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02 - Wiring Diagrams and Associated Documents

The document provides an introduction to wiring diagrams, general guidelines for interpreting them, common circuit symbols, and wire color abbreviations. It aims to help technicians accurately understand and use wiring diagrams.

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Thang Tong
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© © All Rights Reserved
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85 views14 pages

02 - Wiring Diagrams and Associated Documents

The document provides an introduction to wiring diagrams, general guidelines for interpreting them, common circuit symbols, and wire color abbreviations. It aims to help technicians accurately understand and use wiring diagrams.

Uploaded by

Thang Tong
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Table of Contents

Wiring Diagrams and Associated Documents

Subject Page

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Schematics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
General Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Circuit Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Wire Color Abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13

Initial Print Date: 10/10 Revision Date:


Wiring Diagrams and Associated Documents

Model: All

Production: All

After completion of this module you will be able to:

• Demonstrate accurate and efficient use of Wiring Diagrams.

• Understand general conventions that dictate the format of how wiring


schematics are drawn.

• Locate correct schematics using a variety of different methods.

• Correctly interpret symbols and identifying common devices that are


often used in the wiring schematics.

• Identify the location of critical components used in the schematics.

• Demonstrate a knowledgeable understanding of associated documentation


often used in conjunction with the wiring schematics.

2
Wiring Diagrams and Associated Documents
Introduction
Schematics
The schematics divide the vehicle electrical system into individual circuits. Components
which interact with that circuit are shown on the same schematic.
In order to provide a standard for the way in which a Wiring Diagram (SSP) is written and
read, there are general rules that apply. Components are drawn in such a way that their
general layout and function are self-explanatory. They are arranged on the page so that
the current path can be followed from positive (top) to negative (bottom).

General Guidelines
Wiring Diagram “SSP-SP0000020123 LH Rear Seatback Adjustment” will be
used as an example.
1. Switches and relays are always shown in their rest position. (e.g. K135)

2. A component drawn in a dotted line indicates that only part of the component is
shown. (e.g. A3)

3. A component drawn as a solid line indicates that all of that component is shown.
(S10494)

4. The dotted line between pins 4, 2 of connector X10663, pins 5, 6 and 4, 3, 1 of


connector X10494, pins 5, 6, 1 and 4, 3 of connector X10496, pins 1, 2 of connec-
tor X10498, indicate that all the pins belong to that connector.
5. Terminal operation is usually noted within a component box. (e.g. 15, 30, etc.)

6. Component designation is shown to the right of the box. (e.g. A3, K135, etc.)

7. Component name is shown under Component designation. (e.g. Light module;


Relay, rear compartment backrest)

8. Splice points are shown between components, noted by a connector number. (e.g.
X10664, X1019, etc.)

9. Signal name, wire cross section and color are noted as a list to the right of the wire
between components. (e.g. 58G, 0.5, GR/RT). Of note, the wire cross section is
given in square millimeters (mm2).

To obtain more information on a component or signal select any blue hotbox on the
wiring diagram (additional information should appear to the left of the SSP, such as EBO,
STA, PIB, etc.). It is also helpful to press the Installation button, on the lower left of the
navigation bar on ISTA, after selecting a component’s blue hotbox. This will show you all
relevant SSP regarding the component you just selected.

3
Wiring Diagrams and Associated Documents
SSP-SP0000020123 LH Rear Seatback Adjustment

2
5 6
7

4 9
}
3

4
4 4

4 4

4
Wiring Diagrams and Associated Documents
Circuit Symbols
In order to work effectively with the ETM, the technician has to understand the meaning
of the symbols used to represent electrical components and connections.

5
Wiring Diagrams and Associated Documents
Circuit Symbols (cont.)

6
Wiring Diagrams and Associated Documents
Circuit Symbols (cont.)

7
Wiring Diagrams and Associated Documents
Circuit Symbols (cont.)

8
Wiring Diagrams and Associated Documents
Circuit Symbols (cont.)

9
Wiring Diagrams and Associated Documents
Circuit Symbols (cont.)

10
Wiring Diagrams and Associated Documents
Circuit Symbols (cont.)

11
Wiring Diagrams and Associated Documents
Circuit Symbols (cont.)

12
Wiring Diagrams and Associated Documents
Wire Color Abbreviations

Abbreviation English German


TR Transparent Transparent
WS White Weiß
VI Purple Violett
BL Blue Blau
BR Brown Braun
GE Yellow Gelb
GR Gray Grau
GN Green Grün
OR Orange Orange
RS Pink Rosa
RT Red Rot
SW Black Schwarz

NOTES
13
Wiring Diagrams and Associated Documents
NOTES
PAGE

14
Wiring Diagrams and Associated Documents

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