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S400 Point Gas Detector Operating Manual

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0% found this document useful (0 votes)
535 views

S400 Point Gas Detector Operating Manual

Uploaded by

elliotmorales
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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S400 Point Gas Detector

Operating Manual

Henan Zhong An Electronic Detection Technology Co., Ltd


ISO & SGS Certification Company

Ver:180726R
Thank you for using the Henan Zhongan Electronic Detection
Technology Co., Ltd. series, please read this instruction carefully when you
are ready to use this product. And in accordance with the relevant steps
provided, so that you can fully enjoy the services provided by our company,
while avoiding your misuse and damage to the machine or other accidents.
Please keep this manual in a safe place so that you can check it out
and get help when you need it later.

Copyright Notice
This manual is copyrighted by Henan Zhongan Electronic Detection
Technology Co., Ltd. No part of this manual may be copied, translated,
stored in a database or retrieval system without written permission, or
transmitted by any means or means such as electronic, remake, recording,
etc. .
Henan Zhongan Electronic Detection Technology Co., Ltd. adheres to
the principle of scientific and technological progress, constantly commits to
product improvement and improves product performance. The company
reserves the right to make any product improvements without prior notice.
If the user does not install or repair replacement parts in accordance
with the instructions in this manual, the responsibility is the responsibility
of the user.
Product and product color, style, please refer to the actual product
purchased.

User Service Guidelines:


1 Before using this product, please check the accessories, product
certificate and user warranty card carefully according to the product list. If
you find that it is not complete, please contact the seller or manufacturer
immediately.
2 Within 12 months from the date of sale, if the user complies with the
storage, transportation and use requirements, and the product quality is
lower than the technical indicators, the warranty will be free of charge.
3 Our company will carry out fee-based repairs for damage caused by
violation of operating regulations and requirements, failures caused by
maintenance of non-specialized technical service department of our
company, or product quality problems caused by irresistible factors.
4 When the product is being repaired, please show the product
warranty card. Failure to produce a product warranty card will be a charge
for repairs.
5 After product maintenance and repair, please present this manual.
The maintenance personnel will fill out the attached “Maintenance and
Maintenance Record” and sign it. Please also sign and confirm the
maintenance and repair on the “Maintenance and Maintenance Record” of
the maintenance personnel. Content and give valuable advice, if it is a unit
user, please stamp the official seal.
6 If you have any questions or dissatisfaction with the products and
services we provide, including product technology, quality, installation and
maintenance, service attitude, charging standards, etc., please contact us in
time, we will properly handle your comments.
It is strictly prohibited to charge detectors on workplace or
open the detectors with power supply.
 Prior to any operation, local regulations and on-site procedures must
be followed.
 Any operation inside the detector must be performed by a
professional.
 Please check the wiring correctly before powering on the instrument.
 The time interval between power-off and power-on of the instrument
is more than 5 seconds.
 Connect the device and add nodes to shut down and power off.
 Detectors should use a relatively independent power supply to avoid
sharing power with large appliances.
 The outer casing of the detector must not be damaged, otherwise it
will affect the shielding effect.
 If the power input has no ground wire, the machine should be
grounded safely through the grounding terminal.
 Do not repair and disassemble the instrument by yourself.
 Always operate after disconnecting the power supply when
performing the following tasks
Protective cover must be used when exposed to open space
1. When wiring the instrument terminals and plugging and unplugging
the terminals
2. When connecting the ground wire
Do not install the instrument in the following occasions
1. Where the temperature and humidity exceed the working conditions
2. Where there is a strong corrosive gas
3, there are a lot of dust, salt and metal powder occasions
4. Where water, oil and chemical liquids are easily sputtered
5, there are occasions of direct vibration or impa
Contents

1 Overview

2. Technical Indicators

3. Model Description

4. product Structure

5. Installation

6. Instructions

7. Menu

8. Precautions

9. Maintenance

10. Store

11. Accessories And Other


1 Overview
The Zhongan S100/S400 point gas detector is developed according to the
latest national standard and national product quality requirements. The
instrument is equipped with standard to meet the sound and light alarm
prompts on the detection site, and displays the gas concentration in the
monitoring field in real time. The instrument is divided into basic type and its
on-site display data type function. Users can purchase instruments suitable for
monitoring places according to their needs. The debugging adopts the infrared
remote control type, and the parameter setting can be performed without using
the remote control for opening the cover.
The Zhongan S100/S400 point gas detector can convert the leakage gas
concentration signal in the air into an electrical signal remote transmission.
The instrument adopts the three-wire 4-20mA or 4-wire RS485 output mode,
which has the characteristics of long transmission distance and
anti-interference.
Zhongan S100/S400 point gas detector is suitable for detecting the
leakage concentration of flammable gas, toxic and harmful gases, oxygen and
carbon dioxide gas in industrial environment.
1.1 The design, manufacture and verification of this product comply with
the following national standards:
This product is designed, manufactured and certified to comply with the
following national standards:
GB3836.1-2010 "Explosive environment - Part 1: General requirements for
equipment"
GB3836.2-2010 Explosive atmospheres Part 2: Equipment protected by
flameproof enclosure "d"
GB15322.1-2003 "Point type flammable gas detectors Part 1: flammable gas
detectors with a measuring range of (0 to 100)% LEL"
GB/T 191-2008 packaging storage and transportation icon
Warning: The detector should be energized and opened at the job site.
1.2 meaning of the explosion-proof mark
The explosion-proof mark is used to describe the explosion-proof grade,
temperature group, explosion-proof type and the area of the applicable area of
the explosion-proof electrical equipment.
For example: Exd IIC T6 Gb (explosion-proof type)

Ex d IIC T6 Gb- Equipment Protection Level


| | | |------- Temperature group
| | |------------- Class II explosion-proof category
| |------------------- Flameproof
|------------------------- Explosion-proof logo
Ex - the general mark of explosion protection;
d - Explosion-proof electrical equipment capable of withstanding the
explosive pressure of the internal explosive gas mixture and preventing the
internal explosion from propagating to the explosive mixture surrounding the
enclosure, marked "d".
IIC explosion-proof group is: Class II electrical equipment used in places
other than mines
T6—Temperature level: T6= means that the maximum surface temperature of
the equipment does not exceed 85 °C.
Gb-device protection level: It has a high level of equipment protection and
will not ignite under normal or expected failure.

2 main technical indicators


 Detection principle: catalytic combustion type; electrochemical;
infrared
 Detection of gas: flammable gas; liquid vapor TVOC; toxic and
harmful; oxygen
 Sampling mode: natural diffusion
 Detection range:(0~100%)LEL;0-****PPM
 Resolving:1%LEL;1PPM/0.1PPM
 measurement error; ±3%LEL
 Status indication :LCD
 Debug mode: controller
 response time:<20s
 recovery time :<30s
 working temperature:-40℃~70℃;
 relative humidity :<95%
 Explosion proof way: explosion proof type ;
 Explosion-proof:Ex d ⅡC T6 Gb
 Protection Grade:IP65
 power supply:DC24V±10%
 output signal :4~20mA or RS485
 Power consume:≤3W
 Install the screw thread:G1/2
 Cable dimension:≥1.5mm2×3;≥1.5mm2×4
 Transmit distance:≤1500m;
 weight:≤1500g
 Pressure limitation:86kPa~106kPa;
 Use for:in the IIA~IIC class with the explosive flammable gas, the
temperature group is used in the dangerous place of T1~T6
3 Product model description
3.1 The model and code meaning of the detector are as follows:
Zhongan S100/S400, said Henan Zhongan Electronic Detection
Technology Co., Ltd. designed the point type gas detector with serial
number S100/S400.
3.2 detector composition
The Zhongan S100/S400 point gas detector consists of a housing, an
electronic circuit board, a sensor assembly, an external speaker, and a red
alarm indicator.
4 product structure diagram description
4.1 structure diagram
Install fixing port (transfer
1
plate).

2 Flashing indicator lamp

3 Sound buzzer

4 Sensor probe port

5 Instrument grounding

6 nstrument threading hole

7 LCD panel
5 installation
5.1 installation location
Depending on the specific gravity of the gas and the direction of the
wind, the detector should be installed within 1m from the point where the
gas may leak. The actual reaction speed of the detector is relatively fast.
Otherwise, the concentration of flammable gas or toxic and harmful gas at
the detector installation may not exceed the standard. However, the local
gas at the leak point has exceeded the standard, but the host computer
cannot alarm.
The height of the detector should be greater than 30cm from the
ground to prevent water splashing.
The detector should be mounted with the probe facing down.
5.2 Installation method
In the detection site, choose a non-corrosive gas, soot, dust installation
location to avoid flooding. The fixed method is as follows:Method When
the installation site has the pipe thread in the lateral or vertical bend of the
G1/2, the "connection hole" shown by the detector can be docked, or the
expansion bolt of the M60 can be directly used at the left and right lower
fixing holes of the detector. Just fix it.
5.3 Detector and alarm controller wiring Zhongan S100/S400 wiring
diagram description

5.3.1 Wiring precautions:


Firstly, after the installation position of the point type gas detector is
determined firmly, the top cover of the explosion-proof junction box of the
point type gas detector is unscrewed (the factory wiring unit has been
externally cited and detailedly marked, and the wiring can be directly
connected without opening the cover), Open the wiring nut for wiring, pay
attention to the internal guiding label. After connecting, take out the
explosion-proof gasket in the outlet hole, then put the transmission cable
into the wiring nut, washer, rubber sealing ring in turn, and penetrate into
the housing from the wiring hole. According to the explosion-proof
requirements, do not use the explosion-proof gaskets in the unused wiring
holes. Do not discard any parts of the gas detector housing and the internal
circuit board.
Check again that the cables are connected to the corresponding
terminals according to the markings. After confirming that the wiring is
correct, remove the excess cable from the housing, and finally tighten the
compression nut, press the rubber sealing ring, and tighten the cable.
(Explosion-proof design requirements). It can also be connected directly to
this interface when using an explosion-proof hose.
Between the controller and the point type gas detector, the wire
diameter is not less than 1.5mm2 (≤1000m) three-core or four-core cable
connection.
After the connection check of each link is correct, tighten the top
cover. According to the user's site conditions, the cable can also be
connected first, and then the detector is fixed.
5.3.2 No display instrument zero shift setting function
LDD zero indicator light: zero calibration indicator light in dividing
line mode, and transmission status indicator light in bus mode.
BDD calibration indicator light: calibration detector indicator light in
dividing line mode and receiver state indicator light in bus mode.
5.3.3 No display instrument automatic zero alignment
In the clean air, under the normal working condition of the detector,
unplug the no.2 switch of the two-dial coder on the circuit board then
down dial ,At this point, the LDD zero indicator light is on, indicating that
the zero calibration is underway. The zero calibration is successful, and the
LDD zero indicator light goes out automatically
5.3.4 No display instrument calibration detector function
The detector's factory default calibration concentration is 40%
combustible gas, the remaining gas concentration cannot be calibrated, so a
display board and its remote controller should be selected for
calibration.Prepare 40% standard gas,Open the pressure reducing valve
and adjust the flow rate to 500ML/min,The gas mask is closely connected
with the detector,At this point on the circuit board, two dial on the number
1 switch and then dial down,The BDD calibration indicator will be on,
Means the probe is being calibrated, DD calibration indicator light goes
out automatically, the detector is calibrated successfully, and the detector
enters the detection state automatically. At this time, the standard gas is
removed and the calibration of the detector is finished.
5.4 Instructions for setting up the bus dial position
The bus detector USES binary encoding:The internal diagram of the
instrument is as follows:
Dialing position 1 2 4 ,8 16 32 64 128

Dialing position 1 2 3 4 5 6 7 8

6 Remote control operation instructions (display type meter function)


The remote control buttons consist of the “Settings” button, the
“Confirm” button, the “Cancel” button, the “+” button, and the “-” button.
The detector login password is 1111.
Note: “Setting” button, “Confirm” button, “Cancel” button are all
single-trigger buttons, even if you press the button, you can only trigger
once. There should be more than 1s interval between the two buttons; “+”
button, “- The “key” is the continuous trigger button, and the button can be
triggered repeatedly. The function setting must be valid after pressing the
“Confirm” button. After the setting is completed, you need to press the
“Cancel” button to exit the setting to return to the normal state. The valid
settings can be powered off until the next change takes effect.

7 Display unit menu


1) Under report setting:
2) Overstatement settings:
3) Range setting:
4) Zero shift:
5) Calibration:
6) Alarm record:
8 considerations
8.1 This machine should be used in places where there is no corrosive
gas, soot, dust and rain to prevent falling from high places or subject to
severe vibration.
8.2 There must be no rapid flow of gas flowing through the probe,
otherwise the test results will be affected.
8.3 Do not allow the unit to frequently contact high-concentration gas
samples with concentrations above the detection range, otherwise the
sensor working life will be lost.
8.4 For environments where the monitoring gas sample such as mixed
flammable gas or liquid vapor is different from the calibration gas sample,
the machine test result will have a certain error with the actual gas
concentration.
8.5 The machine is inspected and tested before leaving the factory. In
order to ensure the measurement accuracy, the calibration should be carried
out regularly. It is usually calibrated once every six months, and can also be
carried out according to the relevant regulations on site.
8.6 The recommended life of the catalytic sensor is three years, the life
of the electrochemical sensor is two years, and the infrared sensor is 10
years. The transmission life of the use environment is reduced.
8.7 Remove the battery when the controller is not in use to increase
the service life.
8.8 For products that have obtained the explosion-proof certificate, it
is not allowed to replace or modify the components or structures that affect
the explosion-proof performance.

9 Warranty and maintenance


1 This product has a one-year warranty period (excluding wearing
parts). If there is a malfunction in normal use, you can enjoy free factory
maintenance and maintenance services. Damage caused by man-made and
natural disasters and abnormal use is not covered by the warranty.
2 If the sensor life expires, please contact us to replace the new sensor.
3 If the user can't troubleshoot, please send the instrument back to our
company for repair, we will remove the fault as soon as possible and return
it to the user.
10 storage
The detector shall be stored in a ventilated room with an ambient
temperature of -10 ° C to 55 ° C and a relative humidity of not more than
85%, and the air shall not contain harmful gases or impurities that corrode
the detector.

11. Accessories and other


The package provides a carton, a gas detector, a manual, and a
certificate of conformity. The detector has passed the inspection before
delivery and issued the certificate of conformity and the factory inspection
report. If the damage occurs during transportation, the manufacturer is
responsible for the replacement.
Henan Zhong An Electronic Detection Technology Co., Ltd
Add: Building 17, No. 283, Western 3rd Ring-road,,
Zhengzhou, Henan, China
Phone/WhatsApp/Skype: 0086 133 3385 1617
Email: alex@zhongantan.com
Web: www.zhongantan.com
hnzhongan.en.alibaba.com

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