Remote Control Instruction

TECHWELL AUTO-CONTROL TECHNOLOGY CO.,LTD

Content
Safety regulation…………………………………………………………………………………...3
Product Introduction……………………………………………………………………………….4
Product Accessories………………………………………………………………………………..10
Debugging Guide………………………………………………………………………………….11
Faults and Solutions………………………………………………………………………………..14
Safety regulation

● Improper handling of remote control equipment may lead to serious safety accidents;
● Before using the remote control equipment, the operator should read the instructions
carefully
and ensure that they fully understand and comprehend the intentions expressed in the
instructions;
● Our company cannot fully understand local laws and regulations. Buyers should
determine
whether the product parameters provided by our company comply with local laws and
regulations,
such as: radio frequency signal frequency, explosion-proof requirements, etc. We cannot
provide
professional advice and answers for all special professional applications. If the remote
control
equipment is used in very dangerous occasions, such as: customers use it under high-
voltage lines,
operators must take effective assessments to avoid safety accidents. Our company does not
assume
any legal responsibility for any damage and injury caused by this;
● Unauthorized modification or opening of the shell of the remote control equipment will
automatically invalidate the quality assurance. The user equipment controlled by the
remote control
should be equipped with safety facilities, such as: the driving should have a main power
relay,
emergency stop switch, limit switch, etc.;
● The remote control equipment must be operated by professionally trained personnel and
must
not be handed over to untrained personnel;
● Before operating the equipment, please confirm that the environment is safe and there
are no
potential accidents. Non-staff members are not allowed to be within the working range of
the
controlled equipment.

Receiver Transmitter

Pic 2 Emergency stop button

●The remote control is prohibited from operating in the rain or in an environment with
corrosive
gases (although the protection level of the remote control equipment reaches IP65, unless it
is a
special model);
●Before operation, check whether the transmitter is matched with the receiver, and
observe whether
the transmitter is damaged;
●Before each operation, it is necessary to check whether the emergency stop button of the
transmitter is functioning normally (as shown in Figure 2);
●Specific operation: After normal startup, after operating any switch, press the emergency
stop
button immediately, and the equipment should immediately enter the emergency stop state
without
any unnecessary actions. If the equipment does not enter the emergency stop state after
pressing the
emergency stop button, immediately stop the equipment by other means, stop using the
remote
control equipment, and contact the after-sales service department in time.
●If an emergency stop or fault occurs during operation, such as: unnecessary malfunction,
you
must stop working immediately and press the emergency stop button (as shown in Figure
2), and
turn off the main power of the controlled equipment. Do not continue to use the remote
control
device, and contact the after-sales service department as soon as possible;
●When suspending work, the operator must ensure that the emergency stop button is
pressed,
regardless of the length of the suspension time; .
●After completing the work, press the emergency stop button, turn off the power of the
transmitter,
and place the transmitter in a safe area for safekeeping by a designated person;
●Regularly check the wireless remote control equipment to ensure safe work.

Product Introduction
1. Product parameters
Please check all accessories according to the packing list before installation and use.
Radio frequency band: 433 band (427. 000MHz ~436.300MHz), 470 band (472.
350MHz~485.775MHz);
●Environmental conditions for use

▎General use ambient temperature: -10~+45°C, special use (hot or cold) ambient
temperature: -
40~+85°C;
▎Relative humidity: not more than 95%;
▎Atmospheric pressure: 86~106 kPa;
▎When using in places with acid and alkali corrosive gases, dust or strong electromagnetic
field
interference, appropriate measures should be taken (or a specially customized remote
control should
be used).
●Effective control distance: standard 100m (open and barrier-free), special requirements
according
to the agreement;
●Protection level IP65, special requirements according to the agreement;
●Indicator light description: Table 1 (see page 4 for details).

2. Transmitter indicator status description

No.
Indicator status
Status Description
1

2
Off
Off
Off
The transmitter is not powered or the
battery is dead (or the status light is
faulty)
3
Always on
×
×
The transmitter is powered on, but not
started (if it has a start function)
4
3 times per
second
×
×
The transmitter is powered on and
activated, but not communicating with
the receiver (two-way communication
machine)
5
1 times per
second
×
×
When there is two-way communication,
the transmitter is powered on and
started, and communication with the
receiver is established; when there is no
two-way communication, it is powered
on and started (when there is a start
function)
6
Flash 3 times
×
×
In normal working state, the transmitter
is operating and the operation changes
7
Flash
On
On
After starting up, a calibrated switch is
not reset or is in emergency stop state
8
×
1 times per
second
×
Battery I is low, remaining power is less
than 20%

9
×
×
1 times per
second
Battery II is low on power, remaining
power is less than 20%
10
×
×
Off
The battery power is too low, turn off the
power; remove the battery and charge it
11
×
Off
On
Battery I is too low, turn off the power
supply and switch to the battery port for
power supply; Battery II is fully charged
12
Flash
Off
Off
If the remaining power of battery I is too
low or there is no battery, or the power
of battery n is too low, the system will
enter emergency stop state, and the
buzzer will sound an alarm, and the
system will shut down after 10 seconds.
Table 1
Note: X indicates any working state;
For products with only one battery, lamp II is not considered.
3. Instructions
●Transmitter Category

Figure 3 Figure 4 Figure 5

BE/T series transmitter BS series transmitter BM series transmitter

4. Battery installation and power on

●Take out the transmitter and install the dedicated polymer lithium battery - BL2S battery
on the back
(as shown in Figure 6)

Figure 6(battery installation Schematic diagram

●Reset all switches and joysticks, rotate the emergency stop switch clockwise or pull it out
directly,
press the power button (as shown in Figure 7), and then observe the indicator light status
(see Table 1
for details)

Figure 7 (Power on indication)

5. Receiver installation precautions
●Receiver types

Figure 8(ML series) Figure 9(MW series) Figure 10(MP series)

●The receiver (or fixed remote control device) should be installed in a safe place as far as
possible,
avoiding adverse climate (for example: humid environment, even if the protection level
reaches IP65),
corrosive media and mechanical vibration impact, etc., and should be installed firmly and
reliably;
●The receiver installation environment temperature should be within the temperature
range shown in
the product parameters, and the receiver installation location must be away from heat
sources, inverters,
motors and other high-power equipment to avoid interference with the received signal.
Appropriate
shielding measures can improve or completely eliminate the impact of such interference on
the receiver.

Figure 11(receiver installation indication)

●The security code settings of this product are different when it leaves the factory, but
during
installation, it must be confirmed that no equipment with the same frequency channel can
be used
within a range of 200m to avoid radio interference;
●In order to ensure the normal use of the equipment, obstacles should be avoided around
the antenna to
avoid affecting signal reception. External antenna installation (as shown in Figure 12). In
order to better
receive signals and use the equipment normally, the antenna should be placed at a height of
more than
1.8 meters from the ground, with no obstructions within 2 meters above the antenna, and
the surrounding
area should be open and barrier-free. If it is a control engineering vehicle, it is
recommended to install it
on the roof of the cab, and do not move the antenna frequently

Method 1 Method 2
Figure 12(Antenna installation diagram)

Right installation Wrong installation

Right installation Wrong installation

Figure 14 (ML series receiver installation picture)

6. Receiver indicator status description

Indicator light name

Status Description
Power, communication indicator light (red)
The indicator light is always on: no
communication
The indicator light flashes (once per second):
the transmitter and receiver are in
communication standby state
The connection is successful and it can work
at any time
Operation status indicator (red)
Indicator light off: no operation function

output
Indicator light on: operation function output
Indicator light flashes quickly (flashes 3
times): operation function output changes
Emergency stop and fault indicator lights (red
and blue)
Indicator light off: no emergency stop
operation
Red and blue flash alternately (frequency once
per second): emergency stop state, emergency
stop display priority
Note: If all three lights are off, the receiver is not powered or is in a fault state.
Table 2

Product accessories
1. Battery
●The supporting battery is a polymer lithium battery
Model
Picture
Feature
Capacity
Voltage
Charging
time
Adapter
charger
Adapted
transmitter
BL2S

Polymer lithium
battery
(optional low
temperature)
3000mAh
7.4VDC
4 hours
CL2S
BS series
BM series
BL3F

Polymer lithium
battery
(explosion-proof)
2000mAh
7.4VDC
3 hours
CL2S-F
T-F series
FYF series
BL4

Polymer lithium
battery
2000mAh
7.4VDC
3 hours
CL4
BEB series
BTB series
Table 3
2. Battery usage precautions
●Batteries should be used alternately to ensure regular charging and discharging, which
can delay
battery performance degradation;
●If the battery cannot be charged and discharged normally, or the usage time is too short, it
may
be due to improper use conditions or a fault. Please consult the manufacturer.
3.Charger model naming rules and charger working status indicator light description

C L 2S A

Charger code Output power label

A: Cigarette lighter 12-30V DC
B: National standard 3-pin 100-240V DC
C: European standard 3-pin 100-240V AC
Applicable battery type
L: abbreviation for polymer Applicable battery model
lithium battery

Charger working status indicator light description

Charger working status indicator
Status
Description
Full
Charging
Power

There is no battery in the

charger or the battery is
already fully charged

Charging

Debugging Guide

1. Receiver indication
●Connect the wires correctly according to the drawing, and power the receiver. After
establishing
communication with the transmitter, the power and communication indicators will flash
slowly (see
Table 2) before operation can be performed.
●Receiver assembly drawing (Figure 15)

Figure 15 (Internal diagram of the receiver)

Note:
01: Antenna connector
02: Communication/setting board
03: Housing
04: Heavy-duty connector

2. Function Introduction
Figure 16 (Schematic diagram of circuit board)
Note:
01: CPU operation indicator light: indicator light flashes slowly → normal operation
02: CPU
03: "Emergency stop" output fuse (10A/220V)
04: Motherboard socket (power and function output)
05: Plug-in socket
06: Power fuse (2A/30V)
Note:
When adjusting the output signal, the signal has output changes;
When the boom pump remote control adjusts the boom current, the boom can move;
It is strictly forbidden to stand within the working range of the boom.

3.Receiver PWM adjustment steps

●When some models have PWM output, adjust the PWM signal current;
●Step 1: Turn on the transmitter to make the transmitter and receiver communicate
normally;
●Step 2: Press "Button 2" (as shown in Figure 17), press once to enter the mode selection
(the
mode indicator light is always on), then press "Button 1" or "Button 3" to enter M0DE1, and
press
"Button 2" again (the corresponding mode light flashes);
See step 1 above for details;
See step 2 above for details, enter M0DE2;
Push the joystick that needs to be reversed, press "Button 1" or "Button 3" to reverse the
direction
of the joystick;
See step 4 above for details.
●Step 3: Select the fast or slow gear, push the joystick corresponding to the arm to be
adjusted to
the bottom in the direction to be adjusted, and start adjusting the working current of the
joystick to
control the arm's movement in that direction. Press and hold "Button 1" (-) or "Button 3"
(+) to
adjust the fast or slow maximum current. When the joystick is pushed out from the middle
position to one side at a small angle, adjust the starting current;
●Step 4: After adjustment, press "Button 2" to save the data; press "Button 2" again until
the mode
indicator light goes out.
4. Joystick direction adjustment steps
●See step 1 above for details;
●See step 2 above for details, enter M0DE2;
●Push the joystick that needs to be changed, and press "button 1" or "button 3" to change
the
direction of the joystick;
●See step 4 above for details.

Figure 17 (Schematic diagram of adjustment board)

Note:
01: Receiver indicator
02: ID card

03: RF module
04: Mode indicator
05: Button 1
06: Button 2
07: Button 3

Faults and Solutions

No.
Fault phenomenon
Possible causes
Solution
1
All indicators on the transmitter
are off
• The power switch is not on
• The battery is dead
• The battery is not installed
• The indicator light is broken
• Check the power switch or
replace or install the battery
• If the problem is not solved,
contact the supplier
2
After powering on, the
transmitter buzzer beeps once
and then turns off
• Transmitter battery is low
• Battery model does not match
• Replace the dedicated
battery with sufficient power
3
After powering on, the
transmitter buzzer beeps twice
and then turns off
• Data card communication lost
• Open the back cover of the
transmitter (use a No. 3 Allen
wrench) and re-insert the data
card
• If the problem is not solved,
return to the factory for repair
4
After powering on, the
transmitter buzzer beeps 3 times
and then turns off
• High frequency data lost
• Re-insert the high-frequency
module
• If the problem is not solved,
return to the factory for repair
5
After powering on, the
transmitter buzzer beeps 6 times
and then turns off
• Transmitter emergency stop not
pulled up or emergency stop
damaged
• Pull up the emergency stop
and try again
• If the problem is not solved,
return to the factory for repair
6
The transmitter communication
indicator flashes once every 3
seconds
• Receiver is not powered or
damaged
• No communication with receiver
• Re-energize the receiver
• Close operation or antenna
replacement
7
The transmitter indicator light is
in emergency stop or fault state
• Emergency stop switch not reset
• Other switches not reset
• Check all switch reset states
and reset them
8
All indicator lights on the
receiver are off
• The receiver is not connected to
power
• The fuse in the receiver is blown.
The positive and negative poles of
the power supply are connected in
reverse
• Check the receiver power
supply and fuse
9
No communication between
transmitter and receiver
• The transmitter switch is not reset
and the operation distance is too far
• Check all switches to see if
they are reset

• The receiver antenna is not

connected or has poor contact
• Power off and restart
• Check the antenna
10
After communication, all
functions are operated normally
without output
• The fuse in the receiver is blown
• Check the receiver and
replace the fuse
11
After communication, normal
operation of some functions has
no output
• Transmitter: switch failure or other
faults
• Receiver: relay failure or poor
external wiring contact
• Other faults
• If the indicator light of the
receiver does not change when
the transmitter is operated, the
transmitter is faulty. Check
whether the switch of the
function and the welding wire
on the switch are normal.
• If the indicator light of the
receiver changes when the
transmitter is operated, check
whether the external output
line of the receiver of the
corresponding function is
connected reliably.
• If the problem is not solved,
contact the supplier
12
After communication, normal
operation of some functions has
no output
• The receiver output terminal of this
function is short
• Check whether the output
line of the function is
connected to the negative pole
or grounded.
13
When operating a certain
function during normal
operation, the receiver loses
power and all indicator lights go
out
• The output of the receiver is short-
circuited.
• Check whether the output
line of the function is
connected to the negative pole
or grounded.
14
Poor signal reception
(occasionally disconnected)
• The signal is subject to strong
interference (high voltage lines or
other wireless signals, such as high-
power walkie-talkie interference)
• The remote control is blocked by
obstacles (such as walls)
• Reduce the use of high-
power wireless devices;
• Raise the antenna or;
• Shorten the operating
distance;
• Avoid obstacles or change
the frequency during operation
15
The signal reception is
extremely poor
(within 10m)
• The antenna is damaged or has
poor contact
• Check if the antenna is
firmly connected or replace the
antenna
16
Rocker switch does not reset
• Mechanical wear due to long-term
use
• Damage to the return spring
• Factory repair and
replacement of rocker switch
17
The remote control accidentally

• Stop working immediately,

got wet
cut off the power supply, and
use a hair dryer to dry before
use
• If the problem is not solved,
contact the supplier
Table 6
Maintenance

●The transmitter should be regularly maintained, including checking the emergency stop
function
before each use;
●The transmitter should be checked frequently and replaced in time if damaged or
malfunctioning;
●The rubber sleeve and other waterproof and dustproof accessories on the transmitter
should be
checked regularly and replaced in time if damaged;
●The waist and shoulder straps of the transmitter are damaged and lose their original
functions
and should be repaired or replaced in time;
●The transmitter should be kept clean regularly, the nameplate should be protected from
damage,
and the handwriting should be kept clear and legible;
●The receiver will be cracked, damaged, or deformed, which will reduce the waterproof
and
dustproof level. At this time, it should be repaired or replaced in time;
●The electrical connectors of the receiver should be reliably connected and reliably
protected;
●It is recommended to check every 2 weeks.