A 12.12.

2010 REVISED JEFFERSON PASTI MALAU HENDRIK PURBA

REV. DATE DESCRIPTION PREPARED Chk'd App'd

PT.PLN ( PERSERO )
TANJUNG PRIOK GAS FIRED POWER PLANT EXTENSION PROJECT
(740 MW)

CONTRACT No. 495.PJ/041/DIR/2008

PT. PLN (PERSERO) JASA ENJINEERING

TEPSCO / FICTHNER

DWG No.
REV
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DRAWING NO: TITLE : REV

TEST PROCEDURE
BREAKER FAILURE RELAY MICOM P821
 Distribution : Controlled X Uncontrolled Available on computer X

Document status : TO :

F.I ( Information ) TJ. Priok Project

F.C ( Comments )

F.E ( Execution )

F.A X ( Application )

Title : BREAKER FAILURE RELAY

MiCOM P821

Type : FIELD TEST GUIDE

Contract : TANJUNG PRIOK GAS FIRED POWER EXTENSION PROJECT

(740 MW)

4 9 5 . P J / 0 4 1 / D I R / 2 0 0 8 M A S T E R
Contract specific number Name

by
on
by
on
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on
A by Jefferson Pasti Malau Pasti Malau
on 20.05.2010 20.05.2010 20.05.2010 14
Ind Rev Prepared Checked Approved Modification Sheets

PT. AREVA T&D

FA - SECTION

J K T A T I 0 8 H D A F 0 0 0 0
Place of issue File number

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PT. AREVA T&D Ref.
FA - Section BREAKER FAILURE RELAY Chapt.
MiCOM P821 Sheet : 2
A T : P/50BF Rev. B

SUMMARY SHEET REVISION

1 PURPOSE OF TESTS 2 B
2 TEST EQUIPMENT REQUIRED 2 B
3 PRELIMINARY CHECK 2 B
4 SETTING CHECK 7 B
5 ONLOAD CHECK 10 B

List of Computer file

Group\jkwt65

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PT. AREVA T&D Ref.
FA - Section BREAKER FAILURE RELAY Chapt.
MICOM P821 Sheet : 3
A T : P/50BF Rev. B

1 - PURPOSE OF TESTS

The test is intended to check correct relay operation in accordance to manufacturer publication or
technical guide publication P821/EN CM/F11

2 - TEST EQUIPMENT REQUIRED

- Supply voltage of 48-125 VDC or 220 VAC.

- Digital multimeter
- Phase angle meter
- Secondary injection capable for simulation fault (ex, OMICRON CMC 256/356)
- A multi finger test plug type MML B01 for use with test block type MMLG (optional)
- A portable computer with apporiate software

3 - PRELIMINARY CHECKS

3.1 Visual Check

- Carefully exmine the realy to see that no physical damage has occurred since installation.
Ensure that earthing connection at the rear of relay case, are used to

3.2 Wiring
- Check if the external wiring corresponds to the apporiate relay diagram or assembly diagram
- When the relay is withdraw from its case,use continiuty tester to check if
the current short circuit (phase and earth CT's) between the terminal indicated on
the wiring diagram are closed.

3.3 Wacthdog contact

- Using continiu tester, check the normally closed watchdog contact are in the state given
in table 1 below for a de-energize relay.

Table 1

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PT. AREVA T&D Ref.
FA - Section BREAKER FAILURE RELAY Chapt.
MICOM P821 Sheet : 4
A T : P/50BF Rev. B

3.4 Auxilliary Supply

- The relay can be operated fron either a dc only or ac/dc auxilliary supply depending on the relay's
nominal supply rating. The incoming voltage must be with in operating range
specified on table 2 below.

3.5 Field Voltage

- The relay generates a field voltage of nominally 48 V that should be used to energize the
opto-isolated inputs. Measure the field voltage across the terminal given in table 3 below.

Table 3

3.5 Input opto-isolators

This test checks that all the opto-isolated inputs on the relay are functioning correctly.
(5 opto-isolated inputs for the P821).
The opto-isolated inputs should be energised one at a time. Ensuring correct polarity,
connect the auxiliary voltage to the appropriate terminals for the input being tested.
The opto-isolated input terminal allocations are given in Table below.
The line "INPUTS" in the "OP. PARAMETERS" menu gives the state of each input, a '1'
indicating an energised input and a '0' indicating a de-energised input. When each input is
energised one of the digits on the bottom line of the display will change to the value shown in
Table below to indicate the new state of the inputs.

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PT. AREVA T&D Ref.
FA - Section BREAKER FAILURE RELAY Chapt.
MICOM P821 Sheet : 5
A T : P/50BF Rev. B

3.7 Out put Logic

This test checks that all the output relays are functioning correctly. (8 output relays for the P821).
The output relays should be energised one at a time.
Connect a continuity tester across the terminals corresponding to output relay 1 given in Table below.
In the following window in the "Relay Satus" sub-menu of the "OP PARAMETERS" menu:

Repeat the test for each relay.

Operation will be confirmed by the continuity tester operating for a normally open contact
and ceasing to operate for a normally closed contact.
NOTE: It should be ensured that thermal ratings of anything connected to the
output relays during the test procedure is not exceeded by the
associated output relay being operated for too long. It is therefore
advised that the time between application and removal of relay testing is kept to the minimum.

3.8 Rear communications port

This test should only be performed where the relay is to be accessed from a remote location
and will vary depending on the communications standard being adopted.
It is not the intention of the test to verify the operation of the complete system from the relay
to the remote control centre, just the relay's rear communications port and any protocol
converter necessary.
The protocol available for remote communication appears on the label on the relay front
panel (under the top cover).

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PT. AREVA T&D Ref.
FA - Section BREAKER FAILURE RELAY Chapt.
MICOM P821 Sheet : 6
A T : P/50BF Rev. B

Courier Communications

If a K-Bus to RS232 KITZ protocol converter is installed, connect a portable PC running the
appropriate software to the incoming (remote from relay) side of the protocol converter.
If a KITZ protocol converter is not installed, it may not be possible to connect the PC to the
type installed. In this case a KITZ protocol converter and portable PC running appropriate
software should be temporarily connected to the relay’s K-Bus port. The terminal numbers
for the relay’s K-Bus port are given in Table below. However, as the installed protocol converter is
not being used in the test, only the correct operation of the relay’s K-Bus port will be
confirmed.

Modbus communication
Connect a portable PC (“master station”) running the appropriate Modbus Master Station
software to the relay’s RS485 port via a RS485 to RS232 interface converter. The terminal
numbers for the relay’s RS485 port are given in Table 5.
Ensure that the relay address, baud rate and parity settings in the Modbus software are set
the same as on the MiCOM relay (see "COMMUNICATIONS" menu).
Check that communications with this relay can be established.

IEC 60870-5-103 (VDEW) Communications

IEC60870-5-103/VDEW communication systems are designed to have a local Master

Station. This should be used to verify that the relay's fibre optic or RS485 port, as
appropriate, is working.
Ensure that the relay address, baud rate and parity settings in the Master Station software
are set the same as on the MiCOM relay (see "COMMUNICATIONS" menu).
Check that, using the Master Station, communications with the relay can be established.

This document is the property of PT. AT and cannot be used, reproduced or transmitted to thirds without prior written permission.
PT. AREVA T&D Ref.
FA - Section BREAKER FAILURE RELAY Chapt.
MICOM P821 Sheet : 7
A T : P/50BF Rev. B

3.9 Current Inputs

This test verifies the accuracy of current measurement is within the acceptable tolerances.
3 types of connection are possible for the MiCOM P821.
Apply the rated current to each current input. Check its magnitude using a multimeter. Refer
to Table below for the corresponding reading in the relay's "MEASUREMENTS" menu and record
the value displayed.

TABLE of CURRENT INPUT TERMINALS

The measured current values on the relay will be in primary Amps.

The measurement accuracy of the relay is ±1%. Nevertheless, additional allowance must be
made for the accuracy of the test equipment being used.

4. SETTING CHECK

The setting checks ensure that all of the relay settings (i.e. the relay’s protection and control
settings and programmable logic equations) for the particular installation have been correctly
applied to the relay.

4.1 Applying the settings to the relay

There are two methods of applying the settings:
- Transfer them from a pre-prepared setting file to the relay using a portable PC running the appropriate
software via the relay’s front RS232 port, located under the bottom cover, or via the rear communications port.
This method is preferred for transferring function settings as it is much faster and there
is less margin for error.
NOTE: If a setting file has been created for the particular application and
provided on a data support, this will further reduce the commissioning time.

- Enter them manually via the relay’s operator interface.

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PT. AREVA T&D Ref.
FA - Section BREAKER FAILURE RELAY Chapt.
MICOM P821 Sheet : 8
A T : P/50BF Rev. B

4.2 Checking the relay settings

The settings applied to the relay should be carefully checked to ensure they have been entered correctly.
There are two methods of checking the settings:
* Extract the settings from the relay using a portable PC running the appropriate
software via the front RS232 port, located under the bottom cover, or via the rear
communications port:
- with a KITZ protocol converter connected if the rear protocol is Kbus,
- with a standard RS232/RS485 converter if the rear protocol is Modbus.
* Compare the settings taken from the relay with the original application-specific
settings (for cases where the customer has only provided a printed copy of the
required settings but a portable PC is available).
* Step through the settings using the relay's operator interface and compare them with the original settings.

4.3 Configuration with 3 single currents

4.3.1 Breaker Failure protection

Values to be measured:
I>BF = 0,20 In
Delay stage 1 = tBF1 = 0ms thus retrip after 20ms*
Delay stage 2 = tBF2 = 130ms thus backtrip after 150ms*

4.3.1.1 I>BF check

1. Energise a trip order input (A, then B, then C, then 3 phase)
2. Gradually inject the current into the 3 phases up to the stage value: retripping of the tripped phase (A, then B,
then C, then A, B and C) should occur for a current equal to the stage (I>BF) to within 2%
followed by the backtrip

Action check:
1. Appearance of an alarm message on the display
2. Flashing of the “Alarm” LED
3. Illumination of the “Trip” LED if tripping is programmed
4. Illumination of the LEDs associated with instantaneous information 50BF if programmed
5. Trip relay operation (RL1, 2 and 3) if programmed (phase A, B and C)
6. Trip relay operation (RL4) if programmed (Backtrip)

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PT. AREVA T&D Ref.
FA - Section BREAKER FAILURE RELAY Chapt.
MICOM P821 Sheet : 9
A T : P/50BF Rev. B

4.3.1.2 tBF1 and not tBF2

1. Inject the current 1,00 In into the 3 phases
2. Energise the trip order input
3. After tBF2 cut the current injection, the retrip of the tripped phase (A or B or C) should
occur at tBF1+20ms and no backtrip shall follow

Action check:
1. Appearance of an alarm message on the display
2. Flashing of the “Alarm” LED
3. Illumination of the “Trip” LED if tripping is programmed
4. Illumination of the LEDs associated with instantaneous information 50BF if programmed
5. Trip relay operation (RL1, 2 and 3) if programmed (phase A, B and C)
6. Trip relay NO operation (RL4) if programmed (Backtrip)

4.3.1.3 tBF1 and tBF2

1. Inject the current 1,00 In into the 3 phases
2. Energise the trip order input
3. After tBF2 + 10ms (or more) cut the current injection, the retrip of the tripped phase
(A or B or C) should occur at tBF1+20ms and followed by the backtrip at tBF2+20ms

Action check:
1. Appearance of an alarm message on the display
2. Flashing of the “Alarm” LED
3. Illumination of the “Trip” LED if tripping is programmed
4. Illumination of the LEDs associated with instantaneous information 50BF if programmed
5. Trip relay operation (RL1, 2 and 3) if programmed (phase A, B and C)
6. Trip relay operation (RL4) if programmed (Backtrip)

4.3.2 Dead Zone protection

Values to be measured:
I DZ> = 1,2 In
t DZ = 10ms
4.3.2.1 I DZ> check
- Energise the 52b input
- Gradually inject the current into the 3 phases up to the stage value: tripping of the Dead
Zone relay (and/or three phase (A or B or C)) should occur for a current equal to the
stage (I DZ) to within 2%.

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PT. AREVA T&D Ref.
FA - Section BREAKER FAILURE RELAY Chapt.
MICOM P821 Sheet : 10
A T : P/50BF Rev. B

Action check:
1. Appearance of an alarm message on the display
2. Flashing of the “Alarm” LED
3. Illumination of the “Trip” LED if tripping is programmed
4. Illumination of the LEDs associated with instantaneous information DZ if programmed
5. Trip relay operation (RL1, 2, and 5) if programmed (phase A, B, C and Intertrip signalling)

4.3.2.2 t DZ check
- Energise the 52b input
- Inject 1,5 In A current into the 3 phases: tripping of the Dead Zone relay (and/or three
phase (A or B or C)) should occur after t_DZ+20ms.

Action check:
1. Appearance of an alarm message on the display
2. Flashing of the “Alarm” LED
3. Illumination of the “Trip” LED if tripping is programmed
4. Illumination of the LEDs associated with instantaneous information DZ if programmed
5. Trip relay operation (RL1, 2, and 5) if programmed (phase A, B, C and Intertrip signalling)

5. ON-LOAD CHECKS

The following on-load measuring checks ensure the external wiring to the current inputs is
correct but can only be carried out if there are no restrictions preventing the energisation of
the plant being protected.
The values measured by the MiCOM relay should be within 1% of the applied primary
currents. However, an additional allowance must be made for the accuracy of the test
equipment being used.

This document is the property of PT. AT and cannot be used, reproduced or transmitted to thirds without prior written permission.