Dipco 20 Operating Manual
Dipco 20 Operating Manual
Operating manual
Main chapter overview
A Dipco 20
A. 1
Main chapter overview
5 APSC measuring marks for automatic paper stretch compensation ....................................... A.2.42
5.1 Contents of the DipcoAPSC directory ............................................................................ A.2.42
5.2 Field of application ......................................................................................................... A.2.42
A. 2
General information
General information
information
General
1 Prinect Dipco Elements - digital control elements .................................................................... A.1.3
1.1 Production reliability thanks to a package of coordinated digital measuring elements .. A.1.3
1.2 Delivery variants ........................................................................................................... A.1.4
1.3 Data formats of the control elements ............................................................................ A.1.6
1.4 Color abbreviations and color designations .................................................................. A.1.6
1.5 General notes on use ..................................................................................................... A.1.6
1.6 What are the new features compared to previous Dipco versions? .............................. A.1.7
A.1.1
General information
A.1.2
General information
A.1.3
General information
A.1.4
General information
DP.901.0104-001GRAUND_00
Subdirectories with Dipco elements
The Prinect, foreign2400dpi and foreign2540dpi direc‐
tories each have the following subdirectories.
Mini Spots
● DipcoMB
This directory contains the Mini Spots.
A.1.5
General information
A.1.6
General information
1.6 What are the new features compared to previous Dipco versions?
Note
Dipco 20 has been specially developed
for use with the current version of Prinect
Signa Station. Due to comprehensive
changes to the software, we cannot
guarantee the functionality of Dipco 20 in
connection with older versions of Signa
Station. When using versions older than
Prinect Signa Station 4.5 you should car‐
ry out an update or, to make sure, have
the previous version of your Dipco ele‐
ments at hand.
A.1.7
General information
A.1.8
General information
A.1.9
General information
A.1.10
Quality control elements
5 APSC measuring marks for automatic paper stretch compensation ....................................... A.2.42
5.1 Contents of the DipcoAPSC directory ............................................................................ A.2.42
5.2 Field of application ......................................................................................................... A.2.42
A.2.1
Quality control elements
A.2.2
Quality control elements
DP.901.0039-000GRAUND_04
● DipcoFormat052
This directory contains quality control strips for
presses with a sheet width of 52 cm.
● DipcoFormat074
This directory contains quality control strips for
presses with a sheet width of 74/75 cm.
● DipcoFormat102+105
This directory contains quality control strips for
sheet widths of 92 cm, 102 cm, 105 cm and
106 cm. The quality control strips are suitable for
all 4 sheet widths.
● DipcoFormat145
Fig. 1 Directories with quality control strips
This directory contains quality control strips for
sheet widths of 145 cm.
● DipcoFormat162
This directory contains quality control strips for
sheet widths of 162 cm.
A.2.3
Quality control elements
DP.901.0081-001GRAUND_00
sheet size classes can be found in the directories. The
individual quality control strips are explained in more
detail in the following section.
A.2.4
Quality control elements
1 2 3 4
1
Description Quality control strip for gray balance control of cyan, magenta and yellow for 4 colors
(BCMY). The halftone patches and ink trapping fields make versatile evaluations possible.
Legend Format (...)Prinect 4GS(i) Dipco 20 © 2019 Heidelberger Druckmaschinen AG
File names 52 cm: F052_4GS__510x10v20
74/75 cm: F074_4GS__740x10v20
92/102/105/106 cm: F105_4GS__1040x10v20
Tab. 1 Prinect 4GS
A.2.5
Quality control elements
1 2 3 4
1
Description Quality control strip for gray balance control of cyan, magenta and yellow for 6 colors (BCMY
+ 2 special colors X, Z). The halftone patches and ink trapping fields make versatile evalu‐
ations possible.
In combination with the Prinect 6S+ quality control strip up to 12 colors can be controlled. This
function could only be used with the first generation of Prinect Image Control. This function
is not possible with Prinect Image Control NG or Prinect Image Control 3.
Legend Prinect 6GS99(i) Format (...) Dipco 20 © 2019 Heidelberger Druckmaschinen AG
File names 52 cm: F052_6GS99__510x10v20
74/75 cm: F074_6GS99__740x10v20
92/102/105/106 cm: F105_6GS99_1040x10v20
Tab. 2 Prinect 6GS99
1 2 3 4
Description Quality control strip for gray balance control of cyan, magenta and yellow for 8 colors (BCMY
+ 4 special colors X, Z, U, V). The halftone patches and ink trapping fields make versatile
evaluations possible.
A.2.6
Quality control elements
1.4.1 Prinect 6S
1 2 3 4
1
Description Quality control strip for ink control by solids in 6 colors (BCMY + X, Z).
In combination with the Prinect 6S+ quality control strip up to 12 colors can be controlled. This
function could only be used with the first generation of Prinect Image Control. This function
is not possible with Prinect Image Control NG or Prinect Image Control 3.
Legend Prinect 6S(i) Format (...) Dipco 20 © 2019 Heidelberger Druckmaschinen AG
File names 52 cm: F052_6S__510x10v20
74/75 cm: F074_6S__740x10v20
92/102/105/106 cm: F105_6S_1040x10v20
Tab. 4 Prinect 6S
A.2.7
Quality control elements
1 2 3 4
1
Description The Prinect 6S+ can be positioned as a second strip for controlling more than 6 (up to 12)
colors, in addition to a Prinect 6S or 6GS99. This function could only be used with the first
generation of Prinect Image Control. This function is not possible with Prinect Image Con‐
trol NG or Prinect Image Control 3.
Legend Prinect 6S+(i) Format (...) Dipco 20 © 2019 Heidelberger Druckmaschinen AG
File names 52 cm: Not available
74/75 cm: F074_6S+__740x10v20
92/102/105/106 cm: F105_6S+_1040x10v20
Tab. 5 Prinect 6S+
1 2 3 4
1
Description Quality control strip for ink control by solids in 6 colors. (B + X, Z, U, V, S1). The reference
color is black (B).
Legend Prinect 6S-BX(i) Format (...) Dipco 20 © 2019 Heidelberger Druckmaschinen AG
File names 52 cm: F052_6S-BX__510x10v20
74/75 cm: F074_6S-BX__740x10v20
A.2.8
Quality control elements
1 2 3 4
1
Description Quality control strip for ink control by solids in 6 colors. (CMY + X, Z, U). The reference color
is the special color X, which replaces black (B).
Legend Prinect 6S-XC(i) Format (...) Dipco 20 © 2019 Heidelberger Druckmaschinen AG
File names 52 cm: F052_6S-XC__510x10v20
74/75 cm: F074_6S-XC__740x10v20
92/102/105/106 cm: F105_6S-XC_1040x10v20
Tab. 7 Prinect 6S-XC
1 2 3 4
1
Description Quality control strip for ink control by solids in 6 colors. (6 special colors X, Z, U, V, S1, S2).
The reference color is the special color X.
A.2.9
Quality control elements
1.4.6 Prinect 7S
1 2 3 4
1
Description Quality control strip for ink control by solids in 7 colors. (BCMY + X, Z, U). The reference color
is black (B).
Legend Prinect 7S-(i) Format (...) Dipco 20 © 2019 Heidelberger Druckmaschinen AG
File names 52 cm: F052_7S__510x10v20
74/75 cm: F074_7S__740x10v20
92/102/105/106 cm: F105_7S_1040x10v20
Tab. 9 Prinect 7S
A.2.10
Quality control elements
1 2 3 4
1
Description Quality control strip for ink control by solids in 4 colors (BCMY). This quality control strip also
contains measuring elements for register control with Prinect Inpress Control. The halftone
patches and ink trapping fields make versatile evaluations possible.
Legend Prinect CS-4(i) Format (...) Dipco 20 © 2019 Heidelberger Druckmaschinen AG
File names 52 cm: F052_CS-4__510x10v20
74/75 cm: F074_CS-4__740x10v20
92/102/105/106 cm: F105_CS-4_1040x10v20
145 cm: F145_CS-4_1430x10v20
162 cm: F162_CS-4_1625x10v20
Tab. 10 Prinect CS-4
1 2 3 4
1
Description Quality control strip for ink control by solids in 5 colors (BCMY + X). This quality control strip
also contains measuring elements for register control with Prinect Inpress Control.
Legend Prinect CS-5(i) Format (...) Dipco 20 © 2019 Heidelberger Druckmaschinen AG
File names 52 cm: F052_CS-5__510x10v20
74/75 cm: F074_CS-5__740x10v20
A.2.11
Quality control elements
1 2 3 4
1
Description Quality control strip for ink control by solids in 6 colors (BCMY + X, Z).
Legend Prinect CS-6(i) Format (...) Dipco 20 © 2019 Heidelberger Druckmaschinen AG
File names 52 cm: F052_CS-6__510x10v20
74/75 cm: F074_CS-6__740x10v20
92/102/105/106 cm: F105_CS-6_1040x10v20
145 cm: F145_CS-6_1430x10v20
162 cm: F162_CS-6_1625x10v20
Tab. 12 Prinect CS-6
A.2.12
Quality control elements
1 2 3 4
1
Description Quality control strips for gray balance control of 4 colors (BCMY) in accordance with the G7
method. The quality control strip contains halftone patches with 25%, 50% and 75% for the
individual colors and for combined printing.
Legend Prinect G7-4 Format (...) Dipco 20 © 2019 Heidelberger Druckmaschinen AG © 2019 Hei‐
delberger Druckmaschinen AG
File names 52 cm: F052_G7-4__510x10v20
74/75 cm: F074_G7-4__740x10v20
92/102/105/106 cm: F105_G7-4__1040x10v20
145 cm: F145_G7-4__1430x10v20
162 cm: F162_G7-4__1625x10v20
Tab. 13 Prinect G7-4
1 2 3 4
1
Description Quality control strips for gray balance control of 6 colors (BCMY + X, Z, U, V) in accordance
with the G7 method. The quality control strip contains halftone patches with 25%, 50% and
75% for the individual colors and for combined printing.
A.2.13
Quality control elements
1 2 3 4
1
Description Quality control strips for gray balance control of 8 colors (BCMY + X, Z, U, V) in accordance
with the G7 method. The quality control strip contains halftone patches with 25%, 50% and
75% for the individual colors and for combined printing.
Legend Prinect G7Micro-8i Format (...) Dipco 20 © 2019 Heidelberger Druckmaschinen AG
File names 92/102/105/106 cm: F105_G7Micro-8__1040x7v29
145 cm: F142_G7Micro-8__1430x7v20
162 cm: F162_G7Micro-8__1625x7v20
Tab. 15 Prinect G7Micro-8i
A.2.14
Quality control elements
Note
On Prinect Micro-10i, no register control
with Prinect Inpress Control is possible.
In 2 zones, the color field S2 is no longer
used in order to accommodate the posi‐
tion marks. Ink control is performed via
the neighboring zones!
1 2 3 4
1
Description Quality control strip for color and register control of max. 6 colors (BCMY + X, Z).
Legend Prinect Micro-6i Format (...) Dipco 20 © 2019 Heidelberger Druckmaschinen AG
File names 52 cm: F052_Micro-6__510x_7v20
74/75 cm: F074_Micro-6__740x_7v20
92/102/105/106 cm: F105_Micro-6_1040x_7v20
145 cm: F145_Micro-6_1430x_7v20
162 cm: F162_Micro-6_1625x_7v20
Tab. 16 Prinect Micro-6i
A.2.15
Quality control elements
1 2 3 4
1
Description Quality control strip for color and register control of max. 8 colors (BCMY + X, Z, U, V).
Legend Prinect Micro-8i Format (...) Dipco 20 © 2019 Heidelberger Druckmaschinen AG
File names 52 cm: F052_Micro-8__510x_7v20
74/75 cm: F074_Micro-8__740x_7v20
92/102/105/106 cm: F105_Micro-8_1040x_7v20
145 cm: F145_Micro-8_1430x_7v20
162 cm: F162_Micro-8_1625x_7_v20
Tab. 17 Prinect Micro-8i
1 2 3 4
1
Description Quality control strip for ink control of max. 10 colors (BCMY + X, Z, U, V, S1, S2).
Legend Prinect Micro-10i Format (...) Dipco 20 © 2019 Heidelberger Druckmaschinen AG
File names 52 cm: F052_Micro-10__510x_7v20
74/75 cm: F074_Micro-10__740x_7v20
92/102/105/106 cm: F105_Micro-10__1040x_7v20
145 cm: F145_Micro-10__1430x_7v20
A.2.16
Quality control elements
1.8 Micro quality control strips MicroDCB with control marks for die cutting
These micro quality control strips contain additional
control marks for the Bobst® Power Register® die cut‐
ter. They can be used in connection with Prinect In‐
press Control, Prinect Axis Control on Prinect Press
Center from software version S10A), Prinect Press
Center XL2 and Prinect Image Control NG and Prinect
Image Control 3.
Note: on software versions before S14B or 2014, the
MicroDCB quality control strips are included in the col‐
or strip database so that the measuring systems can
identify them.
Due to the minimum space requirement, the small
measurement fields enable ink control and, in connec‐
tion with Prinect Inpress Control, also register control
to be performed. You cannot use the micro quality
control strips if other measuring systems requiring
larger measurement fields are to be used.
These micro quality control strips are available in 6 and
7-color versions for sheet size ranges 92 to 162. There
are two versions for every sheet size range, which are
indicated by the letters L and S at the end.
● L = Large: use this quality control strip if you in‐
tend to process large sheet sizes close to the
maximum sheet size. The two control marks for
die punching are relatively far apart. Prerequisite
for using the "L" variants:
○ On machines with a sheet size of
92/102/105/106 cm, the quality control strip
must be printed with a minimum width of
720 mm.
○ On machines with a sheet size of
145/162 cm, the quality control strip must be
printed with a minimum width of 1120 mm.
● S = Small: use this quality control strip if you in‐
tend to process smaller sheet sizes. The two con‐
trol marks for die punching are relatively close
together.
Note
The two control marks for die punching
are black strips about the same width as
an ink zone. The measuring fields in the
adjacent zones are used for the ink con‐
trol in these zones.
A.2.17
Quality control elements
1 2 3 4
1
Description Quality control strip for color and register control of max. 6 colors (BCMY + X, Z) with control
marks for the die cutter.
L = control marks far apart for die cutting with large sheet sizes. Prerequisite for using the
Prinect MicroDCB-6-L:
Note: This quality control strip is not suitable for the 92 and 102 press formats with Prinect
Inpress Control! If necessary, contact your local Heidelberg Service agency.
● On machines with a sheet size of 105/106 cm, the quality control strip must be printed with
a minimum width of 720 mm.
● On machines with a sheet size of 145/162 cm, the quality control strip must be printed with
a minimum width of 1120 mm.
Legend Prinect MicroDCB-6-L Format (...) Dipco 20 © 2019 Heidelberger Druckmaschinen AG
File names 105/106 cm: F105_MicroDCB-6-L___1040x7v20
145 cm: F145_MicroDCB-6-L___1430x7v20
162 cm: F162_MicroDCB-6-L___1625x7v20
Tab. 19 Prinect MicroDCB-6-L
A.2.18
Quality control elements
1 2 3 4
1
Description Quality control strip for color and register control of max. 6 colors (BCMY + X, Z) with control
marks for the die cutter.
S = control marks close together for die punching with smaller sheet sizes.
Legend Prinect MicroDCB-6-S Format (...) Dipco 20 © 2019 Heidelberger Druckmaschinen AG
File names 92/102/105/106 cm: F105_MicroDCB-6-S___1040x7v20
145 cm: F145_MicroDCB-6-S___1430x7v20
162 cm: F162_MicroDCB-6-S___1625x7v20
Tab. 20 Prinect MicroDCB-6-S
1 2 3 4
1
Description Quality control strip for color and register control of max. 7 colors (BCMY + X, Z, U) with
control marks for the die cutter.
L = control marks far apart for die cutting with large sheet sizes. Prerequisite for using the
Prinect MicroDCB-7-L:
● On machines with a sheet size of 92/102/105/106 cm, the quality control strip must be
printed with a minimum width of 720 mm.
● On machines with a sheet size of 145/162 cm, the quality control strip must be printed with
a minimum width of 1120 mm.
A.2.19
Quality control elements
1 2 3 4
1
Description Quality control strip for color and register control of max. 7 colors (BCMY + X, Z, U) with
control marks for the die cutter.
S = control marks close together for die punching with smaller sheet sizes
Legend Prinect MicroDCB-7-S Format (...) Dipco 20 © 2019 Heidelberger Druckmaschinen AG
File names 92/102/105/106 cm: F105_MicroDCB-7-S___1040x7v20
145 cm: F145_MicroDCB-7-S___1430x7v20
162 cm: F162_MicroDCB-7-S___1625x7v20
Tab. 22 Prinect MicroDCB-7-S
A.2.20
Quality control elements
1 2 3 4
1
The MS-8 (medium size) color reference strip was developed especially for Prinect Easy
Control to enable reliable color control for up to 8 colors per ink zone. Due to its special
design, it can only be used with Prinect Easy Control and Prinect Inpress Control. It is not
suitable for use with Prinect Axis Control or Prinect Image Control (all versions)!
Description Quality control strip for ink control of max. 8 colors (BCMY + X, Z, U, V). 8 solid patches per
zone, patch width 4.06 mm, patch height 6 mm.
This color reference strip can be used with Prinect Easy Control and Prinect Inpress
Control.
Legend Prinect MS-8 format (...) Dipco 20 © 2019 Heidelberger Druckmaschinen AG
Designation Function
Solid tone patch Solid tone patches check that the
The color abbreviation is shown inking is even across the entire width
above the solid tone patch. of the sheet.
A.2.21
Quality control elements
Designation Function
Slurring fields (slurring and doubling Slurring fields consist of horizontal
field) and vertical lines.
"Slur" and the color abbreviation are Both fields should possess an iden‐
shown above the fields tical tone value (around 50%). Devi‐
ations indicate slurring or doubling.
Slurring and doubling field with In the 4-color version the slurring/
Prinect/FOGRA quality control strip. doubling fields have the standard
measurement field size and can
thus be assessed using measure‐
ment technology. The angling of the
line fields by 60°/0°/120° enables an
exact assessment of what propor‐
tion of the dot gain can be attributed
to slurring or doubling.
In the 5-color version the same line
arrangement is concentrated in one
field. This field is assessed visually.
Ink trapping fields Measurement fields for assessing
The color abbreviations of colors ink trapping in 2- and 3-color com‐
printed on top of each other are posite printing.
shown above the fields.
Gray fields The gray fields are used for gray bal‐
The left-hand gray field is a compos‐ ance control, visual checks and
ite of cyan, magenta and yellow. The evaluation according to the G7
right-hand gray field is a halftone method.
patch in black. Under standardized conditions, the
CMY gray filed and the B gray field
should look virtually the same.
Position mark for Prinect Inpress This field requires Prinect Inpress
Control. Control in order to automatically rec‐
ognize the position of the quality
control strip on the sheet.
A.2.22
Quality control elements
Designation Function
Register marks For visual register control.
Process check box (only on Prinect/ The left-hand part consists of a fine
FOGRA_4) screen strip and a line screen as a
comparison scale. While the fine
screen reacts very sensitively to pro‐
cess fluctuations, the tone value of
the comparison scale remains virtu‐
ally stable. Generally, step 3 of the
tone value should correspond with
the fine screen.
The right-hand part enables obser‐
vation of the highlight dots. The 4
fields contain dots with a tone value
of 2% to 5%. The figures indicate the
corresponding tone values.
Tab. 24 Measurement fields
A.2.23
Quality control elements
2 Mini Spots
DP.901.0001-000UTKENU_09
DP.901.0017-000GRAUND_04
The Mini Spots are in the DipcoMB di‐
rectory. The file names serve as a clas‐
sification characteristic.
● MB_100_0_70_SLUR_(color abbrevia‐
tion)___30x8v13g
These Mini Spots consist of a solid tone patch,
white patch, 70% halftone patch and slurring
patches. Space requirement: 30x8 mm.
● MB_100_0_75_50_25_(color abbrevia‐
tion)___30x8v13g
These Mini Spots consist of a solid tone patch,
white patch and 75%, 50% and 25% halftone
patches. Space requirement: 30x8 mm.
● MB_100_0_80_40_(color abbrevia‐
tion)___24x8v13g
Fig. 3 Directory for Mini Spots These Mini Spots consist of a solid tone patch,
white patch and 80% and 40% halftone patches.
Space requirement: 24x8 mm.
● MB_Process_(color abbreviation)___90x10v13g
These Mini Spots are used for monitoring the
process calibration. These Mini Spots consist of a
13-level scale with halftone patches and slurring
fields. Space requirement: 90x10 mm.
● 12MB_100___72x8v20, PCS_40A___240x8v20,
PCS_40AB___120x14v20,
PCS_60A___360x8v20,
PCS_60AB___180x14v20,
MB_100_70_40_CMYK___78x8v20,
MB_100_75_50_25_CMYK___102x8v20,
MB_100_80_40_5C___96x8v20,
MB_100_80_40_6C___114x8v20,
MB_100_80_40_7C___132x8v20,
MB_100_80_40_CMYK___78x8v20
These are the "multicolored" Mini Spots.
Note
The size of the measurement field is
6 x 6 mm for all Mini Spots.
A.2.24
Quality control elements
A.2.25
Quality control elements
2.3 Positioning
DP.901.0000-000GRAUND_00
Fig. 4 Position on the print sheet
Note
Important: Do not scale the Mini Spots.
Leave the size unchanged. Otherwise
Prinect Image Control cannot find the
Mini Spots.
● The positioning of the Mini Spots depends on
their intended purpose. Mini Spots for determin‐
ing the color space and for proof correction
should be arranged vertically and within one ink
zone where possible. Mini Spots for monitoring
the tone value should be arranged horizontally
and only positioned in areas with ink coverage in
the printed image.
● Do not position the Mini Spots near the outer
edges or at the lead edge of print (the shaded
areas in Fig. 4), as this can affect the lateral dis‐
tribution of the inking. Mini Spots only cover a
small measuring surface. This means that they
react much more strongly to fluctuations in the
process, especially inking.
A.2.26
Quality control elements
2.4.1 MB_100_70_SLUR
Description Single-line Mini Spot with a solid tone patch, white patch, 70% field and 2 slurring fields
The control element is 30 mm long and 8 mm high.
Recommended use ● Mini Spot for monitoring dot gain taking into account the slurring and doubling behavior
of the printing press.
File names MB_100_0_70_SLUR_(color abbreviation*)___30x8v20
* = Color abbreviation (B, C, M, Y, X, Z, U, V, S1, S2, S3, S4)
Tab. 25 MB_100_70_SLUR
A.2.27
Quality control elements
2.4.2 MB_100_75_50_25
Description Single-line Mini Spot with solid tone patch, white patch, 75% field, 50% field and 25% field
The control element is 30 mm long and 8 mm high. The tone values 25 %, 50 % and 75 %
correspond to IdeAlliance specifications for G7 evaluation.
Recommended use ● Mini Spot for checking linearizations and process calibrations for film and plate
File names MB_100_0_75_50_25_(color abbreviation*)___30x8v20
* = Color abbreviation (B, C, M, Y, X, Z, U, V, S1, S2, S3, S4)
Tab. 26 MB_100_75_50_25
2.4.3 MB_100_0_80_40
Description Single-line Mini Spot with solid tone patch, white patch, 80% field and 40% field
The control element is 24 mm long and 8 mm high. The tone value fields 40 % and 80 %
correspond to the specifications of ISO 12647-2 and the PSO.
Recommended use ● Mini Spot for checking linearizations and process calibrations for film and plate
File names MB_100_80_40_(color abbreviation*)___24x8v20
* = Color abbreviation (B, C, M, Y, X, Z, U, V, S1, S2, S3, S4)
Tab. 27 MB_100_0_80_40
A.2.28
Quality control elements
2.4.4 MB_Process_13
Description Single-line control element with a 13-stage scale with halftone patches and slurring fields
The control element is 90 mm long and 10 mm high.
Recommended use ● Color strip for creating and checking linearizations and process calibrations for film and
plate
File names MB_Process_(color abbreviation*)__90x10v20
* = Color abbreviation (B, C, M, Y, X, Z, U, V, S1, S2, S3, S4)
Tab. 28 MB_Process_13
2.4.5 12MB_100
2.4.6 MB_100_70_40_CMYK
Description Single-line control element with solid tone patch, 70% and 40% field in 4 colors for process
monitoring
The control element is 78 mm long and 8 mm high.
Recommended use ● Color strips for quality analyses in printing (solids, dot gain)
● Color strips for monitoring process calibrations
File names MB_100_70_40_CMYK___78x8v20
Tab. 30 MB_100_70_40_CMYK
2.4.7 MB_100_75_50_25_CMYK
Description Single-line control element with solid tone patch, 75%, 50% and 25% field in 4 colors for
process monitoring
The control element is 102 mm long and 8 mm high.
Recommended use ● Color strips for quality analyses in printing (solids, dot gain)
● Color strips for monitoring process calibrations
File names MB_100_75_50_25_CMYK___102x8v20
Tab. 31 MB_100_75_50_25_CMYK
A.2.30
Quality control elements
2.4.8 MB_100_80_40
Description Single-line control element with solid tone patch, 80% and 40% field in 4, 5, 6 or 7 colors for
process monitoring.
Size of measuring elements:
Prinect MB_100_80_40_CMYK____78x8v20 78 mm long and 8 mm high.
Prinect MB_100_80_40_5c___96x8v20 = 96 mm long and 8 mm high.
Prinect MB_100_80_40_6c___114x8v20 = 114 mm long and 8 mm high.
Prinect MB_100_80_40_7c___132x8v20 = 132 mm long and 8 mm high.
Recommended use ● Color strips for quality analyses in printing (solids, dot gain)
● Color strips for monitoring process calibrations
File names MB_100_80_40_CMYK___78x8v20
MB_100_80_40_5c__96x8v20
MB_100_80_40_6c__114x8v20
MB_100_80_40_7c__132x8v20
Tab. 32 MB_100_80_40
Description 2-lined control element with 40 fields for process monitoring and color measuring data in 4
colors
The control element is 120 mm long and 14 mm high.
Recommended use ● Color strip for quality evaluation of proofing and printing (solids, dot gain, color space
size)
A.2.31
Quality control elements
Description Single-line control element with 40 fields for process monitoring and conversion of color
measuring data in 4 colors
The same values as PCS Control Strip 40 (second line attached to the first)
The control element is 240 mm long and 8 mm high.
Recommended use ● (Solids, dot gain, color space size)
● Color strip for monitoring ICC profiles and process calibrations
File names PCS_40A___240x8v20
Tab. 34 PCS 40A Control Strip
Description 2-line control element with 60 fields for process monitoring and converting color measuring
data to 4 colors.
The control element is 180 mm long and 14 mm high.
Recommended use ● Color strip for quality evaluations of proof and print (solids, dot gain, color space size)
● Color strip for monitoring ICC profiles and process calibrations
File names PCS_60AB___180x14v20
Tab. 35 PCS 60AB Control Strip
Description Single-line control element with 60 fields for process monitoring and converting color mea‐
suring data
The same values as PCS Control Strip 60 (second line attached to the first)
The control element is 360 mm long and 8 mm high.
Recommended use ● Color strip for quality evaluations of proof and print (solids, dot gain, color space size)
A.2.32
Quality control elements
A.2.33
Quality control elements
DP.901.0037-000GRAUND_02
Example: 4AR_R____106x90v20.pdf
1 Color number
The file name starts with the color number (in the ex‐
ample: 4 colors).
The control marks are available from 4 to 16 colors in
gradations of 2: 4AR, 6AR, 8AR ... 16AR.
2 Mark type
The following letters identify the type of mark (in the
example: A control mark with search mark for the right-
hand side of the sheet).
AR = control mark without search mark.
AR_L = control mark with search mark for the left-hand
side of the sheet.
AR_L = control mark with search mark for the right-
hand side of the sheet.
3 Size
The following part of the file name indicates the size
(width x height) of the control mark (in the example:
The control mark is 106x90 = 106 mm wide and 90 mm
high).
4 Version
The file name ends with the version number.
A.2.34
Quality control elements
DP.901.0003-000GRAUND_00
3
1 2
2
A.2.35
Quality control elements
DP.901.0001-000GRAUND_00
1
1
A.2.36
Quality control elements
DP.901.0002-000GRAUND_00
2
2
1
1
A.2.37
Quality control elements
DP.901.0010-000GRAUND_02
for the paper stretch compensation.
Naming conventions
The file name provides some information on the type of
the measuring marks.
Example: PSC+-0.8mm_4V__2x22v20
● PSC+-0.8mm_ = paper stretch compensation
measuring range +- 0.8 mm.
● 4 = number of colors.
There are measuring marks for 4, 5, 6, 8, 10 and
12 colors.
● V = for vertical assembly.
H = for horizontal assembly.
● 2x22 = width x height of the measuring mark, in
this case 2 mm x 22 mm.
● v20 = version.
Fig. 9 Contents of the DipcoPSC directory
4.3 Positioning
You need at least 4 measuring marks, which you place
in the corners of the print sheet. Prinect Production
Manager can take a maximum of 9 measuring marks
on a print sheet into consideration. You can find notes
regarding use and placement in the Prinect Production
Manager manual.
Note
Important: The measuring marks must
not be turned during assembly. This
leads to the prefixes (+ or -) of the read‐
ing value becoming mixed up.
A.2.38
Quality control elements
DP.901.0084-000GRAUND_00
1
A.2.39
Quality control elements
4.5.1 PSC+-0.8mm_4/5/6/8/10/12H
A.2.40
Quality control elements
4.5.2 PSC+-0.8mm_4/5/6/8/10/12V
A.2.41
Quality control elements
DP.901.0125-000GRAUND_00
for the automatic paper stretch compensation.
Naming conventions
The file name provides some information on the type of
Fig. 11 Contents of the DipcoAPSC directory the measuring marks.
Example: APSC-4__10x7v20
● APSC = Automatic Paper Stretch Compensation.
● 4 = number of colors.
There are measuring marks for 4 and 8 colors.
● 10x7 = width x height of the measuring mark, in
this case 10 mm x 7 mm.
● v20 = version (in this case Dipco 20).
A.2.42
Quality control elements
DP.901.0128-000GRAUND_00
with the TECHKON ® iRegister measuring mark. The
colors on this mark are BCMY. The mark can be mea‐
sured with a digital microscope or with a smartphone
using the TECHKON ® iRegister Pro app.
A.2.43
Quality control elements
6.2.1 MB_100_70_SLUR
Description Single-line Mini Spot with a solid tone patch, 70% field and 2 slurring fields
The control element is 24 mm long and 8 mm high.
Recommended use ● Mini Spot for monitoring dot gain taking into account the slurring and doubling behavior
of the printing press.
File names Files: MB_100_70_SLUR_*___24x_8_V4.5
A.2.44
Quality control elements
6.2.2 MB_100_75_50_25
Description Single-line Mini Spot with solid tone patch, 75% field, 50% field and 25% field
The control element is 24 mm long and 8 mm high.
Recommended use ● Mini Spot for checking linearizations and process calibrations for film and plate
File names Files: MB_100_75_50_25_*__24x_8_V4.5
* = Color abbreviation (B, C, M, Y, X, Z, U, V, S1, S2, S3, S4)
Tab. 40 MB_100_75_50_25
6.2.3 MB_100_80_40
Description Single-line Mini Spot with solid tone patch, 80% field and 40% field
The control element is 18 mm long and 8 mm high.
A.2.45
Quality control elements
1 2 3 4
1
Description Quality control strip for gray balance control of cyan, magenta and yellow for 6 colors (BCMY
+ 2 special colors X, Z). The halftone patches and combined printing fields enable versatile
evaluations.
In combination with the Prinect 6S+ quality control strip, up to 12 colors can be controlled with
the first generation of Prinect Image Control. This function is not possible with Prinect Image
Control NG or Prinect Image Control 3.
Legend Prinect 6GS Dipco 2.1 Format (...) © 2004 Heidelberger Druckmaschinen AG
File names 52 cm: 6GS_F52_510x12
74/75 cm: 6GS_F74_740x12
102/105/106 cm: 6GS_F102_1040x12
Tab. 42 Prinect 6GS
A.2.46
Quality control elements
Description Control element for register controlling with CPC 41 (register reader) for a maximum of 6
colors
File names 6PK_27x27
Tab. 43 6PK
6.5.1 Prinect/FOGRA 4
1 2 3 4
1
Description Quality control strip for ink control by solids in 4 colors (BCMY). The additional halftone
patches, slurring and doubling fields and plate imaging control fields allow more evaluations.
Legend Prinect/FOGRA 4 Dipco 2.1 Format (...) © 2004 FOGRA/Heidelberger Druckmaschinen AG
File names 52 cm: FOGRA_4_F52_510x10
74/75 cm: FOGRA_4_F74_740x10
102/105/106 cm: FOGRA_4_F102_1040x10
Tab. 44 Prinect/FOGRA 4
A.2.47
Quality control elements
6.5.2 Prinect/FOGRA 5
1 2 3 4
1
Description Quality control strip for ink control by solids in 5 colors (BCMY + special color X). The ad‐
ditional halftone patches, slurring and doubling fields and plate imaging control fields allow
more evaluations.
Legend Prinect/FOGRA 5 Dipco 2.1 Format (...) © 2004 FOGRA/Heidelberger Druckmaschinen AG
File names 52 cm: FOGRA_5_F52_510x10
74/75 cm: FOGRA_5_F74_740x10
102/105/106 cm: FOGRA_5_F102_1040x10
Tab. 45 Prinect/FOGRA 5
6.5.3 Prinect/FOGRA 6
1 2 3 4
1
Description Quality control strip for ink control by solids in 6 colors (BCMY + special colors X and Z). The
additional halftone patches and plate imaging control fields allow more evaluations.
Legend Prinect/FOGRA 6 Dipco 2.1 Format (...) © 2004 FOGRA/Heidelberger Druckmaschinen AG
File names 52 cm: FOGRA_6_F52_510x10
74/75 cm: FOGRA_6_F74_740x10
102/105/106 cm: FOGRA_6_F102_1040x10
Tab. 46 Prinect/FOGRA 6
A.2.48
Quality control elements
6.6.1 MB_Process_13
6.6.2 MB_Process_25
A.2.49
Quality control elements
A.2.50
Main chapter overview
B Other
5 Prinect Axis Control on Prinect Press Center and Press Center XL 2 .................................... B.1.13
5.1 Notes on assembly ........................................................................................................ B.1.13
B. 1
Main chapter overview
B. 2
Other
DP.901.0044-000GRAUND_00
1
B.1.1
Other
DP.901.0086-000GRAUND_00
1 2
DP.901.0087-000GRAUND_00
1
B.1.2
Other
DP.901.0088-000GRAUND_00
1
DP.901.0098-000GRAUND_00
B.1.3
Other
B.1.4
Other
2.1 Placement
You need 4 or 6 or 9 measuring marks. The more
DP.901.0129-000GRAUND_00
measuring marks you use, the more accurate the com‐
pensation. See figures 6, 7 and 8 for possible layouts.
1 1 For more information on the use and placement of the
marks, see the online help of Prinect Automatic Paper
Stretch Compensation.
1 1
B.1.5
Other
DP.901.0132-000GRAUND_00
surement. Equipment features:
1 ● Resolution at least 1280 x 1024 pixels
● Polarization Filter
● USB port
● Integrated white light source
You can use the digital microscope Dino-Lite
AM4515ZT, for instance.
For the APSC-4 measuring mark, you can also use a
smartphone with the TECHKON ® iRegister Pro app.
For more information, see the online documentation
for Prinect APSC.
2.3 Initial setup - creating profiles for the measuring marks and digital microscope
For the initial setup, you must create a profile in Prinect
DP.901.0136-000GRAUND_00
B.1.6
Other
DP.901.0141-000GRAUND_00
The dialog box Assign colors consists of the pattern
(Fig. 12/1), the preview (Fig. 12/2) and the Colors table
(Fig. 12/4).
4
3
2
B.1.7
Other
DP.901.0143-000GRAENU_00
1. Open the panel Measurement data and
characteristic curves (Fig. 14).
2. Select Measured Data Characteristic Curve
Measured Data & Characteristic Curves
(Fig. 14/1) if you plan to use the measurement
Create data to create a general correction based on a
characteristic curve.
1 2
Select Measured Data Individual (Fig. 14/2) if you
Measured Data Characteristic Curve Measured Data Individual want to use the data to correct an individual job.
For more details regarding these options, see the
Fig. 14 Panel "Measurement data and characteristic Prinect APSC documentation.
curves" The job list of the measurement editor (Fig. 15) is dis‐
played.
3. Select a job from the Job List (Fig. 15/1).
DP.901.0144-000GRAUND_00
4. Click Create (Fig. 15/3).
The dialog box for the measurement data (Fig. 16)
opens.
1
B.1.8
Other
DP.901.0133-000GRAUND_00
1 This will automatically select the correct measur‐
ing mark and digital microscope.
8. Double-check to ensure that the correct measur‐
ing mark and digital microscope have been se‐
3 lected.
4 ● You need a print sheet from the press with printed
measuring marks, no proofs or inkjet prints.
● The print sheet must be flat during the measure‐
ment. It must not be folded, creased or damaged.
● The measuring marks must be printed in perfect
2 quality.
9. You can now measure the marks manually or us‐
Fig. 17 Dialog box "Measurement editor" ing the wizard.
● With the wizard: Click on the green arrow
(Fig. 17/2). In the measuring marks panel
(Fig. 17/4), the next mark to be measured
displayed in black/yellow. The sequence is
left to right and top row (tail edge) to bottom
row (lead edge of print).
● Manually: In the measuring marks panel,
click on the mark (Fig. 17/3) you want to
measure.
Once the mark to be measured is selected or dis‐
played, the camera dialog (Fig. 19) is opened.
10. Place the digital microscope on the mark to be
DP.901.0149-000GRAUND_00
measured.
11. Adjust the digital microscope until all color dots
are visible in the preview box (as in Fig. 18/1).
12. Take a picture of the measuring mark.
● Measurement with the wizard: The digital
microscope takes a picture of the measur‐
ing mark after a set delay. The seconds re‐
1
maining are displayed as red dots in the
2 preview box (Fig. 18/1).
2 ● Manual measurement: Press the green im‐
age button (Fig. 18/2).
B.1.9
Other
DP.901.0145-000GRAUND_00
1 The measurement is good if the centers of the yellow
circles coincide with the centers of the color dots and
the cross-hatch lines intersect in the centers of the ref‐
3 erence dots (Fig. 19/1).
13. You can repeat the measurement with the blue
Back button (Fig. 19/4).
14. If a color is not detected, choose the selection
field Manual. Click on the undetected color dot in
the pattern and pull the dot onto the correspond‐
ing color dot in the preview (Fig. 19/2).
If you are using the 4-color measuring mark for a 7-
color multicolor measurement, the missing colors are
assigned average values from the adjacent printing
units.
2 4
(Fig. 21/1).
16. Apply the calculation with the Apply button
(Fig. 21/2).
The measurement process is complete.
B.1.10
Other
DP.901.0089-000GRAUND_00
2
3 3
1
B.1.11
Other
DP.901.0090-000GRAUND_00
2
3 3
1
B.1.12
Other
DP.901.0091-000GRAENU_00
2 4
Min. 1 mm
+ gripper bite
3
1
Fig. 24 Mounting Prinect Axis Control on Prinect Press Center and Press Center XL 2
● You can mount the quality control strip at any po‐
sition you wish between the gripper margin
(Fig. 24/1) and the rear edge of sheet (Fig. 24/2).
● In order to facilitate the automatic paper white
DP.901.0102-000GRAUND_00
Fig. 26 Measurement field size with auto tracking up to software version S11B
B.1.13
Other
DP.901.0093-000GRAUND_01
Fig. 27 Measurement field size with auto tracking, from software version S12A
Auto tracking from software version S12A
● The paper white is no longer needed as of soft‐
ware version S12A (Fig. 27).
*The space required for the measurement fields
is at least:
4 mm with micro quality control strips.
6 mm with other quality control strips.
We recommend that you always use auto tracking.
DP.901.0093-000GRAUND_00
B.1.14
Other
Note
If the measurement fields are no longer
printed in full due to a change of paper
size in the pile, there is a risk of incorrect
measuring results. This also applies in
the case of ink piling, ink/coating band‐
ing effects as well as only half-coated
quality control strips. We therefore gen‐
erally recommend leaving 1 mm of
space between the quality control strip
and the sheet edge.
Measuring on transparent, colored or metallic printing
materials
In the case of transparent, colored or metallic printing
materials, impairments to the measuring accuracy and
measuring function are possible.
In order to measure the quality control strip, you first
need to print opaque white.
DP.901.0103-000GRAUND_01
2 1
1
3 4
1
1
Montage Bogenmitte / Mounting center 2
3 4
B.1.16
Other
DP.901.0122-000GRAUND_00
Fig. 30 Prinect Inpress Control sensor range, based on the example of a Speedmaster XL 106
The sensor ranges of Prinect Inpress Control (the ar‐
eas marked red in Fig. 30/2) are partially outside the
minimum print format of the printing press (Fig. 30/1).
Depending on the quality control strip used, the print
sheet must be slightly wider than the minimum sheet
size, because the position marks also have to be print‐
ed for position detection and ink control purposes. For
automatic register control, the measuring elements for
register control also have to be printed. If the print
sheet is too narrow, you have to control this manually.
B.1.17
Other
DP.901.0094-001GRAENU_00
2
2
Distance from
lead edge of
print
1
1
B.1.18
Other
B.1.19
Other
DP.901.0117-000GRAENU_00
Subject
4
1 mm
4 mm
1
1 mm
3
4 mm
2
Fig. 33 Mounting and dimensions for the opaque white surface and the quality control strip
1 Height of the opaque white strip: at least 10 mm
for Prinect micro quality control strips and at least
12 mm for all other quality control strips.
2 Width of the opaque white strip: print the opaque
white as far as possible to the sheet edge on the
right and left, no less than 3 mm from the sheet
edge. If this value is exceeded, Prinect Inpress
B.1.20
Other
B.1.21
Other
DP.901.0096-000GRAUND_00
2
B.1.22
Other
DP.901.0097-000GRAENU_00
2
+ Gripper bite
B.1.23
Other
DP.901.0103-000GRAUND_01
2 1
1
3 4
1
1
Montage Bogenmitte / Mounting center 2
3 4
B.1.24
Other
DP.901.0118-000GRAENU_00
Opaque white, full surface
B.1.25
Other
DP.901.0119-000GRAENU_00
2 x opaque white with gaps for X+Z
B.1.26
Other
9.1 When do you not have to generate any PDF files yourself?
As of Dipco 2011 you only have to generate PDF files
yourself if you work with a third-party workflow with a
resolution other than 2400 or 2540 dpi.
● If you work with a Prinect workflow, use the Dipco
elements in the "Prinect" directory. You do not
need to follow the further instructions in this sec‐
tion.
● If you work with a third-party workflow with a res‐
olution of 2400 dpi, use the Dipco elements in the
"foreign2400dpi" directory. You do not need to
follow the further instructions in this section.
● If you work with a third-party workflow with a res‐
olution of 2540 dpi, use the Dipco elements in the
"foreign2540dpi" directory. You do not need to
follow the further instructions in this section.
B.1.27
Other
DP.901.0075-000GRAUND_00
Fig. 39 The General section
Output problems with slurring and doubling fields can
often be eliminated if you generate PDF files in the
output resolution.
1. Select the General section under settings.
2. Set the Resolution to the exact output resolution
of your imagesetter.
3. Set the other parameters as shown in Fig. 39.
The other parameters are preset to the standard
configuration except for Compatibility.
DP.901.0079-000GRAUND_00
DP.901.0076-000GRAUND_00
Fig. 41 The Images section
3. Settings in the Images section:
Switch all the settings for Downsample and
Compression to Off.
DP.901.0077-000GRAUND_00
B.1.29
Other
DP.901.0078-000GRAUND_00
Fig. 43 The Color section
5. Settings in the Color section:
Set the parameters as shown in Fig. 43. The pa‐
rameters are preset to the default configuration
except for Preserve under color removal and
black generation.
DP.901.0080-000GRAUND_00
B.1.30
Index
Index
A N
APSC measuring marks A.2.42 New features in version 20 A.1.7
– Information on measurement and placement Notes on assembling and positioning B.1.1
B.1.5 – General notes for prepress B.1.1
– Mark profiles B.1.6 – General notes for the printer B.1.3
– Measurement data B.1.8 – Horizontal alignment B.1.1
– Measuring device B.1.6
– Placement B.1.5
P
APSC measuring marks for automatic paper stretch
compensation A.2.42 Prinect Axis Control CP2000 Center B.1.12
Prinect Axis Control on Prinect Press Center and
Press Center XL 2 B.1.13
C
Prinect Easy Control B.1.11
Color abbreviation A.1.6 Prinect Image Control 3 B.1.23
Prinect Image Control manufactured up to 2010B.1.22
Prinect Image Control NG B.1.23
D
Prinect Inpress Control B.1.17
Data format A.1.6 Prinect workflow A.1.4
Delivery variants A.1.4
Directory structure A.1.4
Q
Quality control strips
F
– CS quality control strips A.2.10
FOGRA quality control strips A.2.4 – Directory structure A.2.3
– G7 quality control strips A.2.12
G – GS quality control strips A.2.5
– Micro quality control strips A.2.14
Generating PDF files B.1.27 – Micro quality control strips with control marks for die
– Setting the output resolution B.1.28 cutting A.2.17
– Naming conventions A.2.4
M – S quality control strips A.2.7
– Structure of the measurement fields A.2.21
Measuring marks for automatic paper stretch
compensation
– Information on measurement and placement T
B.1.5 Third-party workflow with 2400 dpi A.1.5
Measuring marks for paper stretch compensation Third-party workflow with 2540 dpi A.1.5
A.2.38
Ind.1
Index
Ind.2