Dear customer

Thank you for purchasing Triol Variable Speed Drive (VSD), the key to your
successful artificial lift strategy.
We are sure that our variable speed drive technologies allow you to
improve operations and maximize your production.
VSD is complete with the following manuals:
• Design Manual;
• Operation Manual;
• Quickstart Manual;
• Programming Manual;
• Troubleshooting Manual;
• Approvals/Standards.
IMPORTANT: The list may be extended with the additional documents
(The Factory Acceptance Testing (FAT) and others) depending on the
VSD line.
NOTE: Quickstart manual includes only the necessary basic steps to start
VSD with an induction motor at a well site during pre-commissioning: set-up
VSD to motor and transformer, no-load test and test a VSD with step-up
transformer. During commissioning shall be set-up protections, operation
and starting modes in accordance to a field standards or well design.
Explanation of VSD controller settings are given in the Programming
manual. Procedures of starting/stop, recommendations for settings,
connection of external equipment (such as downhole sensors, analog/digital
input/outputs sensors are given in the Operation manual. In case of any
problems or failures please use Troubleshooting manual. Design manual
includes technical specifications, a set of dimensional drawings and
electrical diagrams for Variable Speed Drives Triol AK06. The list of all kinds
of user manuals is discussed at the placing an order stage. E-documents
version for the product is available on the official Triol Corporation website.
https://triolcorp.us/documents/
Operation Manual AT.654252.412 ver. 1.0.
The manual applies to the commercially available Variable Speed Drives
Triol AK06 UD and CP lines with UMKA03 controller for ESP application.

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Copyright © Triol Corporation Ltd. 1993-2019 All rights reserved.

No part of this publication may be reproduced or copied without prior

written permission from Triol Corporation Ltd.

All products and company names mentioned in this manual are

trademarks or registered trademarks of their respective holders.

The information contained herein is subject to change without prior

notice for improvement.

www.triolcorp.com 3
Content
List of abbreviation ...................................................................................................................................... 6

Variable Speed Driver symbol structure ................................................................................................. 7

Safety requirements and personnel qualification ................................................................................. 8

Description ................................................................................................................................................. 11
Variable Speed Drive function .......................................................................................................... 11
UMKA03 menu structure ................................................................................................................... 16
Variable Speed Drive operation mode ............................................................................................ 18

Commissioning procedure ...................................................................................................................... 26

Receiving inspection ............................................................................................................................ 29
Installing ................................................................................................................................................. 29
VSD inspection ..................................................................................................................................... 30
VSD function testing ........................................................................................................................... 31
Start with step-up transformer ......................................................................................................... 35
Work with Downhole Measuring Equipment: perform a test and measurements ............... 36
Work with SCADA: perform a test and measurements .............................................................. 36
Work with ADAMs and standard I/O: perform a test and measurements ............................. 36

Inputs-outputs setting ............................................................................................................................. 37

Downhole sensor connection ................................................................................................................. 40

ACS (SCADA) connection ........................................................................................................................ 42

Transportation ........................................................................................................................................... 43

Storage ........................................................................................................................................................ 45

Repeated preservation of the VSD AK06 ............................................................................................ 46

VSD AK06 unpacking ............................................................................................................................... 50

AK06 VSD packing ................................................................................................................................... 53

APPENDIX A .............................................................................................................................................. 58

Electric schematic diagram ..................................................................................................................... 58

APPENDIX B .............................................................................................................................................. 59
Overall dimensions .............................................................................................................................. 59

APPENDIX C .............................................................................................................................................. 60
Line specification.................................................................................................................................. 60
Series АК06 Line Universal Drive (UD) ...................................................................................... 60
Electronic compartment ................................................................................................................ 63
Power input/output compartment.............................................................................................. 69
Power output & downhole sensor compartment .................................................................... 72
Electronic compartment ................................................................................................................ 79

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 Power input/output compartment.............................................................................................. 83
Power output & downhole sensor compartment .................................................................... 84

APPENDIX F............................................................................................................................................... 88
Revision history .................................................................................................................................... 88

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List of abbreviation
ACS or SCADA – Automated Control System or Supervisory Control and Data
Acquisition;
ESM – Electric Submersible Motor;
VSD – Variable Speed Drive;
PID – Proportional-Integral-Derivative regulator;
ESP – Electric Submersible Pump;
PMM – permanent magnet motor.

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Variable Speed Driver symbol structure
Identification code of Triol Variable Speed Drive:
The VSD Triol АК06-XX1 - ХXX2 - ХХХ3 - ХХ4 - Х5Х6Х7 - ХX8
Number Value Description Comments

UD Universal Drive
CP Clean power
PS Phase shifting
XX1 Line name
RD Right Drive
LH Low harmonic
FC Flexible Cabinet
VSD rated current
XXX2 - From 100 Amps up to 3000 Amps
(output current)
380 380 V, 50 Hz
XXX3 VSD supply voltage
480 480 V, 60 Hz
06 6 pulses
12 12 pulses
XX4 Rectifier pulses
18 18 pulses
24 24 pulses
0 PWM
1 FPWM (Sine Wave filter)
Output
X 5
High frequency Sine Wave filter (up to 600 Hz output
2 configuration
frequency)
3 du/dt filter
Without controller (AK06 is ready for connecting with a
0
controller of third party)
1 UMKA07 (ESP aplication software)
2 UMKA07 (Surface pump aplication software)
3 UMKA03 (ESP aplication software) Controller and
X6
software
4 UMKA03 (Surface pump aplication software)
5 Reserve
6 UMKA03 (PMM application for RD line)
7 Special software (on request)
1 Basic
2 Stainless steel enclosure (NEMA4X)
X7 Protection degree
Stainless steel enclosure for highly corrosive environment
3
(steel 316L) NEMA4X+)
XX8 UL VSD with UL certificate -

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Safety requirements and personnel qualification
All the activities on installation, mounting, dismantling, operation and
maintenance of a Variable Speed Drive must be carried out in conformity
with effective local and electrical codes and regulations. Improper
installation and operation of the drive may result in personal injury or
equipment damage. There is a deadly level of voltage in drive’s cabinet.
When working on installation, maintenance, repair, it is vital to monitor the
absence of voltage at the input and output terminals of VSD.
Before start working with VSD the staff must:
• be specially trained and examined in labor protection issues;
• attend a preliminary medical examination (when hired for work) and
periodic health examinations (during the entire labor activity);
• have electrical safety qualification.
At conducting connection to the power supply line there a special attention
must be paid to ensuring of reliable grounding of VSD casing. Grounding
resistance must meet the local and national requirements.
At executing any work inside Variable Speed Drive the following safety
measures must be performed:
• circuit breaker ON/OFF
must be placed to “OFF”
position;
• leading-in cables must be
de-energized;
• warning tags must be put
ON;
• make sure that leading-in
cables are de-energized
and ground them.
* – circuit breaker handle may change place in different VSD’s types.

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 ATTENTION! Filter power capacitors conserve the charge
hazardous to life within 5 minutes after de-energization! Prior
to execution of work inside the cabinet make sure that
capacitors are de-energized. Filter power capacitors conserve
the charge hazardous to life within 5 minutes after de-
energization!
ATTENTION! It is prohibited to disconnect and connect
detachable joints if supply voltage is available. Electronic
control units of Variable Speed Drives contain components
made on the basis of metal-oxide-semiconductor (MOS)
technology excluding the action of static electricity. If you
need to touch some MOS component, ground your body and
the tools to be used.
Safety Recommendation
The drive should be installed, adjusted and serviced by qualified electrical
maintenance personnel. Improper installation or operation of the drive may
cause injury to personnel or damage to equipment. The drive must be
installed and grounded in accordance with local and national electrical
codes. There is a deadly level of voltage in drive’s cabinet. Extreme care
must be taken to ensure all power sources are disconnected before starting
installation, maintenance and repair jobs. Whenever a drive containing a
SCADA or telemetry connection is to be repaired or serviced, the service
man must disconnect any communication devices attached to the drive to
prevent unexpected start commands from the remote control system.
Service men must be aware that there could be more than one remote
telemetry connection and that all of them must be disabled or disconnected
for the duration of the repair period. Once repairs are completed, the
telemetry connections should be reestablished.
Personal Protective Equipment (PPE)
The basic personal protection equipment (PPE) required for field service
includes, but is not limited to, steel toe shoes, safety glasses and a hard hat.
If electrical configuration or maintenance is performed on potentially
energized circuits, personal protective equipment is required to minimize
the danger or electrical shock, arc flash and/or arc blast. The level of PPE
required can vary based upon the available electrical energy available at the
installation site. If any doubt exists, consult and employ the
recommendations published in the National Fire Protection Code, NFPA-70E.

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Safety Procedures
Work inside the cabinets should be performed with the power off. Isolate
energy source(s) and use proper Lock Out/Tag Out (LOTO) procedures and
Personal Protective Equipment (PPE) to ensure personnel safety. The drive
also contains stored sources of energy in the form of capacitors. Allow
sufficient time after power is removed for those capacitors to discharge to a
safe level below 50 V DC. The bleed resistors attached to the capacitors will
reduce the voltage to safe levels within five minutes of power down. Confirm
removal of energy source using a proven voltage indicator device.

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Description
Variable Speed Drive function
Variable Speed Drives are designed for controlling and protecting of electric
submersible pumping units for crude oil production equipped with electric
submersible motors (ESM), inductive motors and permanent magnet motors
(PMM).
Line Enclose Configuration Temperature Definition
Operation:
• 20 °C to +60 °C (-4 to +140 °F)
Storage:
UD
• 20 °C to +60 °C (-4 to +140 °F)
Transportation:
6/12/18/24 • 20 °C to +60 °C (-4 to +140 °F)
Universal Drive
pulses Operation:
• 20 °C to +55 °C (-4 to +131 °F)
UD (with UL Nema 4, Storage:
certificate) Nema 4X • 40 °C to +60 °C (-40 to +140 °F)
Transportation:
• 40 °C to +60 °C (-40 to +140 °F)
Passive Operation:
CP harmonic filter • 20 °C to +60 °C (-4 to +140 °F) Clean Power
6/12 pulses Storage:
• 20 °C to +60 °C (-4 to +140 °F)
Phase shifting
PS Transportation: Phase Shifting
autotransformer
• 20 °C to +60 °C (-4 to +140 °F)
RD 6/12 pules Operation: Right Drive
• 20 °C to +50 °C (-4 to +122 °F)
Storage:
Nema 3R Passive
LH • 20 °C to +50 °C (-4 to +122 °F) Low Harmonic
harmonic filter Transportation:
• 20 °C to +50 °C (-4 to +122 °F)
Operation:
Sin wave filter
• 20 °C to +40 °C (-4 to +104 °F)
(standard);
Nema 4 Storage: Flexible
FC Passive
cabinet • 20 °C to +50 °C (-4 to +122 °F) Cabinet
harmonic filter
Transportation:
(by request)
• 20 °C to +50 °C (-4 to +122 °F)

The rated values of climatic factors:

• environment is unexplosive, free of corrosive gases or vapors in such
concentration that may cause destruction of metals and insulation;
not saturated with current-conducting dust or water vapors.
Variable Speed Drive running position is vertical; allowable deviation in any
direction is 5°.

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Working value of external factors:
• sinusoidal vibration frequency range is from 0.5 to 35 Hz;
• maximum amplitude of sinusoidal vibration
acceleration is 5 m/s2 (0.5 g);
• shock acceleration peak value at multiple shocks is 30 m/s2 (3 g);
• duration of shock acceleration at multiple shocks is 2 to 20 ms;
• relative humidity 100%;
• altitude above sea level not more than 1000 meters (3280 ft).
If agreed with Customer, AK06 Variable Speed Drive may be completed with
Ethernet (TCP/IP protocol) support module that enables to receive and
process commands through the upper-level automatic control system (ACS)
channel over Ethernet in all operating modes of the Variable Speed Drive. To
connect the Ethernet cable, use the 8P8C socket located in the compartment
where a terminal block for external connections is placed.
At the same time AK06 can be connected to SCADA only via Ethernet
or RS 485.
All VSD parameters and operation data are displayed by UMKA03
controller via its 6 / 320 х 240 dots liquid-crystal display located in the
upper part of the controller front panel. All messages about the VSD
current state, actuation of protections, values of operating parameters,
etc. are offered as texts without any numerical codes or symbols to
simplify reading. Liquid-crystal display is backlit for greater viewing
experience under insufficient light conditions. The display is designed to
operate within a wide range of ambient temperatures.
The controller’s event log memory capacity is 4 Mb. This allows to store
over 100 thousand of records and to ensure the information is saved with
1 sec recording step over the period of 5 days.
NOTE: UMKA03 controller available only without touchscreen interface.

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Triol AK06 VSD can be provided with varied input and output parts, as well
as with different enclosure types for indoor and outdoor installation.
1. Green indicator HL1 (OPERATION) is intended for indicating
the VSD ON state. Indicator blinking means that some
parameter has exceeded a threshold value and a countdown
to protective shutdown has begun. If the parameter value
becomes normal the VSD keep running, if not, VSD shuts
down;

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 Yellow indicator HL2 (STANDBY) indicates the VSD OFF state
with a capability of automatic restart. It shows a continuous
glow if some parameter has reached a threshold value.
Indicator blinking improves operator’s awareness of the VSD
status and goes to show that there are no reasons, which
may prevent motor from starting up, and a countdown to
automatic restart begins;
Red indicator HL3 (STOP) indicates the VSD OFF state without
any capability of automatic restart;
White indicator HL4 (BACKSPIN) indicates dangerous voltage in
VSD outputs terminals or the presence of EMS backspin
rotation voltage at the output terminals. If backspin voltage
becomes less than 60 V AC, HL4 stops lightning;
2. UMKA03 controller is equipped with menu navigation buttons: «Help»
describes every parameter; buttons «Start» and «STOP», allow to start
and stop the VSD; pressing «Enter» – allows to proceed to edit the
parameter, or confirm the correctness of the entered parameter
value; «ESC» – cancels the current action, returns the user to «Status
display»;
3. Emergency button - press this button to stop VSD;
4. The USB port is intended for connecting devices for reading data log
to USB Flash memory, writing manufacturer settings from USB Flash
memory;
5. Frequency potentiometer – allows to set VSD output frequency;
6. Manual/Auto switch – intended to change VSD mode of operation
«Manual» or «Auto»;
7. Input power circuit breakers handle;
8. Door locks.

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 is intended for upwards scrolling
of a controller menu, for
increasing a parameter value.
is intended for downwards
scrolling of a controller menu,
for decreasing a parameter
value.
is intended for moving back to a
higher-level menu, for selecting
the parameter category in
editing mode.
is intended for moving forward
to a lower-level menu, for
selecting the parameter category
in editing mode.

Figure 1 UMKA03 controller

is intended for VSD starting.
is intended for VSD stopping.
is intended for entering a parameter-editing mode, for accepting a
new parameter value.
is intended for moving to the controller’s menu from a status
display and back; for exiting a parameter editing mode changing a
parameter value; to close an operating characteristic’s graph.
is intended for entering the mode of the context-dependent help
on each menu/parameter option. Whatever item is chosen in the
controller menu, the following information is displayed after this
key has been pressed; name of a parameter, measurement limits,
default value (only for set values), address and description of the
parameter.

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UMKA03 menu structure

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Each menu describes different VSD settings and connected equipment.
«Commissioning» - intended for monitoring and setting main parameters
of VSD (alarms, Inputs/Outputs, PID setup, protocols, downhole sensor);
«ESM actual parameters» - intended for viewing the motor operating
characteristic;
«VSD actual parameters» - intended for viewing the VSD operating
characteristics;
«Modes of operation» - intended for setting the VSD operating modes as
well as for controlling the VSD output frequency;
«Modes of start» - allows to adjust the VSD starting mode for various
conditions;
«Drive settings» - allows to set the U/F curve and to calibrate the motor
current and input voltage;
«Alarms» - user may found here set values for the protections as well as
parameters defining the Automatic restart debugging in automatic mode of
operation;
«Downhole measure equipment» - menu is intended to connect
downhole sensor;
«Installation parameters» - in this menu user have to set motor, pump,
line, step-up transformer parameters;
«Calc.of step-up transf.tap voltage» - allows calculating the Step-up
transformer tap voltage automatically;
«System» - allows setting the system variables for the controller;
«Event log» - intended for viewing the controller event log as well as for
changing parameters of the information recording;
«Start-up graph» - intended for viewing startup graphs representing
changes of parameters within 30 seconds from the start;
«Emergency graph» - allows reviewing parameter values in graphical form
before each VSD emergency stop.

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Variable Speed Drive operation mode
Variable Speed Drive provides manual and automatic modes of operation to
ensure maximum adaptation of electric motor to specific operating
conditions with asynchronous motor or permanent magnet motor.
Virtually all functions of VSD are available in the manual mode except for
those associated with Automatic Restart, power-on triggering and timer
operation.
Automatic mode provides the timer operation mode with preset time values
of the VSD start & stop. Besides there is a capability of the VSD automatic
switching-on when supply voltage is applied (if «Power-on start» mode
enable) and after acting protections that permit automatic restart.
In all the modes of operation, the VSD provides following methods of
controlling of the converter output frequency:
• manual frequency control;
• frequency programmed control;
• technological parameter maintenance in oil wells by telemetry
signals;
• maintaining of current preset value (current regulator).
Depending on technological peculiarities of a specific oil well and in order to
resolve probable off-nominal situations during start up, VSD provides
several starting modes:
• soft start;
• start with synchronization;
• jogging;
• swinging;
• unblocking;
• hard.
Triol AK06 VSD provides restriction of the VSD both remote and local control
access. It allows to «Start» or «Stop» through ACS (SCADA) channel remotely,
and also by the digital input signal; «local» control performed only by
pressing « Start» and « Stop» buttons. There is another way to start
and stop the VSD – both remotely and from operator location.

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Non-technol. parameter regulator
Triol АК06 VSD easily maintains any technological parameters available in
«Non-technol. parameter regulator» menu.
This menu allows the user to set the value of the supported parameter.
Changing the physical value of a parameter, namely (at, psi, atm, m etc), is
carried out in the «Downhole measurement equipment» menu in the
submenu of each parameter using the «Display format» setting.
For example, to change the «Intake pressure» parameter display values,
follow the next steps:

«Status display» → « LEFT»→ «Downhole measurement equipment» →

« RIGHT» → «Intake pressure» → « RIGHT» → change «Display format»

The logic of maintaining the technological parameter can be easily

performed in the menu of each parameter.
Find more detailed description of the technological parameter in «Downhole
measure equipment» first-level menu».
In addition to the technological parameter maintaining modes, Triol AK06
VSD provides two modes that allow to set the output frequency directly,
these modes are called «Manual F» and «Program F».

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Manual mode of operation
In the manual mode of operation electric motor may be started only without
automatic restart. At pressing « START» button the motor starts

operating. At the same time a green LED ( OPERATION) lights up on the

VSD front panel, and the message «START operator» (indicating date and
time of start-up) is displayed in the left part of display in the actual state
displaying mode.

Motor stops running at the moment of pressing the « STOP» button or if

one of the protections operates. At the same time a red light-emitting diode
(«STOP») lights up on the VSD front panel.

If motor is tripped by pressing « STOP» button, «STOP: operator»

message (indicating date and time of shutdown) is represented in the left
part of display in the mode of current state representation.
If ESM starts/stops remotely from the process automated control system the
following messages will be displayed respectively: «START: ACS» and «STOP:
ACS».
If electric motor is tripped due to actuation of a protection the message
«STOP» will be displayed in the left part of the screen indicating the reason
of the shutdown as well as its time and date. If the protection acting
condition is still in effect a message about the active protection will be
displayed on the controller screen. In such a case the motor won’t be able to
start up again (ready-to-run conditions are not available). After restoring the
parameter value abnormality of which caused the protection actuation the
above-mentioned message will disappear.

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Automatic mode of operation
This is the basic operating mode of a Variable Speed Drive. In automatic
mode the VSD startup is carried out by pressing « START» button when
the supply voltage is applied (if «Power-on start» mode enable.). Automatic
restarts of Variable Speed Drives are possible after actuation of protections
permitting restarts. After the motor switching-off caused by actuation of the
automatic restart permitting protection the countdown of the automatic
restart delay begins. The yellow light-emitting diode ( STANDBY) lights up
on the VSD front panel; «STOP» message indicating the cause of stop is
displayed indicating also the time left to Automatic Restart. The motor will
start on expiry of this time.

To start the motor during the Automatic Restart delay counting it is

necessary to press « START» button.

If the motor is switched off by a protection not allowing automatic restarts

or after a preset number of automatic restarts has been executed, «STOP»
message indicating the reason of stop will be displayed, and red LED will
light up on the VSD front panel.

If «STOP» command comes from ACS (or « STOP» button is pressed) no

restart will be allowed.

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In automatic mode a timer operation of the Variable Speed Drive may be
enabled (by preset time program). The motor ON/OFF time is programmed
separately. The ON state of timer operation is indicated by «Timer» message
in the status line. When timer operation is enabled the controller to display
indicates time left to the motor START/STOP.
Switching of the modes does not change the motor state, i.e. the motor
would keep running if it was in operation before changing the mode, and it
wouldn’t start if tripped.

Pressing « STOP» button always leads to the motor STOP (if it is running)
and prevents its restart. Parameters of the current-regulating function are
given in «Current regulator» menu. Complete list of options of «Maintain
param.» parameter and their description are given in «Modes of operation»
menu section.
Manual frequency control («Manual F» parameter)
In mode of manual frequency (maintain parameter set to «Manual F»)
control an operator assigns a required value to output frequency, and VSD
runs at this preset frequency.

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Programmed frequency control («Program F» parameter)
In the mode of programmed frequency control (maintain parameter set to
«Program F») VSD operation is performed by the following program:
• output frequency increases up to the initial value set as a
programmed mode parameter with a rate specified by speeding-up
parameters;
• output frequency increase in the required band with a preset
increment in a time specified by «Freq. change time» parameter of
the programmed mode up to the value set by «End freq.» parameter
of the programmed mode. In case «End freq.» parameter previously
set in «U/F characteristic» menu is less than the maximum frequency
that has been set for programmed mode the frequency will continue
increasing up to the lowest value (out of two).
Programmed operation has a number of advantages related to the VSD
output frequency control:
• output frequency changeability («Output frequency» parameter) that
makes it possible to promptly change the output frequency in
programmed mode of operation without switching over to manual
mode;
• switching over from the programmed mode to the manual one and
vice versa without any need to shut down the motor;
• maintaining preset current value (Current regulator).

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If current regulator is active the current value is being automatically
maintained at the present level. Output frequency at that is being changed
depending on the load value.
Operation by timer
Triol AK06 VSD can easily operate according to a specified time program.
There are two operation modes available: «With stop» –consist of operating
time and stop time, and «With freq. 2» — consist of operating time at
frequency set point and working time at frequency 2.
Diagram explaining the basics of each mode is given below:
More detailed description of the mode settings is given in «Operation by
timer» second-level menu in Triol AK06 VSD «Programming manual».

24 EVERYTHING NEW EMERGES NOW

 Prog. operation Prog. operation
OR
«With stop» «With frequency F2»

Frequency
Prog. operation Prog. operation Prog. stop Prog. operation
Prog. stop time time time time
time
Frequency
setpoint
Frequency
F2

Time
Acceleration
rate Acceleration rate Deceleration rate Acceleration rate

Figure 2 – «Operation by timer»

Power on start
Triol AK06 VSD provides the automatic start after restoring the supply
voltage to the rated values. Restoring means that the current supply voltage
value is in the range of values indicated in the product datasheet.
Activation of «Power on start» means that if the supply voltage at the VSD
input terminals drops to a critical level (below 140 V), the supply voltage is
restored to the rated level, and the VSD automatically starts after the time
specified by the «Restart time» mode.

Note: Power on start is

available only in automatic
mode of operation.

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Commissioning procedure
For successful Triol AK06 VSD commissioning, it is necessary to follow the
next steps:
1. Check the product user manuals: Operation Manual; Quickstart
Manual; Programming Manual.
2. Connect the step-up transformer to the VSD output terminals keeping
the same length and cross-section of the connected to each other
conductors;
3. Connect supply voltage power circuits to the VSD inputs. It is vital to
keep the same length and cross-section of each phase connected
cables with each other;
4. Recommended diagram of input circuits connection is given below:
6 pulse Triol AK06 recommended connection

VSD Triol AK06 with 6 input terminals Step-up

transformer
Input transformer
AC WYE
point

M
AC

VSD Triol AK06 with 3 input terminals Step-up

transformer
Input transformer
AC WYE
point

M
AC

26 EVERYTHING NEW EMERGES NOW

 12 pulse Triol AK06 recommended connection

VSD Triol AK06 with

Input phase shifting Step-up
6 input terminals
transformer transformer
AC WYE
point

M
AC

5. It is vital to ground the VSD. The VSD grounding place is located at the
bottom part of VSD. The VSD grounding place is given below:

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For tandem VSD commissioning procedure should provide according to the
requirements below:
1. Connect fiber optic cable to master and slave sections, which supplied
with VSD. Connection scheme is given below.

Figure 3 – Fiber optic cable connections between master and slave sections

Figure 4 – Fiber optic cable view.

2. Input cables for connection the same phases in different sections

must be the same length and cross section.
3. Output cables for connection the same phases in different sections
must be the same length and cross section.

28 EVERYTHING NEW EMERGES NOW

Receiving inspection
Before installing the drive, check the unit for:
• physical damage to drive and visual damage to the shipping container
or cabinet;
• remove all packing materials such as tape, foam, shipping restraints
and padding;
• correct application. The drive nameplate data, transformers and load
must be compatible;
• internal connections. Ensure all circuit boards, cables, components
and connectors are secure.

Installing
When installing the VSD, it is necessary to leave the intake of air, the space
at the sides - at least 200 mm (8 in) in, from above and from the rear –
500 mm (20 in). Input and output of power circuits and control circuits in the
VSD must be made through cable bushings. Cable bushings are installed on
the underside of the cabinet distribution box. Interface cables must be kept
separate from power cables. For noise sensitive circuits it is necessary to use
a shielded cable, or stranded wires in metal hose. The cable shield
(protective sleeve) must be grounded. Ground the cabinet. The grounding
should be carried out with a wire of at least 16 mm2 (7 AWG). It is
recommended to use copper wiring, designed for working at the
temperature of 75 °C (167°F).
Maintenance and repairs must be performed by trained qualified personnel
in accordance with the requirements of the guidelines and regulations of
the operation site.
Variable Speed Drive does not require a constant presence of personnel
while operating. During work inside the VSD follow safety guidelines.

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VSD inspection
Periodically, but not more than once in 6 months, lead preventive
inspection and audit a VSD:
1. Disconnect voltage of the power source;
2. Open a main door and doors of cable connection compartments;
3. Use a voltmeter to make sure that there is no voltage on the DC-link
capacitors;
4. Carry out visual inspection of the cabinet and make sure that the
cabinet is free of foreign objects;
5. If dust or dirt is found, blow the power units, control units, structural
and mounting elements with compressed air under pressure
of 4 – 6 kg/cm2(56-85 PSI);
Pay special attention to the heat-sinking surface.

6. Check and tighten, if needed, all bolted and screwed connections of

electrical circuits;
Pay special attention to the terminal blocks of external
connections (power terminals and control circuit terminals).

7. Check and, if needed, tighten all accessible bolt and screwed

connections of electric circuits;
8. Check the state of forced-cooling fans (rotational freedom, lack of
inadmissible axial and radial plays, slaps and runouts);
9. Check the state and performance of door hinges and locks, grease
rubbing parts if required.
Attention! Default of the above-listed requirements can lead to
failures and premature failing of the VSD. Local color change
(discoloration or dimness) of load-bearing elements of the
circuit design, connecting conductors, buses, crimped locks
testifies to their excessive heating.

30 EVERYTHING NEW EMERGES NOW

VSD function testing
Triol recommends to use the product properly and as safely as possible to
prevent any personal injury or material damage.
This is a generic test procedure for VSDs. If the complexity, configuration, or
other aspects of a specific project require additional or substitute tests,
explain on the comments sheets, and attach additional test procedures and
field data. Attach all relevant functional performance verification sheets and
always attach the final signed and dated procedure certification page.
In all test sections, circle or otherwise highlight any responses that indicate
deficiencies. Acceptance requires correction as per the criteria of
acceptance.
This procedure does not address fire or line safety.
Visual Check

Attention! Drive must be OFF.

Make sure that all inner and outside VSD components are in good condition
and don’t have damages.
Drive static check
Attention! Drive must be OFF.

Input circuit breakers must be in on position.

Example of VSD drawing

Measure with a multimeter in diode mode next parameters.

www.triolcorp.com 31
VSD Input
Variable speed drive input continuation

Positive probe Negative probe Value in diode mode Comments

А1 Conductivity For all VSDs

В1 Conductivity For all VSDs

С1 Conductivity For all VSDs

А2 Conductivity For 12-24 pulse VSDs

В2 Conductivity For 12-24 pulse VSDs

С2 Conductivity For 12-24 pulse VSDs

Circuit breakers outs

А3 Conductivity For 18, 24 pulse VSDs

В3 Conductivity For 18, 24 pulse VSDs

С3 Conductivity For 18, 24 pulse VSDs

А4 Conductivity For 24 pulse VSDs

В4 Conductivity For 24 pulse VSDs

С4 Conductivity For 24 pulse VSDs

1. (no
+DC1 А1 For all VSDs
conductivity/charging)

1. (no
+DC1 В1 For all VSDs
conductivity/charging)

1. (no
+DC1 С1 For all VSDs
conductivity/charging)

1. (no
+DC2 А2 For 12-24 pulse VSDs
conductivity/charging)

1. (no
+DC2 В2 For 12-24 pulse VSDs
conductivity/charging)

1. (no
+DC2 С2 For 12-24 pulse VSDs
conductivity/charging)

1. (no
+DC3 А3 For 18, 24 pulse VSDs
conductivity/charging)

32 EVERYTHING NEW EMERGES NOW

 Variable speed drive input continuation

Positive probe Negative probe Value in diode mode Comments

1. (no
+DC3 В3 For 18, 24 pulse VSDs
conductivity/charging)

1. (no
+DC3 С3 For 18, 24 pulse VSDs
conductivity/charging)

1. (no
+DC4 А4 For 24 pulse VSDs
conductivity/charging)

1. (no
+DC4 В4 For 24 pulse VSDs
conductivity/charging)

1. (no
+DC4 С4 For 24 pulse VSDs
conductivity/charging)

-DC1 А1 0.400+/- 20% For all VSDs

-DC1 В1 0.400+/- 20% For all VSDs

-DC1 С1 0.400+/- 20% For all VSDs

-DC1 А2 0.400+/- 20% For 12-24 pulse VSDs

-DC1 В2 0.400+/- 20% For 12-24 pulse VSDs

-DC1 С2 0.400+/- 20% For 12-24 pulse VSDs

-DC1 А3 0.400+/- 20% For 18, 24 pulse VSDs

-DC1 В3 0.400+/- 20% For 18, 24 pulse VSDs

-DC1 С3 0.400+/- 20% For 18, 24 pulse VSDs

-DC1 А4 0.400+/- 20% For 24 pulse VSDs

-DC1 В4 0.400+/- 20% For 24 pulse VSDs

-DC1 С4 0.400+/- 20% For 24 pulse VSDs

www.triolcorp.com 33
VSD Output
Positive probe Negative probe Value in diode mode Comments

+INV1 U Capacitors charging

+INV1 V Capacitors charging

+INV1 W Capacitors charging

­DC1 U 0.350+/­ 20%

­DC1 V 0.350+/­ 20%

­DC1 W 0.350+/­ 20%

U +INV1 0.350+/­ 20%

V +INV1 0.350+/­ 20%

W +INV1 0.350+/­ 20%

U ­DC1 Capacitors charging

V ­DC1 Capacitors charging

W ­DC1 Capacitors charging

Controller check
Attention! Drive must be ON.

Power the drive and check the UMKA controller and parameter settings.
Commissioning tests
• the following sections are a series of tests that are intended to verify
that the variable frequency drive operates as they were intended to
operate by the TRIOL. The procedures bellow resume that VSD is new
or restored and has correct all manufacturing settings including rated
parameters, adjustment settings and it is calibrated.

34 EVERYTHING NEW EMERGES NOW

No Load Test
• disconnect all load from a VSD;
• turn off underload and current unbalance alarms;
• start the VSD with 30, 40, 50 Hz (60 if required). Hold the VSD running
at each frequency for 5 minutes;
• make sure that the VSD is running with no faults. Stop the VSD.

Start with step-up transformer

Attention! Capacitors of VSD output sine wave filter will be
charged. Wait for 5 minutes after last operation or discharge
them with any load.
Connect step-up transformer to a VSD output. Perform the previous test.
Measure VSD output phase currents and compare it with values showed by
a VSD controller. If the difference is bigger than 2 %*, calibrate VSD currents
as it is described in the Troubleshooting guide (with full load test). Stop the
VSD.
Load test
• turn on current unbalance alarm;
• set-up motor and transformer parameters;
• start the VSD and conduct the same function
test with 30, 40, 50, 60 Hz;
• make sure that VSD operates without failures;
• measure transformer output currents and compare them with values
shown by a VSD controller. The difference between controller’s data
and real measured values must not be more than 2 %*. Stop the VSD.
* – Measure transformer output currents and compare them with values
shown by the VSD controller. The difference between controller data and
real measured values must be not more than 2 %* load more than 30%.

www.triolcorp.com 35
Work with Downhole Measuring Equipment: perform a test
and measurements
• connect a surface control panel for downhole sensor to a VSD and
set-up communication with it as it is described above. Make sure that
there is a communication between UMKA VSD controller and surface
panel. Make sure that VSD controller shows the same sensor values
that are read by surface panel, taking in account units.

Work with SCADA: perform a test and measurements

• connect a VSD to a SCADA system using RS-485 communication line.
Set-up communication parameters in a VSD controller and control
room. Switch VSD to “Remote” mode. If it is acceptable, start the VSD
by SCADA. Remotely adjust VSD frequency and make sure that all
required VSD and motor parameters are observed from a control
room. Remotely stop the VSD.

Work with ADAMs and standard I/O: perform a test and

measurements
• connect to the VSD’s addition modules required analog and digital
signals. Set-up functions for each used input and output in a VSD
controller.
Perform tests to make sure that there is a possibility to start and stop the
VSD remotely by digital signals; adjust output frequency by an external
analog signal or to get value of a required parameter from the VSD as an
analog output signal.

36 EVERYTHING NEW EMERGES NOW

Inputs-outputs setting
Default AK06 inputs-outputs:
Analog inputs 2 4..20 mА, 0..5 mА, 0..10 V

Digital inputs 2 24 V, input resistance: 4 kOm

Analog outputs

Digital outputs 0 -

Relay outputs

For the request, AK06 may be complete with expansion units:

Input Impedance:
Voltage: 20 MΩ
ADAM-4017+ 8 AIN
Current: 120 Ω
lnput Range: ±10 V, ±20 mA, 4..20 mA

Input Level Logic level «0»: 1 V max.

4 DIN
Logic level «1»: 10..30 VDC

ADAM-4024 Output Impedance: 0.5 Ω

Output Range: 0..20 mA, 4..20mA, ±10 V
4 AOUT
Accuracy: ±0.1 %
Current Load: 0..500 Ω

Dry Contact:
Logic level «0»: open
Logic level «1»: close to GND
8 DIN
ADAM-4055 Wet Contact:
Logic level «0»: 3 V max.
Logic level «1»: 10..50 V

8 DOUT Open collector to 40 V (200 mA max. load per 1 channel)

Dry Contact:
Logic level «0»: open
Logic level «1»: close to GND
ADAM-4051 16 DIN
Wet Contact:
Logic level «0»: 3 V max.
Logic level «1»: 10..50 V

8 relay 5 A max @ 250 VAC

ADAM-4069
out 5 A max @ 30 VDC

www.triolcorp.com 37
 Recommended digital inputs connection ADAM-4024

Recommended analog inputs connection ADAM-4017+

38 EVERYTHING NEW EMERGES NOW

Default DIN’s should be connected to user terminal TB26 (or X26) as below:
• pin 4 – output +24 V DC from AK06;
• pin 5 – digital input 0.

Default AIN’s should be connected to user terminal TB26 (or X26) as below:
• pin 10 – Analog input 1;
• pin 11 – Analog input 2;
• pin 12 – Analog inputs common net.

To connect ADAM expansion units to sensors it is necessary to use +24 V DC

at pins 27-29 or 0V signal from 30-32 pins:

www.triolcorp.com 39
Downhole sensor connection
1. Connection operations should be performed without inputs voltage
and with discharge DC link.
Downhole sensor connection to external terminal TB26 (or X26):
• pins 19, 20, 21 at TB26 (or X26) used to connect downhole sensor
via RS 485 to AK06.

• pins 22, 23, 24 at TB26 (or X26) used to connect downhole sensor
via RS 232 to AK06.

Downhole sensor can be connected at the same time only via RS 485 or
RS 232.
2. Downhole sensor power supply terminals at TB26 (or X26):
• pins 33 and 34 used for 110 V downhole sensor power supply;
• pins 35 and 36 used for 220 V downhole sensor power supply.

40 EVERYTHING NEW EMERGES NOW

 3. WYE-point connection
In case if downhole sensor doesn’t use, connect cable from WYE-point step-
up transformer to terminal which is located in power section. Terminal
marked like «WYE-point». In this case AK06 measures insulation resistance
by own channel.
In case if downhole sensor used, WYE-point from downhole sensor, which
installed in VSD, should be connected to terminal AK06, which is located in
telemetry section.
4. After all connections are finished, it is necessary to turn on VSD and
choose downhole protocol.
In UMKA03 go to:

«Status display» →« LEFT» → «Downhole measurement equipment» →

« RIGHT» → «Protocol DME» → choose correct protocol from list.

After this operations data from

downhole sensor will be display
at screen VSD, if it doesn’t -
check connections at TB26 (or
X26) terminal, WYE-point.

www.triolcorp.com 41
ACS (SCADA) connection
Connection operations should be performed without inputs voltage and
with discharge DC link.
ACS (SCADA) connections to external terminal TB26 (or X26):
• pins 13, 14, 15 at TB26 (or X26) terminal used to connect downhole
sensor via RS 485 to AK06.

• pins 16, 17, 18 at TB26 (or X26) terminal used to connect downhole
sensor via RS 232 to AK06.

SCADA (ACS) can be connected at the same time only via RS 485 or RS 232 or
Ethernet.
After all connections finished, it is necessary to turn on VSD and choose ACS
protocol:
In UMKA03 go to:

«Status display» →« LEFT» → «System» → « RIGHT» → «Protocol ACS» →

choose correct protocol from list.

42 EVERYTHING NEW EMERGES NOW

Transportation
VSD should be packaged for safe transportation.
It is possible to transport VSD by all types of covered transport
corresponding to the transport requirements.
Transportation conditions of VSD should correspond to the impact of
climatic factors-storage conditions.
The environment is non-explosive, does not contain aggressive gases and
vapors in concentrations that destroy metals and insulation, is not saturated
with conductive dust.
VSD loading and unloading operations with the help of cranes and machines
should be performed by specially trained personnel.
VSD loading and unloading must be carried out:
• with packaging - by elevator from the bottom;
• without packaging –with the help of singling, located at the top of
VSD.
VSD packed is shown on figure 2.
The following handling marks are provided
on the package:
• «Fragile! Handle with care!»;
• «Top»;
• «Keep dry»;
• «Stacking is prohibited»;
• «Center of gravity».
The following reference notes are provided
on the package:
• package gross and net weight;
• package overall dimensions.

Figure 5 — Appearance of VSD packed

VSD may be transported by any kind of roofed transport in accordance with
applicable laws and regulations.

www.triolcorp.com 43
 Сargo slinging must be performed with
slings corresponding to its weight taking into
account the number of legs and the sling
angle.
General duty slings shall be selected so that
the angle between the legs does not
exceeded 90°. It shall be transported as a
separate package.

VSD location and restrain in a vehicle must ensure its stable position
excluding any displacement or impact against each other and against the
vehicle walls.
While loading or unloading do not tilt VSD (tilt angle does not exceed 5°).
VSD must be lifted and displaced smoothly with no hitches and rocking.
Do not lift, displace or lower VSD with personnel under the drive.
VSD must be lowered only to the intended place where it cannot be
dropped, turned over or slided down.
VSD must be lifted and transported only in original packing due to transport
loading capacity and values given in the table of loads limit on loader forks
depending on the center-of-gravity position.
To load VSD drive slowly, putting forks under VSD, so it’s well centered to the
forks.
Do not lift and displace VSD using only one fork of the forklift loader.
When transporting VSD in motor vehicles, it must be strongly fixated not to
jeopardize pedestrians and other road users lives, preventing VSD falling out
of the truck and as well as vehicle instability.

44 EVERYTHING NEW EMERGES NOW

Storage
Variable Speed Drive Triol AK06 and its components (spare parts) should be
stored in a sealed packaging. If the package is damaged, seals should be
restored immediately by welding the plastic lid. If the package is damaged
for more than 2 hours or moisture got inside, immediately unpack the
product with further repackage.
Unpacking and packing instructions can be found in the attachments.
To prevent damage during storage, avoid exposure to corrosive gases and
vapors.
Standard storage temperature is -20...+60 °C (-4...+140 °F).
It is possible to storage VSD with -40...+60 °C (-40...+140 °F) on agreed terms.
Acceptable relative humidity level for storage should not exceed more than
95 % without condensation. The environment is non-explosive, does not
contain aggressive gases and vapors in concentrations that destroy metals
and insulation, is not saturated with conductive dust.
It is recommended to store VSD AK06 and its components (spare parts) in a
room with controlled humidity, the recommended average annual value of
humidity in storage is 30 % at 20 °C (68°F).
The permissible shelf life before commissioning depends on the storage
conditions, see table below:

Humid tropical climate.

Any, except storage in
Storage with average (relative humidity over
humid tropical climate.
Storage conditions annual air humidity up 80 % at a temperature of
(relative humidity up to
to 30 % more than 20° C (68°F),
80 %).
12 h per day or more)

not more than 20 mg / from 20 to 250 mg / from 20 to 250 mg /

Sulfur dioxide content in
m2×day. (not more than m2×day. (0.025 to 0.31 m2×day. (0.025 to 0.31
air
0.025 mg / m3) mg / m3) mg / m3)

The chloride content in Less than 0.3 mg / Less than 0.3 mg / from 0.3 to 0.31 mg /
the air m2×day. m2×day. m2×day.

Maximum storage time

2 years 1 year 6 months
before commissioning

At the end of the period specified in table above, re-preservation is required.

www.triolcorp.com 45
Repeated preservation of the VSD AK06
1. Repeated preservation must be carried out in specially equipped
rooms or on sites of shops (further - sites of preservation) allowing to
observe established technological process and safety requirements;
2. Sites of preservation should be located in areas without aggressive
gases and dust. The room temperature should be at least 15 °C
(60 °F) and the relative humidity should not exceed 70%;
3. Preserved VSD must have a room temperature or higher. After
moving the cold VSD in a warm room, wait at least 4 hours before
preservation.
The lead time of re-preservation should not exceed 2 hours.

Make sure that the following tools and materials are available in sufficient
amount before starting the re-preservation process:
• technical silica gel;
• polyethylene membrane not less than 0.2 mm thick;
• screwdriver or electric screwdriver;
• vacuum cleaner;
• soldering tool;
• scissors;
• strip for attaching the awning;
• staples for connecting the ends of the strip;
• tool for tensioning the strip fastening of the awning.
The sequence of the re-preservation
1
To cut the strip fastening
the tent, remove the tent.

46 EVERYTHING NEW EMERGES NOW

2
Unscrew selftappers
securing the front corners,
remove the corners.

3
Unscrew the selftappers
securing the front shield.
Remove the front packing
shield.
Start with unscrewing the
bottom selftappers to
prevent the fall of shield.
Remove the shield
immediately after
unscrewing the last
selftappers. Do not leave
the loose shield upright.
4
Use scissors to make a
small hole in the cover of
polyethylene cover-up. For
the convenience of
subsequent sealing, it is
recommended to make a
hole in the corner of the
cover.
5
Make sure there is no
moisture inside the case. If
there is moisture inside the
cover, it is necessary to
perform a full unpacking of
the product, followed by
drying and packaging.

www.triolcorp.com 47
6
Enclose a portion of the dry
silica gel in bags. The
amount of silica gel
depends on the
polyethylene cover area.
For every square meter of
the cover-up there must be
at least 0.7 kg of silica gel.
The procedure for
calculating the amount of
silica gel is given below.
7
The weight of silica gel can
be calculated by the
formula:
m = 0,7*2*(H*L+H*B+L*B),
where:
m is the mass of silica gel,
kg;
H – the height of packing,
m;
L – the width of the
packing, m;
B-packing depth, m.
8
To ensure a firm adherence
of all VSD sides use a
vacuum cleaner to pump
off the air.

48 EVERYTHING NEW EMERGES NOW

9
Hermetically seal the cover
with a plastic cover-up
sealer. If the size of the
cover is not enough for
sealed welding, it is
necessary to perform a
complete unpacking of the
product with further re-
packing.
10
Install the front shield and
secure with selftappers.

11
Install the corners and
secure with selftappers.

12
Install the tent and secure
with strip. The strip is fixed
in the strain state with a
spring lock.

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VSD AK06 unpacking
Unpacking must be carried out in areas that correspond to the established
process safety requirements.
Operations involving cranes and special equipment must be performed by
specially trained personnel.
Make sure that the following tools and materials are available in sufficient
amount before starting unpacking process:
• screwdriver or electric screwdriver;
• scissors;
• crane of sufficient capacity;
• a fixture for anchoring;
• two spanner keys on 19.
Unpacking steps
1
Remove the tent to cut the
strip fastening the tent.

2
Remove the selftappers
fastening the corners to
remove the corners.

50 EVERYTHING NEW EMERGES NOW

3
Remove the selftappers
attaching the side shields,
remove the side shields.
To prevent the fall of
shield, start with
unscrewing the bottom
selftappers to prevent the
fall of shield.
Remove the shield
immediately after
unscrewing the last
selftapper. Do not leave
the loose shield upright.
4
Remove the top shield.

5
Use the scissors to cut the
plastic cover on the
perimeter. Remove the top
of the cover.

6
Unscrew the selftapper
fastening VSD to the pallet,
remove the washers.

www.triolcorp.com 51
7
Remove the VSD from the
pallet and place on a firm
flat surface.

52 EVERYTHING NEW EMERGES NOW

AK06 VSD packing
Packaging must be carried out in areas that correspond to the established
process safety requirements.
Sites of preservation should be located in areas without aggressive gases
and dust. The room temperature should be at least 15 °C (60 °F) and the
relative humidity should not exceed 70%.
Ready for packing VSD must have a room temperature or higher. After
moving the cold VSD in a warm room, wait at least 4 hours before
preservation.
Before you start packing, make sure that the following tools and materials
are available in sufficient quantity. Tools and materials must be dry.
• technical silica gel;
• polyethylene film not less than 0.2 mm thick;
• screwdriver or electric screwdriver;
• vacuum cleaner;
• soldering tool;
• scissors;
• tape for attaching the awning;
• staples for connecting the ends of the tape;
• tool for tensioning the tape fastening of the awning;
• crane of sufficient capacity (see Appendix G for the mass of the VSD in
the package);
• fixture for anchoring;
• two spanner keys on 19.
The sequence of the packaging
1
Place the pallet on a firm,
flat surface.

www.triolcorp.com 53
2
Put a piece of polyethylene
film on the pallet. The size
of the piece membrana
piece should be slightly
larger than the size of the
pallet. The membrana
should protrude beyond
the edges of the pallet on
all sides.
3
Install the VSD on the
pallet. The holes in the
pallet and the bottom
frame of the VSD must
match.

4
Secure VSD on the pallet
using studs with screws
and washers.

5
Make an upper pouch part
from polyethylene
membrane.

6
Remove lifting screws.

54 EVERYTHING NEW EMERGES NOW

7
Put new silica gel bag
inside VSD. To prevent
movement, secure the bag
with a screed. Close VSD
doors on all locks.

8
Put the remaining silica gel
in bags under VSD. The
amount of silica gel
depends on polyethylene
cover area. For every
square meter of the cover-
up there must be at least
0.7 kg of silica gel. The
procedure for calculating
the amount of silica gel is
given below.
9
The weight of silica gel can
be calculated by the
formula:
m = 0,7*2*(H*L+H*B+L*B),
where:
m is the mass of silica gel,
kg;
H – the height of packing,
m;
L – the width of the
packing, m;
B-packing depth, m.
10
Put on top of the VSD top
of the cover. Tighten the
lifting screws.

www.triolcorp.com 55
11
Make the sealed cover,
leaving a hole for pumping
off the air with vacuum
cleaner.

12
Ensure a firm adherence of
all VSD sides use vacuum
cleaner to pump off the air
from polyethylene cover.

13
Hermetically seal the cover
with a plastic cover-up
sealer. If the size of the
cover is not enough for
sealed welding, it is
necessary to perform a
complete unpacking of the
product with further re-
packing.
14
Fasten the foamed
polyethylene on the roof
bolts and secure them with
strip.

56 EVERYTHING NEW EMERGES NOW

15
Install the top shield.

16
Unscrew selftappers
securing the front shield.
Remove the front packing
shield.
Start with unscrewing the
bottom selftappers to
prevent the fall of shield.
17
Install the corners and
secure with selftappers.

18
Install the tent and secure
it with strip. The strip is
fixed in the strain state
with a spring lock.

www.triolcorp.com 57
 APPENDIX A
Electric schematic diagram

58 EVERYTHING NEW EMERGES NOW

 APPENDIX B
Overall dimensions

www.triolcorp.com 59
APPENDIX C
Line specification
Series АК06 Line Universal Drive (UD)
Variable speed drive series АК06 line UD – is a premium solution of complex
tasks with maximum orientation to minimize service time to implement,
usage, repair. Advanced specialized control algorithms, excellent modular
design - provide maximum safety, reliability, efficiency of entire complex of
equipment.
Variable speed drives АК06 are designated to control submersible and
surface installations of electric centrifugal and volumetric pumps in harsh
climatic conditions: in the desert, in humid and dry tropical climate, in
seaside climate including on offshore platforms. At the same time, the time
required for servicing stations under such conditions is minimized.
More specialized control algorithms Triol ensure effective management of
the installations with asynchronous and brushless motors. Nominal output
current of control stations from 100 A to 3000 A, supply voltage 380/480 V,
50/60 Hz (available versions with supply voltage up to 690 V). A number of
products of the line are certified in accordance with UL requirements.

60 EVERYTHING NEW EMERGES NOW

 Input
• 3x380 ± 15% / 3x480 (-15% ... + 10%);
Power supply, V • 50% continuously with reduced output power;
• 65% up to 500 ms (with a decrease of output power)
Input frequency, Hz 50/60 (-5% ... + 5%)
Rectifier type 6, 12, 18, 24 pulse available for request
Output
Rated output current, A From 100 up to 3000
Rated full power, kVA From 83 up to 2494
• 120% of rated value for 60 sec;
Overcurrent
• 150% of rated value for 60 sec with derating of continuous output
characteristics
current (integral time-current characteristic)
• 1.5 - 80 Hz, in asynchronous motor control mode;
Output frequency • 1.5 - 200 Hz, in permanent magnet motor control mode;
• up to 600 Hz, in high-speed PMM control mode (option)
PWM frequency Up to 8 kHz depending on VSD type
Efficiency 96 %
Change of frequency task
0,1 Hz
increment
• scalar control: based on the characteristic voltage / frequency V/Hz (for
asynchronous motors);
Control type • vector control in an open-loop system without speed feedback (for
PMM);
• cosine mode control (for PMM)
Speed maintenance
+/- 10% of rated speed in open-loop system
accuracy (static)
Acceleration and • linear, from 0.1 Hz / s;
deceleration rates • program mode with adjustable time of reaching given frequency
Design
• type Nema 4 (4X for request), double layer polymer coating, RAL 9016;
• junction box for power connections with clamping terminals;
• separate section for down hole sensor installation;
Enclosure • mechanical blocks on doors;
• lugs for luck on the breaker handle;
• double roof for sun protection;
• sand shield for protection main cooling system
Type of cooling Air-to-air heat exchanger for cooling of power
Cooling type
compartment, air forced to cool the winding elements of the power circuit
• modular construction;
• separate power and control units;
Internal • air dryer in power section;
• built-in DC bus Choke;
• built-in Sine wave filter (THD level <5%)
• UMKA07 controller with LCD-TFT 7 inch display, touch screen;
HMI (for request) • UMKA03 controller with LCD-TFT 7 inch monochrome display, push-
button control
Drive Status Indicator
«Running», «Standby», «Stop», «Backspin»
Lights:
• Galvanic isolation between power and user circuits;
Insulation
• Insulation resistance > 5 MOhm

www.triolcorp.com 61
 Control connections
Analog input • 2 by default, optional extension +8 or more;
• programmable 4..20 mA, 0..5 mA, 0..10 V (frequency reference /
multifunction analog input)
Digital input • 2 by default, optional extension +4 or more;
• 24 V, input resistance: 4 kOhm
Analog outputs Option, 4 or more programmable 4..20 mA, 0..5 mA, 0..10 V
Relay Outputs Option, 8
Communication port Modbus
Physical interface • 2-wire RS-485/232 for Modbus by default;
• Ethernet (optional) - for communication with ACS/automated control
system;
• wire RS-485/232 for Modbus - for communication with a surface
telemetry unit
Operator control voltage • 10 V DC, +/- 2% current not more than 30 mA;
(option) • 24 V, 300 mA;
• 110/220 V, 10A for connecting of third-party consumers;
Environmental conditions
Operating temperature • -4°F (-20 °С) ... +140°F (+60 °С);
• -4°F (-20 °С) ... +131°F (+55 °С) for UL listed VSDs
Storege temperature -40°F (-40°С) ... +158°F (+70 °С)
Relative humidity 100 %
Max. altitude 3281 ft (1000 m)
Vibration load 0.5g (5 m/s2)
Impact load 3g (30 m/s2)
Standards
EN 61439-1:2011, EN 61000-6-4:2007, EN 61000-6-2:2005; RETIE; UL 61800-5-1 (for request)

Variable Speed Drive cabinet has four separate sections: power section with
control system, section of power winding, input cabinet, output cabinet (in
which there is the installation site of the surface panel, expansion units, and
output terminals connecting to a step-up transformer). Power section and
power winding components section are arranged one above another; input
connection section arranged on a right side of VSD. Front main door gives
an access to all power components of VSD. Left output compartment door
provided access to the DME section, user terminal block and expansion
units.
Inputs and outputs terminals in VSD with nominal current till 1000 A located
in same cabinet on the right side of the cabinet.
UD’s line VSD with nominal current from 1800 A consists of 2 equal cabinets.

62 EVERYTHING NEW EMERGES NOW

Electronic compartment
Reference marks in VSD AK06-UD 300….420 Amps with output frequency up
to 200 Hz and VSD AK06-UD 100….250 Amps with output frequency up to
360 Hz.
1. Slinging ears.
2. Electronic panel which consist of:
• HBPH unit - power supply unit;
• LTC unit - backspin rotation & motor insulation resistance
measurement unit;
• NX + IND - VSD controller.
3. Automatic circuit breakers:
• VSD power supply;
• fan and Peltier element power supply;
• downhole measurement equipment power supply.
3. Fuse:
• DC voltage measurement;
• transformer power supply.
4. Cabinet doors control.
5. Rectifier unit in Cell №1.
6. UMKA03 controller.
7. Inverter unit phase U in Cell №1.
8. Inverter unit phase W in Cell №2.
9. Cell №2.
10. Inverter unit phase V in Cell №2.
11. Sine filter Reactor.
12. Peltier element.
13. Power supply Automatic circuit breaker.
14. Connections (input/output) cabinet.
15. Power supply unit for Peltier element
16. Transformer power supply.

www.triolcorp.com 63
 VSD AK06-UD 300….420 Amps with output frequency up to 200 Hz
and VSD AK06-UD 100….250 Amps with output frequency up to 360 Hz
internal design

64 EVERYTHING NEW EMERGES NOW

Reference marks in VSD AK06-UD 515….1600 Amps with output frequency
up to 200 Hz and VSD AK06-UD 300….800 Amps with output frequency up to
360 Hz.
1. Slinging ears;
2. Electronic panel which consist of:
• HBPH unit - power supply unit;
• LTC unit - backspin rotation & motor insulation resistance
measurement unit;
• NX + IND - VSD controller.
3. Automatic circuit breakers:
• VSD power supply;
• fan and Peltier element power supply;
• downhole measurement equipment power supply.
3. Fuse:
• DC voltage measurement;
4. transformer power supply.
5. Cabinet doors control.
6. Rectifier unit in Cell.
7. UMKA03 controller.
9. Inverter unit.
11. Sine filter Reactor.
12. Peltier element.
13. Power supply Automatic circuit breaker handle.
16. Transformer power supply.

www.triolcorp.com 65
 5 1
3

6 13
9

9
16

12 11

VSD AK06-UD 515….675 Amps with output frequency up to 200 Hz

and VSD AK06-UD 300….420 Amps with output frequency up to 360 Hz
internal design

66 EVERYTHING NEW EMERGES NOW

 VSD AK06-UD 800 Amps with output frequency up to 200 Hz
and VSD AK06-UD 515….675 Amps with output frequency up to 360 Hz
internal design

www.triolcorp.com 67
 VSD AK06-UD 900…1600 Amps with output frequency up to 200 Hz
and VSD AK06-UD 800 Amps with output frequency up to 360 Hz
internal design

68 EVERYTHING NEW EMERGES NOW

Power input/output compartment

VSD AK06-UD 100….675 Amps with output frequency up to 200 Hz and VSD
AK06-UD 100….420 Amps with output frequency up to 360 Hz internal
design

Reference marks in VSD AK06-UD 100….1600 Amps with output frequency

up to 200 Hz and VSD AK06-UD 100….800 Amps with output frequency up to
360 Hz.
1. Automatic power circuit breakers turning ON and OFF mechanism.
2. Input power connections.
3. Cable holders.
4. Two «Neutral» connection terminals; for isolated neutral and for
grounded.
5. 380/480 V Switch (in some models switch absent, commutation
performs automatically);
6. Cabinet doors control;
7. Output power connections.

www.triolcorp.com 69
VSD AK06-UD 800 Amps with output frequency up to 200 Hz and VSD AK06-
UD 420….675 Amps with output frequency up to 360 Hz internal design

70 EVERYTHING NEW EMERGES NOW

VSD AK06-UD 900…1600 Amps with output frequency up to 200 Hz and VSD
AK06-UD 800 Amps with output frequency up to 360 Hz internal design

www.triolcorp.com 71
Power output & downhole sensor compartment

VSD AK06-UD 100….420 Amps with output frequency up to 200 Hz and VSD
AK06-UD 100….250 Amps with output frequency up to 360 Hz internal
design

Reference marks in VSD AK06-UD 100….1600 Amps with output frequency

up to 200 Hz and VSD AK06-UD 100….800 Amps with output frequency up to
360 Hz.
2. Fan unit.
3. Cabinet doors control.
4. External connection terminal.
5. ADAM additional units.
6. Install downhole measurement unit at highlighted area.
7. Output power connections.
8. WYE-point

72 EVERYTHING NEW EMERGES NOW

VSD AK06-UD 515….675 Amps with output frequency up to 200 Hz and VSD
AK06-UD 300….420 Amps with output frequency up to 360 Hz internal
design

www.triolcorp.com 73
VSD AK06-UD 800 Amps with output frequency up to 200 Hz and VSD AK06-
UD 515….675 Amps with output frequency up to 360 Hz internal design

74 EVERYTHING NEW EMERGES NOW

VSD AK06-UD 900…1600 Amps with output frequency up to 200 Hz and VSD
AK06-UD 800 Amps with output frequency up to 360 Hz internal design

www.triolcorp.com 75
APPENDIX D
Line specification
Series АК06 Line Clean Power (CP)
Variable Speed Drives AK06 line CP is a complex of unique advanced
technologies, which creates the maximum benefit implementing UD line
solutions, enabling the minimum level of distortion to the input network due
to the built-in passive harmonic filter.
NEMA4, NEMA4X enclosure together with the passive filter is a reliable
solution for operation in harsh climatic conditions combined with high
demands to the quality of the supply voltage. The specialized Triol author’s
control algorithms provide efficient control of installations with both
induction and permanent magnet motors, as well as compliance with the
requirements of IEEE519 standard, in the load range from 25% to 120%.
VSD’s line CP are available in 6 and 12-pulse design, which enables
integrating the drive into various power supply systems on the field.
Input
• 3х380 ± 15% / 3х480 (-15 % ...+10 %);
Power supply, V • 50% long-term with a reduction of output power;
• 65% to 500 ms (with a reduction of output power)
50/60 (-5 %...+5 %);
Input frequency, Hz
*±1 Hz for VSD with integrated passive filter;
Current curvature level to <5% in the load range from 25%* to 100%;
the network input THDi, % *work in extended load range optional when specified in the order
Rectifier type 6, 12 pulse available for request
Output
Rated output current, А 100 – 2000
Rated full power, kVA From 83 up to 1662
Overcurrent characteristic 120 % nominal value for 60 sec
• 1,5 – 80 Hz, asynchronous ESM control mode;
Output frequency • 1,5 – 200 Hz, valve ESM control mode;
• 1,5 – 600 Hz, valve high speed ESM control mode
PWM frequency To 8 kHz in dependence to VSD type
VSD efficiency 96 %
Passive filter efficiency >98 %
Change of frequency task
0,1 Hz
increment
• scalar control: based on the characteristic voltage / frequency V/Hz (for
asynchronous motors);
Control type • vector control in an open-loop system without speed feedback (for
PMM);
• cosine mode control (for PMM)

76 EVERYTHING NEW EMERGES NOW

Speed maintenance
± 10 % rated speed in an open system
accuracy (static)
Acceleration and • linear, 0,1 Hz/sec;
deceleration rates • program mode with adjustable output time to the specified frequency
Design
• type Nema 4 (4X for request), double layer polymer coating, RAL 9016;
• junction box for power connections with clamping terminals;
• separate section for down hole sensor installation;
Enclosure • mechanical blocks on doors;
• lugs for luck on the breaker handle;
• double roof for sun protection;
• sand shield for protection main cooling system
Type of cooling Air-to-air heat exchanger for cooling of power
Cooling type
compartment, air forced to cool the winding elements of the power circuit
• modular construction;
• separate power and control units;
Internal • air dryer in power section;
• built-in DC bus choke;
• built-in Sine wave filter (THD level <5%)
• UMKA07 controller with LCD-TFT 7 inch display, touch screen;
HMI (for request) • UMKA03 controller with LCD-TFT 7 inch monochrome display, push-
button control
Drive Status Indicator
«Running», «Standby», «Stop», «Backspin»
Lights
• galvanic isolation between power and user circuits;
Insulation
• insulation resistance > 5 MOhm
Control connections
• 2 by default, optional extension +8 or more;
Analog input • programmable 4..20 mA, 0..5 mA, 0..10 V (frequency reference /
multifunction analog input)
• 2 by default, optional extension +4 or more;
Digital input
• 24 V, input resistance: 4 kOhm
Analog outputs Option, 4 or more programmable 4..20 mA, 0..5 mA, 0..10 V
Relay Outputs Option, 8
Communication port Modbus
• 2-wire RS-485/232 for Modbus by default;
• ethernet (optional) - for communication with ACS/automated control
Physical interface system;
• wire RS-485/232 for Modbus - for communication with a surface
telemetry unit
• 10 V DC, +/- 2% current not more than 30 mA;
Operator control voltage
• 24 V, 300 mA;
(option)
• 110/220 V, 10A for connecting of third-party consumers;
Environmental conditions
Operating temperature -4°F (-20 °С) ... +140°F (+60 °С);
Storage temperature -40°F (-40°С) ... +158°F (+70 °С)
Relative humidity 100 %
Max. altitude 3281 ft (1000 m)
Vibration load 0.5g (5 m/s2)
Impact load 3g (30 m/s2)
Standarts
Standarts EN 61439-1:2011, EN 61000-6-4:2007, EN 61000-6-2:2005; RETIE; IEEE 519

www.triolcorp.com 77
Variable Speed Drive cabinet has four separate sections: power section with
control system, section of power winding, input cabinet, output cabinet (in
which there is the installation site of the surface panel, expansion units, and
output terminals connecting to a step-up transformer). Passive filter cabinet
located between the input cabinet and the power cabinet. Power section
and power winding components section are arranged one above another;
input connection section arranged on a right side of VSD. Front main door
gives an access to all power components of VSD. Left output compartment
door provided access to the DME section, user terminal block and expansion
units.
CP’s line VSD with nominal current from 1000 A consists of 2 equal block-
boxes.

78 EVERYTHING NEW EMERGES NOW

Electronic compartment
Reference marks in VSD AK06-CP 250…1000 Amps with output frequency up
to 200 Hz.
1. Slinging ears.
2. Electronic panel which consist of:
• HBPH unit - power supply unit;
• LTC unit - backspin rotation & motor insulation resistance
measurement unit;
• NX + IND - VSD controller.
3. Automatic circuit breakers:
• VSD power supply;
• fan and Peltier element power supply;
• downhole measurement equipment power supply.
3. Fuse:
• DC voltage measurement;
• transformer power supply.
4. Cabinet doors control.
5. Rectifier unit.
6. UMKA03 controller.
7. Inverter unit phase U in Cell №1.
8. Inverter unit phase W in Cell №2.
9. Inverter unit.
10. Inverter unit phase V in Cell №2.
11. Sine filter Reactor.
12. Peltier element.
13. Power supply Automatic circuit breaker.
14. Connections (input/output) cabinet.
15. Power supply unit for Peltier element
16. Transformer power supply.

www.triolcorp.com 79
VSD AK06-CP 100…250 Amps with output frequency up to 200 Hz internal
design

80 EVERYTHING NEW EMERGES NOW

VSD AK06-CP 300….420 Amps with output frequency up to 200 Hz internal
design

www.triolcorp.com 81
VSD AK06-CP 900….1000 Amps with output frequency up to 200 Hz internal
design

82 EVERYTHING NEW EMERGES NOW

Power input/output compartment

VSD AK06-CP 100….1000 Amps with output frequency up to 200 Hz

Reference marks in VSD AK06-CP 100….1600 Amps with output frequency
up to 200 Hz.
1. Automatic power circuit breakers turning ON and OFF mechanism.
2. Input power connections.
3. Cable holders.
4. Cabinet doors control.
5. Two «Neutral» connection terminals; for isolated neutral and for
grounded.
6. Output power connections.
7. Passive filter capacitors.
8. Passive filter reactors.

www.triolcorp.com 83
Power output & downhole sensor compartment

VSD AK06-CP 100….250 Amps with output frequency up to 200 Hz

Reference marks in VSD AK06-CP 100….1000 Amps with output frequency

up to 200 Hz.
1. Electronic panel
2. Fan unit.
3. External connection terminal.
4. Cabinet doors control.
5. ADAM additional units.
6. Install downhole measurement unit at highlighted area.
7. Output power connections.
8. WYE point
9. Energy meter (option)

84 EVERYTHING NEW EMERGES NOW

VSD AK06-CP 300….420 Amps with output frequency up to 200 Hz internal
design

www.triolcorp.com 85
VSD AK06-CP 515….675 Amps with output frequency up to 200 Hz internal
design

86 EVERYTHING NEW EMERGES NOW

VSD AK06-CP 900….1000 Amps with output frequency up to 200 Hz internal
design

www.triolcorp.com 87
APPENDIX F
Revision history
Rev. Amendment Detail Revision Date

88 EVERYTHING NEW EMERGES NOW