TECHNICAL SPECIFICATION OF RELAY TESTING KIT

MATERIAL SPECIFICATIONS CELL

TECHNICAL SPECIFICATION

OF

RELAY TESTING KIT

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 TECHNICAL SPECIFICATION OF RELAY TESTING KIT

INDEX

Contents
1.0 SCOPE ................................................................................................... 3

2.0 CLIMATIC CONDITIONS ........................................................................... 3

3.0 GENERAL FEATURES ................................. Error! Bookmark not defined.

4.0 APPLICABLE STANDARDS ........................................................................ 3

5.0 CALIBRATION CERTIFICATE .................................................................... 5

6.0 PRE DESPATCH INSPECTION .................................................................... 5

7.0 NAME PLATE & MARKING ........................................................................ 6

8.0 GUARANTEE........................................................................................... 6

9.0 PACKING ............................................................................................... 6

10.0 TRAINING OF ENGINEERS: ....................................................................... 6

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 TECHNICAL SPECIFICATION OF RELAY TESTING KIT

1.0 SCOPE
The Relay test kit shall be capable of single phase testing in electrical
distribution system. The kit should be used for manual three phase
secondary testing of protection devices. The kit shall be capable of testing
Numerical relay by using reference voltage simulating the busbar. The kit
shall also be used to test Electromagnetic and Static relays
2.0 CLIMATIC CONDITIONS
Maximum Ambient Air Temperature 55°C
Minimum Ambient Air Temperature 05°C.
Maximum Relative Humidity Upto 95% (non-condensing)
Storage Temperature -20°C to 70°C
Storage Humidity Upto 95% (non condensing)
Max. Altitude 1000 meter

3.0 APPLICABLE STANDARDS

a) EN 61010-1:2001, 61010-031 CAT III 600V for Safety requirement for
electrical equipment for measurement, control & laboratory use
b) EN 61326-1:2006 for EMI & EMC requirement for electrical equipment for
measurement, control & laboratory use.
c) IEC 60529 for Ingress Protection (IP 54 Required).
d) CISPR 16-1 and 16-2 for Radiated emission for enclosure
e) IEC 61000-4-2 for Electrostatic Discharge (ESD)
f) IEC 61000-4-3 RF Electromagnetic Field
g) IEC 60068-2-2/IS 9000 Part 3/Sec3 for Dry Heat Test
h) IEC 60068-2-78/IS 9000 Part 4 for for Steady State Damp Test
i) IEC 60068-2-14/IS 9000 Part 14/Sec 1 for Change of temperature
j) IEC 60068-2-6/IS 9000 Part 8 for Vibration test
k) IEC 60068-2-29/IS 9000 Part 7/Sec 2 for Bump Test
l) IEC 60068-2-27/IS 9000 Part 7/Sec 1 for Mechanical Shock test

4.0 GENERAL FEATURES

4.01 The kit shall have provision for adjusting amplitude, phase angle,
frequency.
4.02 The relay tester should be easy to operate, portable and lightweight.
4.03 All the voltage and current generators should be fully overload and short
circuit protected. It should give LED indication of it on front panel
4.04 RS 232 port should be available for optional control through PC. The
necessary compatible Serial to USB Converter cable should be supplied for
interfacing with PCs having only USB ports

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 TECHNICAL SPECIFICATION OF RELAY TESTING KIT

4.05 After sales support: The after – sales service support / warranty services
has to be provided.
4.06 Technical evaluation: Technical evaluation of offer of the equipment shall be
carried out
4.07 Documentation: Sufficient no. of Operating/Service Manuals shall be
provided along with supplied material
4.08 GENERAL TECHNICAL REQUIREMENTS

Input

Input Main 100 - 240 V AC, 50 Hz

Current consumption 10A
500 VA
Power Consumption

Output

AC current Source 2 x 35A @ 250VA [1 source 0 to 360 deg]

0.5%
Accuracy
< 0.14% typical (0.25% max)
Distortion(THD + N)

AC voltage Source 2 x 0-300V AC [1 source 0 to 360 deg] @

125VA
Accuracy
0.03% range + 0.05% of reading
Distortion(THD + N)
< 0.14% typical (0.25% max)

Variable DC voltage Source 0-300V @ 125W

Variable phase angle 0-360deg, Accuracy -0.5deg, <1deg

resolution

Variable frequency 10Hz-600Hz, Accuracy 0.03%, <10mHz

Impedance measurement Z(ohms and angle), Z(ohms), R and X

(ohms and ohms)

Power measurement P (watts), S (VA), Q (VAR)

EXTERNAL MEASUREMENT In-built multimeter

i. AC/DC Current 0-10A

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 TECHNICAL SPECIFICATION OF RELAY TESTING KIT

ii. AC Voltage 0-900V

iii. DC Voltage 0-900V

iv. Binary Inputs 4nos

2nos with Potential with Both AC/DC &

v. External Start & Stop Timer -
potential Free

Time limit 35minutes

Binary outputs 1no.

Phase Angle measurement 0 - 360 degree

1. Differential relays
Relay Testing Application
2. Directional relays
3. Overcurrent relay
4. Earth fault relay only
5. Under voltage/ Over voltage Relay
Safety LVD : IEC61010-1:2010
EMC : IEC61326-1

Accessories The equipment should be supplied with test

leads and mandatory accessories for testing
relays.

5.0 CALIBRATION CERTIFICATE

The calibration of equipment shall be carried out at approved laboratory by
National Board of Accrediation of Laboratories (NABL).
The manufacturers calibration certificates for all other equipment under
supply with report from NABL approved laboratory shall be submitted for
approval of C.E. (Testing & QC) before commencement of supply. Validity of
calibration certificate shall be one year
The equipment shall be type tested for IP 54 degree of protection as per IS:
12063/ IEC 60529 against ingress of dust, moisture & vermin. The type
test certificate shall be submitted along with the offer

6.0 PRE DESPATCH INSPECTION

The inspection shall be carried out at the place of manufacturer unless
otherwise agreed upon by the manufacturer and purchaser at the time of
purchases. For imported equipments the supplier/bidder shall offer the
equipment at the authorized service centre /works of the original manufacturer

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 TECHNICAL SPECIFICATION OF RELAY TESTING KIT

in India or at the supplier’s works/Testing centre. The manufacturer shall offer

to the inspector representing.

7.0 NAME PLATE & MARKING

Equipment shall have name plate clearly visible, effectively secured against
removal and indelibly and distinctly marked with all essential particulars as per
relevant standards. Following details shall be marked on the Name Plate
Manufacturer’s name & address:
Serial no.
Purchase Order No.
Month and Year of manufacture
Name of purchaser: MSEDCL
Guarantee: Five Years
ISI mark if applicable

8.0 GUARANTEE
The instrument shall be guaranteed for the period of Five years from the
date of Dispatch.
9.0 PACKING
The instrument shall be suitably packed in order to avoid damage or disturbance
during transit or handling. Each instrument may be suitably packed in the first
Instance to prevent ingress of moisture and dust and then placed in a cushioned
carton of a suitable material to prevent damage due to shocks during transit. The
lid of the carton may be suitably sealed. A suitable number of sealed cartons may
be packed in a case adequate strength with extra cushioning if considered
necessary. The cases may then be properly sealed against accidental opening in
transit. The packing cases may be marked to indicate the fragile nature of the
contents.
The following information shall be furnished with the consignment:
i) Name of consignee.
ii) Details of consignment
iii) Destination
iv) Total Weight of consignment.
v) Sign showing upper / lower side of the crate.
vi) Sign showing fragility of the material.
vii) Handling and unpacking instructions

10.0 TRAINING OF ENGINEERS:

The successful supplier shall train Engineers of MSEDCL free of charge at their
works for familiarization of design, operation and maintenance of testing
equipments

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 TECHNICAL SPECIFICATION OF RELAY TESTING KIT

GURANTEED TECHNICAL PARTICULARS

ITEM
RELAY TESTING KIT
NAME

SR. GTP
PARTICULARS REQUIREMENT
NO. VALUES

1 Input-

i. Main Supply 100 - 240 V AC, 50Hz

ii. Current consumption 10A

iii. Power Consumption 500VA

2 CURRENT SOURCE OUTPUT

2 x 35A @ 250VA [1 source

i. AC current Source
0 to 360 deg]

ii.Accuracy 0.5%

< 0.14% typical (0.25%

iii. Distortion(THD + N)
max)

3 VOLTAGE SOURCE OUTPUT

2 x 0-300V AC @ 125VA [1
i. AC voltage Source
source 0 to 360 deg]

0.03% range + 0.05% of

ii. Accuracy
reading

< 0.14% typical (0.25%

iii. Distortion(THD + N)
max)

4 Variable DC voltage 0-300V @ 125W

0-360deg, Accuracy -
5 Variable phase angle
0.5deg, <1deg resolution

10Hz-600Hz, Accuracy
6 Variable frequency
0.03%, <10mHz

7 EXTERNAL MEASUREMENT In-built multimeter

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 TECHNICAL SPECIFICATION OF RELAY TESTING KIT

i. AC/DC Current 0-10A

ii. AC Voltage 0-900V

iii. DC Voltage 0-900V

iv. Binary Inputs 4nos

v. External Start & Stop Timer - (2nos Yes

with Potential with Both AC/DC &
potential Free)

8 Time limit 35minutes

9 Binary outputs 1no.

11 Phase Angle measurement 0 - 360 degree

Z(ohms and angle),

12 Impedance measurement Z(ohms), R and X (ohms
and ohms)

13 AC Power Measurement P (watts), S (VA), Q (VAR)

Shock & Vibration standard- (non- Yes

14 condensing Shock and vibration - IEC
60068-2-27 Vibration - IEC 60068-2-6)

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