Dear customer

Thank you for purchasing Triol Variable Speed Drive (VSD), the key to your
successful artificial lift strategy.
We are sure that our variable speed drive technologies allow you to
improve operations and maximize your production.
VSD is complete with the following manuals:
• Design Manual;
• Operation Manual;
• Quickstart Manual;
• Programming Manual;
• Troubleshooting Manual;
• Approvals/Standards.
IMPORTANT: The list may be extended with the additional documents
(The Factory Acceptance Testing (FAT) and others) depending on the
VSD line.
NOTE: Quickstart manual includes only the necessary basic steps to start VSD
with an induction motor at a well site during pre-commissioning: set-up VSD to
motor and transformer, no-load test and test a VSD with step-up transformer.
During commissioning shall be set-up protections, operation and starting
modes in accordance to a field standards or well design. Explanation of VSD
controller settings are given in the Programming manual. Procedures of
starting/stop, recommendations for settings, connection of external equipment
(such as downhole sensors, analog/digital, input/outputs sensors are given in
the Operation manual. In case of any problems or failures please use
Troubleshooting manual. Design manual includes technical specifications, a set
of dimensional drawings and electrical diagrams for Variable Speed Drives
Triol AK06. The list of all kinds of user manuals is discussed at the placing an
order stage. E-documents version for the product is available on the official
Triol Corporation website.
https://triolcorp.us/documents/
Quickstart Manual АТ.654252.414 ver. 1.0.
The manual applies to the commercially available Variable Speed Drives
Triol AK06 UD and CP lines with UMKA03 controller for ESP application.

2 EVERYTHING NEW EMERGES NOW

Copyright © Triol Corporation Ltd. 1993-2019 All rights reserved.

No part of this publication may be reproduced or copied without prior

written permission from Triol Corporation Ltd.

All products and company names mentioned in this manual are

trademarks or registered trademarks of their respective holders.

The information contained herein is subject to change without prior

notice for improvement.

www.triolcorp.com 3
Contents
Safety requirements and personnel qualification ................................................................................. 5
Variable Speed Drive description ............................................................................................................. 8
Variable Speed Drive starting procedure ............................................................................................ 14
VSD function testing ................................................................................................................................ 15
No load test ........................................................................................................................................... 19
Asynchronous motor start ...................................................................................................................... 22
Permanent magnet motor start ............................................................................................................. 23
Auto set up procedure. ....................................................................................................................... 23
Vector control PMM start .................................................................................................................. 32
Permanent magnet motor Vector control algorithm adaptation .............................................. 38
Part 1 – «Target torque» adjusting ................................................................................................... 38
Permanent magnet motor Vector control algorithm adaptation .............................................. 39
Part 2 - «Lsd», «Lsq» adjusting ........................................................................................................... 39
Permanent magnet motor Vector control algorithm adaptation .............................................. 40
Part 2 and 3 - «Lsd», «Lsq» adjusting, and «Torque» adjusting ................................................... 40
External connections ................................................................................................................................ 41
Gauge ...................................................................................................................................................... 41
SCADA (ACS) connection ................................................................................................................... 43
Analog inputs ........................................................................................................................................ 45
Digital inputs ......................................................................................................................................... 48
APPENDIX A .............................................................................................................................................. 50

4 EVERYTHING NEW EMERGES NOW

Safety requirements and personnel qualification
All the activities on installation, mounting, dismantling, operation and
maintenance of a Variable Speed Drive must be carried out in conformity
with effective local and electrical codes and regulations. Improper
installation and operation of the drive may result in personal injury or
equipment damage. There is a deadly level of voltage in drive’s cabinet.
When working on installation, maintenance, repair, it is vital to monitor the
absence of voltage at the input and output terminals of VSD.
Before start working with VSD the staff must:
• be specially trained and examined in labor protection issues;
• attend a preliminary medical examination (when hired for work) and
periodic health examinations (during the entire labor activity);
• have electrical safety qualification.
At conducting connection to the power supply line there a special attention
must be paid to ensuring of reliable grounding of VSD casing. Grounding
resistance must meet the local and national requirements.
At executing any work inside Variable Speed Drive the following safety
measures must be performed:
• circuit breaker ON/OFF
must be placed to «OFF»
position;
• leading-in cables must be
de-energized;
• warning tags must be put
ON;
• make sure that leading-in
cables are de-energized
and ground them.
* – circuit breaker handle may change place in different VSD’s types.

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 ATTENTION! Filter power capacitors conserve the charge
hazardous to life within 5 minutes after de-energization! Prior
to execution of work inside the cabinet make sure that
capacitors are de-energized. Filter power capacitors conserve
the charge hazardous to life within 5 minutes after de-
energization!
ATTENTION! It is prohibited to disconnect and connect
detachable joints if supply voltage is available. Electronic
control units of Variable Speed Drives contain components
made on the basis of metal-oxide-semiconductor (MOS)
technology excluding the action of static electricity. If you
need to touch some MOS component, ground your body and
the tools to be used.
Safety Recommendation
The drive should be installed, adjusted and serviced by qualified electrical
maintenance personnel. Improper installation or operation of the drive may
cause injury to personnel or damage to equipment. The drive must be
installed and grounded in accordance with local and national electrical
codes. There is a deadly level of voltage in drive’s cabinet. Extreme care
must be taken to ensure all power sources are disconnected before starting
installation, maintenance and repair jobs. Whenever a drive containing a
SCADA or telemetry connection is to be repaired or serviced, the service
man must disconnect any communication devices attached to the drive to
prevent unexpected start commands from the remote control system.
Service men must be aware that there could be more than one remote
telemetry connection and that all of them must be disabled or disconnected
for the duration of the repair period. Once repairs are completed, the
telemetry connections should be reestablished.
Personal Protective Equipment (PPE)
The basic personal protection equipment (PPE) required for field service
includes, but is not limited to, steel toe shoes, safety glasses and a hard hat.
If electrical configuration or maintenance is performed on potentially
energized circuits, personal protective equipment is required to minimize
the danger or electrical shock, arc flash and/or arc blast. The level of PPE
required can vary based upon the available electrical energy available at the
installation site. If any doubt exists, consult and employ the
recommendations published in the National Fire Protection Code, NFPA-70E.

6 EVERYTHING NEW EMERGES NOW

Safety Procedures
Work inside the cabinets should be performed with the power off. Isolate
energy source(s) and use proper Lock Out/Tag Out (LOTO) procedures and
Personal Protective Equipment (PPE) to ensure personnel safety. The drive
also contains stored sources of energy in the form of capacitors. Allow
sufficient time after power is removed for those capacitors to discharge to a
safe level below 50 V DC. The bleed resistors attached to the capacitors will
reduce the voltage to safe levels within five minutes of power down. Confirm
removal of energy source using a proven voltage indicator device.

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Variable Speed Drive description
The VSD design provides possibility for replacement of all the basic
modules, functional units and circuit board in the field. All couplings and
connections between units and circuit boards are detachable and
demountable; there is no need to perform soldering when replacing any
failed unit inside the VSD.
If agreed with Customer, AK06 Variable Speed Drive may be completed with
Ethernet (TCP/IP protocol) support module that enables to receive and
process commands through the upper-level automatic control system (ACS)
channel over Ethernet in all operating modes of the Variable Speed Drive. To
connect the Ethernet cable, use the 8P8C socket located in the compartment
where a terminal block for external connections is placed.
At the same time AK06 can be connected to SCADA only via Ethernet
or RS 485.
All VSD parameters and operation data are displayed by UMKA03
controller via its 6’ / 320 х 240 dots liquid-crystal display located in the
upper part of the controller front panel. All messages about the VSD
current state, actuation of protections, values of operating parameters,
etc. are offered as texts without any numerical codes or symbols to
simplify reading. Liquid-crystal display is backlit for greater viewing
experience under insufficient light conditions. The display is designed to
operate within a wide range of ambient temperatures.
The controller’s event log memory capacity is 4 Mb. This allows to store
over 100 thousand of records and to ensure the information is saved with
1 sec recording step over the period of 5 days.
NOTE: UMKA03 controller available only without touchscreen interface.

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Triol AK06 VSD can be provided with varied input and output parts, as well
as with different enclosure types for indoor and outdoor installation.
1. Green indicator HL1 (OPERATION) is intended for indicating
the VSD ON state. Indicator blinking means that some
parameter has exceeded a threshold value and a countdown
to protective shutdown has begun. If the parameter value
becomes normal the VSD keep running, if not, VSD shuts
down;

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 Yellow indicator HL2 (STANDBY) indicates the VSD OFF state
with a capability of automatic restart. It shows a continuous
glow if some parameter has reached a threshold value.
Indicator blinking improves operator’s awareness of the VSD
status and goes to show that there are no reasons, which
may prevent motor from starting up, and a countdown to
automatic restart begins;
Red indicator HL3 (STOP) indicates the VSD OFF state without
any capability of automatic restart;
White indicator HL4 (BACKSPIN) indicates dangerous voltage in
VSD outputs terminals or the presence of EMS backspin
rotation voltage at the output terminals. If backspin voltage
becomes less than 60 V AC, HL4 stops lightning;
2. UMKA03 controller is equipped with menu navigation buttons: «Help»
describes every parameter; buttons «Start» and «STOP», allow to start
and stop the VSD; pressing «Enter» – allows to proceed to edit the
parameter, or confirm the correctness of the entered parameter
value; «ESC» – cancels the current action, returns the user to «Status
display»;
3. Emergency button - press this button to stop VSD;
4. The USB port is intended for connecting devices for reading data log
to USB Flash memory, writing manufacturer settings from USB Flash
memory;
5. Frequency potentiometer – allows to set VSD output frequency;
6. Manual/Auto switch – intended to change VSD mode of operation
«Manual» or «Auto»;
7. Input power circuit breakers handle;
8. Door locks.

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 is intended for upwards scrolling
of a controller menu, for
increasing a parameter value.
is intended for downwards
scrolling of a controller menu,
for decreasing a parameter
value.
is intended for moving back to a
higher-level menu, for selecting
the parameter category in
editing mode.
is intended for moving forward
to a lower-level menu, for
selecting the parameter category
in editing mode.

Figure 1 UMKA03 controller

is intended for VSD starting.
is intended for VSD stopping.
is intended for entering a parameter-editing mode, for accepting a
new parameter value.
is intended for moving to the controller’s menu from a status
display and back; for exiting a parameter editing mode changing a
parameter value; to close an operating characteristic’s graph.
is intended for entering the mode of the context-dependent help
on each menu/parameter option. Whatever item is chosen in the
controller menu, the following information is displayed after this
key has been pressed; name of a parameter, measurement limits,
default value (only for set values), address and description of the
parameter.

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General overview of UMKA03 interface is shown on the picture of status
display:

Operation Status
Ready Current time
mode display

VSD State

Information of
the last event

The reason for the last

shutdown and the time until
an automatic control is
switched ON again is
displayed Parameters Scroll bar

Figure 2 – View of the status display

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Editable parameters are indicated by symbol.
The process of editing a
numeric parameter
performs as follows:
• select the necessary
parameter;
• press « Enter»
button to switch to
edit mode;
• set the necessary
numeric parameterу
using navigation
buttons « LEFT»,
« RIGHT», « UP»,
« DOWN»;
• press «Enter» to
confirm the set value.
Settings of a parameter
that can have a defined
value are made by
selecting a desired value
from the list of possible
values. Press «Enter»
button to store the new
value of a parameter.

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Variable Speed Drive starting procedure
Follow the steps given below to start the VSD:
1. Check the environmental conditions, supply voltage, check if the
connected equipment corresponds with the VSD nameplate;
2. Check the mounting, power connections and grounding reference
with the operation manual recommendation (for tandem VSD
complete recommendations in appendix A);
3. Make no-load test;
4. Startup with step-up transformer;
5. Startup with the load;
6. Startup with PMM;
7. Additional settings:
• downhole measurement sensor;
• SCADA (ACS);
• inputs/outputs.

14 EVERYTHING NEW EMERGES NOW

VSD function testing
ATTENTION! All personnel must use the product properly and
safely to prevent any injury or any kind of damage.
Motor settings:
1. To set-up motor parameters into VSD controller, go to the UMKA
controller menu:

«Status display» →« LEFT» → «Installation parameters» → « RIGHT»

Set-up type of motor:

• asynchronous
(induction).
Press «Enter».
Notice: to make the no-
load test set the
Asynchronous type of
motor only.

Set-up the rated motor parameters according to the motor nameplate:

• «ESM rated
current», A;
• «Motor rated power
factor (PF)»;
• «Motor Power»,
kW or HP(E);
• «ESM rated
voltage», V;
• «Motor rated
frequency»;
• «Idle motor rated
current».

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Pump and line parameters:
1. To set-up pump and line parameters in to VSD controller, go to the
UMKA controller menu:

«Status display» →« LEFT» → «Installation parameters» → « RIGHT»

• «ESP rated efficient»;

• «ESP head»;
• «Setting depth».

2. To set-up line parameters in to VSD controller, go to the UMKA

controller menu:

«Status display» → « LEFT» → «Calculation of step-up transformer tap

voltage» → « RIGHT»

• «Cable cross section»;

• «Reservoir
temperature».

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Power supply configuration:
1. To set-up power supply configuration in to VSD controller, go to the
UMKA controller menu:

«Status display» →« LEFT» → «Installation parameters» → « RIGHT»

• «Work voltage»;
• «Motor rated
frequency».

2. To set-up «Reference voltage» in to VSD controller, go to the UMKA

controller menu:

«Status display» → « LEFT» → «Calculation of step-up transformer tap

voltage» → « RIGHT»

• parameter
«Reference
frequency» set
according to rated
output frequency;
• parameter
«Reference voltage» is
intended to set real
VSD output voltage
including voltage
drops at sinewave
filter. This parameter
should be set 10%
less than input
voltage.

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Step-up transformer parameters:

• set «Step-up
transformer power»
according to
nameplate.

1. To set-up other step-up transformer parameters into the VSD

controller, go to the UMKA controller menu:

«Status display» → « LEFT» → «Calculation of step-up transformer tap

voltage» → « RIGHT»

• «Primary winding
voltage»;
• «Recommended U
step-up trans»– the
calculated value of
the needed tap of
step-up transformer;
• «Step-up transformer
tap U» must be
selected according to
the real connected
tap and must be not
less than the
recommended tap.
After entering «Tap
Voltage» U/F the
parameter will be
recounted.

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No load test
Disconnect all load from the VSD!

The following test is performed in the absence of a connected load to the

VSD output terminals.
If the «Step-up
transformer tap U»
parameter in «Calculation
of step-up transformer
tap voltage» differs from
supply voltage, then the
parameter must be set
according to the supply
voltage value.

1. To turn off the «Underload» alarm:

«Status display» → « LEFT» → «Alarms» → « RIGHT» → «Underload» →

« RIGHT»

• set «Protection»
parameter to «Off».
Go to «Alarms» menu –
press « LEFT».

Turn off «Current

unbalance» alarm:

• set «Protection»
parameter to «Off».

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 2. To set up VSD output voltage go to UMKA menu:

«Status display» → « LEFT» → «Drive settings» → « RIGHT» →

«U/F characteristic»→ « RIGHT»

• set-up voltage and

frequency points 4 as
the maximum motor
operation voltage and
frequency. Voltage
here is the VSD
output. Voltage can
be set equal to supply
voltage;
• then change
parameter «Rectifier
U/F» to «Yes», the
controller will
automatically
transform the curve
in line.

20 EVERYTHING NEW EMERGES NOW

3. To set up start mode go to:

«Status display» → « LEFT» → «Modes of start» → « RIGHT»

• make sure that there

is «Soft» start more is
installed.

Now the VSD is ready for no-load test.

TO START A MOTOR PRESS TO STOP A MOTOR PRESS

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Asynchronous motor start
Before starting the VSD check if all the steps of «VSD function testing» are
performed properly.
1. To adjust the protections of the VSD and downhole equipment go to:

«Status display» → « LEFT» → «Alarms» → « RIGHT»

Set the alarms settings

according to the installed
equipment type,
operation conditions and
technology compliance.
To set-up frequency for a
motor, go to «Status
display» or to «Modes of
operation» →
«Manual/automatic», set
the required frequency in
the parameter
«Frequency setting».
Motor frequency can be
changed during operation
by changing the value of
«Frequency setting»
parameter.
TO START A MOTOR
PRESS:

Measure transformer output currents and compare them with values shown
by the VSD controller. The difference between controller data and real
measured values must be not more than 2 % @load more than 30%.

22 EVERYTHING NEW EMERGES NOW

Permanent magnet motor start
Auto set up procedure.
For the auto-detection of motor parameters: «D-axis stator inductance
(Lsd)», «Q-axis stator inductance (Lsq)», «Torque» («Auto set» test
performing) set the parameters given below:
1. To start AK06 in vector control mode with permanent magnet motor
change drive type to «LF PMM VS»:

«Status display» →« LEFT» → «Installation parameters» → « RIGHT»

• Set-up the type of the drive

to «LF PMM VC».

2. Turn on the «Overtorque protection» and «Phasing failures»

«Status display» → « LEFT» → «Alarms» → « RIGHT»

In «Overtorque
protection» set
«Overtorque» parameters
to «On».

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 In «Phasing failures» set
«Phasing Iu Iv Iw» and
«Phasing Ia Ib Ic»
parameters to «On».

3. Turn off next alarms: «Overload», «Underload», «Overshoot

protections», «Current unbalance», «Low frequency».

«Status display» → « LEFT» → «Alarms» → « RIGHT»

Go to each protections
menu and change
«Protection» parameter to
«No» in every protection
menu.

De-energize VSD by
changing circuit breaker
handle to «OFF».

24 EVERYTHING NEW EMERGES NOW

 4. Connect equipment according to figure 3:

«Auto set» connection «Auto set» connection

scheme with line scheme without line
N N
Triol Cable Motor& Triol Motor&
AK06 line Pump
AK06 Pump
S S
Input voltage Input voltage
380 or 480 V 380 or 480 V
a) connection with cable line b) connection without cable line
Figure 3 – Equipment connection for set-up general parameters

Energize VSD by changing

circuit breaker handle to
«ON».

5. To set up motor, transformer, line parameters go to UMKA03 menu:

«Status display» → « LEFT» → «Installation parameters» → « RIGHT»

Check if the «Installation

parameters» and «Calc of
step-up transformer tap
voltage» are entered
correctly according to
equipment nameplates.
For more details see «VSD
function testing»
paragraph.
No need to change
«Filter Capacity Manual»
and «L sin Filter»
parameters.

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«Status display» → « LEFT»→ «Drive settings» → « RIGHT» → «PMM Vector
mode» → « RIGHT» → «Set. Vector control» → « RIGHT»

Set the following

parameters to start the
procedure of motor
parameters auto-
detection:
• «Starting frequency»
= 2.00 Hz;
• «Time start» = 4.0 s.
Set motor parameters
according to the motor
specification:
• «ESM rated voltage»,
V;
• «ESM rated current»,
A;
• «Max torque forming
current», A;
• «Nominal frequency
of motor», Hz;
• «Nominal speed of
motor», Hz;
• «Maximum speed of
motor», Hz;
• «Count poles».
«Max torque forming current, (A)» – calculate according to the formula
below and set UMKA parameter:
«𝑀𝑎𝑥 𝑡𝑜𝑟𝑞𝑢𝑒 𝑓𝑜𝑟𝑚𝑖𝑛𝑔 𝑐𝑢𝑟𝑟𝑒𝑛𝑡, (𝐴)» = 𝑚𝑜𝑡𝑜𝑟 𝑜𝑣𝑒𝑟𝑙𝑜𝑎𝑑 𝑓𝑎𝑐𝑡𝑜𝑟 ∗ 1.41,
where: «𝑚𝑜𝑡𝑜𝑟 𝑜𝑣𝑒𝑟𝑙𝑜𝑎𝑑 𝑓𝑎𝑐𝑡𝑜𝑟» – data from motor specification.
If «motor overload factor» parameters value is unknown, it should be take
equal to 1.4…1.7.
Set «Nominal speed of motor» and «Maximum speed of motor» equal to
«Nominal frequency of motor».

26 EVERYTHING NEW EMERGES NOW

 Set the following control
setups parameters:
• «Target torque» =
15 %;
• «Voltage field
weakness» = 100%;
• «Cutoff frequency SL»
= 30 Hz;
• «Use SF sensors»
= «Yes»;
• «ID ref» = 0.
Set «D2» = 0;
«D3» = 1000;
«D6» = 200.

• «Switch Scalar – PM»

set according to
motor nominal
frequency motor;
Motor freq., Hz

50-60 7 - 10

200 15 - 20

360 27 - 36

• «Switch I/F – U/F» = 0;

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 6. To set line and transformer parameters go to:

«Status display» → « LEFT»→ «Drive settings» → « RIGHT» →

«PMM Vector mode» → « RIGHT» → «Line and PMSM» → « RIGHT»

Motor parameters:
• set «Rs» (motor
winding resistance),
Ohm according to
motor specification;
• set «Psi Rotor», Wb
according to motor
specification.
If «Rs», «Psi Rotor»
parameters are unknown,
«Rs» parameter must be
measured, «Psi Rotor»
should be calculated by
«Auto Calc» procedure.
«Auto Calc» procedure
located in «Line and
PMSM» menu.
Notice: it is necessary to
set correct value of «U
motor idle» in
«Installation parameters»
menu for correct «Psi
rotor» calculation.

28 EVERYTHING NEW EMERGES NOW

 For the auto-detection of
the motor parameter
while testing, the
performing transformer
parameters must be «0»:
• «Primary
(transformer)
resistance», Ohm;
• «Secondary
(transformer)
resistance», Ohm;
• «L (inductance) first
Transformer
Windings», mH;
• «L (inductance)
second Transformer
Windings », mH.
Parameters below
describe sine wave
characteristics:
• «L sin filter»;
• «C sin filter»;
• «R sin filter».

Notice: it is forbidden to
set this parameters values
differs from factories.

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 Set-up the cable
parameters and according
to the line length and
specification:
• «Inductance of a long
line», µH;
• «Resistance of a long
line», Ohm;
• «Cable capacity» - no
need to set.
Value of the cable
parameter must be equal
to real measured value.
Also, general cable parameters can be calculated in the following way:
R long line = Cable lenght, ft *0,0001563, ohm/ft
L long line = Cable lenght, ft *0,101, uH/ft
If there is no cable line, the values of these parameters must be equal to
«0».
Now the VSD is ready to auto-detect «Lsd», «Lsq», «Torque» values.
Follow the steps to begin auto set process:
• change «Auto-set» parameter to «Yes»;
• press « Start» button;
• no need to change «frequency setting» parameter;
• wait until auto set process finish;
• if «Auto-set» procedure is completed successfully, message «Autoset»
will appears at UMKA03 display;
• if «Auto-set» procedure isn’t completed successfully, message
«Failcacl» will appears at UMKA03 display;
• if the VSD stops the auto-detection process by any alarm, find the
reason and repeat the process again;
• if any parameter: «Lsd», «Lsq», «Torque» have value 32.767 it means
that auto-detection is not completed successfully. Increase «Target
torque» + 5%, but this parameters value shouldn’t exceed 45%.
• press « Start» button;

30 EVERYTHING NEW EMERGES NOW

• wait until auto set process finish;
• in case if VSD couldn’t define «Lsd», «Lsq», «Torque» parameters,
increase «Torque» value by 5% (but not more than 45%) and repeat
all steps from the beginning;
• if VSD couldn’t define «Lsd», «Lsq», «Torque» parameters in «Torque»
range value 0…45%, check if the entered parameters data are correct?
• if data incorrect fix it, otherwise contact to Triol Service Support.

Service Support

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Vector control PMM start
1. De-energize VSD.

Set Circuit Breaker Handle

to «OFF».

2. After successful auto-detection connect the equipment according to

the figure 4.
N
Triol Cable Motor&
AK06 line Pump
S
Input voltage Step-up
380 or 480 V transformer

Figure 4 – PMM start power scheme

Energize VSD.

32 EVERYTHING NEW EMERGES NOW

 3. Set the correct values of step-up transformer parameters according to
the step-up transformer specification:

«Status display» →« LEFT» → «Installation parameters» → « RIGHT»

• «Step-up transformer
power», kVA.

4. To set-up power supply configuration in to VSD controller, go to the

UMKA03 controller menu:

«Status display» →« LEFT» → «Installation parameters» → « RIGHT»

• «Work voltage»;
• «Motor rated
frequency».

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 5. Set the line parameters according to well characteristics:

«Status display» →« LEFT» → «Calc of step-up transformer tap voltage» →

« RIGHT»

In menu «Calc of step-up

transformer tap voltage»:
• «Reference voltage» if
supply network =
= 480 V, set
parameter = 450 V, if
supply network
380 V, set parameter
= 350 V;
• «Reservoir
temperature».

6. Set the correct last corrects values of step-up transformer parameters

according to the step-up transformer specification:

«Status display» →« LEFT» → « Calc of step-up transformer tap voltage » →

« RIGHT»

• «Primary winding
voltage», V;
• «Underload set value
in percent»;
• «Step-up transformer
tap U» must be
selected according to
the real connected
tap and must be not
less than the
recommended tap.
After entering «Tap
Voltage» U/F the
parameter will be
recounted.

34 EVERYTHING NEW EMERGES NOW

«Status display» →« LEFT» → « Drive settings » → « RIGHT» → « PMM
Vector mode » →« RIGHT » → « Line and PMSM » → « RIGHT»

Set the rated step-up

transformer parameters:
• «Primary resistance»,
Ohm;
• «Secondary
resistance», Ohm;
• «L first transformer
winding», mH;
• «L second
transformer
winding».
In case if «Primary
resistance», «Secondary
resistance», «L first
transformer winding», «L
second transformer
winding» parameters are
unknown, they could be
calculated by «Auto calc»
procedure. Change «Auto
calc» to «Yes» to begin
calculation.
After calculation process
was completed check that
parameters haven’t got
negative values.

www.triolcorp.com 35
 7. Set line parameters:
«Status display» →« LEFT» → « Drive settings » → « RIGHT» → « PMM
Vector mode » →« RIGHT » → « Line and PMSM » → « RIGHT»
• «Inductance of a long
line», µH;
• «Resistance of a long
line», Ohm;
• «Cable capacity» - no
need to set.
Value of the cable
parameter must be equal
to real measured value.

Also, general cable parameters can be calculated in the following way:

R long line = Cable lenght, ft *0,0001563, ohm/ft
L long line = Cable lenght, ft *0,101, uH/ft
8. Set the parameters below according to the following
recommendations:
«Status display» → « LEFT»→ «Drive settings» → « RIGHT» → «PMM
Vector mode» → « RIGHT» → «Set. Vector control» → « RIGHT»
In menu «Drive setting» →
«PMM Vector mode» →
«Set. vector control»:
• «Switch scalar – PM» –
for motor with
nominal frequency:

Motor freq., Hz

50-60 7 - 10

200 15 - 20

360 27 - 36

• «Switch I/F -U/F» = 0;

• D2 = 1.

36 EVERYTHING NEW EMERGES NOW

Note: If auto set test was completed without cable line (option «a»), parameters
«Inductance of a long line» and «Resistance of a long line» must be set according
to the real parameters of the cable. If the auto-detection was performed with line
(option «b»), all line parameters are already included to «Lsd», «Lsq»,
«Inductance of a long line» parameter must be set to «0». «Resistance of a long
line» set according to the recommendation in Auto set-up 3-rd menu item.

9. Start permanent magnet motor Vector control adaptation according to

the algorithm below:
Note:
• Permanent magnet
motor Vector control
algorithm adaptation
consist of 3 parts:
adjusting «Target
torque»; «adjusting
«Lsd», «Lsq»
parameters; adjusting
«Torque» parameter».
• «Lsd» and «Lsq» should
be change one by one.
(Example: if «Lsd»
parameter was
increased, then «Lsq»
parameter should be
increased.
• If «Lsq» parameter was
degreased, then «Lsd»
parameter should be
degreased.)

www.triolcorp.com 37
Permanent magnet motor Vector control algorithm adaptation
Part 1 – «Target torque» adjusting
Start «LF PMM VC»
algorithm

Set the
«frequency setting» 1-2
Hz less than «Switch
Scalar – PM» value

Press
«Start»

Are «Output
yes frequency» fluctuations more than no
2 Hz or VSD tripped by
«Overtorque» protection ?
Press
«Stop»

yes Is «Target no
torque» parameter more
than 45% ?
Set «Target torque» + 5%

Press
«Start»

yes Are «Output no

frequency» fluctuations
decreased ? Press
«Stop»

Restore «Target
torque» to value, which
was set before «Auto
set» procedure start

Repeat «Auto set»

procedure and verify
Is «Target no
motor, pump, line, yes
torque» parameter
transformer datas. Set
equal to 0% ?
parameters according
to recommendations.
Set «Target torque» - 5%
no
yes Are data correct ?
Press
«Start»

Contact Triol
Service Support Set correct data
Are «Output
yes no
Press frequency» fluctuations more than
«Stop» 2 Hz or VSD tripped by
«Overtorque» protection ?

38 EVERYTHING NEW EMERGES NOW

Permanent magnet motor Vector control algorithm adaptation
Part 2 - «Lsd», «Lsq» adjusting

yes Does the current output motor no

frequency equal to motor operation
frequency ?

Check motor current value and motor Select the sequence of frequencies
power factor at UMKA03 display. Motor from «Switch Scalar – PM» frequency to
current value shouldn’t exceed rated motor motor rated frequency with some step.
specification value, if the opposite is not Set «Frequency setting» from the
allowed by technological process . frequency sequence step by step.
For example, for 200 Hz motor
30;50;100;150;180;190;200 Hz.

«LF PMM VC»

algorithm successfully
completed What was the previous
action ?

«Lsd», «Lsq» parameters were set, or «Lsd» or «Lsq»

they were defined by «Auto set» parameter value
procedure was increased

Press Press
«Start» «Start»

yes Is «Frequency setpoint»

yes Is «Frequency setpoint» no
successfully reach ? no
successfully reach ?
Press Press
«Stop» «Stop»

Set the «Frequency setting»

set the «Frequency setting» 1-2 Hz less than frequency
1-2 Hz less than frequency at which fluctuations
at which fluctuations appears or VSD tripped by
appears or VSD tripped by «Overtorque» protection
«Overtorque» protection

Was «Lsd» parameter

increased previous time ?
It is recommended to
increase or decrease yes no
the parameters «Lsd»
and «Lsq» in one The value of the
direction no more parameters «Lsd»
than 10 times. Set «Lsq» and «Lsq» should Set «Lsd»
If after 10 changes + 0.005 not differ by more + 0.005
the fluctuations or than 0.005 to each
the VSD alarm other!
«Overtorque» still
appears, proceed to Press
the next step. «Start»

yes Is «Frequency setpoint» no

successfully reach ?

Set the «Lsd», «Lsq»

parameters values to the values
that were determined during
the «Auto set» procedure or to
the values according to the
motor specification.

www.triolcorp.com 39
Permanent magnet motor Vector control algorithm adaptation
Part 2 and 3 - «Lsd», «Lsq» adjusting, and «Torque» adjusting

«Lsd» or «Lsq»
«Torque» parameter
parameter value
value was edited
was decreased

Press Press
«Start» «Start»

yes no yes Is «Frequency setpoint» no

Is «Frequency setpoint»
successfully reach ? successfully reach ?
Press Press
«Stop» «Stop»
It is recommended to
Set the «Frequency setting» increase or decrease set the «Frequency setting»
It is recommended to 1-2 Hz less than frequency the parameters 1-2 Hz less than frequency
increase or decrease at which fluctuations «Torque» in one at which fluctuations
the parameters «Lsd» appears or VSD tripped by direction no more appears or VSD tripped by
and «Lsq» in one «Overtorque» protection than 10 times. «Overtorque» protection
direction no more If after 10 changes
than 10 times. the fluctuations or
If after 10 changes the VSD alarm
the fluctuations or «Overtorque» still
the VSD alarm appears check
Was «Lsq» parameter parameters or Was «Torque» parameter
«Overtorque» still
decreased previous time ? contact Triol Service increased previous time ?
appears, proceed to
the next step. yes no Support . yes no

The value of the

parameters «Lsd»
Set «Lsd» and «Lsq» should Set «Lsq» Set «Torque» Set «Torque»
- 0.005 not differ by more - 0.005 + 0.005 - 0.005
than 0.005 to each
other!

Press Press
«Start» Set «Lsd» и «Lsq» «Start»
parameters value where
no «Output frequency»
fluctuations were minimal.
yes Is «Frequency setpoint» Is «Frequency setpoint» no Contact Triol
successfully reach ? successfully reach ? Service Support

Service support

40 EVERYTHING NEW EMERGES NOW

External connections
Gauge
Follow the steps described below for successful downhole equipment
connection:
• de-energize the VSD
by turning the circuit
breakers to «OFF»;
• wait 5 minutes for the
DC link capacitors to
discharge, the ––
UMKA03 screen and
the Backspin light
fade;

• install downhole
measurement unit at
highlighted area;

VSD’s 100…675 А VSD’s 800…1K6 A

• connect the
downhole equipment
power supplies to the
external terminals:
110 V or 220 V
according to the
Downhole Measuring
equipment datasheet;
• connect the RS-485 or
RS-232 interface
circuit to the external
terminal;

www.triolcorp.com 41
 • connect the surface
unit high-voltage
cable of the
Downhole Measuring
equipment and the
step-up transformer
cable (or choke) to
«WYE-point»
(highlight area),
located in this
compartment;

• energize the VSD by

turning the circuit
breakers «ON»;

• go to «Downhole
measurement
equipment» →
«Downhole tool»,
select «Protocol DME»
according to the
downhole equipment
type. Press «Enter»;
Parameter «DME»
must be set as
«Identified»;
• turn «Auto-setup» on
«Yes». Downhole data
must be displayed on
the screen;

42 EVERYTHING NEW EMERGES NOW

 • set up the protection
parameters according
to the data from
downhole equipment.
Find more details on
setting up in
«Programming
manual» section
«Downhole
measurement
equipment».

SCADA (ACS) connection

Follow the steps described below for successful SCADA (ACS) connection to
the VSD:
• de-energize the VSD
by turning the circuit
breakers «OFF»;
• wait 5 minutes for the
DC link capacitors to
discharge, the
UMKA03 screen and
the Backspin light
fade;

• connect SCADA the

RS485 or RS232 to the
terminal according to
the figure on the left;

www.triolcorp.com 43
 • energize the VSD by
turning the circuit
breakers «ON»;

• go to «System» →
«ACS set-up» →
«Protocol»;
• select the exchange
protocol «Triol AK»;
• then press «Enter»;
• «Triol AK» Modbus
Map is given at Triol
Corporation website:
https://triolcorp.us/d
ocuments/
• switch the VSD to
«Remote» mode. If it
is acceptable, start
the VSD by SCADA;
• Remotely adjust the
VSD frequency and
make sure that all
required VSD and
motor parameters
are set and observed
from a control room.
Remotely stop the
VSD.

44 EVERYTHING NEW EMERGES NOW

Analog inputs
Follow the steps described below for successful analog inputs connection:
• de-energize the VSD
by turning the circuit
breakers «OFF»;
• wait 5 minutes for the
DC link capacitors to
discharge, the
UMKA03 screen and
the backspin light
fade;
• there are 8 analog
inputs on
ADAM-4017+ in the
connection
compartment;
• according to the
scheme on
ADAM-4017+ connect
the analog inputs.

Analog inputs of
ADAM-4017+ are set as
follows:
• Ain0…Ain3 – 20 mA
Input range;
• Ain4…Ain7 – Voltage
Input range.

www.triolcorp.com 45
 For example, to connect a
signal to the 4th analog
input of ADAM-4017+ it is
necessary to connect the
«common» conductor of
the analog sensor to the
20th terminal of ADAM-
4017+ and connect the
signal circuit from the
sensor to the 19th output
of the ADAM-4017+ block.
• energize the VSD by
turning the circuit
breakers «ON»;
• go to
«Commissioning» →
«In / Out» → «Analog
inputs of extension
unit»;
• select «Setting analog
input AIN4»;
• set up «input type»
according to sensor
type;

46 EVERYTHING NEW EMERGES NOW

 • in the
«Commissioning» →
«In / Out» menu,
ADAM analog input
No. 4 can be set as
the source «Analog
current reference»,
«Analog frequency
reference», «Speed
pot» and «Setting
source». For setting
the parameter, go to
the necessary menu
using « RIGHT»
button;
• set the source ADAM
Ain4 as a signal
source in the
necessary menu and
set up the logic of the
VSD operation when
the signal at the
analog input 4th of
ADAM-4017+ is
received;
• also, it’s available to
set a signal from
ADAM analog input
No. 4 to any of the six
«Additional analog
input».

www.triolcorp.com 47
Digital inputs
Follow the steps described below for successful digital inputs connection:
• de-energize the VSD
by turning the circuit
breakers «OFF»;
• wait 5 minutes for the
DC link capacitors to
discharge, the
UMKA03 screen and
the Backspin light
fade;

• there are 4 digital

inputs on ADAM-4024
in the connection
compartment;
• according to the
scheme on
ADAM-4024 connect
the digital inputs;
• for example, to
connect a signal to
the 2nd digital input of
ADAM-4024 it is
necessary to connect
the «common»
conductor of the
digital sensor to the
18th terminal of
ADAM-4024 and
connect the signal
circuit from the
sensor to the 16th
output of the
ADAM-4024 block;

48 EVERYTHING NEW EMERGES NOW

 • energize the VSD by
turning the circuit
breakers «ON»;
• go to
«Commissioning» →
«In / Out» → «Digital
inputs setup»→ «High
pressure»;
• select function from
list;
• set «DIN 2 ADAM» as
a source;
• set up the logic of the
VSD operation when
the signal at the
digital input 2nd of
ADAM-4024 is
received;
• remotely adjust the
VSD frequency and
make sure that all
required VSD and
motor parameters
are set and observed
from a control room.
Remotely stop the
VSD.

www.triolcorp.com 49
APPENDIX A
For tandem VSD commissioning procedure should provide according to the
requirements below:
1. Connect fiber optic cable to master and slave, which supplied with
VSD. Connection scheme given below.

Figure A1 – Fiber optic cable connections between master and slave sections

Figure A2 – Fiber optic cable view.

2. Input cables for connection the same phases in different sections

must be the same length and cross section.
Output cables for connection the same phases in different sections must be
the same length and cross section.

50 EVERYTHING NEW EMERGES NOW