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Race Function 2 Manual: 1. Parts

1. The document describes the parts, system diagram, and functions of a racing kit that includes a function box, gyro sensor, GPS, and optional racing panel. 2. The function box allows control of traction control system level, map selection, launch control, and pit lane mode. It receives data from the gyro sensor and GPS for vehicle dynamics control and data logging. 3. The traction control system utilizes wheel speed sensors and gyro sensor data to detect slippage and control ignition timing to maintain acceleration. Settings allow adjustment of tire specs, traction control levels, and torque reduction percentages.

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Zaita Frega
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0% found this document useful (0 votes)
425 views8 pages

Race Function 2 Manual: 1. Parts

1. The document describes the parts, system diagram, and functions of a racing kit that includes a function box, gyro sensor, GPS, and optional racing panel. 2. The function box allows control of traction control system level, map selection, launch control, and pit lane mode. It receives data from the gyro sensor and GPS for vehicle dynamics control and data logging. 3. The traction control system utilizes wheel speed sensors and gyro sensor data to detect slippage and control ignition timing to maintain acceleration. Settings allow adjustment of tire specs, traction control levels, and torque reduction percentages.

Uploaded by

Zaita Frega
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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1.

Parts
Race Function 2 Manual
1. Function Box2 2. Gyro sensor 3. GPS

4. Function Box Wiring 5. Extend cable

2. System Diagram

Race Panel
(option)
Gyro sensor
RC Super2 ECU

Function Box 2 GPS

Front Wheel
Speed (option)

Rear Wheel
Speed (option)

Race Switch (option)


Red:Launch Control
White:Map Select
Blue:Pit Lane
3. Function box with aRacer Race Switch
3.1 TCS Switch
Use aRacer Race Panel to select the TCS Level or turn off
function.

Note:aRacer Race Panel can show the TCS


Level and when TCS is turned off, TC led will
be turned on.
Note:aRacer Race Panel can show the Map
Select (M1, M2, or M3).

3.2 MAP Select


The white button can be used to select Race(M1), Sport(M2)
or Eco(M3) Mode immediately. The calibration parameters in 3.3 Launch control switch
the table below can be set separately at each mode. The red button can turn on the launch control, and set
launch control RPM (D1Race_Launch_RPM) and launch
Map Select Calibration Parameters Description
control off speed (D1Launch_End_Vehicle_Speed). If
D3Race_AFR Race Mode target AFR also open D1Race_Function_Switch and turn on
Race Mode D2Race_AFR_Power Race Mode target AFR at WOT LaunchCtrlByRPM, ecu will exit the launch mode
(M1) D3SA_TPS_Offset_Race Race Mode SA comp.
according to rpm drop.
D3Eng_Brake_Race Race Mode engine brake level Calibration Parameters Description

D3Sport_AFR Sport Mode target AFR D1Race_Launch_RPM launch control RPM


D1Launch_End_Vehicle_Speed launch control off speed
Sport Mode D2Sport_AFR_Power Sport Mode target AFR at WOT
(M2) D3SA_TPS_Offset_Sport Sport Mode SA comp. D1Launch_End_Delta_RPM launch control off rpm drop

D3Eng_Brake_Sport Sport Mode engine brake


D3ECO_AFR ECO Mode target AFR

ECO Mode D2ECO_AFR_Power ECO Mode target AFR at WOT


(M3) D3SA_TPS_Offset_Eco ECO Mode SA comp.
D3Eng_Brake_Eco ECO Mode engine brake
Note:aRacer Race Panel will turn on LC led
when the launch mode turn on.
4. Racing Kits GPS function
3.4 PIT Lane switch
4.1 GPS Module installation requirements
The blue button can turn on the Pit Lane function, and 1. GPS Module needs to be fixed horizontally.
aRacer ecu will limit RPM. If also open 2. GPS Module can not be installed under metals.
D1Race_Function_Switch and turn on PitLimitbyVS, ecu
will limit the speed(with speed signal) 4.2 GPS data log
If the aRacer Race Panel installed, the PIT light will flash After installing the aRacer race module, the GPS data
when pit lane function is turned on. will be sent to aRacer RC Super ECU automatically. We
can read back the log data with GPS information.
Calibration Parameters Description
D1Pit_Limit_RPM PIT limit RPM setting
4.3 GPS data analysis
D1Pit_Limit_Speed PIT limit speed setting Use iView to open the data log with GPS information and
it will show GPS speed and track with the engine data.
This is very convenient to analysis the log data with
tuning bike.

Note:aRacer Race Panel will turn on PIT led


when the PIT Lane function turn on.
GPS speed

Bike position
5. Racing Kits TCS Functions 5.3 Traction control and whillie control settings
Attention:aRacer Racing Kits is professional and
5.1 TCS (Traction Control System) adjustable TCS Module is used to improve the track
aRacer Racing Kits combines front wheel speed, rear
time and safety. Please do not use it on road.
wheel speed, 6D Gyro sensor, and engine data from
aRacer ECU to do the traction control and whillie control
during acceleration. If the rear wheel is sliding or whillie Step 1、Set TCS level
angle is too large, aRacer ECU will control the ignition Use D1TC_LevelN or aRacer Map Switch to set TCS level
timing to reduce the torque to control the percentage of Calibration Parameters Description
sliding and maintain the maximum acceleration. • TCS Level, 0-7 -> Low-High
(0 = TCS OFF)
D1TC_LevelN
5.2 TCS Installation • Using D1TC_LevelN, D1MAP_Switch
Speed sensor installation requirements: need to set this parameter 0 or 1
1. Target wheels suggest to have more than 24 teeth
2. Speed sensors need to be fixed solidly and have the Step 2、Enable TCS function and whillie control
gap between 1.5mm~2.5mm. Open SpeedTuning S -> Open D1Race_Function_Switch -> Turn on
TractionCtrl and WhillieCtrl
Note:Whillie control or traction control function can be turned on
separately . Non-race bike can just turn on traction control to improve
safety. Race bike can turn on both functions to get the maximum
acceleration. If TCS function is working, TCS light will flash.
Gap 1.5~2.5mm
Attention:A narrow gap or the vibration of
speed sensor may cause the noise speed signal.
Gyro sensor installation requirements :
1. Gyro sensor needs to be fixed horizontally.
2. Wiring side of Gyro sensor need to be installed right
side as the picture.
Front Calibration Parameters Description
Up
D1Race_Function_Switch Race function switch

Back
Step 3、Setting tires and target wheel specs. Step 6、Set TCS torque reduction percentage
These parameters is used to adjust the torque reduction
Calibration Parameters Description
percentage at each speed and slip rate percentage
D1TC_WheelF_Width Width of front wheel (mm)
D1TC_WheelF_Aspect Aspect of front wheel (%) TC_Torque_Reduction
D1TC_WheelF_Diameter Diameter of front wheel (in) = D3TC_Torque_Reduction x D2TC_Torque_Reduction_Level
D1TC_WheelR_Width Width of rear wheel (mm)
Calibration Parameters Description
D1TC_WheelR_Aspect Aspect of rear wheel (%)
Slip torque reduction %(index by
D1TC_WheelR_Diameter Diameter of rear wheel (in) D2TC_Torque_Reduction_Level D1TC_LevelN or Map Switch
D1TC_WheelF_ToothNO Tooth number of front wheel position)
D1TC_WheelR_ToothNO Tooth number of rear wheel Percentage of torque reduction
D3TC_Torque_Reduction
when TCS enable

Step 4、Correct front and rear wheel speed


Use ECU Datelog to check the difference of the front and rear wheel
speed. If the difference of speed is more than 2km/hr, adjust Acceleration
TC_Slip_Thre(Slip threshold)
D1TC_Vehicle_Speed_Gain to make the front and rear wheel speed = D3TC_Slip_Thre +
the same. D2TC_Lean_Slip_Offset
Calibration Parameters Description
Traction Control rear wheel Speed Gain. Grip circle
D1TC_Vehicle_Speed_Gain Speed of front and rear wheels need to be
the same in the Step 4. Left Right

TC_Torque_Reduction (Power reduction)


= D3TC_Torque_Reduction x
Step 5、Set TCS slip threshold
D2TC_Torque_Reduction_Level
When TC_VSSFRRate more than the thresholds, ECU will reduce the
torque. Deceleration
TC_VSSFRRate (Slip rate of the bkie)>TC_Slip_Thre (Slip threshold)
TC_Slip_Thre = D3TC_Slip_Thre + D2TC_Lean_Slip_Offset
Calibration Parameters Description
D3TC_Slip_Thre Slip rate threshold for TCS enable
Slip rate threshold for lean angle
D2TC_Lean_Slip_Offset
compensation According to the calibration parameter (D1TC_LevelN) or map
switch level, TCS sets different torque reduction percentage.
Note:Level 0 is TCS OFF.
Step 7、Set Whillie cnotrol threshold
When whillie angle more than threshold, whillie control will reduce the 5.4 TCS Monitor variable
torque. Using aRacer Datalog, it can show the TCS variables
TC_WhillieAngle(Pitch angle) > D1TC_Whillie_Angle_Limit
to analysis the bike motion.
Calibration Parameters Description
D1TC_Whillie_Angle_Limit Whillie Angle limit threshold Variables Description
TC_VSSF Front wheel speed
TC_VSSR Rear wheel speed
Step 8、Set Whillie control torque reduction percentage TC_VSSFRRate Slip rate percentage
TC_Torque_Reduction(Whillie control percentage)
TC_Xforce X axis G-force
= D2TC_Torque_Reduction_Whillie_Angle
TC_Yforce Y axis G-force
x D2TC_Torque_Reduction_Whillie_Level
TC_Zforce Z axis G-force
Calibration Parameters Description TC_Lean Angle Lean angle
D2TC_Torque_Reduction_Whillie_ Whillie angle torque reduction TC_Wheelie Angle Wheelie angle (Pitch angle)
Angle (Pitch angle) TC_Torque_Reduction TCS torque reduction percentage
Whillie angle torque reduction TC_LevelN TCS torque reduction level
D2TC_Torque_Reduction_Whillie_ TC_MAP_SW_NO TCS switch level number
%(index by D1TC_LevelN or Map
Level TC_Slip_Thre TCS enable threshold
Switch position)
TCCtrAct TCS enable flag
GPS_Speed GPS speed
If whillie angle more than threshold, whillie
Whillie angle

control will reduce the torque.

D1TC_Whillie_Angle_Limit

front

Level

According to the calibration parameter (D1TC_LevelN) or map switch


level, whillie control sets different torque reduction percentage.
Note:Level 0 is TCS OFF.
6. Set the finish line for the circuit 7. Drag test function
How to create the Racing circuit into list Drag test setting
(Function Box2) New race function module2 calculates the drag test time by
The race module2 calculates the lap time by thehi hi accurate GPS, tuner can define the content for the test
accurate GPS sensor. New Function Box 2 uses single as following description, and then the rider can repeat
point to define the finish line as following description. several times for the test.

Point-1
25m Effective radius
from the point
25 meters
7. Drag test function 7. Drag test function
Drag test data read back Drag test analysis result
After several tests, the data has already stored in the ECU After taking the log data from ECU or logger module, user
memory or logger module 2(If installed). can analyze the result by the LapView Pro application.

Please see LapView Pro user manual to know more details.

The detail result samples of the drag test as following:

• The speed mode (0~70 km/h)

OR

• The distance mode (0~500m)

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