is2 Fault threshold
T1 Fault timeout starting
T2 Fault timeout running
Parameter Settings
The current phase imbalance function has the following parameters:
Technical Characteristics
The current phase imbalance function has the following characteristics:
Characteristic Value
Hysteresis –1 % of fault or warning threshold
Trip time accuracy +/–0.3 s or +/–5 %
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Example
The following diagram describes the detection of a current phase imbalance occurring during run state:
ΔI Percentage difference between current in any phase and the 3 phase current average
Is2 Fault threshold
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Long Start
Description
The long start function detects a locked or stalled rotor in start state and signals:
a warning when current exceeds a separately set threshold
a fault when current continuously exceeds a separately set threshold for a set period of time
Each predefined operating mode has its own current profile, representing a successful start cycle for the
motor. The TeSys U starter-controller detects a long start fault condition whenever the actual current
profile, occurring after a start command, varies from the expected profile.
The long start function signals a warning when a fault related to this problem occurs.
Fault and warning monitoring can be separately enabled and disabled.
Start Cycle
The configurable parameters for the Long Start protection function, Long Start Fault Threshold, and Long
Start Fault Timeout are used by the TeSys U starter-controller when defining and detecting the motor’s
start cycle (see page 86).
Function Characteristics
The long start function includes the following features:
2 thresholds:
Warning Threshold
Fault Threshold
2 function outputs:
Long Start Warning
Long Start Fault
1 counting statistic:
Long Start Faults Count
Block Diagram
I1 Phase 1 current
I2 Phase 2 current
I3 Phase 3 current
Is1 Warning threshold
Is2 Fault threshold
T Fault timeout
Parameter Settings
The long start function has the following parameters:
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Technical Characteristics
The long start function has the following characteristics:
Characteristic Value
Hysteresis –1 % of Fault threshold
Trip time accuracy +/– 0.1 s or +/– 5 %
Example
The following diagram describes the occurrence of a long start fault:
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Jam
Description
The jam function detects a locked rotor during run state and signals:
a warning when the current in any phase exceeds a set threshold, after the motor has reached run state
a fault when the current in any phase continuously exceeds a set threshold for a specified period of time,
after the motor has reached run state
The jam function is triggered when the motor is jammed during run state and stops, or is suddenly
overloaded and draws excessive current.
Fault and warning monitoring can be separately enabled and disabled.
Function Characteristics
The jam function includes the following features:
2 thresholds:
Warning Threshold
Fault Threshold
2 function outputs:
Jam Warning
Jam Fault
1 counting statistic:
Jam Faults Count
Block Diagram
I1 Phase 1 current
I2 Phase 2 current
I3 Phase 3 current
Is1 Warning threshold
Is2 Fault threshold
T Fault timeout
Parameter Settings
The jam function has the following parameters:
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Technical Characteristics
The jam function has the following characteristics:
Characteristic Value
Hysteresis –5 % of Fault threshold or Warning threshold
Trip time accuracy +/–0.1 s or +/– 5 %
Example
The following diagram describes the occurrence of a jam fault:
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Undercurrent
Description
The undercurrent function signals:
a warning when the Average Current falls below a set threshold, after the motor has reached run state
a fault when the Average Current falls and remains below a set threshold for a set period of time, after
the motor has reached run state
The undercurrent function is triggered when the motor current falls below the desired level for the driven
load, for example, if a drive belt or shaft has broken, allowing the motor to run free rather than under load.
This function has a single fault time delay.
Fault and warning monitoring can be separately enabled and disabled.
Function Characteristics
The undercurrent function includes the following features:
2 thresholds:
Warning Threshold
Fault Threshold
1 measure:
Average Current
2 function outputs:
Undercurrent Warning
Undercurrent Fault
1 counting statistic:
Undercurrent Faults Count
Block Diagram
Parameter Settings
The undercurrent function has the following parameters:
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Technical Characteristics
The undercurrent function has the following characteristics:
Characteristic Value
Hysteresis –5 % of Fault threshold or Warning threshold
Trip time accuracy +/– 0.1 s or +/– 5 %
Example
The following diagram describes the occurrence of an undercurrent fault:
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TeSys U DTM for FDT Container
Motor Control Functions
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Chapter 4
Motor Control Functions
Overview
This chapter describes the TeSys U starter-controller’s operating states, which determine the operating
modes, and the fault reset mode (manual, remote, automatic).
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Operating States
Introduction
The TeSys U starter-controller responds to the state of the motor and provides control, monitoring, and
protection functions appropriate to each of the motor’s operating states. A motor can have many operating
states. Some operating states are persistent while others are transitional.
A motor’s primary operating states are:
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Motor Control Functions
Start Cycle
Description
The start cycle is the time period allowed for the motor to reach its normal FLA level. The TeSys U starter-
controller measures the start cycle in seconds, beginning when it detects an average phase current equal
to 10 % of FLA.
During the start cycle, the TeSys U starter-controller compares:
detected current against the configurable Long Start Fault Threshold parameter, and
elapsed start cycle time against the configurable Long Start Fault Timeout parameter.
For information about the long start protection function, see Long Start, page 76.
Start cycle 1:
Start cycle 2:
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Logic Outputs
3 logic outputs are available on each LULC•• communication module: OA1, OA3, and LO1.
Depending on application requirements (signaling, run, stop, and so on), it is possible to assign NO or NC
behavior to each logic output OA1, OA3, and LO1.
WARNING
UNINTENDED EQUIPMENT OPERATION
The application of this product requires expertise in the design and programming of control systems. Only
persons with such expertise should be allowed to program and apply this product.
Follow all local and national safety codes and standards.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
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Recovery Mode
Definition
If you use the Run forward and Run reverse command bits to control outputs OA1–OA3, enabling the
recovery mode allows you to lock the motor and prevent it restarting following the occurrence of certain
events:
Loss followed by restoration of 24 Vdc (outputs OA1–OA3).
Change in position of rotary knob on power base followed by return to ON position.
When one of these events occurs, command bits Run forward and Run reverse (and outputs OA1–OA3)
are forced to 0 automatically. After these events have disappeared, control of the motor can be restored
by resetting the Run command before sending a new Run command.
WARNING
AUTOMATIC RESTART OF THE MOTOR
Cyclic writing to command bits (for example, an LUFP• gateway in its predefined configuration) must be
used with caution.
If the recovery mode is disabled, the application program must request that the command bits Run
forward and Run reverse are written to 0.
Otherwise, the motor will restart automatically when the 24 Vdc is restored or when the rotary knob is
turned to ON position.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
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Motor Control Functions
Introduction
The reflex stop functions provide accurate repeated position control, unhindered by the bus and PLC scan
times.
There are 2 types of reflex stop function:
Reflex1: Reflex stop 1 function, with 1 sensor connected to LI1, logic input of the LULC•• communication
module
Reflex2: Reflex stop 2 function, with 2 sensors connected to LI1 and LI2, logic inputs of the LULC••
communication module
1 Bus
2 Sensor no. 1 (LI1)
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Motor Control Functions
1 Bus
2 Sensor no. 1 (LI1)
3 Sensor no. 2 (LI2)
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Warning Management
Overview
A warning condition detected by the TeSys U starter-controller indicates corrective action that may be
required to prevent a problem condition from occurring. If left unresolved, a warning may lead to a fault
condition.
A warning is not latched and does not need to be acknowledged by a reset command, except the Network
port communication loss warning.
Warning List
The following table lists all warnings detected by the TeSys U starter-controllers, with:
the code, an identifier used in the communication registers, and
the warning name.
Code Warning
3 Ground fault warning
4 Thermal overload warning
5 Long start warning
6 Jam warning
7 Phase imbalance warning
8 Undercurrent warning
10 HMI port communication loss warning
11 LUCM internal temperature warning
12 LUCM warning (communication module not recognized or unsuccessful communications with the module)
109 Network port communication loss warning
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Overview
When the TeSys U starter-controller detects a fault condition and activates the appropriate response, the
fault becomes latched. It remains latched, even if the underlying fault condition is eliminated, until
acknowledged by a reset command.
Reset Modes
The user can select the fault reset mode from 3 modes:
manual (by default)
remote
automatic
NOTE:
The Automatic and Remote fault reset modes are available only on a TeSys U starter-controller:
with an LUCB, LUCC, or LUCD control unit in association with an LUFDA•• module, or
with an LUCB, LUCC, LUCD or LUCM control unit in association with an LULC•• communication
module.
Reset Actions
According to the fault reset mode selected and the type of detected fault, the reset action to acknowledge
a detected fault can be one of the following:
A manual action: reset by manual action on the power base handle
A remote action: reset by
Reset command through the communication network
Action on the ENT key on the LUCM control unit
Power cycle of the TeSys U starter-controller
An automatic action: automatic reset after a timeout set by the Thermal Overload Fault Reset Timeout
parameter
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Clear Commands
Overview
Clear commands allow the user to clear specific categories of TeSys U parameters:
Clear all parameters
Clear the statistics
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Communication Functions
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Chapter 5
Communication Functions
Communication Functions
Overview
This chapter presents the general settings available in the TeSys U DTM for each communication protocol,
and the configuration of the HMI port on the LUCM control unit.
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Communication Functions
Introduction
The LULC•• network port configuration depends on the communication module and protocol.
Depending on the communication module, the configuration parameters can be set using:
hardware switches on the communication module, and/or
the TeSys U DTM or communication or the LUCM HMI.
LULC07 Configuration
Configuration of the LULC07 Profibus DP communication module:
1 hardware setting (Address)
LULC08 Configuration
Configuration of the LULC08 CANopen communication module:
2 hardware settings (Address + Transmission speed)
LULC09 Configuration
Configuration of the LULC09 DeviceNet communication module:
2 hardware settings (Address + Transmission speed)
LULC15 Configuration
Configuration of the LULC15 Advantys STB communication module:
no parameters required thanks to auto-addressing and autobaud functions.
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HMI Port
The HMI port on the LUCM control unit is a Modbus slave RS 485 communication port.
WARNING
MISUSE OF COMMUNICATION PORT
Communication ports should only be used for non-critical data transfer.
Contactor and current level monitoring data can be delayed by transmission timelag and must not be
used for critical command decisions.
The Off or Pause functions must not be used for emergency stops or for critical command applications.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
Communication Parameters
Use the TeSys U DTM or the LUCM HMI to modify the following HMI port communication parameters:
HMI port address setting
HMI port baud rate setting
HMI port parity setting
HMI port write permission setting
HMI port watchdog action setting
Index
A L
average current, 47 L1 current ratio, 45
L2 current ratio, 45
L3 current ratio, 45
C line currents, 45
clear commands, 96 logic output assignment, 87
command long start, 76
clear all, 96
clear statistics, 96
communication loss, 55 M
control unit magnetic, 70
internal temperature, 53 minimum wait time, 50
current motor protection functions, 64
average, 47 motor statistics, 61
current phase imbalance
metering and monitoring function, 48
motor protection function, 73 O
current ratio operating state, 84
L1, 45
L2, 45
L3, 45 R
recovery mode, 89
reflex stop, 90
D
detected fault management, 93
S
short-circuit, 69
F shunt fault command, 57
fault start cycle, 86
device monitoring, 51 starter-controller
management, 93 internal fault, 52
wiring, 54
fault and warning counters, 59
fault history, 60 T
FLA (full load amps), 65 thermal capacity level, 49
thermal overload, 66
thermal overload fault, 94
G
ground current
metering and monitoring function, 46 U
motor protection function, 71 undercurrent, 80
H W
HMI port warning management, 92
LUCM, 100 wiring fault, 54
I
internal fault, 52
internal temperature
control unit, 53
J
jam, 78
Schneider Electric Industries SAS As standards, specifications and designs change from time to time, please ask for confirmation
35, rue Joseph Monier of the information given in this publication.
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