CP-40L - V - + Reference Manual Ver3 - ENG (001-030)
CP-40L - V - + Reference Manual Ver3 - ENG (001-030)
CP Series
CP-40L(V)+
Reference Manual
This manual and the hardware/software described in this manual are under the protection of copyright
law. Except for making copies of software for normal use under the copyright law, reproduction of the
contents of this manual, in whole or in part, without the prior written permission of Samsung Techwin
Co.,Ltd. is prohibited. The contents and specifications in this manual are subject to change without
advance notice. For detailed information on future revisions, you can visit the web site of our Business
Division.
MMI (Man-Machine Interface) described in this manual is based on the following versions, and
therefore, some differences may exist depending on the particular versions of MMI mounted on the
machine:
l MMI Version: 6.85
l Vision MMI Version: 6.450
Our manuals must meet the needs of you, the users. You can help us provide the most useful, thorough,
and accurate information available. Please send inquiries or comments concerning mistakes,
typographical errors and omissions contained in this manual as well as ideas for improvement to the
following address:
Preface
We are grateful to you for buying the Component Placer (hereinafter referred to as the
"machine") manufactured by Samsung Techwin Co, Ltd.
A Component Placer is a machine that picks a component from a component supply
device such as feeders and places the component on the supplied PCB.
This machine has high speed driving area, vacuum pressure operated device, and high
voltage power area. If the machine is not properly operated, safety hazards may serious
injury or death.
The user here includes personnel involved in software programming, installation,
maintenance, and repair of standard system hardware and supply devices such as feeders.
w Before operating this machine, please read this manual and understand its contents.
Please keep this manual near the machine at all times so that it can be referred to as
necessary.
w People who have not received training on this machine should not handle it.
w Samsung also provides a training program for operating this machine. For details,
please contact the C/S Company (STS) designated by Samsung Techwin Co., Ltd..
w To assure safety in the operation and maintenance of the machine, it is very important
for the user to know the location of potential safety hazard. Please refer to “Safety
Precaution (page iii)” for more information.
w If the user modifies the machine without prior consent of Samsung Techwin Ltd. or
repairs it in a manner not stated in this manual, the safety assurance features of the
machine might be seriously affected.
w Never attempt to modify or repair the machine in a manner not approved by Samsung
Techwin Ltd..
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Samsung Component Placer CP-40LV+ Reference Manual
About Safety
For correct and safe operation of this equipment, regulations and instructions related to
safety mentioned in this manual should be always observed.
w The basic points to be observed while in operating this equipment are as follows:
§ Repair and maintenance of this equipment not contained in this manual shall be
performed by the authorized company service personnel. No repair and
maintenance should be done by customers on his or her own. Unexpected
accidents may occur.
§ Do not insert a part of a human body (hand, head, etc.) within the range of
motion of the driving part during the operation of this equipment. That can lead
to personal injury.
§ Hand should be placed on the operation panel or near the EMG switch
(emergency stop switch) of the teaching box while teaching or operating the
machine so that the machine can be stopped on short notice in case of an
emergency.
§ Do not use the machine where inflammable gas is present or contamination is
severe.
w Cautions to be exercised for the safety are described as follows in this manual.
ii
Preface
Safety Precaution
Following labels described in each section are attached on specific position of this
machine. Follow the instructions on each label for operating this machine safely. If a label
has come off or has damaged, put a new one on a proper position referring to the
following figures. For ordering a new label or offering any comment, questions, please
contact to the business department or the C/S Company (STS) designated by Samsung
Techwin Co., Ltd..
Figure 0-1. Safety labels attached on the front part of the machine
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Samsung Component Placer CP-40LV+ Reference Manual
iv
Preface
Figure 0-2. Safety labels attached on the rear part of the machine
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Samsung Component Placer CP-40LV+ Reference Manual
vi
Preface
Figure 0-3. Safety labels attached on the internal part of the machine
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Samsung Component Placer CP-40LV+ Reference Manual
About Warranty
The warranty is issued to cover the following machine faults and malfunctions:
What is covered If any part of the equipment fails to function properly under
by the warranty normal usage due to defects in material or workmanship, it will
be repaired by Samsung Techwin Co.,Ltd. at no charge for
either parts or labor.
Time period of The term of this warranty shall expire for any of the following
the warranty cases.
Ÿ 18 months have elapsed after the delivery of the product
Ÿ 1 year has elapsed after installation of the product
Ÿ 2,400 hours have elapsed after the commencement of
operation.
What is not Any of the following cases are not covered by this warranty
covered by the
warranty
Ÿ Data lost due to HDD damage. Back up is desirable.
Ÿ Malfunction of the machine due to running applications,
which are not any part of the machine, or infected by any
computer viruses.
Ÿ Normal wear and tear due to long-term use or faults arising
from normal use (natural fading of coating and plating,
wearing-out of parts, etc.)
Ÿ Delicate changes do not affect the functional quality of the
product (such as noise of an operating controller, sound of
a rotating motor, etc.)
Ÿ Faults due to the ambient conditions (moisture, impurities,
dust on the machine, oil mist, etc.)
Faults resulting from the following cases are not covered by
this warranty as well:
Ÿ Natural disasters such as earthquake, typhoon, flood,
lightning strike, etc., or accident, and fire.
Ÿ Reconstruction which is not approved by our company or
agents.
Ÿ Not performing back up for the data stored in the
equipment.
Ÿ Use of parts or lubricating oil which are not designated
Ÿ Insufficient or faulty maintenance or inspection.
Ÿ Adjustments performed by persons other than designated
agents.
However, the contents of the warranty stipulated at the time of purchase take precedence
over the above coverage.
viii
Preface
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Samsung Component Placer CP-40LV+ Reference Manual
FReference
Reference indicates a part to be referred to.
?Memo
Memo shows useful information related to the text or definition of terms.
OOperational procedure
The operations procedures for MMI, installation of a teaching box or machine are
described. Each step of procedure is indicated by a number.
x
Preface
xi
Table of Contents
Table of Contents
Main Contentsf
Preface ................................................................................................................i
About Safety ................................................................................................................ii
Safety Precaution.......................................................................................................iii
About Warranty......................................................................................................... viii
About This Manual ..................................................................................................... ix
Table of Contents ............................................................................................................ xiii
Main Contents........................................................................................................... xiii
List of Figures ............................................................................................................ xv
List of Tables.............................................................................................................. xv
Maintenance Guide
Chapter 1. Preventive Maintenance ......................................................................... 1-1
1.1. Maintenance Procedure.......................................................................... 1-1
1.1.1. Preventive Maintenance List..............................................................1-2
1.1.2. Replacement Period For wear and tear part .....................................1-2
1.1.3. Component Lubrication......................................................................1-5
1.2. Inspection, Maintenance and Repair for Major Areas........................ 1-6
1.2.1. Head Assembly..................................................................................1-6
1.2.1.1. WooriAlign ....................................................................................1-6
1.2.1.2. Compliance Assembly..................................................................1-7
1.2.1.3. Compliance O-Ring......................................................................1-8
1.2.1.4. Nozzle ..........................................................................................1-8
1.2.1.5. Vacuum Filter ...............................................................................1-8
1.2.1.6. Spindle..........................................................................................1-9
1.2.1.7. Vacuum Generator .....................................................................1-10
1.2.2. X-Y Frame Section...........................................................................1-11
1.2.2.1. X-axis L/M Guide Rail ................................................................ 1-11
1.2.2.2. Y-axis L/M Guide Rail ................................................................ 1-11
1.2.2.3. X-axis Ball Screw .......................................................................1-12
1.2.2.4. Y-axis Ball Screw .......................................................................1-12
1.2.2.5. X-axis Belt and Pulley................................................................1-13
1.2.2.6. Y-axis Belt and Pulley ................................................................1-14
1.2.3. Conveyor System.............................................................................1-14
1.2.3.1. PCB Conveyor Belt ....................................................................1-14
1.2.3.2. Lead Screw for Adjusting Conveyor Width ................................1-15
1.2.3.3. L/M Guide Rail for Adjusting Conveyor Width ...........................1-16
1.2.3.4. Chain for Adjusting Conveyor Width..........................................1-16
1.2.3.5. PCB Detect Sensor....................................................................1-16
1.2.3.6. Adjusting Belt Speed..................................................................1-16
1.2.3.7. Stopper(Hard Stop) Inspection ..................................................1-17
1.2.3.8. Conveyor Cylinder Operation ....................................................1-18
1.2.4. Electric Device.................................................................................1-18
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Samsung Component Placer CP-40LV+ Reference Manual
Troubleshooting Guide
Chapter 3. System Messages of the MMI and Solutions .......................................3-1
3.1. Main Part ...................................................................................................3-1
3.2. Conveyor Part .........................................................................................3-12
3.3. Auto Sequence Part...............................................................................3-21
3.4. Tray Feeder Part ....................................................................................3-29
3.5. WooriAlignPart........................................................................................3-35
3.6. Vision Part ...............................................................................................3-51
3.7. Motor & I/O Part .....................................................................................3-54
3.8. System Part.............................................................................................3-64
3.9. PMT Error Code Table ..........................................................................3-69
Chapter 4. Hardware Troubleshooting .....................................................................4-1
4.1. Power Inspection......................................................................................4-1
4.2. Inspection of the Controller.....................................................................4-2
4.2.1. Inspection of the Controller Part ........................................................4-2
4.2.2. Inspection of the Rack Part................................................................4-2
4.2.2.1. Inspection for PC..........................................................................4-2
4.2.2.2. Detail Inspection for PC ...............................................................4-2
4.2.2.3. Inspection of the Machine Controller ...........................................4-5
4.3. Inspection of the Motor Part ...................................................................4-6
4.3.1. X-axis ..................................................................................................4-6
4.3.2. Y-axis ..................................................................................................4-6
4.3.3. Z1, Z2, Z3-axis ...................................................................................4-6
4.3.4. R1, R2, R3-axis (Theta1, Theta2, Theta3) ........................................4-6
4.4. MVME162-220 Jumper Setting ..............................................................4-7
4.5. AC Servo Driver Digital Switch Setting ...............................................4-11
4.6. R-Axis Step Motor Driver Digital Switch Setting ...............................4-12
4.7. Motor troubleshooting ............................................................................4-13
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Table of Contents
List of Figures
Figure 0-1. Safety labels attached on the front part of the machine......................iii
Figure 0-2. Safety labels attached on the rear part of the machine ...................... v
Figure 0-3. Safety labels attached on the internal part of the machine ................vii
Figure 1-1. Align Windows of WooriAlign ............................................................1-6
Figure 1-2. Compliance Assembly.......................................................................1-7
Figure 1-3. Nozzle inspection..............................................................................1-8
Figure 1-4. Vacuum Filter Inspection...................................................................1-9
Figure 1-5. Replacing the filter ............................................................................1-9
Figure 1-6. Vacuum Generator ..........................................................................1-10
Figure 1-7. Replacing the filter element of vacuum generator..........................1-10
Figure 1-8. X-axis L/M Guide Rail & Block........................................................ 1-11
Figure 1-9. Y-axis L/M Guide .............................................................................1-12
Figure 1-10. Y axis ball screw grease nipple ....................................................1-12
Figure 1-11. X-axis Belt and Pulley ...................................................................1-13
Figure 1-12. Y-axis Belt and Pulley ...................................................................1-14
Figure 1-13. PCB Conveyor Belt .......................................................................1-15
Figure 1-14. Lead Screw for Adjusting Conveyor Width ...................................1-15
Figure 1-15. PCB Detect Sensor.......................................................................1-16
Figure 1-16. Conveyor Speed Control Volume .................................................1-17
Figure 1-17. Stopper Inspection Points .............................................................1-17
Figure 1-18. Speed Control Valves....................................................................1-19
Figure 1-19. Upward Vision Unit .......................................................................1-19
Figure 1-20. Inspection for Pneumatics ............................................................1-21
Figure 4-1. Power Inspection ..............................................................................4-1
Figure 4-2. Inspection for the power supply of HDD...........................................4-3
Figure 4-3. HDD Jumper Setting .........................................................................4-3
Figure 4-4. Inspection for the power supply of FDD ...........................................4-4
Figure 4-5. MVME162-220 Jumper Setting ........................................................4-7
Figure 4-6. XY, H1 Axis Board Jumper Setting ...................................................4-8
Figure 4-7. H2, H3 Axis Board Jumper Setting ...................................................4-9
Figure 4-8. IO DPRAM Board Jumper Setting..................................................4-10
Figure 4-9. WooriAlignJumper Setting ..............................................................4-10
Figure 4-10. AC Servo Driver Digital Switch Setting ......................................... 4-11
Figure 4-11. R Axis Step Motor Driver Digital Switch Setting ...........................4-12
Figure 4-12. The locations of sensors on the machine.......................................4-1
List of Tables
Table 1-1. Table of Preventive Maintenance List ................................................1-2
Table 1-2. Replacement period list......................................................................1-4
Table 1-3. Table of Component Lubrication.........................................................1-5
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Samsung Component Placer CP-40LV+ Reference Manual
xvi
Maintenance Guide
The "Maintenance Guide" contains 'CP Series' preventive maintenance information. For
smooth running of your component placer, perform the preventive maintenance
procedures presented here.
Preventive maintenance, other than the information presented here, should not be
performed without the authorized personnel of Samsung Techwin Co.,Ltd.
Preventive Maintenance
After completing the maintenance tasks, please follow the procedures outlined below in
order to operate the equipment properly.
1. Check to see if there are any abnormal substances in the maintenance area, and if any,
remove them.
2. Make sure that all the parts are re-assembled properly.
3. Turn on the Main Circuit Breaker.
4. Turn on the power of the equipment according to the procedures mentioned in “4.1
Power Inspection (Page 4-1)”.
5. Confirm that the equipment is operated normally without any problem.
Please turn off the main power switch before performing any
maintenance related tasks. Loss of human life may occur if
proper safety measures are not taken.
Warning
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Samsung Component Placer CP-40LV+ Reference Manual
1-2
Preventive Maintenance
Check-up List
Check Remark (Having
Major Ref.
Sub Category Description Period trouble)
Category
Entire
Air Leaking 1.2.6.4 Contact Our C/S
Connection
Adjust the pneumatics
Moving Speed of Each etting by rotating each
Speed Control
Section speed controllerCW or
CCW
External Fan Functioning, Noise
PC Fan Functioning, Noise
Cooling Fan Weekly Contact Our C/S
Filter (For
Contamination, Clog
External Fan)
Mouse
Keyboard Functioning for Each
Monthly Contact Our C/S
Lamp Part
Miscellaneous
Teaching Box
Display (discolor, fade,
Monitor Monthly
distortion)
Isolation Switch
Current Breaker Monthly
Current Protect
Contact Our C/S
Electric Emergency Functioning for Each
Weekly
Device Switch Part, Wear
Door Switch
Relay Monthly
Fuse
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Samsung Component Placer CP-40LV+ Reference Manual
?Note
Setting the replacement period for parts.
Based on the regulated use environment . If the use environment is poor, the
intervals for part inspection and replacement can be shortened.
1-4