Multi-Axis Servo Operating Instructions
Multi-Axis Servo Operating Instructions
Table of Contents
1. HomePage ........................................................................................................................................... 5
2. Quickguide.......................................................................................................................................... 6
3. Preface ................................................................................................................................................. 7
4. Applicable models............................................................................................................................. 7
5. Hardware specification .................................................................................................................... 8
5.1. Description...................................................................................................................................... 8
5.2. Appearance introduction ............................................................................................................. 9
5.3. Dimensions ................................................................................................................................... 13
6. Handling and installation .............................................................................................................. 18
6.1. Transport ...................................................................................................................................... 18
6.2. Installation Environment Conditions and Precautions ....................................................... 18
7. Wiring and signal ............................................................................................................................ 19
7.1. Peripheral device wiring diagram ........................................................................................... 19
7.2. Drive connector and terminal description ............................................................................. 23
7.3. Serial vector wiring diagram ..................................................................................................... 24
7.4. Syntec encoder external analog temperature wiring diagram .......................................... 28
7.5. Interface pin definition .............................................................................................................. 30
7.6. Multiple four-in-one series description .................................................................................. 32
7.7. Regeneration resistor selection ............................................................................................... 34
7.7.1. Overview of Regenerative Resistor Selection............................................................ 34
7.7.2. Detailed Selection Guide for Regeneration Resistors .............................................. 36
7.8. KTY84 temperature sensor and over temperature protection .......................................... 37
7.8.1. Installation ....................................................................................................................... 37
7.8.2. Drive Parameters Setting .............................................................................................. 38
7.9. Y connection and Delta motor parameters conversion and use precautions ................. 40
7.9.1. Y-Delta Wiring Conversion ............................................................................................ 40
7.9.2. Y-Delta Parameter Conversion ..................................................................................... 41
7.9.3. Motor Testing after Conversion ................................................................................... 45
8. Automatic tuning............................................................................................................................. 46
8.1. Empty load transfer process...................................................................................................... 46
8.1.1. Preparation before tuning............................................................................................. 46
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1. HomePage
SYNTEC
Servo Drive Operation Manual
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2. Quickguide
The use of Syntec of the drive, not the use of packet motor, in the automatic transfer
when the rapid guidance. This section will be more streamlined, such as for the content
is not clear, you can refer to the Syntec of automatic machine tuning chapter, the steps
for the transfer machine will have a more clear description and explanation.
New generation of semi -
Separate new generation of drivers
guest support
(Non-new generation encoders)
(New generation encoders)
Rotor inertia measurement Pn-F21 = 3, Pn-F10 = 3. The rotor inertia estimation is started.
When Pn-F10 = 0, the test ends.
Speed loop gain and velocity Enter the Pn-100 speed loop gain;
loop integration time constant Enter the Pn-101 speed loop integral time constant.
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3. Preface
Thank you for your continued support of our products. Our servo team is forever
committed to the research and development of new products; we hope that our products
and services can bring each user the best possible experience.
The SYNTEC high-performance servo drive series consists of our company's latest servo
drive models. Each product is manufactured using high quality materials and has been
through rigorous testing. In addition, our drives adopt precise vector control, guaranteeing
high accuracy, high stability and high efficiency.
This Operation Manual includes the drive's hardware specifications, installation
instructions, as well as wiring and signal descriptions, providing each user with detailed
guidance. To achieve the best performance of our products and to maintain the safety of both
personnel and equipment, please read this manual carefully before use and keep it in a safe
place for future reference. If any doubts arise, please do not hesitate to contact our office--
we will be happy to help!
4. Applicable models
This four-in-one operation manual is suitable for new generation all-in-one drives,
including drive integrated and multi-axis drives.
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5. Hardware specification
5.1.Description
Each drive undergoes strict quality inspection and anti-collision packaging before
leaving the factory. Please check for impact damage upon receiving the product. Users
should also compare the serial numbers on the outer box and on the product itself. If
there is any discrepancy, please contact us immediately.
Model Description
12:Optional
12: Optional
second/third
second/third
card card
Product Syntec
(1- Motherboard, 2 -IO Card, 3-Step card)
Controller
Driver
2020: The Driver Capacity : Three-axis
current 20A, The fourth axis current 20A
24A: The modal name
The first code is the input power
2 is 220V, 3 is 380V
The second code 4 for the 4-axis drive
A for the engineering design model
80RG:This is the industry to define their own
representative of the control model code
80RG ,80RD,80RS,80RA,80GM,80SC
Product Syntec
Multi -axes 00: Optional second/third card
Driver (1- Motherboard, 2 -IO Card, 3-Step card)
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5.2.Appearance introduction
Drive function
E I/O signal Connect I/O devices (emergency stop, warning light, etc.)
F Encoder feedback From top to bottom, first to fourth, respectively, first to fourth axis
motor encoders
Controller function
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IO board function
S08-SMD-24A-2020-00
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Drive function
E I/O signal Connect I/O devices (emergency stop, warning light, etc.)
F Encoder feedback From top to bottom, first to fourth, respectively, first to fourth
axis motor encoders
S08-SMD-34A-50150-22
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Drive function
B Motor power Connect the motor side to provide a motor power (UVW) for a
supply total of four groups, from right to left are the first axis to the fourth axis
F I / O signal port Connect I / O device (emergency stop, warning light ... etc.)
G Encoder From top to bottom, respectively, for the first to the fourth port,
feedback respectively, for the first to fourth axis motor encoder
IO version of the
function
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5.3.Dimensions
S08-SCD-80 series (80RG, 80RD, 80RS, 80RA, 80GM, 80SC) S08-SMD-24A-2020-
00 S08-SMD-34A-40150-22
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Drive specification
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PC Interface USB
Location Indoors (avoid direct sunlight); keep away from oil, dust, and
corrosive or flammable gases
Weight 6.74kg
Output Rated Current First axis to third axis: 8.4 A, fourth axis: 27 A
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ABZ, Serial, SSI, BiSS (Does NOT support UVW wire-saving encoders)
(For more about extended encoder modules, refer to Servo
10PX1/10PX3 Extended Module Operation Manual)
PC Interface USB
Location Indoors (avoid direct sunlight); keep away from oil, dust, and
corrosive or flammable gases
Weight 9.54 kg
Output Rated Current First axis to third axis: 11.9 A, fourth axis : 34 A
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PC Interface USB
Location Indoors (avoid direct sunlight); keep away from oil, dust, and
corrosive or flammable gases
Weight 9.54 kg
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Installation Precautions
Install the drive in the direction specified by the instructions; incorrect positioning
may lead to servo failure.
When installing the drive, do not block its ventilation holes and do not place it
upside down, otherwise the drive may malfunction.
Do not use on or near flammable materials.
Make sure that each fastening point is tight when fixing the drive in place.
Install on a surface that can withstand the weight.
Operation Precautions
For long-term operation, it is recommended to maintain an
ambient temperature below 45 °C to ensure product reliability.
If the product is installed in an electrical cabinet, the size and ventilation of
the cabinet must prevent any internal electronic devices from overheating. Also pay
attention to whether the machine's vibrations will affect other electronics in
the cabinet.
To enhance cooling circulation, maintain sufficient space between all sides and
surrounding objects of the drive and the baffles (walls); also take care not to block
the ventilation holes, otherwise the drive may malfunction.
Other Precautions
The cable between the drive and the motor should not be stretched too tightly.
Do not place heavy objects on top of the drive.
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Keep the drive clear from conductive objects such as metal and screws or
combustibles such as oil.
If the cable connecting the motor and the drive is longer than 20 meters, please
thicken the U, V, W and encoder cables.
Do not drop or impact the drive.
Do not force the drive to operate if it is damaged.
Ethernet
IO Port
SRI Port
220V- 3Phase Power
Double
feedback
Encoder
Double
feedback
Encoder
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S08-SMD-24A-2020-00
※ Encoder recommended wire diameter: 22AWG or 0.6mm 2
※ RST recommended wire diameter: 10AWG or 5.3mm 2
※ UVW recommended wire diameter: 14AWG or 2.0mm 2
IO Port
Double
feedback
Encoder
Double
feedback
Encoder
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S08-SMD-34A-40150-22
※ Encoder recommended wire diameter: 22AWG or 0.6mm 2
※ RST recommended diameter: 6AWG or 13.3mm 2
(the actual diameter according to the user needs "multi-axis simultaneous maximum current" decision)
IO Port
Double
feedback
Encoder
Double
feedback
Encoder
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Installation Precautions:
Before powering on, check if the U, V, W, and G terminals are correctly wired to the
motor. An incorrect UVW sequence may lead to rotation in the reverse direction or
even motor malfunction; at that point, Encoder Testing and Magnetic Pole Offset
Detection must be re-performed. An incorrect G wiring may cause damage to the
motor or the drive.
It is recommended to provide the power supply of the controller through any two
terminals of the RST.
When wiring the host controller, select either general servo signal or serial servo
signal-- not both.
Wiring Instructions
Power supply:
1. Input power from R, S, T, L1, L2
2. L1 and L2 are optional
Encoder Terminals:
1. Single-axis Axial Type (SVD) has one set of encoder feedback (6PIN) and Spindle
Type (SPD) has two sets of encoder feedback (6PIN); each set of encoder terminals
has a 5V power output (up to 150mA).
2. Supports encoder interface of Tamagawa, SYNTEC, and NIKON.
3. Supports expansion modules that connect other encoder interfaces (refer to Servo
10PX1/10PX3 Expansion Module Guide).
4. Battery voltage checking for absolute encoders.
Host Controller Serial Communication:
1. Mechatrolink-II Serial 10Mbps
2. Mechatrolink-III Serial 100Mbp
3. EtherCAT Serial 100Mbps (Currently unsupported)
General IO Signal:
1. 2 DI ports
2. 1 DO port
3. Absolute Battery Voltage Input
4. Note
NC: Empty port
I port: Input a voltage of 24V relative to COM
port: O0+ and O0- are internally conductive
STO I/O:
2 Safety inputs (STO-A, STO-B)
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Wiring Precautions:
Keep the six power lines R, S, T and U, V, W away from other signal lines, at least a 30 cm
distance if possible.
When the power is cut off, the drive's internal capacitor still contains a large amount of
charge-- do NOT touch the six power lines R, S, T, and U, V, W. Please wait until the charging
light goes out.
When lengthening the encoder cable, apply twisted pair cabling to the encoder cable and the
grounding signal cable. Do not exceed a length of 20 m (65.62 in or 14 ft); if it is absolutely
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necessary to do so, please use a signal line with twice the wire diameter in order to minimize
signal attenuation.
Please wire according to relevant regulations. Select the wire diameter according to motor
wattage, as follows:
850W~7.5kW 16AWG
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IO Port
Double
feedback
Encoder
Double
feedback
Encoder
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IO Port
Double
feedback
Encoder
Double
feedback
Encoder
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Ethernet
IO Port
SRI Port
220V- 3Phase Power
Double
feedback
Encoder
Double
feedback
Encoder
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Figure 3 (Figure 3)
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4 NC --
5 NC --
7 NC --
8 NC --
1 5V 5V power supply
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Station Number
Encoder Feedback
1 5V 2 GND
3 BAT+ 4 BAT-
5 D+ 6 D-
1 C01 2 O0 +
3 I0 4 O0-
5 I1 6 BAT+
7 NC 8 BAT-
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The DIP switch has four PINs, where each PIN has the two states ON and OFF. The
switch can therefore represent 16 distinct station numbers, as shown in the table
below. Be especially aware of the relationship between station numbers and
controller parameters.
ON ON ON ON 1
OFF ON ON ON 2
ON OFF ON ON 3
OFF OFF ON ON 4
ON ON OFF ON 5
OFF ON OFF ON 6
ON OFF OFF ON 7
ON ON ON OFF 9
OFF ON ON OFF 10
ON OFF ON OFF 11
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ON ON OFF OFF 13
If the station number is 2, Pr21 is changed to 2000, Pr22 is changed to 2001, and other
Pr23, Pr24 and other parameters are deduced by analogy; if the station number is 10, Pr21
needs to be changed to 10000, and Pr22 needs to be changed to 10001. Other parameters
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such as Pr23 and Pr24 are the same; if the number is 11, the Pr21 needs to be changed to
11000, the Pr22 to 11001, and the other Pr23, Pr24 and so on.
It should be noted that the controller must provide M3 serial communication to use the
serial function, so Pr9 must be set to 103, and consider the compatibility of future
automatic detection. The digital settings of parameters Pr3261 and Pr3262 should be
arranged from small to large. .
If the station number is 2, set Pr21 as 2000, Pr22 as 2001, and so on; if the station number
is 10, set Pr21 as 10000, Pr22 as 10001, and so on; if the station number is 11, set Pr21 as
11000, Pr22 as 110001, and so on.
Note that this serial function is available only if the controller is using M3 serial
communication, therefore Pr9 should be set as 103. In addition, considering the function's
future compatibility with auto detection, the user should set the values of Pr3261~Pr3262
in order of least to greatest.
7.7.Regeneration resistor selection
7.7.1. Overview of Regenerative Resistor Selection
Internal regenerative resistors are recommended. If special needs arise,
compute values according to the following table (see Detailed Selection Guide
of Regeneration Resistors):
S08-SMD-33A-3575-XX no no 2500 W 20 Ω
S08-SMD-34A-3575-XX no no 2500 W 20 Ω
S08-SMD-34A-50150-XX no no 4000 W 10 Ω
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Note:
The Recommended Regeneration Resistance Table is designed for general
machining situations. If these values do no meet the actual application conditions,
users can refer to the Detailed Selection Guide for Regenerative Resistors and select
a regenerator of higher power.
Recommended resistance = operating voltage / maximum brake current, and
it is the minimum regenerative resistance of the drive. If no suitable resistance value
is found, users must select a regenerator of hig
There are three types of regenerative resistors commonly used in CNC
machining: wirewound resistors, ripple resistors, and aluminum-housed resistors;
users can select the type according to their needs. The following chart compares the
three types of brake resistors:
Characteristics
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Considering the actual application, assume that the load inertia ratio is N times
the motor inertia. If the speed is braked from the rated M times to zero speed, the
regenerative resistor must consume E0(N+1)*M2-Ec Joule. If the motor reciprocating
cycle (Time of accelerating, being steady, to decelerating) is T sec, then the
regenerative resistor power W = 1.2[E0*(N+1)*M2-Ec]/T, 1.2 is the safety factor.
In addition, according to the application of the spindle cover, the allowable
frequency index is provided for the user to select. The allowable frequency is defined
as the continuous acceleration and deceleration of the motor. In the case where the
regenerative resistor and the motor are not overheated, the maximum number of
round trips per minute is equal to 60 seconds divided by the round trip period T, i.e.
60/T. For example, when the milling machine is performing drilling and tapping, the
spindle will frequently perform acceleration and deceleration (single drilling involves
two acceleration and deceleration actions). If it is desired that the regenerative
resistor is not prone to overheating and smoke, the number of drilling per minute
must be limited to less than half of the allowable frequency.
7.8.KTY84 temperature sensor and over temperature protection
This section details the installation and setup of the KTY84 temperature sensor with its
driver and encoder and its overtemperature protection.
The KTY84 thermistor is an analog type temperature sensing element whose resistance
value changes with temperature.
The KTY84 temperature sensor can be installed on drives and encoders. This section
details how to activate the sensor and its thermal protection function.
The KTY84 thermistor is an analog type temperature sensing element; its resistance
value changes with temperature.
7.8.1. Installation
The KTY84 temperature sensor of the driver has two signal lines, and the wiring
diagram is detailed in the section [Wiring and Signal].
A KTY84 temperature sensor installed on a drive has two signal lines; refer to the【
Wiring and Signals】section for wiring diagrams.
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Pn-741 Drive KTY84 over temperature protection level 80~150 (℃) 120
Pn-742 The first feedback of the new generation of encoder internal 0~145 (℃) 0
KTY84 over temperature protection level
Pn-743 The first feedback of the new generation of encoder external 0~145 (℃) 0
KTY84 over temperature protection level
Pn-744 The first feedback of the new generation of encoder external 0~145 (℃) 0
two KTY84 over temperature protection level
Pn-746 The second feedback of the new generation of encoder 0~145 (℃) 0
internal KTY84 over temperature protection level
Pn-747 The second feedback of the new generation of encoder 0~145 (℃) 0
external KTY84 over temperature protection level
Pn-748 The second feedback of the new generation of encoder 0~145 (℃) 0
external two KTY84 over temperature protection level
Pn-74A Turn off the internal encoder KTY84 over temperature 0~1 0
protection
Pn-74B Turn off the first encoder external KTY84 over temperature 0~1 0
protection
Pn-74C Close the first encoder external two KTY84 over 0~1 0
temperature protection
Pn-74E Turn off the internal encoder KTY84 over temperature 0~1 0
protection of the second encoder
Pn-74F Turn off the second encoder external KTY84 over 0~1 0
temperature protection
Pn-750 Turn off the second encoder external two KTY84 over 0~1 0
temperature protection
Above is the table of parameters relevant to the KTY84 thermal protection function. Set Pn-
740 as 1 to enable the function, then the system will trigger the overheat alarm AL-200 if
the measured temperature exceeds the level set in Pn-741.
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To enable thermal protection for Syntec encoders, simply set the thermal protection level
to a value within the range 0~145℃. If this level is already factory-set, it cannot be
modified.
There are two ways to disable the thermal protection function, as follows:
For drives before V2.1.8, set the thermal protection level to 0.
For V2.1.8 and onward, use the parameter "Disable Encoder Int. Thermal Protection".
Example: Set Pn-742 "Encoder Int. KTY84 Protection Lv." as 140℃. To disable the
protection, set Pn-74A "Disable Encoder Int. Thermal Protection" as 1.
If the temperature exceeds the protection level, a corresponding overheat alarm will be
triggered as follows:
Alarm Code Alarm Name
For diagnosis and troubleshooting of overheat alarms, refer to the table below:
possible reason an examination Processing method
Motor cooling system is Check motor cooling system Replace the cooling system.
abnormal
Analogous temperature Check if the analog temperature 1. Check if the wiring is loose or
sensing signal is abnormal feedback is normal abnormal.
2. Check the parameters Pn7-40 and Pn7-
41 for correct settings.
Motor rated current Check rated current parameters Confirm the input parameters. If there is a
setting is incorrect correction, you need to re-adjust the
machine.
Excessive load Check if the load rate continues to Replace the motor with a larger power.
exceed 100%
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The user can observe the KTY84 sensing temperature of the motor through the state
monitoring variable Pn-D60; Pn-D61 observes the KTY84 sensing temperature of the first
feedback new generation encoder; Pn-D62 and Pn-D63 observe the first feedback new
Generation encoder external and external two KTY84 sensing temperature; Pn-D65 second
feedback new generation encoder internal KTY84 sensing temperature; Pn-D66 and Pn-D67
observation second feedback new generation encoder external one The external two KTY84
senses the temperature as shown in the table below.
Users can observe the temperatures measured by KTY84 through status monitoring
variables.
These variables correspond to the measured temperatures as follows:
Status Monitoring Parameter Descriptions
Variables
Pn-D65 Measured Temperature via 2nd Feedback Syntec Encoder Internal KTY84
Pn-D66 Measured Temperature via 2nd Feedback Syntec Encoder External(1) KTY84
7.9.Y connection and Delta motor parameters conversion and use precautions
7.9.1. Y-Delta Wiring Conversion
Checking if drive specifications can be converted successfully:
Before implementing Y-Delta Wiring Conversion, the user must ensure that
Connector Δ's voltage is 1/3 of the square root of Connector Y's voltage (about 0.577
times) and that Connector Δ's current is 3 times the square root of Connector Y's
current (about 1.732 times).
After the conversion, the drive's rated voltage must exceed the motor's rated voltage,
and the drive's rated current must be at least 1.5 times the motor's rated current. If
the drive cannot meet these conditions, it is not recommended to implement Y-Delta
Wiring Conversion. If any of these values are unknown, the user may obtain them
through corresponding parameters in the OpenGuide software.
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After ensuring that the drive specifications satisfies the above conditions, power-off
the system and open the motor casing.
Notice that three brass strips are connecting the Z, X, Y terminals; this
Connector Y circuit is represented by the diagram on the right.
Reconnect the brass strips to the U, V, W terminals; the resulting Connector Delta
circuit is represented by the diagram on the right.
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Click on "Open File" and select the Syntec package parameter file for Connector Delta.
Parameter files with "wye" in the file name are for Connector Y, and those with "delta" are
for Connector Delta.
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Un-check the box for "Pn-6 Inverter Parameters" and select "Confirm."
After successfully importing the parameters, the parameters "Pn-710 Rated Current," "Pn-
712 Rated Voltage for Induction Motor," and Pn-714~Pn-718 will turn red.
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Ensure that "Pn-90C Enable Encoder Parameter Protection" is set as 0 (writable), then click
"Write Parameters" in the top-left corner and select "Save Parameters" right beside it; this
will save the newly imported package parameters and complete the parameter conversion
process.
Manual Parameter Computation
After opening the tuning software, enter the password into the user authority box to unlock
user authority.
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Manually input the computed values into their corresponding parameters. Ensure that "Pn-
90C Enable Encoder Parameter Protection" is set as 0 (enabled) before selecting "Write
Parameters" and "Save Parameters." Motor parameters now reflect the converted values.
7.9.3. Motor Testing after Conversion
After completing the parameter conversions, the user should then implement
encoder testing. Select the Pn-F subpage from the Parameter Edit page, and set Pn-
F10 as 3 (enabled). Select "Read Parameters" and wait for Pn-F10 to become 0 before
implementing encoder testing. If the system triggers any alarms during this process,
troubleshoot according to the "Alarm Diagnostics and Troubleshooting" section; then
restart encoder testing from the first stage. When an alarm is triggered, erroneous
parameters will not be written into the system.
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8. Automatic tuning
8.1.Empty load transfer process
8.1.1. Preparation before tuning
Parameter in front of *, need to re-boot will take effect.
After the parameters have been modified, if you want to restart the parameters
after the restart, you must save the parameters permanently. Parameter
permanent storage mode in the Pn-F40 input 1, press the "read parameters",
when the Pn-F40 from 1 to 0, on behalf of the parameters stored. The parameter
is permanently stored and can not be operated with servo on.
After the transfer is completed, the recommended backup parameters. The
backup parameters are called "Save File" at the top left of the new software
interface.
To avoid damage to the machine mechanism and the servo drive, remove the load
connected to the motor so that the motor shaft connected to the motor shaft is
free from flying when the machine is running, causing injury or damage to the
machine mechanism.
Check that the drive wiring is correct before running.
8.1.2. Induction motor tuning
Non-Syntec of complete matching with induction motor tuner flow chart as follows
Step 1. Refer to Section [ Enter motor version parameters and other parameters ].
Step 2. Refer to Section [ Encoder Function Test ] in this chapter .
Step 3. Refer to Section [ Motor Parameter Estimation and Current Gain Auto Tuning
].
Step 4. Refer to Section [ Induction Motor Rotor Time Adjustment ].
Step 5. Refer to Section [ Rotor inertia estimation ] of this chapter .
Enter the motor version parameters and other parameters
Please fill in the parameters of the following table corresponding to the motor
version of the fill, fill in the attention to the unit.
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Note: The nameplate does not accurately indicate the rated current of the motor and can
be derived from the formula calculation.
Vrated: rated voltage. PowerFactor: 0.8 When rated at 380V, Arated is approximately
Prated(kw)*2. In addition to the motor nameplate parameters, additional parameters in
the table below are required.
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3 Pn-F10 Set to 3. Start the motor transfer function, the motor starts to rotate, about 5
seconds after the motor will stop turning.
If an alarm occurs during the procedure, refer to the chapter " Drive Alarm Description File
" and restart from the encoder function test step 1 after the alarm has been removed. When
an alarm occurs, the wrong parameter is not written.
8.1.2.2. Estimation of Motor Parameters Automatic Adjustment of
Current Gain
2 Pn-F21 Set to 1. Select the motor type "electromotor package (motor parameter
estimation + current gain + current response verification").
3 Pn-F10 Set to 3. Start the motor transfer function, until the motor stops before the
next step.
If there is an alarm in the process, please refer to the section of " Drive Alarm Description
File " " and restart from motor parameter estimation and current gain automatic adjustment
step 1 after troubleshooting. When an alarm occurs, the wrong parameter is not written. The
parameters in the table below are automatically added after estimation
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Numbering name
2 Pn-71E Can not be 0. Need to set the initial set value. It is recommended to maintain the
default value when shipping.
4 Pn-F21 Set to 10. Select the motor type "Induction motor rotor time adjustment".
5 Pn-F10 Set to 3. Start the motor transfer function, the motor will be positive,
reverse rotation repeatedly.
7 - Repeat steps 2 to Observe the parameter Pn-71E value, two to three times after the
3 two to three test is close (reference: observation error is within 5%).
times. If there is a difference between the values, please check the motor
version of the parameters of the input error and check the wiring,
to be excluded from the induction motor rotor time adjustment
step 1 to start again.
Induction motor rotor time adjustment Pn-71E Induction motor rotor time constant
Common problem:
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Q1. When Pn-F10 is set to 3, the induction motor does not start rotating
A1. Please check if Pn3-30 is set to 0 correctly
Q2. When Pn-F10 is set to 3, the induction motor does not start to rotate and a voltage
saturation alarm occurs.
A2. Avoid Pn-71E being set to 0. Please fill in factory defaults. If you forget the factory
default value, it is recommended to set 1000.
8.1.2.4. Rotor inertia estimation
2 Pn-F21 Set to 3. Select the motor type "rotor inertia estimation - new
method".
3 Pn-F10 Set to 3. Start the motor transfer function, then the motor will start to
rotate up to two laps, until the rotation stops, the process
takes only a few seconds.
5 - Repeat steps 2 to 3 Observe the parameters Pn-720, Pn-722 values, two to three
two to three times. times after the test is close (reference: observation error is
within 5%).
The parameters in the table below are automatically added after estimation
Numbering name
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Note:
Ming version does not really mark the motor rated current, can be derived from the formula
calculation. Vrated: rated voltage.
PowerFactor: 0.8 Arated is approximately Prated (kw) * 2 when the rated voltage is
380V. In addition to the motor Ming version of the parameters, still need to fill in the other
parameters in the table below.
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3 Pn-F10 Set to 3. Start the motor transfer function, the motor starts to rotate, about
5 seconds after the motor will stop turning.
If an alarm occurs during the procedure, refer to the section " Drive Alarm Description File""
and restart from the encoder function test step 1 after the alarm has been removed. When
an alarm occurs, the wrong parameter is not written.
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2 Pn-F21 Set to 1. Select the motor type "electromotor package (motor parameter
estimation + current gain + current response verification").
3 Pn-F10 Set to 3. Start the motor transfer function, until the motor stops before the
next step.
If there is an alarm in the process, please refer to the section of " Drive Alarm Description
File"" and restart from motor parameter estimation and current gain automatic adjustment
step 1 after troubleshooting. When an alarm occurs, the wrong parameter is not
written. The parameters in the table below are automatically added after estimation
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Numbering Name
Estimation of Motor Parameters and Automatic Pn-714 Motor excitation shaft resistance
Adjustment of Current Gain
Before making the magnetic pole shift, check the following specifications:
1. Be sure to confirm the polarity of the encoder before calibration.
2. If the motor has travel limit, manually pass the motor through index
3. If the motor is equipped with brake, Release the brakes before correcting
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2 Pn-F22 Return to zero. Choose to manufacture the type of "pole offset". Zeroing
The displacement is only supports tandem encoders.
set to 3.
3 Pn-F10 Set to 4. Start production production transfer function, this time the
motor will be magnetic pole offset correction.
5 Pn-F40 Set to 1. Make sure that the pole offset (Pn-724) is permanently
stored in the drive
If an alarm occurs during the process, refer to the section of the " Drive Alarm Description
File " section and restart from the pole offset calibration step 1 after the alarm has been
removed. When an alarm occurs, the wrong parameter is not written. After calibration, the
following parameters are automatically filled in (the displacement has a value, zero is set to
0)
Numbering Name
2 Pn-F21 Set to 3. Select the motor type "rotor inertia estimation - new method".
3 Pn-F10 Set to 3. Start the motor transfer function, then the motor will start to rotate
up to two laps, until the rotation stops, the process takes only a few
seconds.
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5 - Repeat steps 2 to Observe the parameters Pn-720, Pn-722 values, two to three times
3 two to three after the test is close (reference: observation error is within 5%).
times.
The parameters in the table below are automatically added after estimation
Numbering name
2 Pn-F21 Set to 2. Select the motor tuning type "Cogging torque compensation
machine".
3 Pn-F10 Set to 3. Start the motor transfer function, then the motor will slowly rotate
until the motor stops before the next step.
If you want to observe the torque compensation, please note that the speed of the open
torque compensation and open the oscilloscope in the speed of the feedback (such as not
open the oscilloscope can open the Pn-D28 speed error (0.01RPM) Observed). The upper
two graphs are those who do not turn on the torque compensation, the latter is the opening,
can significantly observe the speed feedback by low frequency disturbance situation
improved many.
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2 Pn-F21 Set to 11. Select the motor tuning type "Magnetic encoder parameter
calibration".
3 Pn-F10 Set to 3. Start the motor transfer function, then the motor will run a few
laps, calibration encoder feedback, when the motor stops running,
the Syntec of encoder parameters correction is complete.
After starting the tuning function, the oscilloscope can observe the encoder ADC
sine/cosine waveform as shown below. The normal wave peak is greater than 3000, the
valley value is slightly less than 1000, and the midline value is about 2047. If the waveform
is not normal, please contact the factory. After calibration, the parameters in the following
table will be automatically filled in.
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Numbering name
After calibration, use the oscilloscope in the software to observe the steady speed
speed command and speed feedback during the inching . The following two figures are used
for comparison and comparison (the figure is for illustrative purposes only and does not
represent the actual situation of the user). Before the correction, the next one is the
correction, and it can be observed that the corrected speed feedback oscillation range is
reduced.
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After the current feedback correction is completed, the parameters in the above table will be
modified by yourself. After the calibration is completed, please change the Pn-663, Pn-664
and Pn-665 back to 1000, and then store the parameters, Pn-F40 (parameter permanent
storage) input. 1 (storage).
8.3. Load tuning process
Syntec of complete matching, the new generation of semi-customer matching and the
separate new generation of three matching methods are required to carry out the load
adjustment process. The steps and operation methods of the three are the same, so the
following does not make a distinction.
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2 Pn-F14 Set to 0 Set the motor travel distance, please refer to * Note 1.
If the travel limit is not set, this parameter is set to 0 and the
motor will be adjusted for two turns.
6 - Repeat steps 2 to 3 Observe the parameters Pn-103 values, two to three times
two to three times. after the test is close (reference: observation error is within
5%).
If the value of the gap, please check the organization, to be
properly installed, from the load inertia than the estimated
step 1 to start again.
*Note
1:The limit value of the stroke limit is determined according to whether the double feedback
control function (Pn-22A=1) is turned on. Therefore, special attention should be paid to the
gear ratio between the motor and the spindle to avoid the number of turns being different
from the actual one. For example, the motor side encoder resolution is 65536, and the
spindle side encoder resolution is 4096. If the double feedback function is enabled, the Pn-
F14 input 4096 represents the spindle forward rotation; if the double feedback function is
turned off, Pn-F14 Input -65536 means that the motor reverses one revolution, while the
spindle side movement amount is calculated based on the gear ratio.
After the estimation, the parameters in the following table will be automatically filled in.
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Numbering Name
Example: If the current loop has a bandwidth of 1.6 kHz, the bandwidth of the speed loop
must not exceed 320 Hz.
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When these three parameters are set, press "Calculate Gain" to calculate the six parameters
Pn-100~Pn-103, and then press ">>" to write the parameters to the drive.
Confirm the speed loop gain and fine tune it. Drive tuning software Pn-F13 (JOG mode) input
0 (speed control), Pn-F11 (JOG direction) input 1 (forward movement), Pn-304 (JOG speed)
input speed, Pn-306 input maximum acceleration, Pn-307 input the highest impulse, Pn-F10
(auxiliary function start/stop) input 1 (manual mode JOG), by the oscilloscope in the tuning
software, observe the speed feedback, if there is overshoot or steady speed error Large, you
can reduce the bandwidth from the "Automatic Tuning" page, and calculate the gain again,
write. When the bandwidth is increased, the speed feedback is larger when the inching is
moved, and the bandwidth is lowered. The speed of the inching is greater than that of the
inversion. The next two pictures are shown, the upper bandwidth is high, and the lower
bandwidth is low. . Confirm the position loop gain and fine tune. Drive tuning software Pn-
F13 (JOG mode) input 1 (position control), Pn-F11 (JOG direction) input 1 (forward motion),
Pn-304 (JOG speed) input speed, Pn-306 input maximum acceleration, Pn-307 input the
highest impulse, Pn-F10 (auxiliary function start/stop) input 1 (manual mode JOG), by the
oscilloscope in the tuning software, observe position feedback, if there is overshoot or steady
speed error Large, you can reduce the bandwidth from the "Automatic Tuning" page, and
calculate the gain again, write. In the next two figures, the bandwidth is high, and the lower
one has a low bandwidth. It can be observed that the position error of the stable speed
segment with a high bandwidth is about one-half of the low bandwidth, which shows that
the response is faster. After confirming the error, please press the section 3.1 [ Preparation
before adjustment ] of this chapter to store the parameters permanently.
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Resonance frequency
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Step3: After finding the resonance frequency, if the resonance frequency is lower than
100Hz, you can first adjust the Pn-308 and Pn-401 parameters of the automatic adjustment
page to suppress the resonance phenomenon, and excessive reduction may cause the noise
to enter the system and affect the system response. The reference value is around 40.
Step4: If the resonance has been improved, Step1 and Step2 can be repeated. When the
resonance frequency is between 100Hz and 250Hz, the first Notch Filter function of the auto-
tuning page can be turned on, and the resonance suppression parameter is input, and the
parameters are imported. Read. <Resonance suppression parameter>
1 Pn-461 Set to 1. Start the first section of the Notch Filter switch.
2 Pn-409 Set to Select the first section of the Notch Filter frequency as the resonant
resonant frequency (in Hz).
frequency.
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3 Pn-40A Set to Q
value. Resonance frequency
The first section of the Notch Filter Q value, the higher the Q value, the
narrower the width of the Notch Filter, Q = F / ΔF, the reference value is
100.
4 Pn-40B Set 500. Notch Filter depth, the higher the value the deeper the depth. And test
run to observe whether the jitter situation improved. If there is no
improvement, this value is reduced and the test is repeated until the
jitter is improved
Step 5: If the FFT has only one resonant frequency, if the second resonant frequency occurs,
follow the following conditions. The second resonance frequency is above 250 Hz, and the
remaining steps are the same as the first resonance frequency adjustment method. The
difference is that the depth and the Q value range are relatively loose. Because it is far away
from the system bandwidth, the filtering range can be increased, and the depth and the Q
value are increased. A smaller adjustment will not affect system performance.
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Controller
parameter
setting
Command
polarity test
Observe speed
command and
speed feedback
Spindle
positioning
function
Finish
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66 16384 According to the motor encoder resolution adjustment, this value is a quarter
of the motor encoder resolution
106 1200 The sixth axis gain, the maximum motor speed 12000RPM, gain set at 1200
186 40 The sixth axis servo loop gain is the same as the Syntec servo drive
parameter Pn-102
206 0 Encoder type: 0 for the general encoder, 1 for the optical scale, 2 for no, 3 for
the absolute type
326 600 Axial name. (Select or not to display according to actual needs)
466 3600000 Set the sixth axis fast moving the maximum speed (deg / min)
546 600 Set the acceleration / deceleration time of the sixth axis
1671 1200 Spindle gain. The maximum speed of the motor is 12000 RPM and the gain is
1200.
1791 2 Spindle motor type: tandem wiring program is the parameter set 2.
1801 12000 Maximum speed. (According to the actual motor maximum speed setting)
1811 1 Spindle encoder installation location: 0 for the spindle test, 1 for the motor
side. (According to the actual situation set)
1831 2000 Acceleration and deceleration time. (According to the actual situation to
adjust the size of the set value)
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1851 30 Acceleration time. (According to the actual situation to adjust the size of the
set value)
1981 10 Tapping acceleration time. (According to the actual situation to adjust the
size of the set value)
3224 0 Spindle angle display mode: 0 is not to show the spindle angle, 1 for the
display spindle angle.
2411 999999999 The sixth axis of the first software forms a positive limit
2412 -999999999 The sixth axis of the first software forms a negative limit.
Note:
1. The values of parameter 66 and parameter 1651 must be the same
Command polarity test
1 Release the spindle forward Observe whether the tool is really turning.
2 Modify the parameter Pn-020 If the tool is reversed, modify the parameter (1 to 0, 0) and vice versa.
2 Set parameter The upper limit of the acceleration is set according to the application status.
Pn-307
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4 Set parameter Observe the state parameter Pn-D51, and input this value to Pn-240. (After the
Pn-240 controller version is .24N or .24M, set the spindle positioning angle by Pr1751 and
make sure the drive software is V2.0.16.)
After the above table is set, the function test can be performed: the positioning command
under the controller, whether the observation angle is normal.
8.4. Inch test
Before performing the jog test, you can first turn on the oscilloscope in the software
to observe the speed command and speed feedback (if you have other special
requirements, please check the observation) to meet the demand
1 In the function list on the left of the Open Guide screen, open the inch
animation surface.
6 With these two buttons, the motor is operated in the forward and
reverse directions, and it is confirmed that there is no abnormality in
the operation.
If an alarm occurs, please refer to the [ Alarm Overview and Disposition
Method ] section.
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No-load transfer machine , be inching test results do not meet such needs, from no-load
flow conditioners step 1. restart all no-load conditioners processes.
In the load adjustment machine , if the inching test is performed, if the result does not meet
the requirements, please re-execute step 3. in the load adjustment process .
9. Spindle double feedback control application instructions
This section details the setup and operation of the dual-feedback control mode for the
new generation of drives, including their use, parameter settings, and related alarms, as
well as the serial communication and general-purpose communication modes with the
new generation of higher-level controllers. Related settings.
9.1. Double feedback control mode
Generally, the processing machine system of the non-direct drive affects the control
efficiency due to the flexibility or backlash of the motor and the spindle, and the
processing quality is not ideal. The dual feedback control mode can be used to cope
with the problems encountered by such machine systems.
9.1.1. Drive parameter settings
Before using the dual feedback control mode, connect the motor encoder cable to
CN4 (first feedback interface), the spindle feedback encoder cable to CN5 (second
feedback interface), and confirm the parameter settings in the table below. correct.
It must be noted that only the second encoder communication type is not 0 and the
dual feedback control mode is set when the dual feedback control mode is set to 1.
As long as either of the two conditions is not met, the drive is still in the single
feedback control mode.
※Note: When the drive parameter P1-01 (speed control mode) is set to 1 (V/f
control mode start), even if the second encoder communication type is not 0 and the
double feedback control mode 1 is enabled, the double is not enabled. Feedback
control mode.
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Pn-51A Internal and external feedback position error is too large alarm immediate
check value
(pulse number of units for the second feedback of the
resolution)
P6-40 is set in the double feedback control mode, the inner (first) outer (second) feedback
position error excessive alarm check level, the pulse unit is the pulse number of the "second
encoder", this parameter It can be detected when the system gear ratio (P6-04: P6-05) is too
far from the actual value, or the V-belt drive is slipping or loose. When the internal and
external feedback position error exceeds this check value, the AL-38 alarm is triggered (see
[ Alarm Overview and Disposal Method ] for details). In general, this parameter can be set to
0.8 times the resolution of the second encoder. For example, when the resolution of the
second encoder is 262144 ppr, then this parameter can be set , and so
on.
P6-41 is used to set the time constant of the double feedback first-order low-pass filter,
which can generally be set to be one-fourth of the time constant of the position loop (for
example, when the position loop bandwidth is 10 rad/s, then The time constant is 0.1 s, so
Pn-22C can be set to 0.025 s). However, in the application where the second feedback
resolution is lower than the first feedback resolution, the setting method may have a problem
of slow positioning, and the P6-41 can be lowered and improved. However, P6-41 has its
parameter lower bound, because the bandwidth of its digital filter is at least one-fifth less
than the sampling frequency (for example, the time constant corresponding to one-tenth of
the PWM frequency of 5kHz is 0.32ms, and this The lower bound should be sufficient for the
application).
When performing motor-related tuning, please set P6-42 to 0 to turn off the dual feedback
control mode. After the tuning is completed, set P6-42 to 1 and power off and re-open to
open the dual feedback control mode. Detailed procedures and procedures for tuning
are detailed in the [ Tuning ] section.
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3 Pn-F10 Set to 3. Start the motor transfer function, the motor starts to rotate, about
5 seconds after the motor will stop turning.
If it is detected that the encoder function is abnormal or the parameter setting is incorrect,
the driver will trigger the corresponding alarm to remind the user as shown in the following
table. For the cause of the alarm and the subsequent processing methods, please refer to the
[ Alarm Overview and Disposal Method ] section.
9.1.3. Drive commissioning
After the relevant adjustments are made, the drive jog mode can be used for trial
operation. Before commissioning, please make sure that P6-42 (open double feedback
control mode) is set to 1, and it has been restarted to make this parameter take effect.
When the double feedback control mode is turned on, the speed and position commands
refer to the speed and position of the "spindle" instead of the "motor".
For example, when the spindle is applied, the test run speed command of 300 rpm is
issued. When the double feedback control mode is enabled, the 300 rpm is the "spindle"
speed command; if the double feedback control mode is off, the 300 rpm is " Speed
command of the motor.
9.2. Controller parameter setting
When the driver double feedback control mode is used, the motor and the second
feedback encoder are respectively connected to the CN4 and CN5 interfaces of the
driver, and the second feedback encoder is no longer required to be connected to the
controller port. At this time, the speed and position command issued by the
controller refers to the speed and position of the "spindle" instead of the "motor", so
the controller to the spindle is equivalent to a control system with only one feedback
and a gear ratio of 1:1. . The gear ratio of the actual motor to the transmission
mechanism is input to the new generation drive P6-04 (number of teeth on the motor
side) and P6-05 (number of teeth on the side of the screw) parameters, which are
controlled by the drive.
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The communication type with the new generation of upper controller can be divided
into two modes: serial and general use. The detailed parameter setting of the driver
and controller in the two communication modes will be described below.
9.2.1. Serial communication mode
Pr26 The axis card port number Set the drive office number to be the same as the new generation
corresponding to the sixth axis drive parameter P0-01.
Pr66 Sixth axis sensor resolution Set to the resolution of the second feedback encoder on the
drive.
Pr86 Sixth axis feedback Set to the second feedback encoder multiplier on the drive. The
multiplication product of this parameter and the new generation controller
parameter Pr66 needs to be the same as the new generation
driver parameter P3-21.
Pr106 Sixth axis motor gain Set to the maximum spindle speed of /10.
Pr1651 The number of Pulses of the Set the spindle one revolution pulse number, which is the same
first spindle encoder as the new generation controller parameter Pr66.
Pr1661 Feedback multiplication of the Set the spindle feedback multiplier. It needs to be the same as
first spindle the new generation controller parameter Pr86.
Pr1671 First spindle motor gain Set to the maximum spindle speed of /10, the same as the new
generation controller parameter Pr106.
The parameters related to the new generation controller are shown in the table
below.
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The parameters related to the new generation of drivers are set as follows:
Syntec of Syntec of controller Set value
controller parameter name
parameter
number
P0-01 Drive bureau number Set the drive office number, which cannot be the same as
other axis office numbers. It must be the same as the new
generation controller parameter Pr26.
P3-20 Encoder communication interface Set to the first encoder communication type.
type
P3-22 Encoder feedback direction Set to the first encoder feedback direction polarity.
polarity
P6-80 Second encoder communication Set to the second encoder communication type.
interface type
P6-82 Second encoder feedback Set to the second encoder feedback direction polarity.
direction polarity
P6-04 Number of teeth on the motor Set to the number of teeth on the motor side.
side
P6-05 Number of teeth on the side of the Set to the number of teeth on the side of the screw.
screw
P6-40 Internal and external feedback Set the internal and external feedback position error too
position error too large alarm large alarm check value. (The number of pulses is the
check value resolution of the second feedback)
P6-41 Double feedback position filtering Set to double feedback position filter time constant.
time constant
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is to enable the new generation of the driver software, and select the "speed
command", "speed feedback", "spindle speed command" and "second speed
feedback" for the oscilloscope channel, and monitor whether the "second speed
feedback" is It is 1000 rpm.
If the controller display speed is not 1000 rpm or the "spindle speed command" and
"second speed feedback" in the software are not 1000 rpm, please confirm that the
parameters of the drive and controller are set correctly.
10. Driver parameter manual
10.1.【Pn-0XX】 function selection parameters
Parameter function:
1: Save
2: Free run
Dynamic braking is not suitable for permanent-magnet motors used as the spindle. The system will raise an alarm AL-941
Unsupported Breaking Method, but it will still apply dynamic braking; the alarm serves merely as a reminder.
Inductive motors do not support dynamic braking. If Pn-001 is set as 0, an inductive motor will instead initiate a free run.
Parameter function:
Specifies whether to enable torque limit setup after completion of position calibration. The controller is in charge of
passing the torque limit value to this function.
0: Disabled
1: Enabled
Parameter function:
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Pulse 1 ALL <1 second None 1. The Pulse Injection Method may
Injection cause slight vibrations in the
Method motor. While running in the
Servo on mode, a system that
includes a braking mechanism
(recommended) will
automatically apply the brakes
until the method terminates.
2. Caution: use only with
OpenDrive V2.3.0 and above.
Parameter function:
Specifies the polarity of the host controller’s commands. This parameter ensures that the controller’s “positive” direction
matches the user’s intended direction.
1: Change direction
For example: The user intends the “positive” direction to be counterclockwise, but the controller interprets “positive” as
clockwise. To resolve this discrepancy, the user can simply alter this parameter’s value (either from 0 to 1 or from 1 to 0).
Parameter function:
Specifies the polarity of the encoder’s feedback. The parameter values are defined as follows:
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1: Change direction
The encoder’s feedback polarity must match the drive’s polarity so that when the drive commands rotation in the
“positive” direction, the encoder’s position feedback should accumulate instead of reduce in value. The "Encoder
Testing" function can detect if the encoder polarity is correct.
Parameter function:
Specifies the polarity of the second encoder’s feedback. The parameter values are defined as follows:
1: Change direction
The second encoder’s feedback polarity must match the drive’s polarity so that when the drive commands rotation in the
“positive” direction, the second encoder’s position feedback should accumulate instead of reduce in value. The "Encoder
Testing" function can detect if the encoder polarity is correct.
Parameter function:
Determines the interface between the drive and the host controller.
1: MECHATROLINK
Parameter function:
While using serial communication, each drive can only set one station number, and each station number can only be set to
one drive. This number represents the drive’s absolute address in the communication network; the same applies to RS-
232R/S-485/USB.
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Parameter function:
Determines the baud rate of the virtual COM PORT. This value must correspond with the tuning software in order to
establish a connection. If the system disconnects due to noise, try lowering this parameter’s value.
Parameter function:
Specifies the protocol for the virtual COM PORT. This value must correspond with the tuning software in order to
establish a connection.
0: none, 8,2
1: even, 8,1
2: odd, 8,1
Parameter function:
While the tuning software is operating the drive, this parameter specifies the target axis.
Parameter function:
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Parameter function:
Sets the proportional speed loop gain. Raising this parameter’s value enhances the speed response, but setting it too high
can lead to vibration and noise. For more information, see the “Speed & Position Loop Tuning” section.
Pn-101 Speed Loop Integration Time Constant 3979 0.01 ms [15~51200] Immediate
Parameter function:
Sets the speed loop integration time constant. Raising this parameter’s value enhances the speed response, but setting it
too high can lead to vibration and noise. For more information, see the “Speed & Position Loop Tuning” section.
Pn-102 Proportional Position Loop Gain 400 0.1 rad/s [10~20000] Immediate
Parameter function:
Sets the proportional position loop gain. Raising this parameter’s value enhances the position response, but setting it too
high can lead to vibration and noise. For more information, see the “Speed & Position Loop Tuning” section.
Parameter function:
Sets the system’s ratio of load inertia. Its formula is as follows: Ratio of Load Inertia (%) = Load inertia / Rotor Inertia *
100%
Running the “Inertia Estimation” function will automatically plug the inertia ratio into this parameter. (For more
information, see the “Auto Tuning” section.)
Parameter function:
Sets the flux weakening control voltage ratio. This parameter’s value is a percentage of the motor’s rated voltage. Raising
this value can postpone the flux weakening period, thereby shortening the time needed to accelerate or decelerate;
however, dynamic response is comparatively poor during steady-speed. Note especially that each drive inherently has a
voltage limit; if that limit is reached, the drive will continue operating with its maximum voltage as the control voltage,
and raising this parameter further will not reduce the acceleration/deceleration time.
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For example:
If this parameter is set as 120, and Pn-712 is 2800, the flux weakening control voltage is 2800 * 0.1 * 120% = 336Vrms.
Parameter function:
Specifies whether to enable custom V/f curves during V/f load mode. The parameter values are defined as follows:
When the value is set as 1, the user can create a custom V/f curve using the parameters Pn-112~Pn-115, which must be
properly set; else the system will raise an AL-500 alarm. (For more information, see the “VF Instruction Manual.”)
Parameter function:
Sets the V/f curve’s first output frequency. Its formula is as follows: output frequency (%) = target frequency / motor
rated frequency * 100%
This parameter must be properly set; else the system will raise an AL-500 alarm. (For more information, see the “VF
Instruction Manual.”)
Parameter function:
Sets the first output voltage of the V/f curve. Its formula is as follows: output voltage (%) = target voltage / motor rated
voltage * 100%
This parameter must be properly set; else the system will raise an AL-500 alarm. (For more information, see the “VF
Instruction Manual.”)
Parameter function:
Sets the second output frequency of the V/f curve. Its formula is as follows: output frequency (%) = target frequency /
motor rated frequency * 100%
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This parameter must be properly set; else the system will raise an AL-500 alarm. (For more information, see the “VF
Instruction Manual.”)
Sets the second output voltage of the V/f curve. Its formula is as follows: output voltage (%) = target voltage / motor
rated voltage * 100%
This parameter must be properly set; else the system will raise an AL-500 alarm. (For more information, see the “VF
Instruction Manual.”)
1. The higher the value, the better the disturbance response. However, when the system has resonance frequencies, setting
this parameter’s value too high can lead to severe vibrations.
2. As the first step, please try gradually increasing Pn-123 Disturbance Compensation Ratio. If the compensation effect is
still not enough at Pn-123’s maximum value, then try raising Pn-121 Disturbance Compensation Gain.
3. Incrementing 10% at a time, push this parameter’s value to its maximum while maintaining zero vibrations.
4. The disturbance compensation gain’s default value of 100% signifies that the disturbance detector’s bandwidth is 3 times
the speed bandwidth. If this value is set as 200%, then the disturbance detector’s bandwidth becomes 6 times the speed
bandwidth.
1. The higher the value, the better the effect. However, setting it too high can lead to severe vibrations.
2. As the first step, please try gradually increasing Pn-123 Disturbance Compensation Ratio. If the compensation effect is
still not enough at Pn-123’s maximum value, then try raising Pn-121 Disturbance Compensation Gain.
Parameter function:
Sets the screw pitch. This parameter only applies to systems with screw type mechanical coupling and with dual feedback
control enabled.
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Parameter function:
For a motor-actuator system with a gear ratio, this parameter specifies the gear number on the motor side; the ratio
between this parameter and Pn-20C is the system’s gear ratio.
For example: If the system’s gear ratio is 2.5:1, then set this parameter as 25, and set Pn-20C as 10.
Parameter function:
For a motor-actuator system with a gear ratio, this parameter specifies the gear number on the screw side; the ratio
between Pn-20A and this parameter is the system’s gear ratio.
For example: If the system’s gear ratio is 2.55:1, then set Pn-20A as 255, and set this parameter as 100.
Parameter function:
Sets the numerator of the electronic gear ratio. This parameter only applies to drives of V2.8.3 and above, coupled with a
NIKON encoder. The user must also set related controller parameters.
Note that the electronic gear ratio cannot exceed 256. This ratio can only be power of 2. Pn-210 Electronic Gear Ratio
(Denominator) must set to 1.
The drive’s internal processing of the electronic gear ratio is shown in the diagrams below:
Parameter function:
Sets the denominator of the electronic gear ratio. This function only applies to drives of V2.8.3 and above, coupled with a
NIKON encoder. The user must also set related controller parameters.
Note that the electronic gear ratio cannot exceed 256. This ratio can only be power of 2. Pn-210 Electronic Gear Ratio
(Denominator) must set to 1.
The drive’s internal processing of the electronic gear ratio is shown in the diagrams below:
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Parameter function:
Specifies whether to enable dual feedback control. The parameter values are defined as follows:
0: Disabled
1: Enabled
To enable dual feedback control, not only should this parameter be set as 1 but also the second encoder's interface type
should not be set as 0. If either one of these two conditions is not met, the drive will maintain single feedback control. (For
more information, see the “Spindle Dual Feedback Control Guide” section.)
Pn-22C Dual Feedback Position Filter Time 40000 0.01 [1~1000000] Immediate
Constant ms
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Parameter function:
Sets the time constant for the dual feedback low-pass first order filter. This parameter should be determined according to
system characteristics. For more information, see the “Dual Feedback Control for Optical Scale External Feedback”
section.
Procedure:
Next, test for system vibration. If vibrations are produced, increase the filter time constant (recommended in intervals of
50); if not, decide if the tuning yields satisfying results.
If the user is satisfied, tuning is complete. If not, decrease the filter time constant until either satisfied or vibrations are
produced.
Parameter function:
Sets the resolution of the host controller’s square wave position commands. This parameter only applies to systems using
the Square Wave TTL type interface (Pn-030 = 0).
For example: If the controller’s commands has a resolution of 10000 pulses per revolution, then set this parameter as
10000.
Parameter function:
Specifies the spindle posing type when starting from rest. The parameter values are defined as follows:
0: Positive rotation
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1: Negative rotation
2: Shortest distance
Caution: Proximity switch posing does not support the shortest distance type. If the parameter is set as 2, the system will
instead adopt positive rotation.
For example:
Parameter function:
Specifies whether to enable the proximity switch for spindle posing. The parameter values are defined as follows:
When posing by proximity switch, the spindle will use the posing angle information passed from the controller to position
itself a certain angle from the proximity switch.
Parameter function:
0: Disabled
1: Enabled
Parameter function:
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Parameter function:
Parameter function:
Parameter function:
Sets the rotational speed of JOG. The overall speed pattern will be determined according to Pn-306 and Pn-307.
Parameter function:
Sets the time limit for achieving maximum speed from rest.
Parameter function:
This parameter’s definition varies slightly when applied to different system types. If applying to a linear axis, signified by
setting Pn-700 Motor Type as 1 (linear motor) or setting Pn-335 Mechanical Couple Type as 1 (ball screw type), this
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parameter’s value represents the time limit for accelerating to 1 G from rest. For all other cases, this parameter
represents the time limit for accelerating to 1000 rpm from rest.
Parameter function:
Sets the speed filter time constant. Lowering this value enhances noise reduction, but setting it too low can lead to
vibration and noise. For more information, see the “Auto Tuning” section.
Parameter function:
Determines the speed control mode. For vector control, an encoder must be connected and properly set. For VF mode, see
“VF Instruction Manual.”
0: Vector control
1: V/f mode
Parameter function:
Specifies whether to enable the speed estimator function. This parameter’s values are defined as follows:
0: Disabled
1: Enabled
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Parameter function:
This function only applies to QEP encoders. It uses algorithms to increase the encoder feedback resolution; the smaller
the resolution, the greater the effect.
0: Disabled
1: Enabled
Parameter function:
This function only applies to QEP encoders. It uses algorithms to increase the encoder feedback resolution; the smaller
the resolution, the greater the effect.
0: Disabled
1: Enabled
Parameter function:
Specifies the mechanical coupling type of the motor mechanism. This parameter’s values are defined as follows:
0: Direct drive
1: Ball screw
2: Belt
Parameter function:
While Pn-338 Enable Jitter Compensation is set as 1, this parameter determines the level of jitter compensation.
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Parameter function:
Specifies whether to enable jitter compensation. Enabling it can alter specific system characteristics while switching
speeds, effectively lowering the vibrations caused by high gain.
0: Disabled
Parameter function:
This parameter decides which method to use for medium frequency (150 ~ 400 Hz) vibration suppression.
0: Disabled
Parameter function:
Parameter function:
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Parameter function:
Parameter function:
Sets the time constant of the torque command first order filter. Increasing this parameter’s value can enhance both noise
reduction and torque transitioning. However, setting it too high can lead to vibration and noise. For more information, see
the “Speed & Position Loop Tuning” section.
Parameter function:
Sets the frequency of the 1st notch filter. For best results, this value should be more than four times the speed gain.
Parameter function:
Parameter function:
A depth attenuation ratio of 1.0 indicates the absence of signal attenuation, and a ratio of 0.1 indicates signal attenuation
to one-tenths of the original value.
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Parameter function:
Sets the frequency of the 2nd notch filter. For best results, this value should be more than four times the speed gain.
Parameter function:
Parameter function:
A depth attenuation ratio of 1.0 indicates the absence of signal attenuation, and a ratio of 0.1 indicates signal attenuation
to one-tenths of the original value.
Parameter function:
Sets the frequency of the 3rd notch filter. For best results, this value should be more than four times the speed gain.
Parameter function:
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Parameter function:
A depth attenuation ratio of 1.0 indicates the absence of signal attenuation, and a ratio of 0.1 indicates signal attenuation
to one-tenths of the original value.
Parameter function:
Sets the frequency of the 4th notch filter. For best results, this value should be more than four times the speed gain.
Parameter function:
Parameter function:
A depth attenuation ratio of 1.0 indicates the absence of signal attenuation, and a ratio of 0.1 indicates signal attenuation
to one-tenths of the original value.
Parameter function:
Sets the frequency of the 5th notch filter. For best results, this value should be more than four times the speed gain.
Parameter function:
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Parameter function:
A depth attenuation ratio of 1.0 indicates the absence of signal attenuation, and a ratio of 0.1 indicates signal attenuation
to one-tenths of the original value.
Parameter function:
0: Disabled
1: Enabled
If this function is disabled, the system may not be able to run smoothly at low speeds.
Parameter function:
Specifies whether to enable disturbance compensation. This parameter’s values are defined as follows:
0: Disabled
1: Enabled
While enabled, this function works in tandem with Pn-123 Disturbance Compensation Ratio and Pn-121 Disturbance
Compensation Gain.
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Parameter function:
Specifies whether to enable the Over Torque 1 alarm. This parameter’s values are defined as follows:
0: Disabled
1: Enabled
If this parameter is set as 1 and the current feedback exceeds the threshold set in Pn-441 continuously for over the time
set in Pn-442, the system will trigger the AL-203 alarm (for more information, see the “Drive Alarms Manual” section).
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Parameter function:
Sets the threshold for triggering the Over Torque 1 alarm. Its formula is as follows:
Over Torque 1 Threshold (%) = Current Threshold / Motor Rated Current * 100%
If Pn-440 is set as 1 and the current feedback exceeds the threshold continuously for over the time set in Pn-442, the
system will trigger the AL-203 alarm (for more information, see the “Drive Alarms Manual” section).
For example: Setting this parameter’s value as 150 signifies that the Over Torque 1 Threshold is 150% of the motor’s
rated current.
*Note: If the Over Torque Threshold exceeds Pn-70A Motor Maximum Torque, the drive will automatically correct this
parameter’s value to match Pn-70A upon power-on. For any further modifications, the system will obey the user’s setting
until the next power-on.
Parameter function:
Sets the time for triggering the Over Torque 1 alarm. If Pn-440 is set as 1 and the current feedback exceeds the threshold
set in Pn-441 continuously for over the time set in this parameter, the system will trigger the AL-203 alarm (for more
information, see the “Drive Alarms Manual” section).
For example: Setting this parameter as 600 signifies that the Over Torque 1 Time is 60 seconds. Therefore, if the motor
current continuously operates at a level exceeding the threshold set in Pn-441 for over 60 seconds, the system will trigger
the AL-203 alarm.
Parameter function:
Specifies whether to enable the Over Torque 2 alarm. This parameter’s values are defined as follows:
0: Disabled
1: Enabled
If this parameter is set as 1 and the current feedback exceeds the threshold set in Pn-444 continuously for over the time
set in Pn-445, the system will trigger the AL-204 alarm (for more information, see the “Drive Alarms Manual” section).
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Parameter function:
Sets the threshold for triggering the Over Torque 2 alarm. Its formula is as follows:
Over Torque 2 Threshold (%) = Current Threshold / Motor Rated Current * 100%
If Pn-443 is set as 1 and the current feedback exceeds the threshold continuously for over the time set in Pn-445, the
system will trigger the AL-204 alarm (for more information, see the “Drive Alarms Manual” section).
For example: Setting this parameter’s value as 250 signifies that the Over Torque 2 Threshold is 250% of the motor’s
rated current.
*Note: If the Over Torque Threshold exceeds Pn-70A Motor Maximum Torque, the drive will automatically
correct this parameter’s value to match Pn-70A upon power-on. For any further modifications, the system will
obey the user’s setting until the next power-on.
Parameter function:
Sets the time for triggering the Over Torque 2 alarm. If Pn-443 is set as 1 and the current feedback exceeds the threshold
set in Pn-444 continuously for over the time set in this parameter, the system will trigger the AL-204 alarm (for more
information, see the “Drive Alarms Manual” section).
For example: Setting this parameter as 100 signifies that the Over Torque 2 Time is 10 seconds. Therefore, if the motor
current continuously operates at a level exceeding the threshold set in Pn-444 for over 10 seconds, the system will trigger
the AL-204 alarm.
Parameter function:
Specifies whether to enable the 1st notch filter. This parameter’s values are defined as follows:
0: Disabled
1: Enabled
Parameter function:
Specifies whether to enable the 2nd notch filter. This parameter’s values are defined as follows:
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0: Disabled
1: Enabled
Parameter function:
Specifies whether to enable the 3rd notch filter. This parameter’s values are defined as follows:
0: Disabled
1: Enabled
Parameter function:
Specifies whether to enable the 4th notch filter. This parameter’s values are defined as follows:
0: Disabled
1: Enabled
Parameter function:
Specifies whether to enable the 5th notch filter. This parameter’s values are defined as follows:
0: Disabled
1: Enabled
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Parameter function:
The digit in the thousands place denotes the axis number, for example:
0: No function
1: SERVO ON
2: Reserved
3: Alarm Reset
4: Reserved
5: Reserved
For more information about external pin connectors, refer to “Drive Connectors and Terminals Manual.”
Note: For drives of V2.0.x ~ V2.8.x, I bit functions are only supported if Pn-030 Host Interface = 0 (Square Wave TTL).
After V2.9.2, I bit functions are also supported by other interface types.
Parameter function:
Refer to I0 functions.
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Parameter function:
Refer to I0 functions.
Parameter function:
Refer to I0 functions.
Parameter function:
The digit in the thousands place denotes the axis number Axis ID of the drive (【Pn-035】Axis ID)
0: No function
1: ALARM
2: Posing status
3: In Speed Signal
For more information about external pin connectors, refer to “Drive Connectors and Terminals Manual.”
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Parameter function:
Refer to O0 functions.
Pn-51A Dual Feedback Position Error Bound 3000 pulse [0~999999999] Immediate
Parameter function:
While dual feedback control is enabled, this parameter sets the threshold error bound for the inner (first) and outer
(second) positions. The unit “pulse” refers to the pulse of the 2nd encoder.
If the position error bound exceeds this threshold value, the system will trigger the AL-250 alarm (for more information,
see the “Drive Alarms Manual” section).
This value should take into consideration the discrepancy between stated and real system gear ratios (Pn-20A:Pn-20C),
slipping or loosening of the V-belt, etc.
Parameter function:
Parameter function:
Sets the Zero Speed Window. Once the speed feedback falls within this window, the drive sends out the Zero Speed Signal.
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For example: If the user intends to send out the Zero Speed Signal when the speed is within 2 rpm of zero speed, set this
parameter’s value as 20 (in units of 0.1 rpm).
Parameter function:
Sets the In Speed Window. Once the speed feedback falls within this window, the drive sends out the In Speed Signal. Its
formula is as follows:
In Speed Window (%) = Speed Error Bound / Motor Rated Speed * 100%
For example: If the motor’s rated speed is 1000 rpm and the user intends to send out the In Speed Signal when the speed
is within 20 rpm of the target speed, set this parameter’s value as 2, as computed through the formula: (20 / 1000) 100%
= 2%
Parameter function:
While the motor is at rest, this parameter can change the delay time switching from Servo ON to Servo OFF.
This parameter can suppress the slight movement of a band-braking vertical axis switching to Servo OFF.
Pn-507 Brake Reference Output Speed Level 100 rev/min [0~10000] Immediate
Parameter function:
While the motor is still running during Servo ON, a critical alarm will cause the system to go into dynamic braking; if the
motor speed is lower than this parameter’s value, the system will lock the brakes and switch the drive to Servo OFF.
(Caution! If the motor does not have external band brakes, switching to Servo OFF at a motor speed lower than this
parameter will cause the system to go into free run.)
If this parameter’s value exceeds the motor’s maximum speed, the system will automatically use the maximum speed as
the reference level.
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If a gravity axis operating at high speeds has a braking distance limit, it is recommended to set a braking time limit
through Pn-508 Waiting Time for Brake Signal.
If the motor does not have external brakes, it is recommended to set this parameter equivalent to the Zero Speed
Window.
Note 1: Dynamic braking is only available for drives of V2.0.21, V2.1.0, or above
Note 2: This parameter takes effect regardless of the motor’s axis and brake types. Therefore, exercise special caution in
cases where the motor is a gravity axis or does not have external brakes.
Parameter function:
While the motor is still running during Servo ON, a critical alarm will cause the system to go into dynamic braking; if the
braking time exceeds this parameter’s value, the system will lock the brakes.
Note: For a gravity axis under free-load, it is recommended to set this parameter as 10 (corresponding to 100 ms).
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If a gravity axis operating at high speeds has a braking distance limit, it is recommended to set this parameter as follows:
Braking time (ms) = Braking distance limit (mm) / Maximum speed (mm/min) * 60 * 1000 / Safety factor
For example: If the maximum speed is 48000 (mm/min), the braking distance limit is 80 (mm), and the safety factor is
one, then:
In reality, a motor does not come to an immediate stop once the brakes are locked; the additional distance it covers
depends on the speed and load at the moment. If the motor is running at high speeds or heavy loads, it is recommended to
increase the safety factor in proportion.
Parameter function:
Sets the In Position Window for the spindle. Once the position feedback falls within this window, the drive sends out the
In Position Signal.
For example: If the target position is 180 degrees and this parameter is set as 500, then the drive will send out the In
Position Signal when the position is within 0.5 degrees of 180.
Note that if the window set in this parameter is less than one pulse of the encoder, the drive will automatically use one
pulse as the window.
For example: If the encoder resolution is 4096 ppr and this parameter is set as 10, then (1 / 4096) * 360 ≈ 0.088 > 10 *
0.001 = 0.01, therefore the drive will automatically use 0.088 degrees (instead of 0.01 degrees) as the window.
Parameter function:
Sets the main supply voltage for the drive. This value must be equivalent to the voltage of the power source, otherwise it
may lead to malfunction or damage in the drive.
To ensure that this parameter is set correctly, use a multimeter (VOM) in AC mode to measure the voltage of the power
source, then input the value into this parameter.
For example: If the voltage of the power source is 380 V, then set this parameter as 3800 (in units of 0.1 V rms).
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Parameter function:
Represents the maximum DC bus terminal voltage that the drive can withstand.
Parameter function:
Sets the PWM switching frequency of the drive. A higher frequency can lessen the noise produced by the motor, but it also
leads to greater current leakage, signal noise, and heat accumulation.
The default is the recommended value; consult the OEM before making any adjustments.
Since V2.8.2, this parameter has a new ceiling value of 8000 Hz. If this parameter’s value is originally set greater
than 8000 Hz, the system will automatically change it to 8000 Hz and enable High Cycle Calculation (Pn-643).
Parameter function:
Parameter function:
Parameter function:
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Parameter function:
Pn-652 Drive Maximum Current Ratio 2000 0.1 %(DRV_I_NOM) [0~8000] Unalterable
Parameter function:
Represents the maximum current ratio of the drive. Its formula is as follows:
Drive Maximum Current Ratio (%) = Drive Maximum Current / Drive Rated Current * 100%
Parameter function:
Represents the dead time for switching between the upper and lower arms of the IGBT.
Parameter function:
0: UVW
1: WVU
2: WUV
3: VUW
Parameter function:
2: 2 current sensors
3: 3 current sensors
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Parameter function:
Represents the maximum current that can be sensed by the current sensor.
Parameter function:
Parameter function:
Running the “Current Feedback Signal Correction” function automatically plugs the correction value into this parameter
(for more information, see the “Syntec Drives Auto Tuning” section).
Parameter function:
Running the “Current Feedback Signal Correction” function automatically plugs the correction value into this parameter
(for more information, see the “Syntec Drives Auto Tuning” section).
Parameter function:
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Parameter function:
Parameter function:
Parameter function:
0: Disabled
1: Enabled
Note that this function cannot be enabled if DTC Current Command 1 is set as 0.
Parameter function:
Represents the DTC Voltage Drop. Running the “DTC Auto Tuning” function automatically plugs the correction value into
this parameter.
Parameter function:
Represents the DTC Current Commands 1~15. Running the “DTC Auto Tuning” function automatically plugs the
corrections values into these parameters.
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Parameter function:
Represents the DTC Delay Times 1~15. Running the “DTC Auto Tuning” function automatically plugs the corrections
values into these parameters.
Parameter function:
Sets the motor type. The drive will implement different driving and tuning methods depending on this parameter’s value;
setting it incorrectly may result in motor malfunction.
0: Rotary PMSM
1: Linear PMSM
Note that linear PMSMs are only compatible with axis motors, and rotary inductive motors are only compatible with
spindles. Incompatible pairings will trigger the AL-540 Motor Type Unsupported alarm.
Parameter number:
Sets the number of magnetic poles on the motor. If applying to a linear PMSM, set this value as 2.
Note that the motor specifications may list the number of pole pairings:
Pn-702 Linear Motor Magnetic Pitch (N-N) 100 0.1 mm [10~100000] Immediate
Parameter function:
Sets the distance between the N-poles of a linear motor. Note that this parameter only applies to linear PMSMs.
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Parameter function:
Sets the Syntec motor model number. For code conversions, see “Tuning Software Manual➔About.”
Parameter function:
Sets the Syntec TQM System serial number. For code conversions, see “Tuning Software Manual ➔ About.”
Parameter function:
Sets the rated torque. This parameter could be set according to the specifications on the motor nameplate.
Parameter function:
Sets the motor’s maximum torque output, in the form of a rated ratio.
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Parameter function:
Sets the motor’s rated speed. This value should be set according to the specifications on the motor nameplate.
Parameter function:
Sets the motor’s maximum speed. This value should be set according to the specifications on the motor nameplate.
Parameter function:
Sets the rated current. This parameter should be set according to the specifications on the motor nameplate.
Pn-712 Rated Voltage for Induction Motor 280 0.1 Arms [1000~10000] Immediate
Parameter function:
Sets the rated voltage. This parameter should be set according to motor specifications; its value, along with the rated
speed, determines the timing of flux-weakening control. Note that if the motor’s background voltage is greater than the
drive’s voltage, related values (such as the rated speed) should be lowered in proportion, otherwise dynamic response
may be affected.
Parameter function:
Sets the inductance of the motor coils. Pn-714 is generally equivalent to Pn-716, unless applied to IPM motors.
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If Pn-714 is not equivalent to Pn-716 while applied to a PMSM, the system automatically controls the motor as an IPM.
This parameter could be set according to motor specifications, or alternatively, it could be obtained through tuning
functions. For more information, see the “Syntec Drives Auto Tuning” section.
Parameter function:
Sets the inductance of the motor coils. Pn-714 is generally equivalent to Pn-716, unless applied to IPM motors.
If Pn-714 is not equivalent to Pn-716 while applied to a PMSM, the system automatically controls the motor as an IPM.
This parameter could be set according to motor specifications, or alternatively, it could be obtained through tuning
functions. For more information, see the “Syntec Drives Auto Tuning” section.
Parameter function:
Sets the impedance of the motor coils. This parameter could be set according motor specifications, or alternatively, it
could be obtained through tuning functions. For more information, see the “Syntec Drives Auto Tuning” section.
Parameter function:
Sets the leakage inductance ratio of the motor coils. This value could be set according to motor specifications, or
alternatively, it could be obtained through tuning functions. For more information, see the “Syntec Drives Auto Tuning”
section.
Leakage Inductance Ratio (%) = Leakage Inductance / Motor Inductive Reactance * 100%
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Parameter function:
Sets the exciting current ratio of the motor. This value could be set according to motor specifications, or alternatively, it
could be obtained through tuning functions. For more information, see the “Syntec Drives Auto Tuning” section.
If this parameter’s value is too small, it may affect the motor’s output performance; if too large, it may affect the motor’s
high speed performance.
Exciting Current Ratio (%) = Exciting Current / Motor Rated Current * 100%
Parameter function:
Sets the rotor time constant of the motor. This value could be obtained through tuning functions. For more information,
see the “Syntec Drives Auto Tuning” section. Setting this parameter incorrectly may affect the motor’s output
performance.
Parameter function:
Sets the rotor inertia of the motor. This parameter could be obtained through tuning functions. For more information, see
the “Syntec Drives Auto Tuning” section. Setting this parameter incorrectly may affect the speed loop response.
Parameter function:
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From V1.4.0 and V2.0.0 and onwards, this constant can longer be obtained using tuning functions. However, this
parameter still affects cogging compensation and disturbance compensation functions; it is recommended to set this
value as high as possible.
Parameter function:
Sets the offset correction value for the motor rotor and the encoder Z index positions. This value can be obtained through
tuning functions. For more information, see the “Syntec Drives Auto Tuning” section. Setting this parameter incorrectly
may lead to motor malfunction.
Parameter function:
Sets the proportional current loop gain. Raising this value enhances torque response, but setting it too high can lead to
vibration and noise. For more information, see the “Syntec Drive Auto Tuning” section.
From V2.8.0 and onwards, if applying to package motors, the system automatically computes this parameter’s value
according to Pn-642 PWM Frequency and Pn-643 Enable High Cycle Calculation.
Pn-728 Current Loop Integration Time Constant 260 0.01 ms [1~10000] Immediate
Parameter function:
Sets the current loop integration time constant. Raising this value enhances speed response, but setting it too high can
lead to vibration and noise. For more information, see the “Syntec Drive Auto Tuning” section.
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Parameter function:
Sets the maximum duration for continuously running on 150% over load.
Parameter function:
Specifies whether to enable KTY84 Thermal Protection. For more information, see the “KTY84 Thermal Protection”
section.
0: Enabled
1: Disabled
Parameter function:
Sets the KTY84 Thermal Protection Level for the drive. For more information, see the “KTY84 Thermal Protection”
section.
Parameter function:
Sets the Ext.(1) Thermal Protection Level for the encoder. The value 0 indicates protection disabled.
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Parameter function:
Sets the Ext.(2) Thermal Protection Level for the encoder. The value 0 indicates protection disabled.
Parameter function:
Sets the Ext.(1) Thermal Protection Level for the 2nd encoder. The value 0 indicates protection disabled.
Parameter function:
Sets the Ext.(2) Thermal Protection Level for the 2nd encoder. The value 0 indicates protection disabled.
Parameter function:
Specifies whether to disable Ext.(1) Thermal Protection for the encoder. Setting this parameter as 1 disables the
protection.
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Parameter function:
Specifies whether to disable Ext.(2) Thermal Protection for the encoder. Setting this parameter as 1 disables the
protection.
Parameter function:
Specifies whether to disable Ext.(1) Thermal Protection for the 2nd encoder. Setting this parameter as 1 disables the
protection.
Parameter function:
Specifies whether to disable Ext.(2) Thermal Protection for the 2nd encoder. Setting this parameter as 1 disables the
protection.
Specifies whether to disable the Mechatrolink Sync Alarm of the Mechatrolink interface.
Pn-801 Gain Ratio for Encoder Index Not Appear 100 % [10~100] Immediate
Parameter function:
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While the encoder index does not appear, proportionally reduce the following parameters according to this parameter’s
value:
Parameter function:
0: Disabled
1: Enabled
*Note: This parameter has since been removed in V2.6.8, V2.73, and onwards; its function is replaced by Pn-643 Enable
High Cycle Calculation.
Parameter function:
Specifies whether to enable the Power Off Pull-up function. Setting this parameter as 0 disables the function.
The pull-up distance is determined according to Pn-806 Pull-up Distance, and the pull-up direction is opposite that of Pn-
805 Weight Direction.
The pull-up trajectory is determined according to 0.1 times the two parameters Pn-306 Maximum Acceleration Time and
Pn-307 Maximum Jerk Time.
Parameter function:
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Determines the weight direction. If this parameter is set as 1, the weight direction corresponds to the motor’s positive
rotation; if set as -1, the weight direction corresponds to the motor’s negative rotation.
Parameter function:
Sets the pull-up distance. If this parameter is set as 0, by default, the distance is 80 um for linear motors and 8/1000
revolutions for rotary motors.
Parameter function:
Sets the Communication Type for the encoder. Note that the Sine Waves and Resolver types are still being developed, not
yet available for use.
After setting this parameter, use the “Encoder Testing” function to ensure that the encoder is working properly (for more
information, see the “Syntec Drives Auto Tuning and Testing” section).
※To see detailed wiring specifications for Sanyo Wire-saving Encoders, refer to the “Wiring and Signal” section.
0: Feedback Disabled
2: ABZ Incremental
3: AB Incremental
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※Appendix
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Assemb
ly
Type:
AT110
0 Series
Note 1: Encoders marked with the “*” symbol support package parameter reading.
Note 2: Take caution while applying to incremental/single-turn absolute/multi-turn absolute encoders; not only should
the type be compatible with the hardware, but also Pn-904 Encoder Type should be set to the corresponding value.
Note 3: Panasonic V2.9.3 Package Parameter Reading supports MHMF-042-L1-XX and MHMF-082-L1-XX, where XX
denotes additional hardware specifications such as brakes or oil seals.
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Note 4: 6-pin encoder ports are typically used for asynchronous serial protocol; 10-pin ports are typically used for
synchronous serial protocol, and they do not need to be connected to B+/B- (CLK+/CLK-) when applied to asynchronous
serial protocol. Note that QEP encoders should be connected to 10-pin ports as they have three differential signals A, B,
and Z.
Parameter function:
Parameter function:
Note that if Pn-900 is set as 1 or 2 (incremental encoder), this parameter’s value should match the quadruple frequency.
After setting this parameter, use the “Encoder Testing” function to ensure that the encoder is working properly (for more
information, see the “Syntec Drives Auto Tuning and Testing” section).
For example:
1. If the encoder is incremental and its resolution is 1024 ppr, set this parameter as 1024 x 4 = 4096.
2. If the 2nd encoder is absolute and its resolution is 65536 ppr, set this parameter s 65536.
3. If using an adaptor type incremental encoder for the sine wave signal:
3.1.For rotary motors, the encoder resolution is the number of sine waves in one cycle (Encoder Pole Number) *
4096.
3.2. For linear motors, the encoder resolution is the number of sine waves in 1mm * 4096; it is recommended to set
the Encoder Pole Number (Pn-90A) as 1024.
3.3.Note: If the Encoder Pole Number exceeds 4096:
3.3.1. 4096~8192: The encoder resolution is the number of sine waves in one cycle (Encoder Pole Number) *
2048 (for Encoder Firmware V1.8.14 and above).
3.3.2. 8192~16384: The encoder resolution is the number of sine waves in one cycle (Encoder Pole Number) *
1024 (for Encoder Firmware V1.8.14 and above).
3.3.3. 16384~32768: The encoder resolution is the number of sine waves in one cycle (Encoder Pole Number) *
512 (for Encoder Firmware V1.9.0 and above).
Parameter function:
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For single/multi absolute and incremental settings, refer to the appendix under Pn-900 Encoder Communication Type.
0: Incremental
1: Multi-turn Absolute
Parameter function:
Sets the Sin Offset correction value for the encoder’s signal feedback.
Parameter function:
Sets the Cos Offset correction value for the encoder’s signal feedback.
Parameter function:
Sets the Sin Scale correction value for the encoder’s signal feedback.
Parameter function:
Sets the Cos Scale correction value for the encoder’s signal feedback.
Pn-909 Encoder Sin-Cos Phase Angle 9000 0.01 deg [8000-10000] Immediate
Parameter function:
Sets the Sin-Cos Phase Angle correction value for the encoder’s signal feedback.
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Parameter function:
Determines the number of pole pairs in one cycle of the encoder’s sine wave signal feedback.
Parameter function:
Sets the pitch compensation number for one cycle of the encoder feedback.
Note: Compensation Number (Pn-90B) should be divisible by Encoder Pole Pairs (Pn-90A)
Parameter function:
If this parameter is set as 1 and the system is loading default parameters, Motor Specifications parameters (Pn-7XX) are
not loaded;
if saving parameters, the motor parameters are not saved into the encoder.
Since V2.4.x, this parameter no longer exists; its function is replaced by Package Motor Protection.
Parameter function:
3: Syntec Accelerometer
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Parameter function:
Setting this parameter as 0 then saving clears the counter. When the MCU encoder resets, counter+1.
Parameter function:
0: First Quadrant
1: Second Quadrant
2: Third Quadrant
3: Fourth Quadrant
-1: Two possibilities, either this value is set as -1 for V1.8.7 or earlier, or the encoder software has not been factory-
processed for V1.8.8 and onwards.
Parameter function:
0: Disabled
1: Enabled
Parameter function:
Sets the Communication Type for the 2nd encoder. Note that the Sine Waves and Resolver types are still being developed,
not yet available for use.
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After setting this parameter, use the “Encoder Testing” function to ensure that the encoder is working properly (for more
information, see the “Syntec Drives Auto Tuning and Testing” section).
※To see detailed wiring specifications for Sanyo Wire-saving Encoders, refer to the “Wiring and Signal” section.
0: Feedback Disabled
2: ABZ Incremental
3: AB Incremental
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Note 1: Encoders marked with the “*” symbol support package parameter reading.
Note 2: Take caution while applying to incremental/single-turn absolute/multi-turn absolute encoders; not only should
the type be compatible with the hardware, but also Pn-924 2nd Encoder Type should be set to the corresponding value.
Note 4: 6-pin encoder ports are typically used for asynchronous serial protocol; 10-pin ports are typically used for
synchronous serial protocol, and they do not need to be connected to B+/B- (CLK+/CLK-) when applied to asynchronous
serial protocol. Note that QEP encoders should be connected to 10-pin ports as they have three differential signals A, B,
and Z.
Encoder Expansion Card Notes Supported
Type Versions
101 ADDA - general use 1. Take caution while setting the expansion sensor type 2.7.0 ~
and the corresponding encoder type
116 ADDA - LVDT 2. Set Pn-924 2nd Encoder Type as 2 (absolute)
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132 ADDA - linear 3. Both LVDT and capacitance altimetry support the laser
programming cruise function
Parameter function:
Pn-922 2nd Encoder Resolution 10000 pulse/rev; pulse/mm [1-999999999] After Reboot
Parameter function:
Note that if Pn-920 is set as 1 or 2 (incremental encoder), this parameter’s value should match the quadruple frequency.
After setting this parameter, use the “Encoder Testing” function to ensure that the 2nd encoder is working properly (for
more information, see the “Syntec Drives Auto Tuning and Testing” section).
For example:
1. If the 2nd encoder is incremental and its resolution is 1024 ppr, set this parameter as 1024 x 4 = 4096.
2. If the 2nd encoder is absolute and its resolution is 65536 ppr, set this parameter as 65536.
3. If using an adaptor type incremental encoder for the sine wave signal:
3.1. For rotary motors, the 2nd encoder resolution is the number of sine waves in one cycle (2nd Encoder Pole
Number) * 4096.
3.2. For linear motors, the 2nd encoder resolution is the number of sine waves in 1mm * 4096; it is recommended
to set the 2nd Encoder Pole Number (Pn-92A) as 1024.
3.3. Note: If the 2nd Encoder Pole Number exceeds 4096:
3.3.1. 4096~8192: The 2nd encoder resolution is the number of sine waves in one cycle (2nd Encoder Pole
Number) * 2048 (for Encoder Firmware V1.8.14 and above).
3.3.2. 8192~16384: The 2nd encoder resolution is the number of sine waves in one cycle (2nd Encoder Pole
Number) * 1024 (for Encoder Firmware V1.8.14 and above).
3.3.3. 16384~32768: The 2nd encoder resolution is the number of sine waves in one cycle (2nd Encoder Pole
Number) * 512 (for Encoder Firmware V1.9.0 and above).
Parameter function:
0: Incremental
1: Multi-turn Absolute
Parameter function:
Sets the Sin Offset correction value for the 2nd encoder’s signal feedback.
Parameter function:
Sets the Cos Offset correction value for the 2nd encoder’s signal feedback.
Parameter function:
Sets the Sin Scale correction value for the 2nd encoder’s signal feedback.
Parameter function:
Sets the Cos Scale correction value for the 2nd encoder’s signal feedback.
Pn-929 2nd Encoder Sin-Cos Phase Angle 9000 0.01 deg [8000-10000] Immediate
Parameter function:
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Sets the Sin-Cos Phase Angle correction value for the 2nd encoder’s signal feedback.
Parameter function:
Determines the number of pole pairs in one cycle of the 2nd encoder’s sine wave signal feedback.
Parameter function:
Sets the pitch compensation number for one cycle of the 2nd encoder feedback.
Note: Compensation Number (Pn-92B) should be divisible by Encoder Pole Pairs (Pn-92A)
Parameter function:
If this parameter is set as 1 and the system is performing permanent parameter storage, the 2nd encoder parameters (Pn-
920~Pn-92C) are not stored into the encoder.
Since V2.4.x, this parameter no longer exists; its function is replaced by Package Motor Protection.
Parameter No. Description Default Unit Range Range
Parameter function:
0: Magnetic Readhead
1: Inductive Readhead
3: Syntec Accelerometer
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Parameter function:
Setting this parameter as 0 then saving clears the counter. When the 2nd MCU encoder resets, counter+1.
Parameter function:
Determines the Z index position of the 2nd encoder.
0: First Quadrant
1: Second Quadrant
2: Third Quadrant
3: Fourth Quadrant
-1: Two possibilities, either this value is set as -1 for V1.8.7 or earlier, or the encoder software has not been factory-
processed for V1.8.8 and onwards.
Parameter function:
0: Disabled
1: Enabled
Parameter function:
The comparison voltage is determined by the embedded DAC in the K22 Comparator. When Adapter is used with Syntec
Magnetic Encoders, the DAC output voltage is a set value. However, the Z index voltage input format differs for the other
brands of encoders that can be also connected to Adapter, therefore altering the DAC comparison voltage is provided as
an option that can enhance compatibility.
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Example:
If Pn-940 is set as 23, the comparison voltage is computed as 3.3 * (23 / 64) Volt.
If the comparison voltage exceeds 1.186 Volt, the encoder will accept the Z index as legal.
Lowering this value increases the chances of acceptance. However, setting it too small may lead to erroneous
identification of noise as the Z index.
Raising this value lowers the chances of acceptance, yet it also increases the chances of correctly identifying the Z index
signal.
Parameter function:
To prevent Z index noise when Adapter is used with Syntec Magnetic Encoders, the encoder requires the Z index width to
be greater than 2 quadrants of the Phase A signal in order to be identified as the real Z index signal.
When Adapter is connected to other brands of encoders, the Z index signal wave differs in form; limiting the Z index width
to 2 quadrants may render certain brands unusable. Therefore, altering the index width is provided as an option that can
enhance compatibility.
For example:
The Z index of a Renishaw optical scale is only 120 degrees, which is 1/3 of a sine wave, evidently less than 2 quadrants. If
Pn-941 is set as 2, the encoder will not accept the index; the parameter must be set as 2 in order to succeed. For detailed
instructions, refer to “ADAPTER Manual.”
Parameter function:
When Adapter is connected to various brands of encoders, the AB phase signal wave differs in form; limiting the AB phase
voltage to 1.5V may render certain brands unusable. Therefore, altering the AB phase voltage is provided as an option
that can enhance compatibility.
For example:
The formula for calculation the DAC0 Level is (4096 / 3.3) * (Required Voltage) + 1.
Note that when using new hardware, the default value is 1862 (1.5 Volt) if the sensor is in encoder mode, and 2047 if in
Adapter mode.
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Parameter function:
When Adapter is connected to various brands of encoders, the AB phase signal wave differs in form; limiting the AB phase
voltage to 1.5V may render certain brands unusable. Therefore, altering the AB phase voltage is provided as an option
that can enhance compatibility.
For example:
The formula for calculation the DAC1 Level is (4096 / 3.3) * (Required Voltage) + 1.
Note that when using new hardware, the default value is 1862 (1.5 Volt) if the sensor is in encoder mode, and 2047 if in
Adapter mode.
Parameter function:
The comparison voltage is determined by the embedded DAC in the K22 Comparator. When Adapter is used with Syntec
Magnetic Encoders, the DAC output voltage is a set value. However, the Z index voltage input format differs for the other
brands of encoders that can be also connected to Adapter, therefore altering the DAC comparison voltage is provided as
an option that can enhance compatibility.
Example:
If Pn-960 is set as 23, the comparison voltage is computed as 3.3 * (23 / 64) Volt.
If the comparison voltage exceeds 1.186 Volt, the encoder will accept the Z index as legal.
Lowering this value increases the chances of acceptance. However, setting it too small may lead to erroneous
identification of noise as the Z index.
Raising this value lowers the chances of acceptance, yet it also increases the chances of correctly identifying the Z index
signal.
Parameter function:
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To prevent Z index noise when Adapter is used with Syntec Magnetic Encoders, the encoder requires the Z index width to
be greater than 2 quadrants of the Phase A signal in order to be identified as the real Z index signal.
When Adapter is connected to other brands of encoders, the Z index signal wave differs in form; limiting the Z index width
to 2 quadrants may render certain brands unusable. Therefore, altering the index width is provided as an option that can
enhance compatibility.
For example:
The Z index of a Renishaw optical scale is only 120 degrees, which is 1/3 of a sine wave, evidently less than 2 quadrants. If
Pn-961 is set as 2, the encoder will not accept the index; the parameter must be set as 2 in order to succeed. For detailed
instructions, refer to “ADAPTER Manual.”
Parameter function:
When Adapter is connected to various brands of encoders, the AB phase signal wave differs in form; limiting the AB phase
voltage to 1.5V may render certain brands unusable. Therefore, altering the AB phase voltage is provided as an option
that can enhance compatibility.
For example:
The formula for calculation the DAC0 Level is (4096 / 3.3) * (Required Voltage) + 1.
Note that when using new hardware, the default value is 1862 (1.5 Volt) if the sensor is in encoder mode, and 2047 if in
Adapter mode.
Parameter function:
When Adapter is connected to various brands of encoders, the AB phase signal wave differs in form; limiting the AB phase
voltage to 1.5V may render certain brands unusable. Therefore, altering the AB phase voltage is provided as an option
that can enhance compatibility.
For example:
The formula for calculation the DAC0 Level is (4096 / 3.3) * (Required Voltage) + 1.
Note that when using new hardware, the default value is 1862 (1.5 Volt) if the sensor is in encoder mode, and 2047 if in
Adapter mode.
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Parameter function:
The version is represented by eight numbers. One denotes the major version, two denote the minor version, two denote
the revision version, and three denote the testing and development version, in the following form:
O XX YY ZZZ
Y: Revision version
If the three testing and development version numbers are all zeros (ZZZ = 000), the hardware is at its released version;
otherwise it is still in the testing and development phase.
Parameter function:
The date is represented by eight numbers. Four denote the year, two denote the month, and two denote the day, in the
following form:
YYYY MM DD
Y: Year
M: Month
D: Day
Parameter function:
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Parameter function:
The version is represented by six numbers. One denotes the major version, two denote the minor version, and three
denote the revision version, in the following form:
O XX YYY
Older version formatting may display the version as “..Y,” which corresponds to 200Y in the older version.
Parameter function:
Parameter function:
The version is represented by four numbers. One denotes the major version, one denotes the minor version, and two
denote the testing and development version, in the following form:
O X YY
If the two testing and development version numbers are both zeros (YY = 00), the hardware is at its released version;
otherwise it is still in the testing and development phase.
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Parameter function:
Parameter function:
Parameter function:
The version is represented by four numbers. One denotes the major version, one denotes the minor version, and two
denote the testing and development version, in the following form:
O X YY
If the two testing and development version numbers are both zeros (YY = 00), the hardware is at its released version;
otherwise it is still in the testing and development phase.
Parameter function:
Parameter function:
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Parameter function:
The version is represented by four numbers. One denotes the major version, one denotes the minor version, and two
denote the testing and development version, in the following form:
O X YY
If the two testing and development version numbers are both zeros (YY = 00), the hardware is at its released version;
otherwise it is still in the testing and development phase.
Parameter function:
Parameter function:
Parameter function:
The version is represented by four numbers. One denotes the major version, one denotes the minor version, and two
denote the testing and development version, in the following form:
O X YY
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If the two testing and development version numbers are both zeros (YY = 00), the hardware is at its released version;
otherwise it is still in the testing and development phase.
Parameter function:
Parameter function:
Parameter function:
The version is represented by four numbers. One denotes the major version, one denotes the minor version, and two
denote the testing and development version, in the following form:
O X YY
O: Major version number
If the two testing and development version numbers are both zeros (YY = 00), the hardware is at its released version;
otherwise it is still in the testing and development phase.
Parameter function:
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Parameter function:
Parameter function:
O X YY
If the two testing and development version numbers are both zeros (YY = 00), the hardware is at its released version;
otherwise it is still in the testing and development phase.
Parameter function:
Displays Axis3 2nd encoder’s software ID.
Parameter function:
Parameter function:
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The version is represented by four numbers. One denotes the major version, one denotes the minor version, and two
denote the testing and development version, in the following form:
O X YY
If the two testing and development version numbers are both zeros (YY = 00), the hardware is at its released version;
otherwise it is still in the testing and development phase.
Parameter function:
Parameter function:
Parameter function:
The version is represented by four numbers. One denotes the major version, one denotes the minor version, and two
denote the testing and development version, in the following form:
O X YY
If the two testing and development version numbers are both zeros (YY = 00), the software is at its released version;
otherwise it is still in the testing and development phase.
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Parameter function:
Parameter function:
Parameter function:
Displays the 32 bit status word, where each bit represents a unique status, as follows:
Bit Description
Bit 0 Servo ON
For example:
If this parameter displays 5, then Bit 0 and Bit 2 are active, indicating that the system is magnetized and the encoder index
signal is ready.
If this parameter displays 8, then Bit 3 is active, indicating that CPU1 is rebooting due to abnormal activity.
If this parameter displays 16, then Bit 4 is active, indicating that CPU2 is rebooting due to abnormal activity.
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Parameter function:
For more about dual-feedback mode, see “Spindle Dual-feedback Control Manual.”
Parameter function:
under dual-feedback mode, this value represents the 2nd encoder’s data.
For more about dual-feedback mode, see “Spindle Dual-feedback Control Manual.”
Parameter function:
Parameter function:
Displays the encoder’s mechanical angle with respect to the Z index. The value 0 denotes the Z index position, and one
revolution of the motor is divided into 10000 equal parts.
After one revolution, this parameter resets from 9999 to 0 then resumes counting.
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Parameter function:
Displays the number of pulses captured by the encoder when the index signal appears.
If the increment value differs from the encoder’s resolution (Pn-901), either the pulse is miscounted or the encoder
resolution is set incorrectly.
Parameter function:
Displays the speed command input. A positive value indicates rotation in the positive direction, and a negative value
indicates rotation in the negative direction.
Parameter function:
Displays the speed feedback. A positive value indicates rotation in the positive direction, and a negative value indicates
rotation in the negative direction.
Parameter function:
Displays the error between the inputted speed command and the actual motor speed.
Parameter function:
Displays the motor’s torque command, as a percentage of the motor’s rated torque. Positive torque turns the motor in the
positive direction, and negative torque turns the motor in the negative direction.
For example: If the rated torque is 10 Nm and this parameter’s value is 100, then the drive is outputting a positive torque
command of 1 Nm.
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Parameter function:
Displays the motor’s load ratio, as a percentage of the motor’s rated torque. Positive torque turns the motor in the
positive direction, and negative torque turn the motor in the negative direction.
For example: If the rated torque is 10 Nm and this parameter’s value is 100, then the motor is experiencing a positive
torque load of 1 Nm.
Parameter function:
Displays the current command of the D axis. For inductive motors, this is equivalent to the exciting current. For PMSMs,
this is equivalent to the flux weakening current.
Parameter function:
Displays the current command of the Q axis. This is equivalent to the torque current.
Parameter function:
Displays the current feedback of the D axis. For inductive motors, this is equivalent to the exciting current. For permanent
magnet motors, this is equivalent to the flux weakening current.
Parameter function:
Displays the current feedback of the Q axis. This is equivalent to the torque current.
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Parameter function:
Parameter function:
Parameter function:
Parameter function:
Parameter function:
Parameter function:
For this parameter, any value other than 0 indicates an unbalance in the 3-phase current.
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Parameter function:
Parameter function:
Displays the status of Bits O0 ~ O1. This parameter takes effect only if general communication is enabled.
O0 and O1 are both binary representations, where O1 is High Bit and O1 is Low Bit; both are converted into decimals then
displayed.
When the motor reaches the Zero Speed Window, the drive continues operating without triggering any alarms.
O0 Alarm (Connector B) is 1
Parameter function:
Displays the temperature of the IGBT. The system triggers an alarm if this value exceeds 100 degrees.
Parameter function:
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Displays the DC voltage level. If the drive is connected to a 220 V 3-phase power source, this value should be around 220 *
1.414 = 311 V, approximately equal to the DC voltage level measured using a multimeter.
Parameter function:
Displays the duration since the drive powered on for this time.
Parameter function:
Displays the time that elapsed since the drive powered on.
Parameter function:
Displays a lower limit that Pn-113 must exceed if using custom V/f curves during V/f control.
Parameter function:
Displays the base speed of flux weakening control, computed according to previous parameters.
Parameter function:
Displays the 2nd encoder’s mechanical angle. The value 0 denotes the Z index position; one revolution of the motor is
divided into 10000 equal parts.
After one revolution, this parameter resets from 9999 to 0 then resumes counting.
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Parameter function:
Displays the number of pulses captured by the 2nd encoder when the index signal appears.
If the increment value differs from the 2nd encoder’s resolution (Pn-921), either the pulse is miscounted or the encoder
resolution is set incorrectly.
Parameter function:
Parameter function:
Parameter function:
Displays the voltage at end of the encoder wiring, taking into account Pn-D42 and the pressure drop that occurs as voltage
passes through circuits and wiring.
Parameter function:
Displays the voltage of the front stage BAT port.
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Parameter function:
Displays the minimum sampling time between the drive and the tuning software’s oscilloscope.
Parameter function:
For a PMSM, if the ratio between the flux and the stator inductance exceeds the maximum current, the system is a limited
speed system; otherwise it is an infinite speed drive system.
Parameter function:
During flux weakening control, the cross-axis current command (Iq Current Command) is constrained to this value due to
voltage saturation. This parameter takes effect only during flux weakening control.
For SPM motors, the constraint is the radius of the voltage constraint circle.
For IPM motors, the constraint is the length of the voltage constraint ellipse’s minor axis.
Parameter function:
If the system jitters during zero speed, observe this parameter’s maximum faults during Servo ON to determine an
appropriate value for Pn-336.
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Parameter function:
Displays the spindle speed command before the gear ratio is applied.
Parameter function:
Parameter function:
0: Posing Incomplete
1: Posing Complete
Parameter function:
0: Normal
2: Posing Overtime
ABCCCCC:
A: Interrupt Action
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2: Servo OFF
3: Positional Posing
4: PTP Posing
CCCCC:
The duration (in ms) that the posing system remains active once an interrupt occurs.
Parameter function:
Parameter function:
Under dual-feedback mode, Pn-D22 Position Feedback displays the 2nd encoder’s data; this parameter provides a way to
monitor the encoder’s data.
For more about alarm diagnostics and troubleshooting, see “Diagnostics and Troubleshooting;” for more about dual-
feedback mode, see “Spindle Dual-feedback Control Manual.”
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Pn-D5B Position Error Between 1st and 2nd Encoder (for dual- - Pulse - -
feedback mode monitoring)
Parameter function:
Displays the position error between the 1st and 2nd encoders. This parameter is only available under dual-feedback
mode.
The unit “pulse” refers to the 2nd encoder’s resolution. If the absolute value of this error exceeds Pn-51A Dual Feedback
Position Error Bound, the system will trigger an alarm.
For more about alarm diagnostics and troubleshooting, see “Diagnostics and Troubleshooting;” for more about dual-
feedback mode, see “Spindle Dual-feedback Control Manual.”
Parameter function:
Parameter function:
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Parameter function:
Displays the measured temperature via KTY84 for the encoder’s Ext.(1).
Parameter function:
Displays the measured temperature via KTY84 for the encoder’s Ext.(2).
Parameter function:
Currently unsupported.
Parameter function:
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Parameter function:
Displays the measured temperature via KTY84 for the 2nd encoder’s Ext.(1).
Parameter function:
Displays the measured temperature via KTY84 for the 2nd encoder’s Ext.(2).
Parameter function:
Currently unsupported.
Parameter function:
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Parameter function:
If the encoder triggers the Z Index Alarm, this parameter’s value becomes 1; otherwise its value remains as 0.
Parameter function:
If the 2nd encoder triggers the Z Index Alarm, this parameter’s value becomes 1; otherwise its value remains as 0.
Parameter function:
Determines if the encoder’s serial package contains any errors by checking its CRC. If an error is found, increase the count
by 1.
Parameter function:
Determines if the encoder’s serial package contains any errors by checking its CRC. If an error is found, increase the count
by 1.
Parameter function:
Determines if the encoder’s communication contains any errors by comparing the serial command and feedback values. If
the values are not equivalent, increase the count by 1.
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Parameter function:
Determines if the encoder contains any errors by checking the encoder’s response time to serial commands. If the encoder
times out, increase the count by 1.
Parameter function:
Determines if the 2nd encoder’s serial package contains any errors by checking its CRC. If an error is found, increase the
count by 1.
Parameter function:
Determines if the 2nd encoder’s serial package contains any errors by checking its CRC. If an error is found, increase the
count by 1.
Parameter function:
Determines if the 2nd encoder’s communication contains any errors by comparing the 2nd serial command and feedback
values. If the values are not equivalent, increase the count by 1.
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Parameter function:
Displays the number of times that the 2nd encoder times out. This parameter determines if the 2nd encoder is working
properly by checking if the encoder responds to a 2nd serial command within a given time. If not, increase the count by 1.
Parameter function:
Displays the rotor inertia. While running the “Inertia Estimation” function (for more information, see the “Auto Tuning”
section), monitor this parameter to see if the inertia value converges.
Parameter function:
Displays the rotor viscosity. While running the “Inertia Testing” function (for more information, see the “Auto Tuning”
section), monitor this parameter to see if the damping coefficient converges.
Parameter function:
Displays the encoder’s pulse. While running the “Encoder Testing” function (for more information, see the “Auto Tuning”
section), monitor the result through this parameter.
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Parameter function:
Displays the 2nd encoder’s pulse. While running the “Encoder Testing” function (for more information, see the “Auto
Tuning” section), monitor the result through this parameter.
Parameter function:
Displays the pole number. While running the “Encoder Testing” function (for more information, see the “Auto Tuning”
section), monitor the result through this parameter.
Parameter function:
Displays the magnetic pitch. While running the “Encoder Testing” function (for more information, see the “Auto Tuning”
section), monitor the result through this parameter.
Note:
This value serves merely as a reference value. Under normal circumstances, use the factory-provided N-N magnetic pitch
to set Pn-702 Linear Motor Magnetic Pitch.
Parameter function:
Displays the current fault count. While running the “Encoder Testing” function (for more information, see the “Auto
Tuning” section), monitor the result through this parameter.
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Parameter function:
Parameter function:
Displays the Gravity Compensation torque command. Monitor this parameter while tuning the gravity axis.
Parameter function:
While the system is running the “Current Tuning Package” and “Current Gain Auto Tuning” functions, this parameter
displays the Bode frequency in the current loop.
Parameter function:
While the system is running the “Current Tuning Package” and “Current Gain Auto Tuning” functions, this parameter
displays the Bode magnitude in the current loop.
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Parameter function:
While the system is running the “Current Tuning Package” and “Current Gain Auto Tuning” functions, this parameter
displays the Bode phase in the current loop.
Parameter function:
Parameter function:
Parameter function:
Parameter function:
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Parameter function:
Displays the total Retry count of the encoder attempting to access its register.
Parameter function:
Displays the total Retry count of the 2nd encoder attempting to access its register.
Parameter function:
Displays the continuous command error count of the 1st serial encoder. This parameter checks if any package commands
are continuously experiencing errors.
Parameter function:
Displays the continuous command error count of the 2nd serial encoder. This parameter checks if any package commands
are continuously experiencing errors.
Parameter function:
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While in Posing or Laser Cruise mode, excitation signals for position commands can be outputted through Pn-F74 Enable
Tuning Signal.
This value represents the excitation signal for a position command from the drive. The position or angle displacement
corresponding to 1 pulse is the resolution of the target axis.
Note:
1. Position commands originate from the drive’s internal commands or from the host controller’s commands.
2. Position Error = Position Command + Position Disturbance Command – Position Feedback
Parameter function:
When a Nikon encoder triggers the AL300 alarm, troubleshoot by monitoring the changes in this parameter.
(The alarm corresponds to the MAR-HX50 encoder. Different types of encoders may have slight differences in their ALM
bit. For instance, single-turn absolute encoders do not have the BATT, MTERR, and PSERR alarms.)
B 1 1 1 1 11 1 9 8 7 6 5 4 3 2 1 0
it 5 4 3 2 0
A BA MT N OV ME ST PS B ME OV N N N N N N
L TT ER on SP ME ER ER US MBU TE on on on on on on
M R e D RR R R Y SY MP e e e e e e
Co
de
For example: An ALMC of 1024 indicates that the Nikon encoder is experiencing a STERR error; an ALMC of 1536
indicates that the encoder is experiencing both STERR and PSERR errors.
Parameter function:
When a Nikon 2nd encoder triggers the AL310 alarm, troubleshoot by monitoring the changes in this parameter.
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(The alarm corresponds to the MAR-HX50 encoder. Different types of encoders may have slight differences in their ALM
bit. For instance, single-turn absolute encoders do not have the BATT, MTERR, and PSERR alarms.)
B 1 1 1 1 11 1 9 8 7 6 5 4 3 2 1 0
it 5 4 3 2 0
A BA MT N OV ME ST PS B ME OV N N N N N N
L TT ER on SP ME ER ER US MBU TE on on on on on on
M R e D RR R R Y SY MP e e e e e e
Co
de
For example: An ALMC of 1024 indicates that the Nikon encoder is experiencing a STERR error; an ALMC of 1536
indicates that the encoder is experiencing both STERR and PSERR errors.
Parameter function:
Displays the motor’s absolute position, obtained from the proximity switch during each revolution.
Parameter function:
When accessing restricted parameters, the user must enter the corresponding password into this parameter in order to
attain higher authority levels.
For example:
To alter the V/f curve, the user must have Level 1 authority. Enter the password into this parameter in order to gain
access.
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Parameter function:
Bit 0: Soft DO 0
Bit 1: Soft DO 1
Bit 7: Soft DO 7
Parameter function:
Bit 2 0: Proximity Switch Spindle Posing Unsupported Proximity switch spindle posing 0~1
Parameter function:
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Parameter function:
Specifies whether to enable auxiliary functions. For detailed usage, refer to the “Syntec Drive Auto Tuning” section. This
parameter’s values are defined as follows:
0: Disabled
1: JOG Mode
2: Tuning Enabled
Parameter function:
While in JOG Mode (Pn-F00 = 1), this parameter sets the JOG direction, as follows:
0: Fixed
1: Positive Rotation
Parameter function:
Sets the JOG mode, where 0 represents Speed Control and 1 represents Position Control.
Parameter function:
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Parameter function:
Parameter function:
0: No function
Parameter function:
Sets the motor tuning type. For detailed usage, refer to the “Syntec Drive Auto Tuning” section. This parameter’s values
are defined as follows:
0: No function
1: Current Tuning Package (Motor Parameter Estimation + Current Gain Auto Tuning + Current Response Verification)
6: Reserved
9: Encoder Testing
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Parameter function:
0: No function
9: 2nd Encoder Sin Error Auto Tuning (2nd feedback speed control)
Parameter function:
0: No function
1: Research Version Inductive Motor Parameter Estimation (manually input tuning commands)
Parameter function:
Sets the gain ratio for the Encoder Testing, Magnetic Encoder Parameter Correction, and Inductive Motor Parameter
Estimation functions. The drive interprets a value of 0 as 100%. If the AL-15 Over Current alarm is triggered while tuning,
alter this parameter to avoid triggering the same alarm in the future.
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Parameter function:
0: No function
1: Torque Mode
Parameter function:
While in Torque Test Mode (Pn-F30 = 1), this parameter sets the output torque, as a percentage of the motor’s rated
torque.
Parameter function:
While in Voltage Semi-closed Loop Mode or Voltage Open Loop Mode (Pn-F30 = 4 or 5), this parameter sets the output
voltage, as a percentage of the main loop voltage.
Parameter function:
While in Current Loop Response Verification or Current Open Loop Mode (Pn-F30 = 2 or 3), this parameter sets the
output current, as a percentage of the motor’s rated current.
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Parameter function:
While in Voltage Open Loop Mode or Current Open Loop Mode (Pn-F30 = 5 or 3), this parameter sets the output
frequency, as a percentage of the motor’s rated frequency.
Parameter function:
0: Disabled
1: Enabled
Parameter function:
Saves temporary parameters from the drive register into permanent storage and/or saves a backup in the panel. This
parameter’s values are defined as follows:
0: Disabled
1: Save parameters. If Enable Encoder Parameter Protection (Pn-90C) is set as 0, motor parameters are saved into the
encoder (Syntec only)
Parameter function:
To reset an alarm, set this parameter as 1. When this parameter reverts to 0, the alarm reset is complete. If not,
troubleshoot by referring to “Diagnostics and Troubleshooting” then try resetting again.
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Parameter function:
Note that if Enable Encoder Parameter Protection (Pn-90C) is set as 0, motor parameters (Pn-7XX) are not loaded, and
when saving parameters, motor parameters are not saved into the encoder.
Parameter function:
Parameter function:
Parameter function:
Parameter function:
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Parameter function:
Parameter function:
Parameter function:
Parameter function:
Parameter function:
Sets the chirp signal’s start frequency.
Parameter function:
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Parameter function:
Parameter function:
Sets the chirp signal’s magnitude. The input signal source and unit are determined according to Pn-F74 Chirp Signal
Setting.
For example:
Parameter function:
Sets the chirp signal’s input signal source, unit, and related settings, as follows:
Function Values
4-5 Reserved
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6-7 Input Signal Source 0:Speed Command, 1: Position Command, 2: Iq Current Command
For example: Linear tuning coupled with speed command is represented by 0x5A01 in hexadecimal form, or 23041 in
decimal. Set this parameter as 23041 to enable the functions.
Another example: Linear tuning coupled with position command is represented by 0x5A41 in hexadecimal form, or
23105 in decimal. Set this parameter as 23105 to enable the functions.
Position Command 23105 Produces disturbance commands under Position Mode and Cruise Mode. It
has an amplitude of 0.01 revolution (or mm). Monitor disturbance
commands through Pn-D94 Position Disturbance.
23113 Produces disturbance commands under Position Mode and Cruise Mode. It
has an amplitude of 0.0001 revolution (or mm). Monitor disturbance
commands through Pn-D94 Position Disturbance.
Speed Command 23041 Produces disturbance commands while in Servo ON. Its amplitude is 1% of
the motor's rated speed (and with the same unit).
Torque Command 23169 Produces Iq current disturbance commands while in Servo ON. Its
amplitude is 1% of the motor's or the drive's rated speed (whichever one
is smaller).
Note: For SPM and inductive motors, torque command = Iq current command before entering flux weakening control. As
this torque command is a disturbance command, it is not displayed in Pn-D29 Torque Command, but it can still be
monitored through Pn-D2A Load Ratio.
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Remarks The alarm has been deleted after the four-in-one version V2.6.7, V2.7.3
1. Check regenerative resistor's specs, refer to "Wiring and Signals" section of manual.
Possible 2. Check if AC power supply is compatable with drive.
Solution 3. If the above two scenarios are ruled out, contact distributor or Syntec representative to check
hardware.
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Alarm Content Power supply voltage is lower than driver's rated input voltage
Alarm Content Drive's 3 phase voltage saturates for over 0.5 seconds
1. Increase Pn-307(P6-11).
Possible 2. Redo "Encoder test" and check for alarms (refer to "Auto tuning" section of manual), if this alarm
Solution goes off the cause may differ.
3. Check UVW cables between motor and drive for damage or looseness.
4. If the above scenarios are ruled out, contact distributor or Syntec representative to check
hardware.
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Alarm Content Estimated output current exceeds 110% of the drive's maximum current
1. Overload
Possible Cause 2. Encoder and/or motor cable assembly error
3. Encoder error
4. Unbalanced motor 3 phase resistance
5. Power module failure
Possible 1. Check if Idq current feedback is greater than drive's peak current.
Solution 2. Check encoder and motor U,V, W cables. Refer to "Wiring and signals" section of manual.
3. Redo "Encoder test" and check for alarms, refer to "Auto tuning" section of manual.
4. Check if motor 3 phase's resistances are equal. If not, this may indicate motor coil damage,
which activates this alarm.
Measure if UV, UW, VW resistances are equal (Not recommended when resistance to ground is
infinite).
5. Turn off drive power and measure if P/N(+/-) and U/V/W are shorted. Short circuits indicate a
broken transistor.
Once certain of damage, contact distributor or Syntec representative to check hardware.
Single axis AL-17 Alert English name Auto Tuning Over Current
number
1. Check if output current oscillates, lower Tuning Gain parameter Fn-18 to 20, if problem persists,
Possible lower gradually to 5.
Solution 2. contact distributor or Syntec representative to check hardware.
Single axis AL-1A Alert English name Power Module Over Current 1
number
1. Overload
2. Encoder and/or motor wiring error
Possible Cause 3. Encoder malfunction
4. Unbalanced motor 3 phase resistance
5. Power module failure
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4. Check if motor 3 phase's resistances are equal. If not, this may indicate motor coil damage,
which activates this alarm.
Measure if UV, UW, VW resistances are equal (Not recommended when resistance to ground is
infinite).
5. Turn off drive power and measure if P/N(+/-) and U/V/W are shorted. Short circuits indicate a
broken transistor.
Once certain of damage, contact distributor or Syntec representative to check hardware.
1. Overload
Possible Cause 2. Encoder and/or motor wiring error
3. Encoder malfunction
4. Unbalanced motor 3 phase resistance
5. Power module failure
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4. Check if motor 3 phase's resistances are equal. If not, this may indicate motor coil damage,
which activates this alarm.
Measure if UV, UW, VW resistances are equal (Not recommended when resistance to ground is
infinite).
5. Turn off drive power and measure if P/N(+/-) and U/V/W are shorted. Short circuits indicate a
broken transistor.
Once certain of damage, contact distributor or Syntec representative to check hardware.
1. Check If cooling fan is damage, if so, send back to distributor or Syntec representative for
Possible hardware repair.
Solution
Alarm Content Triggered when drive's control board has internal communication error.
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Alarm Content Triggered when power stage parameters and the parameter, which is detected from power
stage, is mismatch.
1. Triggered when power stage information stored on power stage cannot be read.
Possible Cause 2. Triggered when the number of detected current sensors is abnormal.
3. The inverter informations of current sensor is wrong
1.
Possible Cause System operation is malfunction.
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1. Check if parameters have been tampered with. Correct parameters and save.
Possible Solution2. If this is a recurring event, send back to distributor or Syntec representative for hardware
repair.
4 in 1 number AL-138 Alert English name Permanent memory has been recovered from errors
Single axis - Alert English name Permanent memory has been recovered from errors
number
Alarm Content There were some errors in permanent memory. It has been recovered by earlier parameter
settings
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1. Execute " Encoder test ", check if alarm AL-302(AL-24) appears. Refer to "Auto tuning" section of
Possible manual.
Solution Execute " Encoder test ", check if any alarms appear. Refer to "Auto tuning" section of manual.
a. Correct power cord phase order or change parameter Pn-021(P3-22)(0 to 1 and 1 to 0).
b. Once certain polarity is correct, please cosider the following causes of this alarm.
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Possible Solution Check if difference between command and motor speed feedback is too great.
Check if load rate is over 100%, enhance motor capacity, lower motor load or increase acceleration/
deceleration time constant.
Refer to motor specification to correctly set Pn-72A(P4-50) values. Increase allowed overload time
limit so the alarm doesn't frequently go off when limit starndards are too high.
Check wiring between encoder and U,V,W cables, refer to "Wiring and Signal" section of manual.
Execute "Encoder test" and check for alarms, refer to "Auto tuning" section of manual.
Alarm Content Motor torque exceeds torque level 1 countinuously for over torque check time 1.
1. Check if difference between command and motor speed feedback is too great.
Possible Solution
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Check wiring between encoder and U,V,W cables, refer to "Wiring and Signal" section of manual.
2. Execute "Encoder test" and check for alarms, refer to "Auto tuning" section of manual.
Alarm Content Motor torque exceeds torque level 2 countinuously for over torque check time 2
1. Check if difference between command and motor speed feedback is too great.
Possible
Solution Check wiring between encoder and U,V,W cables, refer to "Wiring and Signal" section of manual.
2. Execute "Encoder test" and check for alarms, refer to "Auto tuning" section of manual.
3.
Single axis AL-26 Alert English name Motor Pole Number Error
number
Alarm Content Triggered when determined motor pole number and parameter settings are mismatched.
Alarm Content Torque integral direction and acceleration direction are inconsistant
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5.
Motor vibration while servo on, speed feedback is above Pn-502
Remarks • After the four-in-one version V2.4.6, the alarm threshold can be adjusted through the Pn-502
(zero speed check window)
• When the line horse monitors the original signal of the encoder, it may cause an explosion. Re-
powering the power can solve the problem.
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Alarm Content Encoder crashed and can't correctly send back position data.
1. Motor overheating
Possible Cause2. Noise interference
3. Hardware malfunction
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1. Check if machanical angle is correct or not. If not, set parameter Pn-021(P3-22) (0 to1,1 to 0)
Possible and reboot driver.
Solution
1. Check if parameter Pn-902(P3-21) is equal to and resolution or not. Ifnot, set encoder resolution
to correct value and reboot driver
Possible 2.
Solution Send back to distributor or Syntec representative to check hardware
3.
Set encoder pole pair number correctly and reboot driver
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5.
Driver's pre-circuit board malfunction
6. Encoder's baud rate is unsupported
1.
Check if encoder wiring and pin definitions are correct or not. Refer to "Wiring and signal"
Possible section of manual.
Solution 2. Refer to "Driver Parameter Manual", set parameters correctly and restart drive.
3.
Replace encoder cable (encoder's green wire between the drive and motor), and send broken
one to
Suzhou Syntec.
4.
Replace motor
5.
Replace driver
6.
TAMAGAWA、SYNTEC、SANKYO、BissC:2.5MHz
NIKON: 2.5MHz、4MHz
HIWIN:2.35MHz
Currently supported encoder baud rates are as follows:
TAMAGAWA、SYNTEC、SANKYO、BissC:2.5MHz
NIKON: 2.5MHz、4MHz
HIWIN:2.35MHz
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Relative position between A/B phase and Z index is different in each revolution, so feedback
Alarm Content position of encode is error possibly.
Single axis AL-48 Alert English name Encoder communication or status Error
number
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5.
Encoder's cable grounding failure
6.
Encoder's firmware malfunction
7.
8. Encoder's hardware malfunction
9.
Automatic search for BiSSC data length is failure
10.
if the drive is multi-axis servo drive with a Nilon encoder, check drive's status parameter Pn-D95
and other encode's alarms first.
4 in 1 number AL308 Alert English name 【1st Encoder over speed when power on】
Single axis AL-68 Alert English name 1st Encoder over speed when power on
number
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2.
Possible Cause If alarm occurs when motor isn't running, there is possibly encoder malfunction.
3.
If the first encoder is Panasonic Encoder,the motor's speed must run below 100RPM when
power is on.
4. If the first encoder is Mitutoyo Encoder,the motor's speed must run below 100RPM when power
is on.
4 in 1 number AL-309 Alert English name 【Serial Encoder Communication Type is Wrong】
Single axis AL-4C Alert English name Serial Encoder Communication Type is Wrong
number
1.
NIKON encoder speed exceeds 6000RPM
Alarm Content2.
FEEDAT encoder over speed
3.
Motor with Panasonic encoder probably revolved over 6500RPM
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4.
Motor with Mitutoyo encoder exceeds maximum speed
Possible Cause
Possible
Solution
Encoder module error, causing encoder unable to read absolute position data
Alarm Content
1. Make sure encoder sensor and optical ruler are assembled correctly
2.
Possible Check encoder for dust or oil contamination
Solution 3.
If this is a recurring issue, send back to authorized dealer or Syntec Corp. for repairs
Single axis AL-66 Alert English name Encoder multi-turn data error
number
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1. Panasonic encoder's multi-turn data is incompatible to single-turn data or data overflow occurs.
Single axis AL-52 Alert English name 2nd Encoder Halt Alarm
number
1. Motor overheating
2.
Possible Cause Noise interference
3.
Hardware malfunction
Single axis AL-33 Alert English name 2nd Encoder Index Error
number
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5.
Hardware malfunction
1. Check wiring of second encoder, refer to "Wiring and Signal" section of manual.
2. Execute "Encoder test". If any alarms goes off, refer to "Syntec auto tuning" section of manual.
Possible 3.
Solution Slowly shift axis by MPG (manual pulse generator) and confirm whether Index Counter equals
encoder resolution or not. If not , send back to distributor or Syntec representative to check
hardware.
4.
Set encoder pole number correctly and reboot driver.
5.
Refer to "Syntec motor encoder grounding program" section of manual
6.
Replace encoder
Single axis AL-34 Alert English name 2nd Encoder Direction Error
number
Possible Cause
1. Check if machanical angle is correct or not. If not, set parameter Pn-022(P6-82) (0 to1,1 to 0)
Possible and reboot driver.
Solution
1. Check if parameter Pn-902(P3-21) is equal to and resolution or not. If they differ not,
set encoder resolution to correct valuecorrect encoder resolution value and restart drive and
Possible reboot drive.
Solution
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2.
Send back to authorized dealer or Syntec Corp. for repairs.
3.
Set correct encoder pole number and reboot driver.
Alarm Content Drive fails to recieve signals from the second encoder .
1.
Check if serial encoder wiring and pin definitions for errors are correct or not. Refer to "Wiring
Possible and signal" section of manual.
Solution 2.
Refer to "Drive Parameter Manual", set parameters correctly and reboot driver.
3.
Replace encoder cable (encoder's green wire between the drive and motor), and send broken
one to Suzhou Syntec.
4.
Replace motor
5.
Replace driver
6.
TAMAGAWA、SYNTEC、SANKYO、BissC:2.5MHz
NIKON: 2.5MHz、4MHz
HIWIN:2.35MHz
Currently supported encoder baud rates are as follows followed:
TAMAGAWA、SYNTEC、SANKYO、BissC:2.5MHz
NIKON: 2.5MHz、4MHz
HIWIN:2.35MHz
Single axis AL-39 Alert English name 2nd Encoder Pulse Loss
number
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1. Replace cable.
2.
Possible 3. Send back to Syntec or authorized representative.
Solution
Single axis AL-55 Alert English name 2nd Encoder Z Index Shift
number
Relative position between A/B phase and Z index is different in each revolution,
Alarm Content so feedback position of encoder is error possibly .
1. Update drive's version to 1.6.14 or more recent(Multi-Axis Servo Drive is updated to V2.2.5), and
update encoder's version to 1.8.18 or more recent above.
Possible 2.
Solution Check if second encoder and motor are grounded.
3.
Check if joining between second encoder cable and motor are is double end grounded.
4.
Send the second encoder to Syntec or authorized representative for repair.
5.
Short term countermeasure:
Magnetic axle center causing AL-54 SOP
Long term countermeasure:
Cross-Strait motor plants import axle center inspections starting 2016/7
6.
Correct method: Hallow magnetic ring Zindex position different than the written parameter
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4 in 1 number AL-317 Alert English name 【2nd Encoder communication or status Error】
Single axis AL-49 Alert English name 2nd Encoder communication or status Error
number
Possible
Solution Refer to "Wiring and signal" section of manual to wire correctly.
Refer to "Drive Parameter Manual", set parameters correctly and restart reboot drive.
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4 in 1 number AL-318 Alert English name 【2nd Encoder over speed when power on】
Single axis AL-69 Alert English name 2nd Encoder over speed when power on
number
4 in 1 number AL-319 Alert English name 【2nd Serial Encoder Communication Type is Wrong
】
Single axis AL-4D Alert English name 2nd Serial Encoder Communication Type is Wrong
number
1. Encoder communication interface setting is incorrect while using second serial encoder.
2.
Alarm Content If Pn-900(P3-20) is set to 12 and connected with a NIKON encoder, then the problem is with
communication there is a communication problem
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3.
FPGA version doesn't support this encoder type.
Single axis AL-8A5 Alert English name 2nd Encoder Over Speed
number
Possible Cause
Possible
Solution
4 in 1 number AL-31B Alert English name 【2nd Encoder position feedback error】
Single axis - Alert English name 2nd Encoder position feedback error
number
2nd Encoder module error, causing encoder unable to read absolute position data
Alarm Content
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4.
EnDat second encoder position information error
5.
The position information of Panasonic encoder is error.
6.
The position information of Mitutoyo encoder is error.
1. Make sure encoder sensor and optical ruler are assembled correctly
2.
Possible Check encoder for dust or oil contamination
Solution 3.
If this is a recurring issue, send back to authorized dealer or Syntec Corp. for repairs
4.
4 in 1 number AL-31C Alert English name 【2nd Encoder multi-turn data error】
Single axis AL-67 Alert English name 2nd Encoder multi-turn data error
number
Alarm Content Encoder module error, causing encoder unable to read multi-turn data.
Alarm Content Second encoder battery less than 2.5V, multi-turn position data loss
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4 in 1 number AL-31F Alert English 【Absolute Type 2nd Encoder battery Low Voltage
name Alarm】
Single axis AL-57 Alert English Absolute Type 2nd Encoder battery Low Voltage Alarm
number name
Alarm Content Second absolute type encoder external battery voltage below 3V
1. Change battery and restart system.(No need to restart drive if connected to Nikon encoder)
2.
Possible Reset parameter Pn-924(P6-83) refering to drive manual, save and restart.
Solution
Single axis AL- Alert English name Encoder Internal Over Temperature
number 860
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Single axis AL-41 Alert English name Encoder external(1) KTY84 Overtemperature
number
Alarm Content The temperature that encoder external(1)'s KTY84 detect is over drive's protective limit.
4 in 1 number AL-322 Alert English name 【Encoder External(2) KTY84 Over Temperature】
Single axis AL-42 Alert English name Encoder External(2) KTY84 Over Temperature
number
Alarm Content The temperature that encoder external(2)'s KTY84 detect is over drive's protective limit.
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3.
Parameter error
If temperature sensing wires are floating, alarms will be prone to happen as temperature display
will be 145 degrees.
4 in 1 number AL-324 Alert English name 【2nd Encoder Internal Over Temperature】
Single axis AL-8A6 Alert English name 2nd Encoder Internal Over Temperature
number
PANASONIC encoder: Encoder internal temperature over 100 Celsius degrees Celsius.
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4 in 1 number AL-325 Alert English name 【2nd Encoder External(1) KTY84 Over Temperature
】
Single axis AL-45 Alert English name 2nd Encoder External(1) KTY84 Over Temperature
number
Alarm Content The temperature that 2nd encoder external(1)'s KTY84 detect is over drive's protective limit.
4 in 1 number AL-326 Alert English name 【2nd Encoder External(2) KTY84 Over Temperature
】
Single axis AL-46 Alert English name 2nd Encoder External(2) KTY84 Over Temperature
number
Alarm Content Encoder External(2) detects KTY84's temperature over drive's protective limit
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6.
Single axis AL-5A Alert English name Encoder Internal KTY84 Error
number
1.
Possible Cause Encoder Internal KTY84 Error
Single axis AL-5B Alert English name Encoder External(1) KTY84 is Unplugged
number
Possible Cause
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Single axis AL-5C Alert English name Encoder External(2) KTY84 is Unplugged
number
Possible Cause
4 in 1 number AL-32C Alert English name 【2nd Encoder internal KTY84 Error】
Single axis AL-5E Alert English name 2nd Encoder internal KTY84 Error
number
Possible Cause
Single axis AL-5F Alert English 2nd Encoder External(1) KTY84 is Unplugged
number name
1.
Possible Cause 2nd Encoder External(1) KTY84 is not plugged correctly
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Single axis AL-60 Alert English 2nd Encoder External(2) KTY84 is Unplugged
number name
Possible Cause
4 in 1 number AL-331 Alert English name 【2nd Encoder port setting error】
Single axis - Alert English name 2nd Encoder port setting error
number
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Single axis AL-6B Alert English name 2nd Encoder not recognized
number
Alarm Content Drive doesn't support the version of second encoder version
Single axis AL-58 Alert English name Encoder Download Parameters Fail
number
1. Check status parameter "2nd encoder parameter read back status", single axis' parameter is D2-
98, four in one's status parameter is Pn-E60.
Possible Cause2.
First encoder still not ready after drive power on for 0.1 second.
3.
The parameters read back from encoder is incorrect.
4.
Signal transfer error due to the poor contact of the first encoder's pin
5.
With hallow type encoder(mini encoder), check whether motor serial number is not zero
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Check status parameter "First encoder parameter read back status", single axis' parameter is D2-
Possible 97, four in one's status parameter is Pn-E5F.
Solution
1. Check if encoder is wired correctly and whether there are interferences.
2.
Check connectivity of encoder connector pins
3.
with hallowed encoder, please set motor serial number as 0 and reboot
*With this alarm occurring, we would not recommend saving parameters permanently.
If alarm doesn't occur after rebooting, parameters have been read correctly.
If this problem reoccurs, please contact dealer or Syntec Corp. for repairs.
AL-58problem disposal
4 in 1 number AL-335 Alert English name 【2nd Encoder Download Parameters Fail】
Single axis AL-59 Alert English name 2nd Encoder Download Parameters Fail
number
Check status parameter "2nd encoder parameter read back status", single axis' parameter is D2-
Possible Cause 98, four in one's status parameter is Pn-E60.
1. 2nd encoder still not ready after drive power on for 0.1 second.
2. Signal transfer error due to the poor contact of the 2nd encoder's pin
3.
With hallow type encoder(mini encoder), check whether motor serial number is not zero
If alarm doesn't occur after rebooting, parameters have been read correctly.
If this problem reoccurs, please contact dealer or Syntec Corp. for repairs.
AL-58problem disposal
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4 in 1 number AL-336 Alert English name 【Syntec Encoder Runs in Bootloader Mode】
Single axis AL-4A Alert English name Syntec Encoder Runs in Bootloader Mode
number
Alarm Content When Syntec Encoder Runs in Bootloader Mode, alarm occurs.
4 in 1 number AL-337 Alert English name 【2nd Syntec Encoder Runs in Bootloader Mode】
Single axis AL-4B Alert English name 2nd Syntec Encoder Runs in Bootloader Mode
number
Alarm Content When 2nd Syntec Encoder Runs in Bootloader Mode, alarm occurs.
Single axis AL-75 Alert English name Encoder Register Access Error
number
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b.
If this alarm occurs when saving parameters, reset alarm and permanently resave parameters
again.
c.
If issue is recurring, contact dealer or Syntec Corp. for repairs.
4 in 1 number AL-339 Alert English name 【2nd Encoder Register Access Error】
Single axis AL-76 Alert English name 2nd Encoder Register Access Error
number
Possible Cause
Single axis AL-64 Alert English name 1st Encoder Memory Error
number
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Single axis AL-65 Alert English name 2nd Encoder Memory Error
number
Single axis AL-850 Alert English name Encoder1 1st Encoder over speed
number
Possible Cause NIKON encoder's speed specs are 0~6000RPM, if over the limit, the alarm will occur.
Single axis AL-8A5 Alert English name 2nd Encoder over speed
number
1.
NIKON encoder's speed specs are 0~6000RPM, if over the limit, the alarm will occur.
Possible Cause2.
Check motor is over speed once or not.
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1.
Possible Avoid having NIKON encoder run at maximum speed.
Solution
Single axis AL-29 Alert English Identification Error of Induction Motor Parameter 1
number name
Alert content When the parameter is estimated, the output command search fails, and the alarm is skipped.
Method of 1. The inspection agency will eliminate the alarm according to the alarm disposal method.
exclusion 2. Perform an " Encoder Functional Test " test to see if any alerts are issued.
3. Starting from 100%, the Pn-F2D (Fn-18) tuning default gain ratio is gradually reduced by 20% .
Four in one AL-401 Alert English [Motor parameter estimation failure - abnormal motor
number name speed]
Single axis AL-2A Alert English Identification Error Of Induction Motor Parameter 2
number name
Alert content When the motor is estimated, the motor speed is not required, then the alarm is triggered.
Method of 1. The inspection agency will eliminate the alarm according to the alarm disposal method.
exclusion 2. Perform an " Encoder Functional Test " test to see if any alerts are issued.
3. Starting from 100%, the Pn-F2D (Fn-18) tuning default gain ratio is gradually reduced by 20% .
4.
Four in one AL-410 Alert English [Inertia estimation failure - excessive acceleration and
number name deceleration]
Alert content The maximum acceleration, impulse, and stroke limit settings are poor.
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Method of 1. If the inertia initial value is set too high and the drive output is too large, refer to the manual
exclusion " New Generation Drive Auto Tuning " to reset Pn-720 (P4-20) and Pn-722 (P4-21).
2. Check motor parameter Pn-7XX (P3-XX).
3. The parameter Pn-304 (Fn-02) speed setting is too low to reach the tuning condition, and the
speed must be at least 20% of the rated speed.
4. The parameters Pn-F14 (Fn-04) and Pn-F15 (Fn-05) are too close to the stroke and the speed is
too low. Please increase the adjustment stroke (recommended at least half a stroke).
5. The parameter Pn-306 (P6-10) acceleration time is set too small, causing the speed to keep up.
Please increase the Pn-306 acceleration time.
6. The parameter Pn-307 (P6-11) impulse time setting is too large, and the medium acceleration
section of the speed curve disappears. Please set the Pn-307 impulse time as small as possible
and lengthen the Pn-306 acceleration time if necessary.
Four in one AL-411 Alert English [Inertia estimation failure - poor initial inertia value]
number name
Single axis AL-2C Alert English Initial Value of Inertia is Set Unsuitable
number name
Alert content When the inertia estimation is performed, if the initial value is set badly, the alarm is skipped.
possible reason1. Incorrect rotor inertia and mechanical constant initial setting
2. Rotor time constant setting error (induction motor)
Method of 1. Refer to the manual " New Generation Drive Auto-Tuning " to reset Pn-720 (P4-20) and Pn-
exclusion 722 (P4-21) .
2. Use an oscilloscope to see if the rotor viscous coefficient has been decremented until the alarm
occurs. Refer to the " Induction Motor Rotor Time Adjustment " in the manual " New Generation
Drive Automatic Tuning ".
Four in one AL-412 Alert English [Inertia estimation failure - motor does not rotate]
number name
Alert content When the inertia is adjusted, the motor does not rotate and the alarm is triggered.
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Method of 1. Check the encoder wiring, refer to the manual " Wiring and Signaling ".
exclusion 2. When performing inertia tuning, the motor should run in the forward direction.
a. Check if the UVW line is loose or abnormal.
b. Check if an external mechanism locks the motor.
Four in one AL-413 Alert English [When the inertia is estimated, the displacement of the
number name gravity axis exceeds]
Single axis AL-74 Alert English Inertia Tuning Loading Too Large
number name
Alert content The amount of displacement during the estimation of gravity exceeds half of the stroke limit
possible reason1. Whether the stroke limit setting value is too small or the motor power is insufficient
Method of 1. Check the status monitor Pn-F14 (Fn-04) Stroke limit setting value is too small or the motor
exclusion power is insufficient, you can increase the stroke limit setting or select a higher power motor.
Four in one AL-414 Alert English [ Load inertia estimation value is abnormal ]
number name
Method of 1. Re-enter the inscribed rotor inertia parameter or recalculate the rotor inertia at no load.
exclusion 2. Refer to Line Q to adjust the Q and A of the SOP manual, and re-execute the no-load inertia
estimation instead of the load inertia estimation.
Four in one AL-420 Alert English [Magnetic level offset correction failed]
number name
Alert content The drive cannot accurately detect the magnetic pole position
possible reason1. The encoder is loose, causing the encoder to run off at zero
2. The motor is stuck in operation
Method of 1. Check that both the encoder index and the motor output shaft are in a fixed position.
exclusion 2. The motor should run twice when performing the pole offset correction.
a. Check if the UVW line is loose or abnormal.
b. Check if an external mechanism locks the motor.
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Four in one AL-430 Alert English [The motor does not rotate when the encoder is
number name calibrated]
Alert content The current command reaches the upper limit and the motor still does not rotate.
Method of 1. The inspection agency will eliminate the alarm according to the alarm disposal method.
exclusion 2. Check if the drive to motor UVW is wrong or loose.
Single axis AL-3A Alert English Syntec Encoder Pitch Compensation Error
number name
Alert content Excessive difference between adjacent compensation values during pitch compensation
possible reason1. The original output position of the new generation encoder is too large
2. Encoder compensation fixture error
3. New generation encoder failure
Method of 1. Check if the feedback angle is the same as the two feedback mechanical angles. May change a
exclusion polarity of the encoder and to ensure a positive rotation direction of the motor.
Whether the position difference between the encoders 1 and 2 during the compensation process
is greater than 20. Make compensation again; if the compensation fails multiple times, please
replace the read head.
2. Check the fixture installation; turn the motor to check if the first feedback mechanical angle
changes.
3. Turn the motor to check if there is any change in the second feedback mechanical angle. If not,
replace the new read head; read the head back to the dealer or the original factory for repair.
Four in one AL-440 Alert English name [Voltage compensation adjustment initialization
number failed]
Single axis ----- Alert English name Dead time calibration initial failure
number
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Four in one AL-450 Alert English name [Line horse encoder test failed]
number
Single axis AL-7A Alert English name Linear Motor Sensor Test Fail
number
Four in one AL-451 Alert English name [Line horse magnetic pole error]
number
Single axis AL-7B Alert English name Linear Motor Magnetic Pitch Setting Error
number
Alert content Line horse pole pitch does not match the detected
Single axis AL-2F Alert English Incorrect setting of operational curve for V/f control
number name
Possible Cause V/f curve slope setup error, check parameters Pn-112~Pn-115 (P2-31~P2-34)
Operation points 1 and 2 must increase in order. V and F of point 1 must be greater than those
Possible of point 2.
Solution
Frequency of operation point 2 cannot be above rated frequency.
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Voltage of operation point 1 must be higher than minimum VF voltage.( Observe Pn-D3B (D1-
30) for further information)
Alarm Content Triggered when current feedback is greater than 120% of maximum current
Alarm Content Drive couldn't complete spindle orientation within time limit
Spindle orientation fails to reach window set in Pn-522(P6-12) for 2 seconds after
Possible Cause command complete
Make sure parameter Pn-522(P6-12) is set in a reasonable range. Suggested value is 500( 0.5
Possible degrees)
Solution
Make sure Pn-900(P3-20) in single feedback control or Pn-920(P6-80) in dual feedback
control is not 3
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Possible Cause Spindle position fails to reach the window set in Pn-522(P6-12) for 0.5 seconds after
orientation complete
Possible Make sure Pn-522(P6-12) is set to a reasonable range, suggested value is 500 (0.5 degrees)
Solution
Four in one AL-520 Alert English 【Over position error between 1st and 2nd feedback
number name 】
Single axis AL-38 Alert English Over position error between 1st and 2nd feedback
number name
Alarm Content Error between 1st and 2nd feedback exceeds allowed level
Belt slip
Possible Cause
1. 2nd encoder pulse loss or no feedback
2.
3. Gear ratio set incorrectly
1.
Measure and examine gear ratio again.
2.
Alarm Content Error between position command and feedback is too large
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4.
Parameter Pn-22C(P6-41) too low
Pn-22C(P6-41) has its parameter lower bound,the minimum value of Pn-22C is 1/5 of latch
frequency.
Possible Cause Drive receives Servo On and Auxiliary function at the same time
Four in one AL-523 Alert English name 【Parameter Saving Command is Illegal】
number
Single axis AL-3F Alert English name Parameter Saving Command is Illegal
number
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Alarm Content Speed error between external encoder and estimator is too great
1. Belt slip
2.
Possible Cause Gear ratio error
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Four in one AL-530 Alert English name 【Zero Speed Check Fail】
number
Single axis AL-20 Alert English name Zero Speed Check Fail
number
Four in one AL-542 Alert English name 【Laser Cruise Mode Failure】
number
Four in one AL-543 Alert English name 【The Proximity Spindle Position DI setting error
number 】
Single axis - Alert English name The Proximity Spindle Position DI setting error
number
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Alarm Content More than one DI set as the Proximity Spindle Position function
1. The Proximity Spindle Position function only can set one DI in one axis
Possible Cause
1. Check Pn-50A ~ Pn-50D,Close the redundant Proximity Spindle Position function in other
Possible Solution DIs
Single axis AL-810 Alert English name Encoder Battery Low Voltage Position Loss
number
1. Change battery
a.
Possible Solution With controller: change battery and restart system.
b.
Without controller: change battery, set parameter Pn-F44(Fn-34) to 1 and restart drive.
Four in one AL-830 Alert English name 【ABS Type Encoder Battery Low Voltage Alarm】
number
Single axis AL-830 Alert English name ABS Type Encoder Battery Low Voltage Alarm
number
Alarm Content ABS type encoder battery voltage lower than 3V.
Possible Solution Change battery and restart drive (No need to restart if equipped with Nikon encoder).
1. If not ABS type encoder, set parameter Pn-904(P3-23) to 0 and restart drive.
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Four in one AL-E30 Alert English name 【Mechatrolink position command error】
number
Single axis AL-E30 Alert English name Mechatrolink position command error
number
Alarm Content Mechatrolink position command error, received position command too large.
Possible Solution Check serial wiring, whether shielding is correct and if connections are firm.
Four in one AL-E40 Alert English name 【Mechatrolink Interpolation Time Interval
number Setting Error】
Single axis - Alert English name Mechatrolink Interpolation Time Interval Setting
number Error
Possible Cause Mechatrolink interpolation time interval setting is outside specified range.
Possible Solution Raise controller parameter Pr3203 interpolation time interval setting to appropriate value.
Alarm Content Triggered when WDT within the Mechatrolink packets are not updated.
Possible Cause When Mechatrolink receive packets, checked packet's data WDT has not been updated.
Possible Solution Check serial wiring, whether shielding is correct and if connections are firm.
Single axis - Alert English name Power supply line open phase
number
Alarm Content One phase of the power supply has low voltage.
Possible Cause Voltage low for more than 1 second for R, S or T phase with main power on.
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Alarm Content The temperature of IGBT is over 85℃ for 10s continuously
Increase Pn-307
Possible Solution
Check if fan is functioning normally.
Check drive’s output wiring, refer to “Wiring and Signal” section of manual.
Check if ambient temperature is below 55℃, refer to “Transportation and Installation” section
of manual.
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1. Drive receives Servo ON and auxiliary function command at the same time
Possible Cause
Four in one AL-921 Alert English name 【Power off pull-up function is not supported】
number
Single axis - Alert English name Power off pull-up function is not supported
number
Four in one AL-922 Alert English name 【Proximity Position is not supported】
number
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Four in one AL-930 Alert English name 【AbS Type Encoder Battery Low Voltage】
number
Single axis AL-930 Alert English name AbS Type Encoder Battery Low Voltage
number
1. Change battery and restart drive (No need to restart if equipped with Nikon encoder).
Possible Solution
If not ABS encoder, set drive parameter Pn-904(P3-23) to 0, save and restart.
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Four in one AL-935 Alert English name 【ABS Type 2nd Encoder Battery Low Voltage】
number
Single axis AL-935 Alert English name ABS Type 2nd Encoder Battery Low Voltage
number
1. Change battery and restart drive (No need to restart if equipped with Nikon encoder).
Possible Solution2.
If not ABS encoder, set drive parameter Pn-924(P6-83) to 0, save and restart.
Four in one AL-936 Alert English name 【2nd Encoder Low Voltage】
number
Single axis AL-936 Alert English name 2nd Encoder Low Voltage
number
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Four in one AL-937 Alert English name 【2nd Encoder Noise Warning】
number
Single axis AL-937 Alert English name 2nd Encoder Noise Warning
number
If this is a recurring problem, send back to Syntec or authorized dealer for repairs
Four in one AL-940 Alert English name 【Parameter was modified in servo-on state】
number
Single axis - Alert English name Parameter was modified in servo-on state
number
1. Servo off the controller or turn off tuning function of drive (Pn-F10=0)
Possible Solution
Four in one AL-941 Alert English name 【Motor stop method unsupported】
number
Alarm Content The setting of MOT_TYPE and motor application does not support the selected motor brake
method
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Alarm Content When entering or leaving torque command mode, the consition is not satisfied.
1. Before entering torque command mode, the speed of motor is not zero.
Possible Cause 2.
Before leaving torque command mode, the speed of motor is not zero.
1. Make sure the speed of motor is zero before entering torque command mode.
Possible Solution2.
Make sure the speed of motor is zero before leaving torque command mode.
1. Check regenerative resistor's specifics, refer to "wiring and signal" section of manual.
2.
Possible Solution Check if AC power source matches drive specifics.
3.
Ruling out the above solutions, hardware may be damaged. Send back to Syntec or authorized
dealer for repairs.
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1. Let the value of torque command smaller than maximum torque of motor.
Possible Solution2.
Let the value of VLIM smaller than maximun speed of motor.
Alarm Content Speed error is greater than 5% of the speed command in steady state
1. Check motor specifics plate for parameters and redo motor tuning
Possible Solution
Alarm Content Speed error between external encoder and estimator is too great
1. Belt slip
Possible Cause 2.
Gear ratio error
Four in one AL-990 Alert English name 【Initialization fail when tuning】
number
Single axis number - Alert English name Initialization fail when tuning
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1. Set parameters correctly, set drive parameter Pn-F10 to 0 and redo tuning.
Possible Solution
Four in one AL-991 Alert English name 【Unable to enable High Cycle Calculation】
number
Single axis number - Alert English name Unable to enable High Cycle Calculation
1. Set Pn-642 smaller than 8000Hz, or shut off High Cycle Calculation function (Pn-643=0
Possible Solution automatically once alarm is triggered).
Alarm Content laser cruise mode, location is about to exceed travel limit
1. Raise the Z axis after not ready to cut, restart after replacing the workpiece
Possible Solution 2.
Strengthening anti-jamming
3.
Adjust Controller Travel Limit Settings
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