Service Parts: Industrial Generator Sets
Service Parts: Industrial Generator Sets
Models:
600--2000REOZMB
750--2000REOZMD
See Group 701: Literature, inside this manual for
part numbers of engine parts catalogs
TP-6484 7/18b
Routine Engine Service Parts
Figure 1 identifies routine engine service parts for generator set engines listed in this manual.
Refer to the groups on the following pages and the engine service parts manuals for a complete list of
maintenance and service parts.
Introduction (and other information sections). 2. Locate a second generator set nameplate listing
Contains introductory material about part numbers, accessories to identify installed modules. On
illustrations, and hardware. some models the accessory nameplate is mounted
inside the generator junction box.
Specification Number Index. Lists the generator set
specs and groups. 3. Turn to the Specification Number Index. The
first column lists the generator set spec numbers.
Group Parts Lists. List the part numbers of parts in the The headings identify the groups of parts that make
groups. up the generator set.
Kit Sections. List modules and accessories and their 4. Identify the group most likely to include the
parts. service part number.
Appendices. Include Abbreviations, Common 5. Find the group variation number at the
Hardware Application Guidelines, General Torque intersection of the spec number row and the group
Specifications, Common Hardware Identification, and column. Note the variation number.
Common Hardware List.
6. Page forward to locate the group identified in
step 4 or find the appropriate page in the Table of
Numbering System Significance Contents.
This manual uses the following numbering systems:
7. Find the part on the illustration and note the item
Specification Number. The product identification number of the part or find the part description in
number located on the generator set nameplate. Spec the parts list.
numbers break down into groups.
8. Select the part number that corresponds to
Group Number. A unique number representing a parts your group variation. The first column lists the
group needed to assemble a generator set function. For illustration item number. Find the variation
example, Group 101 is the Air Intake group. identified in the Specification Number Index or the
module number found on the generator set
Variation or Module Number. A group might have nameplate in the appropriate column on the right
several variations. Each variation performs the same side of the parts list table. Find the quantity used at
function with different parts lists. For example, a 50 Hz the intersection of the item number row and the
generator alternator and a 60 Hz generator alternator variation column. A blank space at the intersection
both perform the same function; however, with different means the variation/module does not use that part
parts. Each difference requires a group variation or number.
module number.
4 TP-6484 7/18
Hardware References Some hardware items require a specific size or some
other characteristic. In that case, use the part number
Many common hardware items do not appear in parts listed in the text.
manuals or will appear as common hardware entries. A
common hardware entry lists the size of the hardware. When replacing hardware, do not substitute inferior
For example, an item that appears as “Hardware, grade hardware. Replacement hardware grade should
3/8-16” in the text means that the piece is 3/8-16 size. be equal to or better than the grade of the
Obtain common hardware locally or, if contacting the manufacturer’s original hardware. Use the Common
factory, use the Common Hardware List in the appendix Hardware List in the appendix to identify the common
to identify the common hardware part number and hardware hardness.
specifications. See Common Hardware Application
Guidelines in the appendix for mating hardware
instructions.
TP-6484 7/18 5
Specification Number Index
Group Title
Group No. 101 104 105 107 109 201 301 701
Spec No. Variation Number
600REOZMB
GM50709-GA1 * * 1 1 * * [ 241
750REOZMB
GM31728-GA6 * * 2 1 * * [ 242
800REOZMB
GM31728-GA5 * * 2 1 * * [ 243
900REOZMB
GM31223-GA5 * * 3 2 * * [ 244
1000REOZMB
GM31223-GA6 * * 3 2 * * [ 245
1250REOZMB
GM19661-GA6 * * 4 2 * * [ 246
1600REOZMB
GM19661-GA5 * * 5 2 * * [ 247
1750REOZMB
GM19661-GA8 * * 6 2 * * [ 248
2000REOZMB
GM19661-GA7 * * 6 2 * * [ 249
* Configured group. Refer to the generator set nameplate for the module number.
Turn to the respective group on the following pages for parts breakdowns.
[ Configured group. Refer to the generator set nameplate for the module number.
See controller parts catalog for controller parts lists.
6 TP-6484 7/18
Specification Number Index
Group Title
Group No. 101 104 105 107 109 201 301 701
Spec No. Variation Number
750REOZMD
GM81540-GA9 * * 2 3 * * [ 297
800REOZMD
GM81540-GA10 * * 2 3 * * [ 298
900REOZMD
GM81540-GA11 * * 3 3 * * [ 299
1000REOZMD
GM81540-GA12 * * 3 3 * * [ 300
1250REOZMD
GM80624-GA9 * * 4 3 * * [ 287
1600REOZMD
GM80624-GA10 * * 5 3 * * [ 288
1750REOZMD
GM80624-GA11 * * 6 3 * * [ 289
2000REOZMD
GM80624-GA12 * * 6 3 * * [ 290
* Configured group. Refer to the generator set nameplate for the module number.
Turn to the respective group on the following pages for parts breakdowns.
[ Configured group. Refer to the generator set nameplate for the module number.
See controller parts catalog for controller parts lists.
TP-6484 7/18
Group 101: Air Intake
600-1000 kW
8
5 4
9 13
12
3a--3f
7
11
10
6484_101_1
8 TP-6484 7/18
Group 101: Air Intake
600-1000 kW
Quantity
Module
GM30609-MA1
GM30610-MA1
GM31227-MA1
GM31734-MA1
GM31734-MA2
GM39625-MA1
GM51366-MA1
GM51330-MA1
Item Part Number Description
1 272983 Clamp 1 2 2 2 4
1 279715 Mount, air cleaner 2 4 4
2 354842 Air cleaner, industrial 1 2
2 272981 Air cleaner, industrial 2 2
2 274821 Air cleaner, industrial 2
2 A-279714 Air cleaner 1 2 2
2 279738 Element, air cleaner, heavy-duty 1 2 2
2 279739 Element, air cleaner, inner 1 2 2
2 279722 Cap, rain (not shown) 1 2 2
3a 272663 Hose, elbow, 90, molded, 7 in. ID 2 2 2 2 2
3a 279716 Hose, elbow, 90, 8 x 7 in. ID 1 2
3b X-522-95 Tube, steel, 177.8 OD x 165 long (not shown) 2
3c 279720 Hose, hump, straight, 7 in. ID (not shown) 2
3d 279743 Clamp, hose, 8.38/8.69 in. (not shown) 2
3e GM16083 Hose, hump, 7 in. ID (not shown) 1 1
3f 343587 Clamp, hose, 7.38/7.69 in. (not shown) 2 2 2
4 272960 Clamp, hose, 6.56/6.87 in. 2 2
4 280998 Clamp, hose, 7.5/7.81 in. 2 2 2 2
5 361278 Tube assembly 2 2 2
5 GM10757 Tube assembly 2
5 279754 Tube assembly 2
5 X-522-96 Tube, steel 1
5 354236 Tube, air restriction, 7 in. OD x 7.5 in. 2
6 280998 Clamp, hose, 7.5/7.81 in. 2 2 2
6 279482 Clamp, hose, 7.69/8 in. 2 2
6 279717 Clamp, hose, 8.63/8.94 in. 1 2
7 GM23198 Hose, 90 reducer, 7 in. to 6 in. 2 2 2 2 2
7 291678 Hose, 90 elbow, 7.00 in. ID 2
8 254013 Clamp, hose, 6.25/6.56 in. 2 2
8 279482 Clamp, hose, 7.69/8 in. 2 2
8 280998 Clamp, hose, 7.5/7.81 in. 2
8 272960 Clamp, hose, 6.56/6.87 in. 2
9 X-268-7 Cap, pipe 2 2 2 2 2 2
10a GM10519** Bracket, air cleaner 2 3
10b GM60498** Bracket 1
10c GM51323** Bracket, air cleaner 4
10d X-400-198 Spacer, .437 ID x .875 OD x .25 in. (not shown) 2
10e GM39406 Bracket, air cleaner, heavy-duty 2
11a GM10518 Bracket, air cleaner 2 2 2
11b GM33099** Plate, air cleaner 2 2
11c GM11699** Plate, air cleaner 2 4
11a GM11994 Bracket, air cleaner 1
11a GM51367 Bracket, air cleaner, heavy-duty 2
11a GM12034 Bracket, air cleaner, heavy-duty 1
11a GM33097 Bracket, air cleaner, heavy-duty (not shown) 2
11f GM39649 Bracket, air cleaner, heavy-duty (not shown) 2
12 272960 Clamp, hose, 6.56/6.87 in. 2 2 2
12 280998 Clamp, hose, 7.5/7.81 in. 1
12 279482 Clamp, hose, 7.69/8 in. 2
13 GM16748 Insert, reducer, 7 in. to 6.25 in. 2 2 2 2 2 2
** Use the Kit number and chart below to identify the color suffix.
Add a suffix to this color dependent part number before ordering.
TP-6484 7/18 9
Group 101: Air Intake, continued
1250-2000 kW
10
1 4 5 6 7 8
9
11, 12
13
3 14
15
16
18
1 19
5
17
6
25
7 23 24
22
16
4
1250 kW Heavy-Duty Shown
6057_101
10 TP-6484 7/18
Group 101: Air Intake, continued
1250-2000 kW
Quantity
Module
GM16714-MA1
GM16714-MA2
GM16761-MA1
GM32743-MA1
GM32744-MA1
GM40747-MA1
GM40747-MA2
GM40748-MA1
GM39472-MA1
Item Part Number Description
1 GM16694 Plate, air cleaner support 2 2 2 2 2 2 2 2 2
2 GM18403 Bracket, air cleaner 2 2
3 GM16693 Bracket, air cleaner 2 2 2 4 4 4 4 4 4
4 GM16709 Support, air cleaner 2 2 2 2 2 2 2 2 2
5 GM16712 Support, air cleaner, top 2 2 2 2 2 2 2 2 2
6 272983 Clamp, air cleaner 4 4 4 4 4
6 291666 Mount, air cleaner 16” ID 8 8
6 291666 Bracket, air cleaner 8 8
7 272981 Air cleaner, industrial 2 2 2
7 354842 Air Cleaner 2 2
7 A-279713 Air cleaner (Use Service Kit. See note below.) 2 2 2 2
7 279736 Element, air cleaner 2 2 2 2
7 279737 Element, air cleaner (secondary) 2 2 2 2
8 291678 Hose, 90 elbow, 7 in. x 7 in. ID 4 4 4 4
8 GM16760 Hose, hump, 152.4 mm ID 2 2
8 272627 Hose, 90 elbow, 6 in. x 6 in. ID 4 4
8 X-522-59 Tube, steel 2 2
9 274664 Tube assembly 4 4
9 274623 Tube assembly 4 2
9 279754 Tube assembly 2
9 GM40732 Tube, intake 2 2
10 X-75-1 Plug, pipe, 1/8 in. NPT 4 4
10 X-268-1 Cap, pipe, 1/8 in. NPT 4 4
11 291679 Hose, hump, 7 in. ID 4 4
11 279744 Hose, hump, 7 in. to 6 in. ID 4 4
11 GM40731 Hose, straight air (7” ID) 2 2
12 GM16748 Insert, hose insert 4 4 4 2 2 2 4
13 280998 Clamp, hose, 7.5/7.81 in. 20 20 4 12 12 4
13 254013 Clamp, hose, 6.25/6.56 in. 20 20
14 X-522-66 Tube, steel 2 2
14 X-522-86 Tube, steel, 6 in. OD x 12 in. 2 2
15 347958 Hose, elbow, molded, 7 in. ID 2 2
15 347806 Hose, elbow, molded, 6 in. ID 2 2
16 272981 Air cleaner, industrial 2 2 2
16 354842 Air Cleaner 2 2
16 A-354106 Air cleaner 2 2
16 279736 Element, air cleaner 2 2
16 A-279713 Air cleaner (Use Service Kit. See note below.) 2 2
16 279736 Element, air cleaner 2 2
16 279737 Element, air cleaner (secondary) 2 2
17 272674 Cap, rain 4 4 4 4
18 347806 Hose, elbow, molded, 6 in. ID 2
18 347958 Hose, 45 deg. elbow, 7 in. ID 2
18 GM40731 Hose, straight air (7 in. ID) 2
19 280998 Clamp, hose, 7.5/7.81 in. 4 4
22 GM32762 Tube, intake 2 2
22 GM40733 Tube, intake (RS) 1
22 GM40734 Tube, intake (LS) 1
23 291678 Hose, 90 elbow, 7 in. x 7 in. ID 4
23 272627 Hose, 90 elbow, 6 in. x 6 in. ID 4
23 272663 Hose, 90 deg. reducer (7-6 in. ID) 4
24 280998 Clamp, hose, 7.5/7.81 in. 4 4
24 254013 Clamp, hose, 6.25/6.56 in. 4 4
25 280998 Clamp, hose, 7.5/7.81 in. 4 4 4
Note: A-279713 air cleaner assembly is no longer available. Replace with kit GM75957-S (1250 kW) or GM75958-S
(1600/2000 kW).
GM75957-S includes mounts 291501 (qty. 8) and air cleaner assy. GM69933 (qty. 4).
GM75958-S includes rain cap 272675 (qty. 4) and air cleaner assy. GM69932 (qty. 4).
TP-6484 7/18 11
Group 101: Air Intake, continued
1250-2000 kW
11
12
10
3
4
8 5
9
7
6 1600-2000 kW Shown
GM64473
Quantity
Module
GM105455-MA1
GM105456-MA1
GM105456-MA2
GM64472-MA1
GM64473-MA1
12 TP-6484 7/18
Group 101: Air Intake, continued
600 kW, Heavy Duty
2 3
1 1
5
7 6 10
11
8 12
9 13
14
17 15
16
GM69936
Quantity
Module Number
Item Part Number Description GM69936-MA1
1 254013 Clamp, hose, 6.25/6.56 in. 6
2 361277 Hose, straight air (6.00” id) 2
3 GM23198 Hose, 90 Deg. Reducer (7.00” to 6.00”) 1
5 X-522-59 Tube, Steel 1
6 GM71062 Tee, Steel Tube 1
7 GM71068 Bracket, HD Air Cleaner Top 1
8 291501 Mount, Air Cleaner/Exhaust (15.00”id) 2
9 272674 Cap, rain 2
10 272627 Hose, 90 deg. elbow (6.00” id) 1
11 280998 Clamp, hose, 7.5/7.81 in. 1
12 272960 Clamp, hose, 6.56/6.87 in. 1
13 X-522-72 Tube, steel 1
14 GM16083 Hose, hump (7.00” id) 1
15 343587 Clamp, hose, 7.38/7.69 in. (NRP) 2
16 GM71067 Bracket, HD Air Cleaner Side 2
17 GM69933 Cleaner Ass’y, Air 2
17 GM69999 Element, Primary (Outer) 1
17 GM70000 Element, Secondary (Inner) 1
TP-6484 7/18 13
Group 101: Air Intake, continued
750-1000 kW, Heavy Duty
4
18 1
10
2
6
16
11 5
3 17
GM69937
Quantity
Module Number
Item Part Number Description GM69937-MA1 GM69937-MA2 GM69938-MA1 GM69938-MA2
1 272675 Cap, rain 2 2 2
2 279715 Mount, Air Cleaner/Exhaust (18.00”id) 4 4 4 4
3 279720 Hose, hump reducer (8.00 to 7.00” id) 2 2 2 2
4 279743 Clamp, hose, 8.38/8.69 in. 2 2
5 280998 Clamp, hose, 7.5/7.81 in. 6 6 4 4
5 279743 Clamp, hose, 8.38/8.69 in. 2 2
6 291678 Hose, 90 deg. elbow (7.00” id) 2 4
6 GM23198 Hose, 90 Deg. Reducer (7.00” to 6.00”) 2 2
7 343587 Clamp, hose, 7.38/7.69 in. 4 4 2 2
7 272960 Clamp, hose, 6.56/6.87 in. 4 4
8 354236 Tube, air restriction, 7 in. OD x 7.5 i 2
8 GM10757 Tube, Assembly 2 2
8 274819 Tube, Assembly 2
9 GM16748 Insert, hose reducer (7.00” to 6.25”) 2 2 2 2
10 GM69932 Cleaner Ass’y, Air 2 2 2 2
10 GM69997 Element, Primary (Outer) 2 2 2
10 GM69998 Element, Secondary (Inner) 2 2 2
11 GM79188** Bracket, Air Cleaner (HD) 2 2
11 GM39406** Bracket, Air Cleaner (H.D.) 2 2
11 GM39395 Bracket, Air Cleaner (H.D.) 4
11 GM51367** Bracket, Air Cleaner (H.D.) 2
16 X-268-7 Cap, pipe (1/8”npt) 2 2 2 2
17 X-522-95 Tube, Steel (177.8 O.D. X 165 Long) 2 2
17 X-522-126 Tube, Steel (177.8 O.D. X 216 Long) 2 2 2
18 291678 Hose, 90 deg. elbow (7.00” id) 2
18 272663 Hose, 90 deg. reducer (7.00 - 6.00” id) 2 2
** Use the Kit number and chart below to identify the color suffix.
Add a suffix to this color dependent part number before ordering.
14 TP-6484 7/18
Group 101: Air Intake, continued
1250 kW, Heavy Duty
14 13
2 11
9 5
4 10
7 12
6 1
GM69942
Quantity
Module
GM69942-MA1
Item Part Number Description
1 254013 Clamp, hose, 6.25/6.56 in. 4
2 272663 Hose, 90 deg. reducer (7.00 - 6.00” id) 4
3 272674 Cap, rain 4
4 280998 Clamp, hose, 7.5/7.81 in. 8
5 291501 Mount, Air Cleaner/Exhaust (15.00”id) 8
6 GM16693** Bracket, Air Cleaner 4
7 GM16694** Plate, Air Cleaner Support 2
8 GM16709** Support, Air Cleaner 2
9 GM16712** Support, Air Cleaner (Top) 2
10 GM16748 Insert, hose reducer (7.00” to 6.25”) 2
11 GM40731 Hose, Straight Air (7.00” ID) 2
12 GM40733 Tube, Intake (R.S.) 1
13 GM40734 Tube, Intake (L.S.) 1
14 GM69933 Cleaner Ass’y, Air 4
14 GM69999 Element, Primary (Outer) 4
14 GM70000 Element, Secondary (Inner) 4
** Use the Kit number and chart below to identify the color suffix.
Add a suffix to this color dependent part number before ordering.
TP-6484 7/18 15
Color Dependent Parts
Part Number Part Number
Module No. Suffix Example (item 6)
GM69942--MA1--BLK --BLK GM16693--BLK
GM69942--MA1--BLK --BLK GM16694--BLK
GM69942--MA1--BLK --BLK GM16709--BLK
GM69942--MA1--BLK --BLK GM16712--BLK
16 TP-6484 7/18
Group 101: Air Intake, continued
1600-2000 kW, Heavy Duty
1
3
15
25
4
13
2 8
6
16
7 14
11
24
5
10 9
12
GM69939
Quantity
Module
GM69939-MA1
Item Part Number Description
1 272675 Cap, rain 4
2 274664 Tube assembly 4
3 279715 Mount, Air Cleaner/Exhaust (18.00”id) 8
4 279716 Hose, 90 deg. reducer (8.00 - 7.00” ID) 4
5 279717 Clamp, hose, 8.63/8.94 in. 2
6 279743 Clamp, hose, 8.38/8.69 in. 10
7 280998 Clamp, hose, 7.5/7.81 in. 12
8 291679 Hose, hump (7.00” id) 4
9 347957 Hose, 45 deg. elbow (8.00” id) 2
10 GM16693 Bracket, Air Cleaner 4
11 GM16694 Plate, Air Cleaner Support 2
12 GM16709 Support, Air Cleaner 2
13 GM16712 Support, Air Cleaner (Top) 2
14 GM16748 Insert, hose reducer (7.00” to 6.25”) 4
15 GM23518 Hose, hump (8.00” id) 2
16 GM69932 Cleaner Ass’y, Air 4
16 GM69997 Element, Primary (Outer) 4
16 GM69998 Element, Secondary (Inner) 4
24 X-522-107 Tube, Steel 2
25 X-522-114 Tube, Steel 2
** Use the Kit number and chart below to identify the color suffix.
Add a suffix to this color dependent part number before ordering.
TP-6484 7/18 17
Color Dependent Parts
Part Number Part Number
Module No. Suffix Example (item 6)
GM69939--MA1--BLK --BLK GM16693--BLK
GM69939--MA1--BLK --BLK GM16694--BLK
GM69939--MA1--BLK --BLK GM16709--BLK
GM69939--MA1--BLK --BLK GM16712--BLK
18 TP-6484 7/18
Notes
TP-6484 7/18 19
Group 104: Cooling System
600 kW
3, 4
26
2 1
21
22
21
16
17
18 11
12
14 9
9 10
12
13 5
17 27
15 12
23
40
20 24
19
25
6
7
6
8
28
31
33
32
29
30
39
37
34
36
38
35
6484_104_1
20 TP-6484 7/18
Group 104: Cooling System
600 kW
Quantity
Module
GM77855-MA1
GM50711-MA1
GM50711-MA2
Item Part Number Description
1 GM50718 Radiator assembly 1
1 GM50719 Radiator assembly 1
1 GM77845 Radiator assembly 1
2 276954 Cap, radiator 1 1 1
3 365289 Sensor, low fluid 1 1 1
4 X-6003-120 Conduit, convoluted 1 1 1
5 X-215-9 Elbow, pipe (90 deg x 3/8”npt) 1 1 1
6 275527 Clamp, hose, 2.81/3.12 in. 2 2 2
7 X-6014-131 Hose, radiator, wire insert 1 1 1
8 GM50750 Tube, lower radiator AC 1 1 1
9 274824 Clamp, hose, 3.68/4 in. 2 2 2
10 X-6014-130 Hose, radiator, wire insert, 3.5 in. ID 1 1 1
11 GM50763 Tube, lower radiator JW 1 1 1
12 291542 Clamp, hose, 3.25/3.56 in. 3 3 3
13 GM50749 Tube, upper radiator 1 1 1
14 GM50762 Hose, upper radiator AC 1 1 1
15 275527 Clamp, hose, 2.81/3.12 in. 1 1 1
16 X-582-25 Connector, hose 2 2 2
17 X-426-9 Clamp, hose, 0.25/0.70 in. 4 4 4
18 X-6359-13 Hose, rubber, straight, .25 in. ID 2 2 2
19 X-391-44 Elbow, hose 1 1 1
20 X-202-28 Bushing, reducing, 3/8 x 1/2 in. NPT 1 1 1
20 X-380-5 Connector, hose + Vibra Seal 1 1 1
21 X-426-8 Clamp, hose, 0.81/1.75 in. 4 4 4
22 X-6014-117 Hose, radiator, wire insert 1 in. ID 2 2 2
23 278788 Valve, drain ( 3/8”nptf) 2 2 2
24 M961-10030-60 Screw, hex cap 4 4 4
25 GM11962 Flange, water connection outlet 1 1 1
26 GM50706 Support, radiator, left side 1 1 1
27 GM50751 Support, radiator, left 1 1 1
27 GM52737 Support, radiator, right 1 1 1
28 GM50705 Support, radiator, right side 1 1 1
29 X-6011-3 Washer, beveled, 0.68 ID x 1.5 in. OD 4 4 4
30 X-801-9 Washer, hardened, 0.688 ID x 1.373 in. 12 12 12
31 GM51997 Fan, pusher 1 1 1
32 GM50758 Guard, belt, top 1 1 1
33 GM55038 Bracket, belt guard mounting 1 1 1
34 GM50754 Guard, belt, right side 1 1 1
34 GM51583 Guard, belt, right side top 1 1 1
35 GM50755 Guard, belt, bottom 1 1 1
36 GM51724 Bracket, belt guard mounting 1 1 1
37 GM51850 Guard, belt, left side rear 1 1 1
37 GM50757 Guard, belt, left side 1 1 1
38 GM51725 Bracket, belt guard mounting 1 1 1
39 GM12351 Bracket, belt guard mounting 1 1 1
40 M961-12030-60 Screw, hex cap 5 5 5
TP-6484 7/18 21
Group 104: Cooling System, continued
750/800 kW
26 3, 4
2 1
22
12
16 41 11
12
17
14 9
18
12 41
12 9 10
12 12
41 13
15
12 27
12 12
41 41 23
41 40
17 12 12 12
20 6
19 12 7
12 41 6
8
5
24 12
25 28
31 41
12
29
30
32 33
34
47
35
46 36
37
45
44
38
43
42
39
6484_104_2
22 TP-6484 7/18
Group 104: Cooling System, continued
750/800 kW
Quantity
Module
GM51077-MA1
GM51077-MA2
GM66994-MA2
GM66994-MA3
GM75863-MA1
GM81552-MA1
GM81552-MA2
Item Part Number Description
1 GM50720 Radiator assembly 1
1 GM50721 Radiator assembly 1 1 1
1 GM78583 Radiator assembly 1 1
1 GM75663 Radiator assembly 1
2 276954 Cap, radiator 1 1 1 1 1 1 1
3 365289 Sensor, low fluid 1 1 1 1 1
4 X-6003-120 Conduit, convoluted 1 1 1 1 1
5 GM51281 Hose, upper radiator JW, right hand 1 1 1 1 1 1 1
6 336228 Clamp, hose, 2.63/2.94 in. 2 2 2 2 2 2 2
7 X-6014-69 Hose, radiator, wire insert 2.5 ID 1 1 1 1 1 1 1
8 GM51284 Tube, lower radiator AC 1 1 1 1 1 1 1
9 274824 Clamp, hose, 3.68/4 in. 2 2 2 2 2 2 2
10 X-6014-89 Hose, radiator, wire insert, 3.5 in. ID 1 1 1 1 1 1 1
11 GM51283 Tube, lower radiator 1 1 1 1 1 1 1
12 291542 Clamp, hose, 3.25/3.56 in. 20 20 20 20 20 20 20
13 GM51282 Tube, upper radiator 1 1 1 1 1 1 1
14 GM51282 Tube, upper radiator 1 1 1 1 1 1 1
15 GM51277 Hose, upper radiator JW, left hand 1 1 1 1 1 1 1
16 X-582-25 Connector, hose 4 4 4 4 4 4 4
17 X-426-9 Clamp, hose, 0.25/0.70 in. 8 8 8 8 8 8 8
18 X-6359-3 Hose, rubber, straight, 0.25 in. ID, 8.33 ft. 2 2 2 2 2 2 2
18 X-6359-9 Hose, rubber, straight, 0.25 in. ID, 11 ft. 2 2 2 2 2 2 2
19 X-391-44 Elbow, hose 4 4 4 4 4 4 4
20 X-202-28 Bushing, reducing, 3/8 x 1/2 in. NPT 2 2 2 2 2 2 2
20 225127 Adapter, bushing 2 2 2 2 2 2 2
22 X-6014-4 Hose, radiator, wire insert 1.25 in. ID 2 2 2 2 2 2 2
23 278788 Valve, drain, 3/8 in. NPTF 2 2 2 2 2 2 2
24 M961-12050-82 Screw, hex cap 6 6 6 6 6 6 6
25 290945 Washer, hardened, 0.531 ID x 1.06 in. OD 6 6 6 6 6 6 6
26 GM51279 Support, radiator, left side 1 1 1 1 1 1 1
27 GM51280 Support, radiator 2 2 2 2 2 2 2
28 GM51278 Support, radiator, right side 1 1 1 1 1 1 1
29 X-6011-3 Washer, beveled, 0.68 ID x 1.5 in. OD 4 4 4 4 4 4 4
30 X-801-9 Washer, hardened, 0.688 ID x 1.373 in. 20 20 20 20 20 20 20
31 GM47608 Fan, pusher 1 1 1 1 1 1 1
32 GM51285 Guard, belt, top 1 1 1 1 1 1
32 GM75664 Guard, belt, top 1
33 GM52139 Bracket, guard, left side 1 1 1 1 1 1 1
34 GM51292 Guard, belt, left side 1 1
34 GM67000 Guard, belt, left side 1 1 1 1
34 GM75667 Guard, belt, left side 1
35 GM51291 Guard, belt (chg alt), left 1 1
35 GM66999 Guard, belt (chg alt), left 1 1 1 1 1
36 GM52270 Guard, belt, left hand (BCA) 1 1 1 1 1 1 1
37 GM51290 Guard, belt (chg alt) left 1 1
37 GM66998 Guard, belt (chg alt) left 1 1 1 1 1
38 GM51289 Bracket, guard, left side 1 1 1 1 1 1
38 GM75669 Bracket, guard, left side 1
39 GM51288 Guard, belt, bottom 1 1 1 1 1 1
39 GM75665 Guard, belt, bottom 1
40 M961-12030-60 Screw, hex cap 2 2 2 2 2 2 2
41 X-507-7 Hose, radiator, straight, 3 in. ID 8 8 8 8 8 8 8
42 GM51287 Bracket, guard, right side 1 1 1 1 1 1
42 GM75668 Bracket, guard, right side 1
43 GM51286 Guard, belt, right side 1 1
43 GM66997 Guard, belt, right side 1 1 1 1
43 GM75666 Guard, belt, right side 1
44 GM51363 Guard, belt (chg alt), right 1 1
44 GM66996 Guard, belt (chg alt), right 1 1 1 1 1
45 GM51338 Guard, chg alt 1 1 1 1 1 1 1
46 GM51037 Guard, belt (chg alt), right 1 1
46 GM66995 Guard, belt (chg alt), right 1 1 1 1 1
47 GM52138 Bracket, guard, right side 1 1 1 1 1 1 1
47 X-400-230 Spacer, 0.531 ID x 1 OD x 1 in. 2 2 2 2 2 2 2
TP-6484 7/18 23
Group 104: Cooling System, continued
900/1000 kW
3, 4
26 2 1
49
16 5 21
17 12 22
41
18 21
12 12 45
14 15
12 12
13 12 41 44
17 14 9 23 27
12 12 10
12
9
20 15 15
19 15 9
10
11 9
24
25 40 28
31
6 29
7
6 30
8
32
43
42
39 33
38
34
35
46
37
47
48 36
6484_104_3
24 TP-6484 7/18
Group 104: Cooling System, continued
900/1000 kW
Quantity
Module
GM51329-MA1
GM51329-MA2
GM81189-MA1
GM81189-MA2
Item Part Number Description
1 GM50722 Radiator assembly 1 1
1 GM50723 Radiator assembly 1 1
2 276954 Cap, radiator 1 1 1 1
3 365289 Sensor, low fluid 1 1
4 X-6003-120 Conduit, convoluted 1 1
5 X-6014-115 Hose, radiator, wire insert, 1.25 in. ID 1 1 1 1
6 274545 Clamp, hose, 4.31/4.62 in. 2 2 2 2
7 X-6014-92 Hose, radiator, wire insert, 4.00 ID 1 1 1 1
8 GM50953 Tube, lower radiator 1 1 1 1
9 275527 Clamp, hose, 2.81/3.12 in. 4 4 4 4
10 X-6014-69 Hose, radiator, wire insert, 2.5 in. ID 2 2 2 2
11 GM52582 Tube, lower radiator 1 1 1 1
12 291542 Clamp, hose, 3.25/3.56 in. 12 12 12 12
13 GM50985 Tube, upper radiator 1 1 1 1
14 361560 Tube, upper radiator 2 2 2 2
15 X-507-7 Hose, radiator, straight, 3 in. ID 4 4 4 4
16 X-582-25 Connector, hose 3 3 3 3
17 X-426-9 Clamp, hose, 0.25/0.70 in. 6 6 6 6
18 X-6359-7 Hose, rubber, straight, 0.25 in. ID, 4.75 ft. 1 1 1 1
18 X-582-25 Connector, hose (not shown) 4 4 4 4
18 X-6359-9 Hose, rubber, straight, 0.25 in. ID, 11 ft. 2 2 2 2
19 X-391-44 Elbow, hose 2 2 2 2
20 225127 Adapter, bushing 2 2 2 2
21 X-426-19 Clamp, hose, 1.00/2.00 in. 4 4 4 4
22 X-6014-82 Hose, radiator, wire insert 1.25 in. ID 1 1 1 1
23 278788 Valve, drain, 3/8 in. NPT 2 2 2 2
24 M961-12040-82 Screw, hex cap 8 8 8 8
25 290945 Washer, hardened, 0.531 ID x 1.06 in. OD 8 8 8 8
26 GM50982 Support, radiator, left side 1 1 1 1
27 GM50980 Support, radiator 2 2 2 2
28 GM50981 Support, radiator, right side 1 1 1 1
29 X-6011-3 Washer, beveled, 0.68 ID x 1.5 in. OD 4 4 4 4
30 X-801-9 Washer, hardened, 0.688 ID x 1.373 in. 20 20 20 20
31 GM10378 Fan, pusher 1 1 1 1
32 GM51324 Guard, belt, top 1 1 1 1
33 GM51326 Guard, belt left side 1 1 1 1
34 GM10545 Bracket, belt guard 1 1 1 1
35 GM10547 racket, belt guard mtg. 1 1 1 1
36 GM10542 Guard, belt, bottom 1 1 1 1
37 GM10546 Bracket, belt guard mtg. 1 1 1 1
38 GM10544 Bracket, belt guard mtg. 1 1 1 1
39 GM51325 Guard, belt right side 1 1 1 1
40 M961-16040-60 Screw, hex cap 4 4 4 4
41 X-507-6 Hose, straight coolant, 3 in. ID 2 2 2 2
42 GM51327 Guard, belt 1 1 1 1
43 GM51328 Bracket, belt guard mtg. 2 2 2 2
44 GM50984 Tube, lower radiator 1 1 1 1
45 M961-12030-60 Screw, hex cap 2 2 2 2
46 GM52629 Bracket, tube support 1 1 1 1
47 X-722-2 Clamp, muffler, 2.62 in. 1 1 1 1
48 X-6011-4 Washer, beveled, 0.44 ID x 1.25 in. OD 1 1 1 1
TP-6484 7/18 25
Group 104: Cooling System, continued
1250--2000 kW
1250 kW Shown
19, 20 23
32 33 35 38
22 34 36 28 40
2 37 39
31
21
26
24
19 27 25
20 28
29, 30
31
1
24, 25 42
3
4 46
4 44, 45
5
6
7
18
9 8 43
16, 17 10
11, 12 44, 45
15, 12 13, 14
6484_104_4
26 TP-6484 7/18
Group 104: Cooling System, continued
Quantity
Module
GM51417-MA1
GM51417-MA2
GM50812-MA1
GM50812-MA2
GM50812-MA3
GM51782-MA1
GM75499-MA1
GM75499-MA2
GM75499-MA3
Item Part Number Description
1 GM50724 Radiator assembly 1
1 GM50725 Radiator assembly 1
1 GM50726 Radiator assembly 1
1 GM50727 Radiator assembly 1
1 GM50728 Radiator assembly 1
1 GM50729 Radiator assembly 1
1 GM75471 Radiator assembly 1
1 GM75472 Radiator assembly 1
1 GM75473 Radiator assembly 1
2 276954 Cap, radiator 1 1 1 1 1 1 1 1 1
3 354969 Brace, radiator 2 2 2 2
3 GM22413 Brace, radiator 2 2 2 2
3 347436 Brace, radiator 2
4 X-801-9 Washer, hardened, 0.688 ID x 1.373 in. OD 8 8 8 8 8 8 8 8 8
5 X-6011-3 Washer, beveled, 0.68 ID x 1.5 in. OD 8 8 8 8 8 8 8 8 8
6 354999 Bracket, radiator mounting 2 2 2 2 2 2 2 2 2
7 X-801-10 Washer, hardened, 1.062 ID x 2 in. OD 20 20 20 20 20 20 20 20 20
8 361046 Guard, radiator 1 1 1 1
8 GM22413 Guard, radiator 1 1
8 GM50599 Guard, radiator 1 1
8 347419 Guard, radiator 1
10 278788 Valve, drain, 3/8 in. NPTF 1 1 1 1 1 1 1 1 1
11 X-6014-31 Hose, radiator wire inset, 4.00 ID 1 1 1 1 1 1 1 1 1
12 274545 Clamp, hose, 4.31/4.62 in. 4 4 4 4 4 4 4 4 4
13 GM19337 Flange, water connection, inlet 1 1 1 1 1 1 1 1 1
14 M961-16040-60 Screw, hex cap 4 4 4 4 4 4 4 4 4
15 X-6014-91 Hose, radiator wire inset, 4.00 ID 1 1 1 1 1 1 1 1 1
16 GM19963 Bracket, inlet tube 1 1 1
16 GM50773 Bracket, inlet tube 1 1 1 1
16 GM50828 Bracket, inlet tube 1 1
17 289372 Clamp, muffler, 4.12 in. 1 1 1 1 1 1 1 1 1
18 GM19322 Tube, lower radiator 1 1 1 1 1 1 1 1 1
19 X-507-6 Hose, straight coolant, 3.00 in. ID 4 4 4 4 4 4 4 4 4
19 X-6006-3 Hose, radiator, straight, 3.5 in. ID 2 2 2 2 2 2 2 2 2
20 291542 Clamp, hose, 3.25/3.56 in. 12 12 12 12 12 12
20 GM51502 Clamp, hose 8 8 8
21 X-6359-14 Hose, rubber 3 3 3 3 3 3 3 3 3
22 354959 Guard, flat fan 4 4
22 GM79943 Guard, flat fan 4
22 GM21308 Guard, wire fan, upper 1 1 1 1 1 1 1
22 GM21309 Guard, wire fan, lower 1 1 1 1 1 1 1
23 354195 Shroud, venturi fan 3 3
23 GM60517 Shroud 4
24 X-6014-115 Hose, radiator wire inset, 1.25 ID 2 2 2 2 2 2 2 2 2
25 X-426-4 Clamp, hose, 1.31/2.25 in. 4 4 4 4 4 4 4 4 4
26 GM51408 Tube, radiator upper, middle 1 1
26 GM50605 Tube, radiator upper, middle 1 1 1 1 1 1
26 GM51779 Tube, radiator upper, middle 1
27 GM19607 Support, radiator tube 2 2 2 2 2 2 2 2 2
28 286283 Clamp, muffler, 3.12 in. 4 4 4 4 4 4 4 4 4
29 X-391-44 Elbow, hose 1 1 1 1 1 1 1 1 1
30 X-202-28 Bushing, reducing, 3/8 x 1/2 in. NTP 1 1 1 1 1 1 1 1 1
30 X-380-5 Connector, hose 2 2 2 2 2 2 2 2 2
31 X-426-9 Clamp, hose, 0.25/0.70 in. 6 6 6 6 6 6 6 6 6
32 GM51406 Tube, radiator upper, left 1 1
32 GM50603 Tube, radiator upper, left 1 1 1 1 1 1
32 GM51777 Tube, radiator upper, left 1
33 365289 Sensor, low fluid assembly 1 1 1 1 1 1 1 1 1
34 X-6003-8 Conduit, convoluted 1 1 1 1 1 1 1 1 1
35 GM17890 Plate, support 12 12
35 GM22400 Plate, support 16
36 M982-10-80 Nut, hex elastic stop 12 12 16
37 X-801-6 Washer,hardened, 0.469 ID x 0.922 in. OD 12 12 16
38 GM50811 Bracket 1 1 1 1 1 1 1 1 1
39 X-582-25 Connector, hose + vibra seal 3 3 3 3 3 3 3 3 3
Parts list continues on next page
TP-6484 7/18 27
Group 104: Cooling System, continued
1250--2000 kW, continued
1250 kW Shown
60 59
65
64
61, 62
63
68
56, 57, 58 47
67
55 66
54
53 48
73
69
70
49, 50, 51 5
72 71
52
52
80 83
74
75
76
79
81
82
77
78
6484_104_5a
28 TP-6484 7/18
Group 104: Cooling System, continued
Quantity
Module
GM51417-MA1
GM51417-MA2
GM50812-MA1
GM50812-MA2
GM50812-MA3
GM75499-MA1
GM75499-MA2
GM75499-MA3
GM51782-MA1
Item Part Number Description
40 GM51407 Tube, radiator upper, right 1 1
40 GM50604 Tube, radiator upper, right 1 1 1 1 1 1
40 GM51778 Tube, radiator upper, right 1
42 M960-12050-60 Screw, hex cap 3 3 3 3 3 3 3 3 3
43 GM50600 Tube, lower radiator 1 1 1 1 1 1 1 1 1
44 X-6014-74 Hose, radiator wire inset, 3.50 ID 2 2 2 2 2 2 2 2 2
45 291536 Clamp, hose, 3.75/4.06 in. 4 4 4 4 4 4 4 4
45 291537 Clamp, hose, 3.75/4.06 in. 4
46 GM50601 Tube, lower radiator 1 1 1 1 1 1 1 1 1
47 328246 Fan, pusher 1 1
47 GM19513 Fan, pusher 1 1 1
47 GM40814 Fan 1
47 GM75475 Fan 1 1 1
48 GM19587 Shaft, fan 1 1 1 1 1 1 1 1
48 347431 Shaft 1
49 GM28243 Shim, 110 mm OD x 16 gauge stainless 8 8 8 8 8 8 8 8 8
50 GM28244 Shim, 110 mm OD x 22 gauge stainless 2 2 2 2 2 2 2 2 2
51 GM28245 Shim, 110 mm OD x 28 gauge stainless 2 2 2 2 2 2 2 2 2
52 GM20151 Plate, bolting 6 6 6 6 6 6 6 6 6
53 328256 Key 1 1 1 1 1 1 1 1
54 274905 Bushing, pulley, 3.998 in. NPT 1 1 1 1 1 1 1 1
54 GM26225 Bushing, pulley 1
55 354984 Pulley 1 1 1 1 1 1 1 1
55 274906 Pulley 1
56 347430 Block, pillow 2 2 2 2 2 2 2 2 2
57 M934-20-80 Nut, hex 4 4 4 4 4 4 4 4 4
58 GM30510 Shim AR AR AR AR AR AR AR AR AR
59 GM19453 Pulley, Idler 1 1 1 1 1 1 1 1 1
60 X-25-29 Washer, plain, 0.812 ID x 1.469 in. OD 1 1 1 1 1 1 1 1 1
61 GM26339 Bracket, adjusting (idler mtg. plate) 1 1 1 1 1 1 1 1 1
62 X-801-15 Washer, hardened 6 6 6 6 6 6 6 6 6
63 GM26338 Plate, mounting (idler) 1 1 1 1 1 1 1 1 1
64 M982-12-80 Nut, hex elastic stop 1 1 1 1 1 1 1 1 1
65 GM26579 Shaft, pivot 1 1 1 1 1 1 1 1 1
66 GM52961 Support, fan guard 2 2 2 2 2 2 2 2
66 GM53089 Support, shaft guard 2
67 365644 Support, fan guard 2 2 2 2 2 2 2 2 2
68 GM52960 Guard, shaft 1 1 1 1 1 1 1 1
68 GM53088 Guard, shaft 1
69 GM64371 Frame, fan support 1 1 1 1 1 1 1 1
69 GM64373 Frame, fan support 1
70 GM19618 Belt, poly V 1 1 1 1 1 1 1 1
70 GM66038 Belt, poly V 1
71 GM19304 Frame, radiator, right hand 1 1
71 GM50716 Frame, radiator, right hand 1 1 1 1
71 GM50598 Frame, radiator, right hand 1 1
71 GM51781 Frame, radiator, right hand 1
72 GM19303 Frame, radiator, right hand 1 1
72 GM50715 Frame, radiator, right hand 1 1 1 1
72 GM50597 Frame, radiator, right hand 1 1
72 GM51780 Frame, radiator, right hand 1
73 GM19558 Tensioner, belt 1 1 1 1 1 1 1 1 1
Parts list continues on next page
TP-6484 7/18 29
Group 104: Cooling System, continued
1250--2000 kW, continued
1250 kW Shown
60 59
65
64
61, 62
63
68
56, 57, 58 47
67
55 66
54
53 48
73
69
70
49, 50, 51 5
72 71
52
52
80 83
74
75
76
79
81
82
77
78
6484_104_5a
30 TP-6484 7/18
Group 104: Cooling System, continued
Quantity
Module
GM51417-MA1
GM51417-MA2
GM50812-MA1
GM50812-MA2
GM50812-MA3
GM75499-MA1
GM75499-MA2
GM75499-MA3
GM51782-MA1
Item Part Number Description
74 GM50784 Guard, belt, left side, top 1 1 1 1 1 1 1 1
74 GM51773 Guard, belt, left side, top 1
75 GM50785 Guard, belt front 1 1 1 1 1 1 1 1
75 GM51774 Guard, belt front 1
76 GM50783 Guard, belt, left side, middle 1 1 1 1 1 1 1 1 1
77 GM50782 Guard, belt, left side, bottom 1 1 1 1 1 1 1 1 1
78 GM19961 Guard, bottom 1 1 1 1 1 1 1 1 1
79 GM50786 Guard, belt, right side 1 1 1 1 1 1 1 1
79 GM51775 Guard, belt, right side
80 GM50781 Guard, belt top 1 1 1 1 1 1 1 1
80 GM51776 Guard, belt top 1
80 GM53048 Bracket, support (not shown) 1 1 1 1 1 1
80 GM53085 Bracket, support (not shown) 1
81 GM52747 Guard, belt 1 1 1 1 1 1 1 1 1
82 GM53047 Guard, belt 1 1 1 1 1 1 1 1 1
83 GM60623 Guard, Belt (RS) 1
83 GM60624 Guard, Belt (LS) 1
TP-6484 7/18 31
Group 105: Engine
600 kW
10
11
3 1
4
12
2 5, 6, 7, 8 2
6484_105_1a
Qty.
Var.
Item Part Number Description 1
1 GM49797 Engine assembly, S6R, 600 kW 1
2 X-672-37 Clamp 4
3 M961-12030-60 Screw, hex cap 1
4 M125A--12--80 Washer, plain 1
5 GM10841 Adapter bushing 2
6 X-204-8 Pipe (3/8”npt x 1.50”) 2
7 X-202-23 Bushing, reducing, 3/8 x 3/4 in. NPT 2
8 X-268-1 Cap, pipe, 3/4 in. 2
9 M934-05-50 Nut, hex, 5 mm 1
10 X-22-11 Washer, lock, 0.262 ID x 0.469 OD 1
11 X-672-13 Clamp, insulated, 0.88 in. 1
12 GM74535 Terminal, Ground 1
32 TP-6484 7/18
Group 105: Engine
750/800 kW
2 4 5, 6, 7 10
5 9
3
8
6484_105_2a
Qty.
Var.
Item Part Number Description 2
1 GM41080 Engine assembly, S12A2, 800 kW 1
2 X-6292-4 Hose 1
3 X-426-19 Clamp, hose, 1.00/2.00 in. 3
4 X-206-9 Pipe, 3/4 in. NPT x 1.38 in. 1
5 X-268-1 Cap, pipe, 3/4 in. NPTF 2
6 X-209-5 Pipe, 1/2 in. NPT x 1.50 in. 1
7 153659 Bushing, reducing, 1/2 x 3/4 in. NPT 1
8 X-545-145 Cable, battery, No. 2/0 x 62 in., RED+ 1
9 X-672-32 Clamp, insulated, 1.06 in. 2
10 GM74535 Terminal, Ground 1
TP-6484 7/18 33
Group 105: Engine, continued
900/1000 kW
12
13
14
15
16
17
18
14
19
2, 3, 4 20 5 6 6 7 8, 9, 10 11 6 20 6484_105_3a
Qty.
Var.
Item Part Number Description 3
1 GM49798 Engine assembly, S12H, 1000 kW 1
2 X-22-15 Washer, lock, 0.456 ID x 1.058 in. OD 2
3 X-6214-4 Cap 1
4 226917 Decal, negative battery connection 1
5 X-22-15 Washer, lock, 0.456 ID x 1.058 in. OD 1
6 X-672-32 Clamp, insulated, 1.06 in. 4
7 X-672-3 Clamp, insulated 2
8 X-209-5 Nipple, pipe, 1/2 x 1 1/2 in. 2
9 168848 Bushing, reducing, 1/2 x 1 in. NPT 2
10 X-268-4 Cap, pipe 2
11 X-545-145 Cable, battery, No. 2/0 x 62 in., RED+ 1
12 324342 Clamp, hose, 3.43/3.75 in. 1
13 GM10964 Hose, breather 1
14 291542 Clamp, hose, 3.25/3.56 in. 2
15 GM52545 Bracket, breather tube 1
16 GM10579 Tube, breather, 3.00 in. 1
17 GM52546 Bracket, breather tube 1
18 286283 Clamp, muffler, 3.12 in. 2
19 X-6014-57 Hose, radiator, straight, 3 in. ID 1
20 GM74535 Terminal, Ground 2
34 TP-6484 7/18
Group 105: Engine, continued
1250--2000 kW
2
3
4
5 6
6484_105_4a
Quantity
Variation Number
Item Part Number Description 4 5 6
1 GM50464 Engine assembly, S12RH, 1250 kW 1
1 GM50465 Engine assembly, S16R, 1600 kW 1
1 GM50466 Engine assembly, S16R, 2000 kW 1
2 X-6014-97 Hose, radiator, wire inset 1.00 ID 2 2 2
3 X-426-12 Clamp, hose, 0.69/1.25 in. 2 2 2
4 X-206-9 Pipe, 3/4 in. NPT x 1.38 in. 2 2 2
5 X-268-1 Cap, pipe, 3/4 in. NPTF 2 2 2
6 GM77363 Terminal, Ground 1 1 1
7 GM62262 Shield, Heat (not shown) 1 1 1
TP-6484 7/18 35
Group 107: Nameplates and Decals
Quantity
Variation Number
Item Part Number Description 1 2 3
1 X-6232-3 Decal, stripes 1 1
1 X-6232-6 Decal, stripes 2
2 X-6246-1 Decal, Kohler Power System 1 1 2
3 X-6276-8 Logo, Kohler 2 2
4 224233 Decal, 1-800 number 1 1 1
5 226917 Decal, negative battery connection 1 1 1
6 238402 Decal, caution positive terminal only 2 2 2
7 249808 Decal, warning rotating parts 1 1 1
8 249809 Decal, caution hot engine 2 2 2
9 249810 Decal, warning hot coolant 1 1 1
10 255882 Decal, caution standby service connect 1 1 2
11 257438 Decal, danger moving rotor 1 1 2
12 294520 Decal, danger high voltage 1 1 2
13 GM60531 Decal, control height 1 1 1
14 GM13227 Decal, warning generator fan force 1 1
15 GM13228 Decal, warning lifting support 1 1
16 364116 Decal, caution welding disconnect 2 2 2
17 279748 Decal, caution 1 1
18 258815 Decal, warning voltage backfeed 1 1 2
19 345211 Decal, ground 1
20 GM79042 Decal, Phasing 2
21 GM79043 Decal, Phasing C--B--A 2
Note: Group 107: Nameplates and Decal items are not illustrated.
36 TP-6484 7/18
Group 109: Skid and Plant Mounting
600 kW
8 9 15
16
7 17
6
10 20
13 18
11 14
12
2
3 19
4
21 15
5
16
17
1
21 22
24
2
25 3 23
26 4
21 19
6484_109_1
Quantity
Module
GM12012-MA3
GM12012-MA4
Item Part Number Description
1 GM49365 Mount, engine, front 2 2
2 M933-18050-60 Screw, hex cap 8 8
3 M934-18-80 Nut, hex 8 8
4 M125A-18-80 Washer, plain 8 8
5 M6797A-18-80 Washer, lock 1 1
6 X-75-28 Plug, pipe, 1/2 in. 1 1
7 X-202-41 Bushing, reducing, 1/2 x 3/4 in. NPT 1 1
8 X-215-2 Elbow, pipe, 90 x 3/4 in. NPT 1 1
9 X-206-2 Pipe, nipple, 3/4 in. NPT x 2 in. 1 1
10 GM10577 Adapter bushing 1 1
11 272701 Valve, oil drain 1 1
12 X-582-1 Coupling, hose 1 1
13 X-426-3 Clamp, hose, 0.56/1.06 in. 2 2
14 X-577-48 Hose, rubber, straight, 0.62 in. ID 1 1
15 M125A-20-80 Washer, plain 4 4
16 M982-20-80 Nut, hex elastic stop 4 4
17 M931-20120-60 Screw, hex cap 4 4
18 361733 Plate, engine mounting 2 2
19 X-25-155 Washer, plain 4 4
20 365190 Vibromount 2 2
21 X-22-16 Washer, lock, 0.326 ID x 0.883 in. OD 3 3
22 361734 Vibromount 2 2
23 361733 Plate, engine mounting 2 2
24 GM21085 Strap, ground, 16 in. 2 2
25 GM11972 Mount, engine, front 2 2
26 GM50609 Skid 1
26 GM50596 Skid 1
TP-6484 7/18 37
Group 109: Skid and Plant Mounting, continued
600 kW
19
16
Isolation Mounting
19
3 3
9
7
5 2
6, 11
10
1
2
Radiator End Generator End
12 13
14
20, 21
6057_109_2
38 TP-6484 7/18
Group 109: Skid and Plant Mounting, continued
600 kW
Quantity
Module
GM77241-MA3
GM77241-MA4
Item Part Number Description
2 X-25-155 Washer, plain 8 8
3 M931-20120-60 Screw, hex cap 4 4
3 M982-20-80 Nut, hex elastic stop 4 4
5 M125A-18-80 Washer, plain 12 12
5 M6797A-18-80 Washer, lock 12 12
5 M933-18050-60 Screw, hex cap 12 12
5 M934-18-80 Nut, hex 12 12
6 X-22-16 Washer, lock, .326 ID x .883 in. OD 3 3
7 365190 Vibromount 2 2
9 361734 Vibromount 2 2
10 361733 Plate, engine mounting 4 4
11 GM21085 Strap, ground (16 in.) 1 1
12 X-202-41 Bushing, reducing, 1/2 x 3/4 in. NPT 1 1
12 GM10577 Adapter bushing 1 1
13 272701 Valve, oil drain 1 1
14 X-582-1 Coupling, hose 1 1
14 X-75-28 Plug, pipe, 1/2 in. 1 1
16 GM77254 Skid 1
16 GM77255 Skid 1
19 GM49365 Mount, engine, front 4 4
20 X-426-12 Clamp, hose, .69/1.25 in. 2 2
21 X-577-48 Hose, rubber, straight, .62 in. ID 1 1
TP-6484 7/18 39
Group 109: Skid and Plant Mounting, continued
750/800 kW
3 11
14
4 10
7 4
5 5
6 6
8, 9 13
12
16
1
2
15
19 11
4
20 5
21 6 17
22 10
23
12 18
25 13
24
26
30
27
28
29
6484_109_2
40 TP-6484 7/18
Group 109: Skid and Plant Mounting, continued
750/800 kW
Quantity
Module
GM51272-MA1
GM51272-MA2
GM77243-MA1
GM77243-MA2
GM80793-MA1
GM80793-MA2
Item Part Number Description
1 GM51273 Mount, rear engine 2 2 2 2 2 2
2 M933-18035-60 Screw, hex cap 8 8 8 8 8 8
3 M931-24120-60 Screw, hex cap 4 4 4
4 M931-20065-60 Screw, hex cap 8 8 4 8 8 8
5 M934-20-80 Nut, hex 12 12 12 12 12 12
6 M125A-20-80 Washer, plain 8 8 8 8 8 8
7 361668 Plate, spacer mounting 4 4
8 M934-24-80 Nut, hex 4 4
9 M125A-24-80 Washer, plain 4 4
10 361039 Plate, generator mounting 4 4 4 4
11 361054 Vibromount 4 4 4 4
12 M982-24-60 Nut, hex elastic stop 4 4 4 4
13 X-25-152 Washer, plain, 1.06 ID x 5.25 in. OD 4 4 4 4
14 M931-24160-60 Screw, hex cap 2 2 2 2
15 M931-24160-60 Screw, hex cap 2 2 2 2
16 X-22-16 Washer, lock., 0.326 ID x 0.883 in. OD 2 2 2 2
17 GM21085 Strap, ground, 16 in. 2 2 2 2
18 X-22-26 Washer, lock, 0.521 ID x 1.24 in. OD 2 2 2 2
19 GM52625 Mount, front engine right 1 1 1 1 1 1
20 GM51274 Mount, front engine left 1 1 1 1 1 1
21 M933-20050-60 Screw, hex cap 4 4 4 4 4 4
22 M125A-20-80 Washer, plain 4 4 4 4
23 M934-20-80 Nut, hex 4 4 4 4
24 GM51079 Skid 1 1
24 GM77256 Skid 1 1
24 GM80791 Skid 1
24 GM80831 Skid 1
25 X-202-41 Bushing, reducing, 1/2 x 3/4 in. NPT 1 1 1 1 1 1
26 272701 Valve, oil drain 1 1 1 1 1 1
27 X-577-28 Hose, rubber, straight, 0.62 in. ID 1 1 1 1 1 1
28 X-426-12 Clamp, hose, 0.69/1.25 in. 2 2 2 2 2 2
29 X-582-1 Connector, hose + vibra seal 1 1 1 1 1 1
30 X-75-28 Plug, pipe, 1/2 in. NPTF 1 1 1 1 1 1
TP-6484 7/18 41
Group 109: Skid and Plant Mounting, continued
900/1000 kW
1
2
3
4
5
6
7
14, 15 23
8 24
16, 17, 18 16, 17 29
9 19 28
22 27 30
13 20
12 25
11 10 22 26
21
6484_109_3
42 TP-6484 7/18
Group 109: Skid and Plant Mounting, continued
900/1000 kW
Quantity
Module
GM31224-MA3
GM31224-MA4
GM31226-MA3
GM31226-MA4
Item Part Number Description
1 M933-18035-60 Screw, hex cap 8 8 8 8
2 M125A-18-80 Washer, plain 8 8 8 8
3 M6797A-18-80 Washer, lock 1 1 1 1
4 M933-20055-60 Screw, hex cap 8 8 8 8
5 M934-20-80 Nut, hex 8 8 8 8
6 M125A-20-80 Washer, plain 8 8 8 8
7 GM50978 Skid 1 1
7 GM50979 Skid 1 1
8 X-426-3 Clamp, hose, 0.56/1.06 in. 2 2 2 2
9 X-75-28 Plug, pipe, 1/2 in. 1 1 1 1
10 X-582-1 Coupling, hose 1 1 1 1
11 X-577-28 Hose, rubber, straight, 0.62 in. ID 1 1 1 1
12 272701 Valve, oil drain 1 1 1 1
13 X-202-41 Bushing, reducing, 1/2 x 3/4 in. NPT 1 1 1 1
14 GM10458 Support, rear engine, right side 1 1
14 GM10521 Support, rear engine, right side 1 1
15 GM10459 Support, rear engine, left side 1 1
15 GM10522 Support, rear engine, left side 1 1
16 M931-24160-60 Screw, hex cap 4 4
17 M982-24-60 Nut, hex elastic stop 4 4
18 X-801-10 Washer, hardened, 1.062 ID x 2 in. OD 2 2
19 361919 Vibromount 2 2
20 361024 Mount, engine 2 2
21 X-6011-3 Washer, beveled, 0.68 ID x 1.5 in. OD 4 4 4 4
22 X-25-152 Washer, plain, 1.06 ID x 5.25 in. OD 4 4
23 GM10457 Support, front engine 2 2
23 GM10520 Support, front engine 2 2
24 M931-20065-60 Screw, hex cap 4 4
24 M933-16050-60 Screw, hex cap 8 8
25 GM21085 Strap, ground, 16 in. 2 2
26 X-22-16 Washer, lock, 0.326 ID x 0.883 in. OD 3 3
27 361039 Plate, generator mounting 2 2
28 361179 Vibromount 2 2
29 M934-20-80 Nut, hex 4 4
29 M6923-16-80 Nut, hex 8 8
30 M125A-20-80 Washer, plain 4 4
30 M125A-16-80 Washer, plain 8 8
TP-6484 7/18 43
Group 109: Skid and Plant Mounting, continued
900/1000 kW
22, 24
5a
5b
5c
19
16
17, 18 1
Isolation Mounting
19
17, 18
3 3
23
9
7
5 2
6, 11 8
10 4
1
2 4
Radiator End Generator End
15
12 13
14
20, 21
6057_109_2
44 TP-6484 7/18
Group 109: Skid and Plant Mounting, continued
900/1000 kW
Quantity
Module
GM80855-MA1
GM80855-MA2
GM80855-MA3
GM80855-MA4
GM80855-MA5
GM80855-MA6
GM80855-MA7
GM80855-MA8
Item Part Number Description
1 X-6011-3 Washer, beveled, .68 ID x 1.5 in. OD 4 4 4 4 4 4 4 4
2 X-25-152 Washer, plain, 1.06 ID x 5.25 in. OD 4 4 4 4 4 4 4 4
3 M931-24160-60 Screw, hex cap 4 4 4 4 4 4 4 4
4 M982-24-60 Nut, hex elastic stop 4 4 4 4 4 4 4 4
5a M934-20-80 Nut, hex 12 12 12 12 12 12 12 12
5b M125A-18-80 Washer, plain 7 7 7 7 7 7 7 7
5c M6797A-18-80 Washer, lock 1 1 1 1 1 1 1 1
6 X-22-15 Washer, lock 1 1 1 1 1 1 1 1
6 X-22-26 Washer, lock 1 1 1 1 1 1 1 1
6 X-25-26 Washer, plain 1 1 1 1 1 1 1 1
7 361919 Vibromount 2 2 2 2 2 2 2 2
8 361024 Mount, engine 2 2 2 2 2 2 2 2
9 361179 Vibromount 2 2 2 2 2 2 2 2
10 361039 Plate, generator mounting 2 2 2 2 2 2 2 2
11 GM21085 Strap, ground (16 in.) 2 2 2 2 2 2 2 2
12 X-202-41 Bushing, reducing, 1/2 x 3/4 in. NPT 1 1 1 1 1 1 1 1
13 272701 Valve, oil drain 1 1 1 1 1 1 1 1
14 X-582-1 Coupling, hose 1 1 1 1 1 1 1 1
14 X-75-28 Plug, pipe, 1/2 in. 1 1 1 1 1 1 1 1
16 GM81140 Skid 1
16 GM80849 Skid 1
16 GM81144 Skid 1
16 GM80853 Skid 1
16 GM80847 Skid 1
16 GM80859 Skid 1
16 GM80851 Skid 1
16 GM81142 Skid 1
17 GM10458 Support, rear engine, RS 2 2 2 2 2 2 2 2
18 GM10459 Support, rear engine, LS 2 2 2 2 2 2 2 2
19 GM10457 Support, front engine 2 2 2 2 2 2 2 2
20 X-426-12 Clamp, hose, .69/1.25 in. 2 2 2 2 2 2 2 2
21 X-577-28 Hose, rubber, straight, .62 in. ID 1 1 1 1 1 1 1 1
22 M933-18035-60 Screw, hex cap 8 8 8 8 8 8 8 8
23 X-801-10 Washer, hardened, 1.062 ID x 2 in. OD 2 2 2 2 2 2 2 2
24 M6797A-18-80 Washer, lock 1 1 1 1 1 1 1 1
TP-6484 7/18 45
Group 109: Skid and Plant Mounting, continued
1250--2000 kW
1 1
2 6 2
5
3 7 3 4
13
8
12
9
10
11
6484_109_4
46 TP-6484 7/18
Group 109: Skid and Plant Mounting, continued
1250--2000 kW
Quantity
Module
GM19377-MA3
GM19377-MA4
GM32742-MA3
GM32742-MA4
Item Part Number Description
1 M933-18060-60 Screw, hex cap 12 12 8 8
2 M125A-18-80 Washer, plain 12 12 8 8
3 M934-18-80 Nut, hex 12 12 8 8
4 GM50739 Skid 1
4 GM50774 Skid 1
4 GM51411 Skid 1
4 GM51410 Skid 1
5 X-202-41 Bushing, reducing, 1/2 x 3/4 in. NPT 1 1 1 1
6 GM10577 Adapter bushing 1 1 1 1
7 X-6278-4 Washer, nylon 1 1
8 272701 Valve, oil drain 1 1 1 1
9 X-577-47 Hose, rubber, straight, 0.62 in. ID 1 1 1 1
10 X-426-3 Clamp, hose, 0.56/1.06 in. 2 2 2 2
11 X-582-1 Coupling, hose 1 1 1 1
12 X-75-28 Plug, pipe, 1/2 in. 1 1 1 1
13 X-211-1 Elbow, street, 90 x 1/2 in. NPT 1 1 1 1
TP-6484 7/18 47
Group 109: Skid and Plant Mounting, continued
1250--2000 kW
5
6
7
5
6
7
5
6
5 7
6
7
13
5
6
7
5
6
3 7
9 10
4
11
2 8
12
GM80627
48 TP-6484 7/18
Group 109: Skid and Plant Mounting, continued
1250--2000 kW
Quantity
Module
GM80626-MA1
GM80626-MA2
GM80626-MA3
GM80626-MA4
GM80626-MA5
GM80626-MA6
GM79362-MA1
GM79362-MA2
GM79362-MA3
Item Part Number Description
2 X-577-28 Hose, rubber, straight, .62 in. ID 1 1 1 1 1 1
2 X-577-47 Hose, rubber, straight, .62 in. ID 1 1 1
3 272701 Valve, oil drain 1 1 1 1 1 1 1 1 1
4 GM10577 Adapter, bushing 1 1 1 1 1 1 1 1 1
5 M125A-18-80 Washer, plain 8 8 8 8 8 8 12 12 12
6 M933-18060-60 Screw, hex cap 8 8 8 8 8 8 12 12 12
7 M934-18-80 Nut, hex 8 8 8 8 8 8 12 12 12
8 X-75-28 Plug, pipe, 1/2 in. 1 1 1 1 1 1 1 1 1
9 X-202-41 Bushing, reducing, 1/2 x 3/4 in. NPT 1 1 1 1 1 1 1 1 1
10 X-211-1 Elbow, Street(90 deg x 1/2”nptf) 1 1 1 1 1 1 1 1 1
11 X-426-12 Clamp, hose, .69/1.25 in. 2 2 2 2 2 2 2 2 2
12 X-582-1 Connector, Hose 5/8” x 1/2” MIP Brass 1 1 1 1 1 1 1 1 1
13 GM80611 Skid 1
13 GM80612 Skid 1
13 GM80613 Skid 1
13 GM80614 Skid 1
13 GM80615 Skid 1
13 GM80616 Skid 1
13 GM79125 Skid 1
13 GM80623 Skid 1
13 GM80620 Skid 1
TP-6484 7/18 49
Group 201: Alternator and Mounting
64 63
62 51 52 53
30, 31 26
65
49
50 51
25, 29
Insulated Standoffs
68
66 18*
67
17*
1
19* 33
8
22
21
27
24
11
Alternator Parts
38
55
56
54
59
C0C1C2C3707N 65 57
40* C0C1C2C3707N
60
61
58
34
36
50 TP-6484 7/18
Group 201: Alternator and Mounting
600-800 kW
Part Part
Item Number Description Qty. Item Number Description Qty.
1 See chart below Alternator assembly 1 31 361567 Base, tie wrap snapin 2
2 M931-20140-60 Screw, hex cap (isolation mount) 4 33 361271 Bus, ground 1
2 M931-20120-60 Screw, hex cap (solid mount) 4 34 361478 Retainer, inner panel 2
3 M934-20-80 Nut, hex (isolation mount) 8 35 GM10640 Guard, alternator 1
4 M982-20-80 Nut, hex elastic stop (isolation mt.) 4 36 X-634-16 Bushing, 1.312 x 1.50 in. NPT 1
4 M934-20-80 Nut, hex elastic stop (solid mount) 4 37 X-634-23 Bushing, 1.968 x 2.50 in. NPT 1
5 X-25-155 Washer, plain 4 38 X-67-43 Screw, thread-cutting 27
6 M961-16030-82 Screw, hex cap 6 39 272684 Relay 1
7 X-801-5 Washer, harden., 0.656 ID x 1.06 in. 6 40 * Terminal block 1
8 328903 Screen 1 41 361186 Panel, junction box, inner 1
9 361733 Plate, mounting (isolation mount) 4 42 272684 Relay 1
9 GM30445 Plate, mounting (solid mount) 4 44 365476 Bracket, inner panel 1
10 X-400-241 Spacer 4 49 X-6274-7 Rod, threaded 3
11 M961-12050-82 Screw, hex cap, 600 kW 16 50 X-6086-6 Washer, spring, .39 ID x .81 in. OD 6
11 M931-12050-82 Screw, hex cap, 750/800 kW 16 51 X-25-118 Washer, plain, .406 ID x 1 in. OD 9
11 M125A-12-80 Washer, hardened, 600 kW 16 52 X-83-7 Nut, hex, 3/8-16, zinc 6
11 290945 Washer, hardened, 750/800 kW 16 53 X-6128-29 Insulator, standoff, 3/8-16 x 2 in. 3
12 361734 Vibromount 2 54 GM24876 Voltage regulator, DVR2000E 1
13 X-400-239 Spacer 4 55 347071 Exciter rectifier assembly 1
14 365410 Shim 4 56 279773 Diode, standard polarity 1
15 365411 Shim 4 57 279775 Diode, reversing polarity 1
16 365412 Shim 4 58 279776 Surge suppressor 1
17 * Screw, hex flange machine 12 59 347160 Capacitor 1
18 * Panel, junction box, front 1 60 279778 Fuse, 5-amp 1
19 * Cover, louvered 1 61 279779 Fuse cap 1
20 X-22-12 Washer, lock, 0.262 ID x 0.743 in. 8 62 GM13563 Panel, inner door 1
21 X-22-14 Washer, lock, 0.391 ID x 0.975 in. 4 63 282829 Vibromount 6
22 X-25-118 Washer, plain, 0.406 ID x 1 in. OD 4 64 GM13562 Bracket, door panel mounting, top 2
23 X-468-9 Cable tie, NRP 2 65 GM13564 Door, junction box 1
24 X-6086-6 Washer, spring, .39 ID x .81 in. OD 2 66 GM13565 Cover, access 1
25 X-6217-10 Screw, hex flange machine 25 67 X-50-2 Screw, slotted pan head machine 6
26 X-634-23 Bushing, 1.968 x 2.50 in. NPT 2 68 GM13561 Bracket, door panel mtg, bottom 1
27 X-83-7 Nut, hex, zinc, 3/8-16 2 69 GM15336 Bracket, inner panel mounting 1
28 229353 Mount, controller 4 * See Control and Harness group for part number.
29 295009 Retainer 2
30 GM21264 Harness, inner panel ground 1
Part Number
Item 1,
Module Number Mount Type Alternator
GM30678-MA7 Isolation GM11976
GM30678-MA8 Isolation A-361756
GM30678-MA9 Isolation GM12022
GM30678-MA10 Isolation GM12023
GM30678-MA11 Isolation A-361760
GM31730-MA1 Isolation A-361756
GM31730-MA2 Solid A-361756
GM31730-MA3 Isolation A-361757
GM31730-MA4 Solid A-361757
GM31730-MA5 Isolation A-361758
GM31730-MA6 Solid A-361758
GM31730-MA7 Isolation A-361762
GM31730-MA8 Solid A-361762
GM31730-MA11 Isolation A-361759
GM31730-MA12 Solid A-361759
GM31730-MA13 Isolation A-361763
GM31730-MA14 Solid A-361763
GM31730-MA15 Isolation A-361760
GM31730-MA16 Solid A-361760
GM31730-MA17 Isolation A-361761
GM31730-MA18 Solid A-361761
GM31730-MA19 Isolation A-361764
GM31730-MA20 Solid A-361764
TP-6484 7/18 51
Group 201: Alternator and Mounting, continued
64 63
62 51 52 56
30, 31
26
65
49
50 51
25, 29 Insulated Standoffs
68
18*
66
67
17*
1
68 19* 33
8
22
21
27
24
11
Drive Discs
14, 15, 16 12
(component of item 1) 35
9
27 28 5 9
39 42 3
41
4
37 20
44 Skid
69 Solid Mount Isolation Mount
Alternator Parts
38
55
56
54
59 65
57
60
71a 61
71b 58
34
71c 12 3 4 5 6
36
52 TP-6484 7/18
Group 201: Alternator and Mounting, continued
900-2000 kW
Part Part
Item Number Description Qty. Item Number Description Qty.
1 See chart Alternator assembly 1 29 295009 Retainer 2
2 See chart Screw, hex cap 4 30 GM21264 Harness, inner panel ground 1
3 M934-20-80 Nut, hex, 900/1000 kW 8 31 361567 Base, tie wrap snapin 2
4 See chart Nut, hex 4 33 361271 Bus, ground 1
5 X-25-152 Washer, plain, 1.06 ID x 5.25 in. OD 8 34 361478 Retainer, inner panel 2
6 See chart Screw, hex cap 6 35 GM10640 Guard, alternator 1
7 X-801-5 Washer, hardened, 0.656 ID x 36 X-634-16 Bushing, 1.312 x 1.50 in. NPT 1
1.06 in. OD 6 37 X-634-23 Bushing, 1.968 x 2.50 in. NPT 1
8 GM10562 Screen (7M frames) 1 38 X-67-43 Screw, slotted hex washer 27
8 328903 Screen (5M frames) 1 39 272684 Relay 1
8 328904 Screen, 1250-2000 kW 1 39 GM49747 Relay (GM58144- only) 1
9 361039 Plate, generator mtg. (iso. mt.) 4 40 295314 Terminal block 1
9 361061 Plate, generator mtg., 900/1000 kW 41 361186 Panel, junction box, inner 1
(solid mount) 4 42 272684 Relay 1
10 X-400-241 Spacer, 900/1000 kW (solid mount) 4 42 -- Relay (GM58144- only: see Group
10 X-801-10 Washer, hardened, 1250--2000 kW 4 301) 1
11 See chart Screw, hex cap 16 44 365476 Bracket, inner panel 1
12 361919 Vibromount, isolation mount 4 49 X-6274-7 Rod, threaded 3
13 X-400-239 Spacer 4 50 X-6086-6 Washer, spring, .39 ID x .81 in. OD 6
14 290743 Shim, 16 gauge 4 51 X-25-118 Washer, plain, .406 ID x 1 in. OD 9
15 290744 Shim, 7 gauge 4 52 X-83-7 Nut, hex, 3/8-16, zinc 6
16 291191 Shim, spring 4 53 X-6128-29 Standoff insulator, 3/8-16 x 2 in. 3
17 * Screw, hex flange machine 12 54 GM24876 Voltage regulator, DVR2000E 1
18 * Panel, junction box, front 1 55 347070 Exciter rectifier assembly 1
19 * Cover, louvered 1 56 279773 Diode, standard polarity 1
20 X-22-12 Washer, lock, .262 ID x .743 in. OD 8 57 279775 Diode, reversing polarity 1
21 X-22-14 Washer, lock, .391 ID x .975 in. OD 4 58 279777 Surge suppressor 1
22 X-25-118 Washer, plain, .406 ID x 1 in. OD 4 59 347160 Capacitor 1
23 X-468-9 Cable tie 2 60 279778 Fuse, 5-amp 1
24 X-6086-6 Washer, spring, .39 ID x .81 in. OD 2 61 279779 Fuse cap 1
25 X-6214-10 Screw, hex flange machine 25 62 GM13563 Panel, inner door 1
26 X-634-23 Bushing, 1.968 x 2.50 in. NPT 2 63 282829 Vibromount 6
27 X-83-7 Nut, hex, 3/8-16, zinc 2 64 GM13562 Bracket, door panel mounting, top 2
28 229353 Mount, controller 4 65 GM13564 Door, junction box 1
66 GM13565 Cover, access 1
67 X-50-2 Screw, slotted pan head machine 6
68 GM13561 Bracket, door panel mtg., bottom 1
69 GM15336 Bracket, inner panel mounting 1
70 GM57630 Bracket, Mounting (GM58144- only) 1
71a 292821 Fuse holder (GM58144- only) 1
71b GM58321 Strip, Marker (GM58144- only) 1
71c 358337 Fuse, 10 A, 250 V (GM58144- only) 2
* See Control and Harness group for part number.
TP-6484 7/18 53
Group 201: Alternator and Mounting, continued
64 63
62 51 52 56
30, 31
26
65
49
50 51
25, 29 Insulated Standoffs
68
18*
66
67
17*
1
68 19* 33
8
22
21
27
24
11
Drive Discs
14, 15, 16 12
(component of item 1) 35
9
27 28 5 9
39 42 3
41
4
37 20
44 Skid
69 Solid Mount Isolation Mount
Alternator Parts
38
55
56
54
59 65
57
60
61
71 58
34
12 3 4 5 6
36
54 TP-6484 7/18
Group 201: Alternator and Mounting, continued
900-2000 kW, continued
Alternator Part Number and Mount Type
Use this table to identify the module number’s alternator part number (item 1), mount type and items 2, 4, 6, and 11.
TP-6484 7/18 55
Group 201: Alternator and Mounting, continued
GM79361-
23 6 22
27
28
29
18
25
17
8
26
4
20
15 21 7 14
15 11 24
10
21
11 1
20 16 2
9
3
12
19
5
GM79361-
13
56 TP-6484 7/18
Group 201: Alternator and Mounting, continued
Use this table to identify the module number’s alternator part number and junction
box part number.
** Use the Kit number and chart below to identify the color suffix.
Add a suffix to this color dependent part number before ordering.
TP-6484 7/18 57
Group 201: Alternator and Mounting, continued
GM80796-
26 25
6
29
34
33
37 34 30
32
35
32
36
31
18
27
1
14
28
2
22
20 15
23 13 9
20 13 19 8
11
23 7 12
24 5
22
4 24 16
10
21
3
17
GM80796-
58 TP-6484 7/18
Group 201: Alternator and Mounting, continued
Quantity
Module
GM80796-MA1
GM80796-MA2
GM80796-MA3
Item Part Number Description
1 290945 Washer, hardened,.531 IDx1.06 in.OD 16 16 16
2 328903 Screen 1 1 1
3 361271 Bus, ground 1 1 1
4 361733 Plate, generator mounting 4 4 4
5 361734 Vibromount 4 4 4
6 GM75910 Panel, Component Mtg. 1 1 1
7 M125A-10-80 Washer, Plain 7 7 7
8 M125A-16-80 Washer, Plain 8 8 8
9 M125A-20-80 Washer, Plain 4 4 4
10 M6923-06-80 Nut, Hex 6mm 2 2 2
11 M6923-10-80 Nut, Hex 8 8 8
12 M6923-16-80 Nut, hex 8 8 8
13 M931-10040-60 Screw, Hex Head 9 9 9
14 M931-12050-82 Screw, Hex Cap 16 16 16
15 M931-20140-60 Screw, Hex Head 4 4 4
16 M933-06050-60 Screw, Hex Cap 2 2 2
17 M933-10030-60 Screw, Hex Cap 1 1 1
18 M933-16030-82 Screw, Hex Cap 6 6 6
19 M933-16060-60 Screw, Hex Head 8 8 8
20 M934-10-60 Nut, hex 3 3 3
21 M982-20-80 Nut, hex elastic stop 4 4 4
22 X-22-15 Washer, lock 6 6 6
23 X-25-118 Washer, plain, .406 ID x 1 in. OD 4 4 4
24 X-25-155 Washer, plain 8 8 8
25 X-67-59 Screw, hex washer, thread-forming 4 4 4
26 X-284-23 Grommet 1 1 1
27 X-801-5 Washer,hardened, .656 ID x 1.06 in. OD 6 6 6
28 X-6086-6 Washer,spring 2 2 2
29 X-6210-2 Nut, flange spiralock, 1/4-20 8 8 8
30 GM75930-2** Junction Box Assembly 5M (See page 60) 1 1 1
31 GM77507-2 Alternator Assy, 5M4032 1
31 GM77507-3 Alternator Assy, 5M4034 1
31 GM77507-11 Alternator Assy, 5M4276 1
32 X-25-118 Washer, plain, .406 ID x 1 in. OD 6 6
33 X-83-7 Nut, hex, 3/8-16, zinc 3 3
34 X-6086-6 Washer,spring, .39 ID x .81 in. OD 6 6
35 X-6128-29 Standoff insulator, 3/8-16 x 2 in. 3 3
36 X-6238-10 Bolt, Hex Cap 3 3
37 X-6274-7 Stud 3 3
** Use the Kit number and chart below to identify the color suffix.
Add a suffix to this color dependent part number before ordering.
TP-6484 7/18 59
Group 201: Alternator and Mounting, continued
GM81167-
26 25
6
29
34
33
37 34 30
32
35
32
36
31
18
27
1
14
28
2
22
20 15
23 13 9
20 13 19 8
11
23 7 12
24 5
22
4 24 16
10
21
3
17
GM81167-
60 TP-6484 7/18
Group 201: Alternator and Mounting, continued
Quantity
Module
GM81167-MA1
GM81167-MA2
GM81167-MA3
GM81167-MA4
GM81167-MA5
GM81167-MA6
Item Part Number Description
1 290945 Washer, hardened,.531 IDx1.06 in.OD 16 16 16 16 16 16
2 328903 Screen 1 1 1 1 1 1
3 361271 Bus, ground 1 1 1 1 1 1
4 361733 Plate, generator mounting 4 4 4 4 4 4
5 361734 Vibromount 4 4 4 4 4 4
6 GM75910 Panel, Component Mtg. 1 1 1 1 1 1
7 M125A-10-80 Washer, Plain 7 7 7 7 7 7
8 M125A-16-80 Washer, Plain 8 8 8 8 8 8
9 M125A-20-80 Washer, Plain 4 4 4 4 4 4
10 M6923-06-80 Nut, Hex 6mm 2 2 2 2 2 2
11 M6923-10-80 Nut, Hex 8 8 8 8 8 8
12 M6923-16-80 Nut, hex 8 8 8 8 8 8
13 M931-10040-60 Screw, Hex Head 9 9 9 9 9 9
14 M931-12050-82 Screw, Hex Cap 16 16 16 16 16 16
15 M931-20140-60 Screw, Hex Head 4 4 4 4 4 4
16 M933-06050-60 Screw, Hex Cap 2 2 2 2 2 2
17 M933-10030-60 Screw, Hex Cap 1 1 1 1 1 1
18 M933-16030-82 Screw, Hex Cap 6 6 6 6 6 6
19 M933-16060-60 Screw, Hex Head 8 8 8 8 8 8
20 M934-10-60 Nut, hex 3 3 3 3 3 3
21 M982-20-80 Nut, hex elastic stop 4 4 4 4 4 4
22 X-22-15 Washer, lock 6 6 6 6 6 6
23 X-25-118 Washer, plain, .406 ID x 1 in. OD 4 4 4 4 4 4
24 X-25-155 Washer, plain 8 8 8 8 8 8
25 X-67-59 Screw, hex washer, thread-forming 4 4 4 4 4 4
26 X-284-25 Grommet 1 1 1 1 1 1
27 X-801-5 Washer,hardened, .656 ID x 1.06 in. OD 6 6 6 6 6 6
28 X-6086-6 Washer,spring 2 2 2 2 2 2
29 X-6210-2 Nut, flange spiralock, 1/4-20 8 8 8 8 8 8
30 GM75930-2** Junction Box Assembly 5M (See page 60) 1 1 1 1 1 1
31 GM77507-4 Alternator Assy, 5M4036 1
31 GM77507-5 Alternator Assy, 5M4038 1
31 GM77507-8 Alternator Assy, 5M4166 1
31 GM77507-9 Alternator Assy, 5M4168 1
31 GM77507-12 Alternator Assy, 5M4278 1
31 GM77507-13 Alternator Assy, 5M4280 1
32 X-25-118 Washer, plain, .406 ID x 1 in. OD 6
33 X-83-7 Nut, hex, 3/8-16, zinc 3
34 X-6086-6 Washer,spring, .39 ID x .81 in. OD 6
35 X-6128-29 Standoff insulator, 3/8-16 x 2 in. 3
36 X-6238-10 Bolt, Hex Cap 3
37 X-6274-7 Stud 3
** Use the Kit number and chart below to identify the color suffix.
Add a suffix to this color dependent part number before ordering.
TP-6484 7/18 61
Group 201: Alternator and Mounting, continued
GM81156-, GM81157-
24
25 5
29
34
33
37 34 30
32
35
32
36
31 40
41
42
16
27
19
7
28
1
21
13
17 22 6
10 8
17 11 12 8
22 11
18
23 4
21
2 23 9
14
20
3
26
15
GM81157-
62 TP-6484 7/18
Group 201: Alternator and Mounting, continued
Quantity
Module
GM81156-MA1
GM81156-MA2
GM81156-MA3
GM81156-MA4
GM81156-MA5
GM81157-MA1
GM81157-MA2
GM81157-MA3
GM81157-MA4
Item Part Number Description
1 328903 Screen 1 1 1 1 1
1 GM10562 Screen 1 1 1 1
2 361039 Plate, generator mounting 4 4 4 4 4 4 4 4 4
3 361271 Bus, ground 1 1 1 1 1 1 1 1 1
4 361919 Vibromount 4 4 4 4 4 4 4 4 4
5 GM75910 Panel, Component Mtg. 1 1 1 1 1 1 1 1 1
6 M125A-10-80 Washer, Plain 7 7 7 7 7 7 7 7 7
7 M125A-12-80 Washer, Plain 16 16 16 16 16 16 16 16 16
8 M125A-20-80 Washer, Plain 12 12 12 12 12 8 8 8 8
8 M125A-24-80 Washer, Plain 4 4 4 4
9 M6923-06-80 Nut, Hex 6mm 2 2 2 2 2 2 2 2 2
10 M6923-10-80 Nut, Hex 10mm 8 8 8 8 8 8 8 8 8
11 M931-10040-60 Screw, Hex Head 9 9 9 9 9 9 9 9 9
12 M931-20065-60 Screw, Hex Cap 8 8 8 8 8 8 8 8 8
13 M931-20160-60 Screw, Hex Head 4 4 4 4 4
13 M931-24160-60 Screw, Hex Head 4 4 4 4
14 M933-06050-60 Screw, Hex Cap 2 2 2 2 2 2 2 2 2
15 M933-10030-60 Screw, Hex Cap 1 1 1 1 1 1 1 1 1
16 M933-16030-82 Screw, Hex Cap 6 6 6 6 6 6
16 M933-16045-82 Screw, Hex Cap 6 6 6
17 M934-10-60 Nut, hex 3 3 3 3 3 3 3 3 3
18 M934-20-80 Nut, hex 8 8 8 8 8 8 8 8 8
19 M961-12050-82 Screw, Hex Head 16 16 16 16 16
19 M933-12040-82 Screw, Hex Head 16 16 16 16
20 M982-20-80 Nut, hex 4 4 4 4 4
20 M982-24-60 Nut, hex 4 4 4 4
21 X-22-15 Washer, lock 6 6 6 6 6 6 6 6 6
22 X-25-118 Washer, plain, .406 ID x 1 in. OD 4 4 4 4 4 4 4 4 4
23 X-25-152 Washer, plain 8 8 8 8 8 8 8 8 8
24 X-67-59 Screw, hex washer, thread-forming 4 4 4 4 4 4 4 4 4
25 X-284-23 Grommet 1 1 1 1 1 1 1 1 1
26 X-400-239 Spacer 4 4 4 4 4
27 X-801-5 Washer,hardened, .656 ID x 1.06 in. OD 6 6 6 6 6 6 6 6 6
28 X-6086-6 Washer,spring 2 2 2 2 2 2 2 2 2
29 X-6210-2 Nut, flange spiralock, 1/4-20 8 8 8 8 8 8 8 8 8
30 GM75930-2** Junction Box Assembly 5M (See page 60) 1 1 1 1 1 1
30 GM75930-3** Junction Box Assembly 7M (See page 60) 1 1 1
31 GM77507-4 Alternator Assy, 5M4036 1
31 GM77507-5 Alternator Assy, 5M4038 1
31 GM77507-9 Alternator Assy, 5M4168 1
31 GM77507-13 Alternator Assy, 5M4280 1
31 GM77507-6 Alternator Assy, 5M4044 1
31 GM77509-2 Alternator Assy, 7M4046 1
31 GM77509-4 Alternator Assy, 7M4170 1
31 GM77509-6 Alternator Assy, 7M4282 1
31 GM77509-8 Alternator Assy, 7M4284 1
32 X-25-118 Washer, plain, .406 ID x 1 in. OD 6
33 X-83-7 Nut, hex, 3/8-16, zinc 3
34 X-6086-6 Washer,spring, .39 ID x .81 in. OD 6
35 X-6128-29 Standoff insulator, 3/8-16 x 2 in. 3
36 X-6238-10 Bolt, Hex Cap 3
37 X-6274-7 Stud 3
40 GM10640 Guard, alternator 1 1 1 1
41 X-6210-7 Nut, flange spiralock, 5/16-28 2 2 2 2
42 X-6238-1 Bolt, Hex Cap 2 2 2 2
** Use the Kit number and chart below to identify the color suffix.
Add a suffix to this color dependent part number before ordering.
TP-6484 7/18 63
Color Dependent Parts
Part Number Part Number
Kit No. Suffix Example (item 30)
GM81156--MA1--BLK --BLK GM75930--2--BLK
GM81156--MA2--BLK --BLK GM75930--2--BLK
GM81156--MA3--BLK --BLK GM75930--2--BLK
GM81156--MA4--BLK --BLK GM75930--2--BLK
GM81156--MA5--BLK --BLK GM75930--2--BLK
GM81157--MA1--BLK --BLK GM75930--2--BLK
GM81157--MA2--BLK --BLK GM75930--3--BLK
GM81157--MA3--BLK --BLK GM75930--3--BLK
GM81157--MA4--BLK --BLK GM75930--3--BLK
64 TP-6484 7/18
Group 201: Alternator and Mounting, continued
4
8
5
10
5 7
6
Items not shown: 3, 8, 9
GM75930--D
Quantity
Part Module Number
Item Number Description GM75930-1 GM75930-2 GM75930-3
2 361567 Base, tie wrap snapin 5 5 5
3 GM11040-7 Insert, Threaded (M6 x 1.0 Hex) 76 76 76
4 GM75889** Box, Junction (4M) 1
4 GM75890** Box, Junction (5M) 1
4 GM75891** Box, Junction (7M) 1
5 GM75892 Panel, J-Box (Louvered) 2 2 2
6 GM75895 Panel, J-Box (Cable Entry) 2 2 2
7 GM78489 Guard, Shelf 4M 1
7 GM78490 Guard, Shelf 5M/7M 1 1
8 M6921-06016-60 Screw, Hex Flnge M6x16mm flly thrd js500 32 32 32
9 X-284-2 Grommet, round (2 in. dia.) 1 1 1
10 X-284-25 Grommet, round 1 1 1
** Use the Kit number and chart below to identify the color suffix.
Add a suffix to this color dependent part number before ordering.
TP-6484 7/18 65
Group 301: Control and Harness
3+ Controller
1
15 5
2 1 6
15
35 2
15
8
5 34 7
6 6
8
34 8
2 7
600 kW 900/1000 kW
750/800 kW
49a Governor controller
15
40 49b
24 28a 30
39 41 4 23 28b
42
38 43 23
2
44
45
25
36 19
3
37
18
36
36
1250--2000 kW 20
27
16
Inner Panel
31
32
13
33
21a 10
C0
C1
C2
C3
70
7N
21b 14
C0
C1
C2
C3
70
7N
21c
13
123456
11, 12 6484_301_1
66 TP-6484 7/18
Group 301: Control and Harness
3+ Controller
Quantity
Module
GM31736-MA1
GM50801-MA1
GM31503-MA1
GM31503-MA2
GM16933-MA1
GM16933-MA2
GM54815-MA1
GM54815-MA2
GM60168-MA1
GM60168-MA2
Item Part Number Description
1 GM10576 Adapter bushing 1 1
2 343474 Sender, oil pressure 1 1 1 1 1 1 1 1 1 1
3 241481 Switch, high temperature shutoff 1 1 1 1 1 1 1 1 1
3 GM50832 Switch-sender 1
4 268298 Sender, water temperature 1 1 1 1 1 1 1 1 1
5 GM12035 Adapter bushing 1 1 1 1 1 1
5 GM10576 Adapter bushing 1 1
6 X-217-6 Nipple, pipe, 1/8 x 3/4 in. 1 1 1 1
7 X-75-1 Plug, pipe, 1/8 1 1 1
8 X-203-16 Fitting, tee, 1/8 x 1/8 x 1/8 in., pipe 1 1 1
8 164037 Cross pipe, 1/8 in. 1
9 GM50744 Harness, engine 1
9 GM31234 Harness, engine 1 1
9 GM31852 Harness, engine 1
9 GM16935 Harness, engine 1 1
9 GM51493 Harness, engine 1 1 1 1
10 233959 Diode, 6 A 7 5 7 7 7 7 7 7 7 7
11 292800 Connector, cable 1 1 1 1 1 1 1 1 1 1
12 295145 Connector, 24-position 1 1 1 1 1 1 1 1 1 1
13 GM11422 Connector 3 1 2 2 2 2 2 2 2 2
14 GM11423 Connector 1 1 1 1 1 1 1 1 1
15 GM10574 Switch, pressure, LOP 1 1 1 1
15 GM10575 Switch, pressure 1 1 1 1 1 1
16 X-672-31 Clamp, insulated, 0.75 in. 1 1
18 X-6217-10 Screw, hex flange machine 12 10 22 24 38 38 24 24 24 24
19 361184-BLK Panel, junction box, front 1 1 1 1 1 1 1 1 1 1
20 361826-BLK Panel, junction box (5M and 7M4046 alt.) 1 1 1
20 328901-BLK Panel, junction box (7M alt. except 7M4046) 1 1 1 1 1 1 1
21a X-49-6 Screw, cross recess 2 2 2 2 2 2 2 2 2 2
21b 255080 Marker, strip 1 1 1 1 1 1 1 1 1 1
21c 295314 Terminal block 1 1 1 1 1 1 1 1 1 1
23 X-22-11 Washer, lock 8 8 8 8 8 8 8 8 8 8
24 229353 Vibromount 4 4 4 4 4 4 4 4 4 4
25 X-284-3 Grommet, round 2 2 2 2 2 2 2 2 2 2
27 X-545-149 Cable, battery 1 1 1 1 1 1
28a GM30658 Bracket, governor mounting 3 3 3 3 3 3 3 3 3 3
28b GM46823 Bracket, governor mounting 1 1 1 1 1 1 1 1 1 1
30 GM46824 Cover, governor 1 1 1 1 1 1 1 1 1 1
31 X-6027-5 Connector, conduit 1 1 1 1 1 1 1 1 1 1
32 X-6026-30 Conduit, flexible 1 1 1 1 1 1 1 1 1 1
33 GM51521 Conduit, inner sleeve 1 1 1 1 1 1 1 1 1 1
34 X-215-19 Elbow, pipe, 90 x 1/8 in. NPT 1
34 267428 Fitting, 45 street elbow 1
35 X-217-2 Pipe, nipple, 1/8 in. NPT x 1.50 in. 1
36 X-22-12 Washer, lock, 0.262 ID x 0.743 in. OD 3 3 3 3 3 3
37 267548 Block, oil gauge 1 1 1 1 1 1
38 GM35184 Bracket, sender 1 1 1 1 1 1
39 X-22-26 Washer, lock, 0.521 ID x 1.24 in. OD 1 1 1 1 1 1
40 X-75-4 Plug, pipe, 1/8 in. NPT 2 2 2 2 2 2
41 223033 Strap, ground, 5 in. 1 1 1 1 1 1
42 X-447-10 Elbow, male tube, 90 1 1 1 1 1 1
43 259632 Bumper 1 1 1 1 1 1
44 270727 Fuel line, flexible 1 1 1 1 1 1
45 GM12035 Adapter, bushing 1 1
46 GM10669 Shield, heat, 32 mm ID x 305 mm (not shown) 1 1 1 1
47 GM54825 Shield, heat, 20 mm ID x 103 mm (not shown) 2 2 2 2
49a GM24876-S Regulator, Voltage (Digital) 1 1 1 1 1 1 1 1 1 1
49b GM66039 Screw, Plastic Tapping, 6-19 x 0.625 6 6 6 6 6 6 6 6 6 6
TP-6484 7/18 67
Group 301: Control and Harness, continued
3+ Controller
5
15 5
2 1 6
15
35 2
15
8
5 34 7
6 6
8
34 8
2 48 7
600 kW 900/1000 kW
750/800 kW
Governor controller
15
40 28a 30
39 24
41 4 49a 23 28b
42 49b
38 43 23
2
44
45
25
36 19
3
37
18
36
36
1250-2000 kW 20
27
50 16
Inner Panel
31
32
13
33
21a 10
C0
C1
C2
C3
70
7N
21b 14
C0
C1
C2
C3
70
7N
21c
13
123456
11
68 TP-6484 7/18
Group 301: Control and Harness, continued
3+ Controller
Quantity
Module
GM74826-MA1
GM74828-MA1
GM74829-MA1
GM74829-MA2
GM74831-MA1
GM74831-MA2
GM74833-MA1
GM74833-MA2
Item Part Number Description
1 GM10576 Adapter bushing 1 1
2 343474 Sender, oil pressure 1 1 1 1 1 1 1 1
3 241481 Switch, high temperature shutoff 1 1 1 1 1 1 1
3 GM50832 Switch--Sensor 1
4 268298 Sender, water temperature 1 1 1 1 1 1 1
4 GM10669 Shield, Heat (32mm ID x 305 mm L) (not shown) 1 1 1 1
4 GM54825 Shield, Heat (not shown) 2 2 2 2
5 GM12035 Adapter bushing 1 1
5 GM10576 Adapter bushing 1 1
6 X-217-6 Nipple, pipe, 1/8 x 3/4 in. 1 1 1 1
7 X-75-1 Plug, pipe, 1/8 1 1 1
8 X-203-16 Fitting, tee, 1/8 x 1/8 x 1/8 in., pipe 1 1 1
8 164037 Cross pipe, 1/8 in. 1
9 GM74812 Harness, Eng Mits T2 600kW Dec 3+ 1
9 GM74814 Harness, Eng Mits 750-800kW Dec3+ 1
9 GM74815 Harness, Eng Mits T2 900-1000kW Dec3+ 1 1
9 GM74817 Harness, Eng Mits T1 1250-1600kW Dec3+ 1 1 1 1
10 233959 Diode, 6 A 5 3 7 7 7 7 7 7
11 295145 Connector, 24-position 1 1 1 1 1 1 1 1
13 GM11422 Connector 1 2 2 2 2 2 2 2
14 GM11423 Connector 1 1 1 1 1 1 1
15 GM10574 Switch, pressure, LOP 1 1 1 1
15 GM10575 Switch, pressure 1 1 1 1
16 X-672-31 Clamp, insulated, 0.75 in.
18 X-6217-10 Screw, hex flange machine 28 12 22 24 24 24 24 24
19 361184-BLK Panel, junction box, front 1 1 1 1 1 1 1 1
20 361826-BLK Panel, junction box 1 1 1
20 328901-BLK Panel, junction box 1 1 1 1 1
21a X-49-6 Screw, cross recess 2 2 2 2 2 2 2 2
21b 255080 Marker, strip 1 1 1 1 1 1 1 1
21c 295314 Terminal block 1 1 1 1 1 1 1 1
23 X-22-11 Washer, lock 8 8 8 8 8 8 8 8
24 229353 Vibromount 4 4 4 4 4 4
25 X-284-3 Grommet, round 2 2 2 2 2 2
27 X-545-149 Cable, battery 1 1 1 1
28a GM30658 Bracket, governor mounting 3 3 3 3 3 3
28b GM46823 Bracket, governor mounting 1 1 1 1 1 1
30 GM46824 Cover, governor 1 1 1 1 1 1
31 X-6027-5 Connector, conduit 1 1 1 1 1 1
32 X-6026-30 Conduit, flexible 1 1 1 1 1 1
33 GM51521 Conduit, inner sleeve 1 1 1 1 1 1 1
34 X-215-19 Elbow, pipe, 90 x 1/8 in. NPT 1
34 267428 Fitting, 45 street elbow 1
35 X-217-2 Pipe, nipple, 1/8 in. NPT x 1.50 in. 1
36 X-22-12 Washer, lock, 0.262 ID x 0.743 in. OD 3 3 3 3
37 267548 Block, oil gauge 1 1 1 1
38 GM35184 Bracket, sender 1 1 1 1
39 X-22-26 Washer, lock, 0.521 ID x 1.24 in. OD 1 1 1 1
40 X-75-4 Plug, pipe, 1/8 in. NPT 2 2 1 1
41 223033 Strap, ground, 5 in. 1 1 1 1
42 X-447-10 Elbow, male tube, 90 1 1 1 1
43 259632 Bumper 1 1 1 1
44 265462 Fuel line, flexible 1 1
44 270727 Fuel line, flexible 1 1
45 GM12035 Adapter, bushing 1 1 1 1
48 GM74810 Chattering Relay (supplied with engine) 1
48 GM74811 Synchronizing Relay (supplied with engine) 1 1 1 1 1 1 1
49a GM24876-S Regulator, Voltage (Digital) 1 1 1 1 1 1 1 1
49b GM66039 Screw, Plastic Tapping, 6-19 x 0.625 6 6 6 6 6 6 6 6
50 GM49747 Relay, 24V DC 1 1
TP-6484 7/18 69
Group 301: Control and Harness, continued
550 Controller
34
Governor controller
24 30
23 28
23
3
25
19
18
26
17 20
27
16
Inner Panel
31
32
13
33
10
14
13
22a--f
9
123456
11, 12
6484_301_2
70 TP-6484 7/18
Group 301: Control and Harness, continued
550 Controller
Quantity
Module
GM50802-MA1
GM31851-MA1
GM31504-MA1
GM31504-MA2
GM30952-MA1
GM30952-MA2
GM52968-MA1
GM52968-MA2
Item Part Number Description
1 GM12035 Adapter bushing 1 1 1 1 1 1
1 GM10576 Adapter bushing 1 1
2 GM70917-1 Sensor, pressure, 1/8-27 NPT 1 1 1 1 1 1 1 1
3 GM31990 Kit, Sensor, temp. 1 1 1 1 1 1 1 1
9 GM50743 Harness, engine 1
9 GM31233 Harness, engine 1 1
9 GM31853 Harness, engine 1
9 GM17434 Harness, engine 1 1
9 GM46930 Harness, 5 ft. 1 1
9 GM51492 Harness, engine 1 1
10 233959 Diode, 6 A 7 7 7 7 7 7 7 7
11 292800 Connector, cable 1 1 1 1 1 1 1 1
12 295145 Connector, 24-position 1 1 1 1 1 1 1 1
13 GM11422 Connector 1 1 1 1 1 2 2 1
14 GM11423 Connector 1 1 1 1 1 1 1 1
16 X-672-31 Clamp, insulated, 0.75 in. 1 1
17 GM11718 PCB assy., Marathon excitation interface 1 1 1 1 1 1 1 1
18 X-6217-10 Screw, hex flange machine 28 12 20 22 24 24 24 24
19 361184-BLK Panel, junction box, front 1 1 1 1 1 1 1 1
20 361826-BLK Panel, junction box (5M and 7M4046 alt.) 1 1 1
20 328901-BLK Panel, junction box (7M alt. except 7M4046) 1 1 1 1 1
22a X-49-6 Screw, cross recess 2 2
22b 254127 Marker, strip 1 1
22c X-405-2 Terminal block 1 1
22d GM13980 PCB assy., CT burden resistor 1 1 1 1 1 1
22e X-70-12 Nut, hex machine screw, 8-32 4 4 4 4 4 4
22f X-712-9 Spacer, 0.25 OD, 0.5 in. 4 4 4 4 4 4
23 X-22-11 Washer, lock 8 8 8 8 8 8 8 8
24 229353 Vibromount 4 4 4 4 4 4 4 4
25 X-284-3 Grommet, round 2 2 2 2 2 2 2 2
26 M965A-06012-20 Screw, pan head machine 4 4 4 4 4 4 4 4
27 X-545-149 Cable, battery 1 1 1 1
28a GM30658 Bracket, governor mounting 3 3 3 3 3 3 3 3
28b GM46823 Bracket, governor mounting 1 1 1 1 1 1 1 1
30 GM46824 Cover, governor 1 1 1 1 1 1 1 1
31 X-6027-5 Connector, conduit 1 1 1 1 1 1 1 1
32 X-6026-30 Conduit, flexible 1 1 1 1 1 1 1 1
33 GM51521 Conduit, inner sleeve 1 1 1 1 1 1 1 1
34 X-555-2 Elbow, street, 90 x 1/8 in. NPTF 1 1 1
34 267428 Fitting, 45 street elbow 1
35 GM10669 Shield, heat, 32 mm ID x 305 mm (not shown) 1 1
TP-6484 7/18 71
Group 301: Control and Harness, continued
550/6000 Controller
34 37
Governor controller
24 30
23 28
23
3
25
19
18
26
17 20
27
16
50
Inner Panel
31
32
13
33
10
14
22a--f 13
123456
11
72 TP-6484 7/18
Group 301: Control and Harness, continued
550/6000 Controller
Quantity
Module
GM74835-MA1
GM74837-MA1
GM74838-MA1
GM74838-MA2
GM74841-MA1
GM74841-MA2
Item Part Number Description
1 GM12035 Adapter bushing 1 1 1 1 1 1
2 GM70917-1 Sender, Pressure, 0-150psi, 1/8-27 NPTF 1 1 1 1 1 1
3 GM31990 Kit, Temperature Sensor 1 1 1 1 1 1
3 GM10669 Shield, heat (32mm id x 305mm length) 1 1
9 GM74819 Harness, Eng Mits T2 600kW DEC550/6000 1
9 GM74821 Harness, Eng Mits 750-800kW DEC550/6000 1
9 GM74822 Harness, Eng MitsT2 900-1000kW DEC550/6000 1 1
9 GM74824 Harness, EngMitsT2 1250-2000kW DEC550/6000 1 1
10 233959 Diode, 6 A 2 7 7 7 7 7
11 295145 Connector, 24-position 1 1 1 1 1 1
13 GM11422 Connector 1 3 2 2 2 2
16 X-672-31 Clamp, insulated, 0.75 in. 1 1
17 GM11718 PCB assy., Marathon excitation interface 1 1 1 1 1 1
18 X-6217-10 Screw, hex flange machine 28 12 22 24 24 24
19 361184-BLK Panel, junction box, front 1 1 1 1 1 1
20 361826-BLK Panel, junction box 1 1 1
20 328901-BLK Panel, junction box 1 1 1
22a X-49-6 Screw, cross recess 1
22b 254127 Marker, strip 1
22c X-405-2 Terminal block 1
22d GM13980 PCB assy., CT burden resistor 1 1 1 1 1
22e X-70-12 Nut, hex machine screw, 8-32 4 4 4 4 4
22f X-712-9 Spacer, 0.25 OD, 0.5 in. 4 4 4 4 4
23 X-22-11 Washer, lock 8 8 8 8
24 229353 Vibromount 4 4 4 4
25 X-284-3 Grommet, round 2 2 2 2
26 M965A-06012-20 Screw, pan head machine 4 4 4 4 4 4
27 X-545-149 Cable, battery 1 1
28 GM30658 Bracket, governor mounting 3 3 3 3
28 GM46823 Bracket, governor mounting 1 1 1 1
30 GM46824 Cover, governor 1 1 1 1
31 X-6027-5 Connector, conduit 1 1 1 1
32 X-6026-30 Conduit, flexible 1 1 1 1
33 GM51521 Conduit, inner sleeve 1 1 1 1
34 X-555-2 Elbow, street, 90 x 1/8 in. NPTF 1 1 1
34 267428 Fitting, 45 street elbow 1
37 GM74810 Chattering Relay (supplied with engine) 1
37 GM74811 Synchronizing Relay (supplied with engine) 1 1 1 1 1
50 GM49747 Relay, 24V DC 1 1
TP-6484 7/18 73
Group 301: Control and Harness, continued
550/3000/6000/APM402 Controller
12
17 41
18 42 32 31
11
3
16 13
10
25
33
17
18
29 29
1
30
28
15
26
4
8
9
7 34
39
24
5
27
40
5
5 2
14
74 TP-6484 7/18
Group 301: Control and Harness, continued
550/3000/6000/APM402 Controller
Quantity
Module
GM79363-MA1
GM79363-MA2
GM79363-MA3
GM80794-MA1
GM80794-MA2
GM80795-MA1
GM81544-MA1
GM81544-MA2
GM81545-MA1
Item Part Number Description
1 324861 Coupling, black plastic 12 12 12 12 12 12 12 12 12
2 GM11040-7 Insert, Threaded (M6 x 1.0 Hex) 2 2 2 2 2 2 4 4 4
3 GM12035 Adapter bushing 1 1 1 1 1 1 1 1 1
4 GM13980 PCB assy., CT burden resistor 1 1 1 1 1 1 1 1
5 GM30658 Bracket, governor mounting 3 3 3 3 3 3
6 GM31990 Kit, Temperature Sensor 1 1 1 1 1 1 1
6 GM39458 Sender, Temperature 1 1
7 GM38784-3 Vibromount 4 4 4 4 4 4
8 GM46823 Bracket, governor mounting 1 1 1 1 1 1
9 GM46824 Cover, governor 1 1 1 1 1 1
10 GM49747 Relay, 24V DC 1 1 1 1 1 1 2 2 2
11 GM51521 Conduit, inner sleeve 1 1 1 1 1 1
12 GM66270 Sensor, Low Coolant Level 1 1 1 1 1 1
13 GM70917-1 Sender, Pressure, 0-150psi, 1/8-27 NPTF 1 1 1 1 1 1 1
13 GM102100 Sender, oil pressure 1 1
14 GM77908** Cover, Diagnostic 1 1 1 1 1 1
14 GM77909 Cover, Diagnostic 1 1 1
15 GM79677 Board, Assy Marathon Interface 1 1 1 1 1 1 1 1 1
16 GM81299 Harness, Engine 750/800 kW Mitsubishi 1 1
16 GM81315 Harness, Engine 750/800 kW Mitsubishi 1
16 GM81602 Harness, Engine 900/1000 kW Mitsubishi 1 1
16 GM81603 Harness, Engine 900/1000 kW Mitsubishi 1
16 GM79392 Harness, Engine 2000 kW Mitsubishi 1 1 1
17 GM79448** Bracket, Controller 1 1 1
18 GM38784-2 Vibromount 4 4 4
24 X-22-12 Washer, lock.262 IDx.743 in.OD 8 8 8 4 4 4
25 X-67-155 Screw, Tapping 1 1 1 1 1 1 2 2 2
26 X-67-156 Screw, Tapping 8 8 8
26 X-67-59 Screw, Tapping 8 8 8
26 GM38784-1 Vibromount 4 4 4
27 X-284-3 Grommet, round 1 1 1 1 1 1
28 X-301-34 Plug, Button 7 7 7 7 7 7 7 7 7
29 X-301-47 Plug, Button 12 12 12 12 12 12 10 10 10
30 X-301-48 Plug, Button 1 1 1 1 1 1 1 1 1
31 X-6026-30 Conduit, flexible 1 1 1 1 1 1
32 X-6027-5 Connector, conduit 1 1 1 1 1 1
33 GM79393 Harness, Control Box, DEC550 1 1 1
33 GM79394 Harness, Control Box, DEC6000 1 1
33 GM81317 Harness, Control Box, DEC3000 1
33 GM81606 Harness, Control Box, DEC550 1
33 GM81608 Harness, Control Box, DEC6000 1
33 GM81607 Harness, Control Box, DEC3000 1
33 GM77978 Harness, A/C Control Box 1
34 GM74811 Synchronizing Relay (supplied with engine) 1 1 1 1 1 1 1 1 1
39 X-545-149 Cable, battery (No.0 x 6.1”) red+ 1 1 1
40 X-672-30 Clamp, insulated, 1.06 in. 1 1 1
41 GM77902 Bracket, Mtg (Diagnostic) 1 1 1
42 GM81747 Harness, Diagonistic Mits 1 1 1
** Use the Kit number and chart below to identify the color suffix.
Add a suffix to this color dependent part number before ordering.
TP-6484 7/18 75
Color Dependent Parts
Part Number Part Number
Kit No. Suffix Example (item 14)
GM79363--MA1--KCB --KCB GM77908--KCB
GM79363--MA1--KCB --BLK GM79448--BLK
GM79363--MA2--KCB --KCB GM77908--KCB
GM79363--MA2--KCB --BLK GM79448--BLK
GM79363--MA3--KCB --KCB GM77908--KCB
GM79363--MA3--KCB --BLK GM79448--BLK
GM80794--MA1--KCB --KCB GM77908--KCB
GM80794--MA2--KCB --KCB GM77908--KCB
GM80795--MA1--KCB --KCB GM77908--KCB
GM104401--MA1--KCB --KCB GM77908--KCB
76 TP-6484 7/18
Group 701: Literature
Quantity
Part Variation Number
Item Number Description 241 242 243 244 245 246 247 248 249
1 TP-5578 O/I/S/M Marathon Alternator, MMAX DVR 1 1 1 1 1 1 1 1 1
2 TP-5700 I/M Industrial 1 1 1 1 1 1 1 1 1
3 TP-6009 P/C Controllers 1 1 1 1 1 1 1 1 1
5 TP-6140 O/I/M Controller Setup & App. Decision-Maker 550 1 1 1 1 1 1 1 1 1
6 TP-6161 O/M 20--2250 kW, Industrial 1 1 1 1 1 1 1 1 1
7 TP-6199 O/I/S/M Marathon voltage regulator DVR2000E 1 1 1 1 1 1 1 1 1
8 TP-6200 O/M Decision-Maker 550 Controller V 2.10 1 1 1 1 1 1 1 1 1
9 TP-6257 P/C Kohler D600 Engine, 600REOZM 1
9 TP-6282 P/C Kohler D750/D800 Engine, 750/800REOZM/B 1 1
9 TP-6258 P/C Kohler D1000 37.1A Eng, 900/100REOZM/B 1 1
9 TP-6283 P/C Kohler D1250 Engine, 1250REOZM/B 1
9 TP-6259 P/C Kohler D1600--2000Eng, 1600--2000REOZM/B 1 1 1
10 TP-6556 O/M MHI 600REOZMB 1
10 TP-6557 O/M MHI 750/800REOZMB 1 1
10 TP-6558 O/M MHI 900/1000REOZMB 1 1
10 TP-6644 O/M MHI ECM3, 900/1000REOZMB 1 1
10 TP-6559 O/M MHI 1250REOZMB 1
10 TP-6560 O/M MHI 1600REOZMB 1
10 TP-6561 O/M MHI 1750/2000REOZMB 1 1
11 TP-6289 W/D 600-2000REOZM, Industrial 1 1 1 1 1 1 1 1 1
12 TP-6330 O/I/M Woodward ProAct I/II Governor 1 1 1 1 1 1 1 1 1
13 TP-6356 S/M Controllers, 20--2800 kW 1 1 1 1 1 1 1 1 1
14 TP-6373 S/M Pilot-Excited PM Alternator, 350--2800 kW 1 1 1 1 1 1 1 1 1
15 TP-6484 P/C 600-2000REOZMB 1 1 1 1 1 1 1 1 1
16 TP-6562 S/M MHI 600REOZM/B 1
16 TP-6563 S/M MHI 750/800REOZM/B 1 1
16 TP-6564 S/M MHI 900--1000REOZM/B 1 1
16 TP-6565 S/M MHI 1250REOZM/B 1
16 TP-6566 S/M MHI 1600REOZM/B 1
16 TP-6567 S/M MHI 1820--2000REOZM/B 1 1
17 TP-6746 P/C DEC6000 AND DPS System 1 1 1 1 1 1 1 1 1
18 TP-6747 O/I/M DPS System Installation and Setup 1 1
19 TP-6750 O/M DEC 6000 Controller 1 1 1 1 1 1 1 1 1
TP-6484 7/18 77
Group 701: Literature
Quantity
Part Variation Number
Item Number Description 297 298 299 300 287 288 289 290
1 TP-5374 Warranty 1--Year Limited, Industrial 1 1 1 1 1 1 1 1
2 TP-5578 O/I/S/M Marathon Alternator, MMAX DVR 1 1 1 1 1 1 1 1
3 TP-5700 I/M 20--3250kW, Industrial 1 1 1 1 1 1 1 1
4 TP-6140 O/I/M Controller Setup & App. Decision-Maker 550 1 1 1 1 1 1 1 1
5 TP-6694 O/M APM402/DEC3000 Controller 1 1 1 1
6 TP-6200 O/M Decision-Maker 550 Controller V 2.10 1 1 1 1 1 1 1 1
7 TP-6282 P/C Kohler D750/D800 Engine, 750/800REOZM/B 1 1
7 TP-6258 P/C Kohler D1000 37.1A Eng, 900/100REOZM/B 1 1
7 TP-6283 P/C Kohler D1250 Engine, 1250REOZM/B 1
7 TP-6259 P/C Kohler D1600--2000Eng, 1600--2000REOZM/B 1 1 1
8 TP-6557 O/M MHI 750/800REOZMB 1 1
8 TP-6558 O/M MHI 900/1000REOZMB 1 1
8 TP-6644 O/M MHI ECM3, 900/1000REOZMB, Industrial 1 1
8 TP-6559 O/M MHI 1250REOZMB 1
8 TP-6560 O/M MHI 1600REOZMB 1
8 TP-6561 O/M MHI 1750/2000REOZMB 1 1
9 TP-6318 W/D 750--2000REOZMD, 750--2000ROZMC 1 1 1 1 1 1 1 1
10 TP-6330 O/I/M Woodward ProAct I/II Governor 1 1 1 1 1 1 1 1
11 TP-6356 S/M Controllers, 20--2800 kW 1 1 1 1 1 1 1 1
12 TP-6373 S/M Pilot-Excited PM Alternator, 350--2800 kW 1 1 1 1 1 1 1 1
13 TP-6484 P/C 600-2000REOZMB 1 1 1 1 1 1 1 1
14 TP-6563 S/M MHI 750/800REOZM/B 1 1
14 TP-6564 S/M MHI 900--1000REOZM/B 1 1
14 TP-6565 S/M MHI 1250REOZM/B 1
14 TP-6566 S/M MHI 1600REOZM/B 1
14 TP-6567 S/M MHI 1820--2000REOZM/B 1 1
15 TP-6746 P/C DEC6000 AND DPS System 1 1 1 1 1 1 1 1
15 TP-6780 P/C DEC 550 Controller (J--Box Panel Mt) 1 1 1 1 1 1 1 1
15 TP-6781 P/C APM402/DEC 3000 Controller 1 1 1 1
16 TP-6747 O/I/M DPS System Installation and Setup 1 1 1 1 1 1 1 1
17 TP-6750 O/M DEC 6000 Controller 1 1 1 1 1 1 1 1
78 TP-6484 7/18
Kit List
This section lists the part numbers of modules/kits not listed in the Group Parts Lists on the previous pages. Refer to the generator
set nameplate or the list below to identify the module/kit number installed on your generator set. See the sections following this
page for the parts list of the module/kit.
Cooling Systems
Radiator drain valve GM33830-KA1 GM33830-KA1 GM33830-KA1
Remote radiator setup GM50923-MA1 GM51078-MA1 GM51433-MA1
Remote radiator flex kit — GM51591-KP1 GM51674-KP1
Heater, block including isolation valves (Obsolete CSS Style)
190/208 V, 1-phase GM21100-KA1 GM53095-KA6 GM19409-KA6
210/240 V, 1-phase GM21100-KA2 GM53095-KA2 GM19409-KA1
240 V, 3-phase — GM53095-KA4 GM19409-KA3
380 V, 3-phase — GM53095-KA5 GM19409-KA4
380/480 V, 1-phase GM21100-KA3 GM53095-KA3 GM19409-KA2
480 V, 3-phase — GM53095-KA1 GM19409-KA5
Heater, block including isolation valves (CMS Style)
190/208 V, 1-phase GM21100-KA1 GM64395-KA6 GM64396-KA6
210/240 V, 1-phase GM21100-KA2 GM64395-KA2 GM64396-KA2
240 V, 3-phase — GM64395-KA4 GM64396-KA4
380 V, 3-phase — GM64395-KA5 GM64396-KA5
380/480 V, 1-phase GM21100-KA3 GM64395-KA3 GM64396-KA3
480 V, 3-phase — GM64395-KA1 GM64396-KA1
1250 kW 1600--2000 kW
Cooling Systems
Radiator drain valve GM33830-MA1 GM33830-MA1
Remote radiator setup GM51551-MA1 GM51551-MA1
Heater, block including isolation valves (Obsolete CSS Style)
208 V, 1-phase GM51438-KA6 GM51266-KA6
240 V, 1-phase GM51438-KA1 GM51266-KA1
240 V, 3-phase GM51438-KA2 GM51266-KA2
380 V, 3-phase GM51438-KA3 GM51266-KA3
480 V, 1-phase GM51438-KA5 GM51266-KA5
480 V, 3-phase GM51438-KA4 GM51266-KA4
Heater, block including isolation valves (CMS Style)
208 V, 1-phase GM64397-KA6 GM64399-KA6
240 V, 1-phase GM64397-KA1 GM64399-KA1
240 V, 3-phase GM64397-KA2 GM64399-KA2
380 V, 3-phase GM64397-KA3 GM64399-KA3
480 V, 1-phase GM64397-KA5 GM64399-KA5
480 V, 3-phase GM64397-KA4 GM64399-KA4
TP-6484 7/18 79
Kit List
600 kW 750/800 kW
Cooling Systems
Heater, block including isolation valves
208 V, 1-Phase GM79185-KA1 GM77395-KA6
240 V, 1-Phase GM79185-KA2 GM77395-KA2
240 V, 3-Phase — GM77395-KA4
380 V, 3-Phase — GM77395-KA5
480 V, 1-Phase GM79185-KA3 GM77395-KA3
480 V, 3-Phase — GM77395-KA1
Touch-Up Paint
Gloss and textured paint is available from Aftermarket Parts.
80 TP-6484 7/18
Cooling System Kits
Qty. Description Part No. Qty. Description Part No.
Radiator Drain Valve GM33820-KA1
1 Valve, drain, 3/8 in. NPTF 278788 Remote Radiator Setup GM51433-MA1
1 Bushing, reducing, 3/8 x 1/2 in. NPT X-202-28 1 Clamp, muffler, 3.12 in. 286283
2 Clamp, muffler, 4.12 in. 289372
Remote Radiator Setup GM50923-MA1 4 Clamp, hose, 3.25/3.56 in. 291542
1 Clamp, hose, 2.81/3.12 in. 275527 1 Bracket, belt guard GM10544
1 Clamp, hose, 3.25/3.56 in. 291542 1 Bracket, belt guard GM10545
1 Clamp, hose, 2.63/2.94 in. 336228 1 Bracket, belt guard GM10546
1 Clamp, hose, 3.88/4.19 in. 336229 1 Bracket, belt guard GM10547
1 Flange, water connection, outlet GM11962 1 Bracket, guard GM10948
1 Flange, water connection, inlet GM11963 1 Guard, pulley top GM10949
1 Guard, belt guard mounting GM12351 1 Guard, pullet left side GM10950
1 Flange, water connection, inlet GM50752 1 Guard, pulley bottom GM10951
1 Guard, Belt (RS) GM50754 1 Guard, pulley right side GM10952
1 Guard, Belt (Bottom) GM50755 1 Tube, water inlet GM10953
1 Guard, Belt (LS) GM50757 1 Guard, pulley front GM10955
1 Guard, Belt (Top) GM50758 1 Ball, bearing GM10996
1 Guard, pulley, right side GM51038 1 Tube, outlet GM51464
1 Cover, pulley GM51039 1 Tube, water inlet GM51465
1 Guard, Belt (LS) GM51583 1 Bracket, hose GM51466
1 Bracket, belt guard mtg. GM51724 1 Bracket, guard GM51467
1 Bracket, belt guard mtg. GM51725 1 Tube, lower GM51505
1 Guard, Belt (LS) Rear GM51850 1 Bracket, tube GM51522
1 Bracket, Belt Guard Mtg GM55038 3 Cover, Coolant Connection GM74080
1 Hose, radiator, straight, 2.5 in. ID X-424-10 1 Cover, Coolant Connection GM74081
1 Hose, radiator, straight, 3 in. ID X-507-7 2 Hose, radiator, straight, 3 in. ID X-507-10
1 Hose, radiator, wire inset, 2.5 in. ID X-6014-69 1 Hose, radiator, straight, 3 in. ID X-507-4
1 Hose, radiator, wire inset, 3.5 in. ID X-6014-70 2 Washer, beveled, 0.44 ID x 1.25 in. OD X-6011-4
1 Clamp, muffler, 2.62 in. X-722-2
Remote Radiator Setup GM51078-MA1 1 Plug, pipe, 1/2 X-75-3
1 Clamp, muffler, 3.62 in. 286286
4 Clamp, muffler, 4.12 in. 289372 Remote Radiator Setup GM51551-MA1
8 Clamp, hose, 3.25/3.56 in. 291542 2 Clamp, muffler, 3.12 in. 286283
1 Bracket, hose GM32394 1 Clamp, muffler, 3.62 in. 286286
1 Tube, lower remote radiator GM32395 1 Clamp, muffler, 4.12 in. 289372
2 Bracket, hose GM32398 4 Clamp, hose, 3.25/3.56 in. 291542
1 Guard, belt (chg. alt.), right GM51037 1 Tube, water inlet, 4 in. OD steel GM10953
1 Guard, Belt (Top) GM51285 2 Support, radiator tube GM19607
1 Guard, belt, right side GM51286 1 Tube, water inlet GM51552
1 Bracket, guard, right side GM51287 1 Tube, outlet GM51553
1 Guard, Belt (Bottom) GM51288 1 Bracket, support GM51554
1 Bracket, guard, left side GM51289 1 Guard, pulley, right side GM51555
1 Guard, belt (chg. alt.), left GM51290 1 Guard, pulley, left side GM51556
1 Guard, belt (chg. alt.), left GM51291 1 Guard, pulley top GM51557
1 Guard, Belt (LS) GM51292 1 Guard, pulley front GM51558
2 Guard, chg. alt. GM51338 1 Tube, Water Inlet GM52986
1 Guard, belt (chg. alt.), right GM51363 1 Guard, Belt Lower GM60790
1 Tube, outlet GM51375 1 Cover, Coolant Connection GM74080
1 Tube, outlet GM51376 2 Hose, radiator, straight, 3 in. ID X-507-7
1 Bracket, guard GM51391 1 Hose, radiator, straight, 3.5 in. ID X-6006-3
1 Bracket, guard GM51392 2 Washer, beveled, 0.44 ID x 1.25 in. OD X-6011-4
1 Tube, lower remote radiator GM51435
1 Bracket, hose GM51436 Remote Radiator Flex Kit GM51591-KP1
1 Bracket, Guard (LS) GM52139 32 Screw, hex head machine X-6021-1
1 Bracket, Guard (RS) GM52138 32 Nut, hex, 5/8-11, zinc X-85-3
1 Guard, Belt LH (BCA) GM52270 3 Adapter, flexible, radiator 354044
1 Guard, Belt Front GM66362 1 Adapter, flexible, radiator 354281
1 Bracket, Support GM66573
3 Cover, Coolant Connection GM74080 Remote Radiator Flex Kit GM51674-KP1
1 Cover, Coolant Connection GM74081 32 Screw, hex head machine X-6021-1
2 Spacer, 0.531 ID x 1 OD x 1 in. X-400-230 32 Nut, hex, 5/8-11, zinc X-85-3
2 Hose, radiator, straight, 3 in. ID X-507-10 2 Adapter, flexible, radiator 354044
2 Hose, radiator, straight, 3 in. ID X-507-7 2 Adapter, flexible, radiator 354281
1 Clamp, muffler, 2.62 in. X-722-2
TP-6484 7/18 81
Cooling System Kits
Block Heater Kits: GM21100-KA1 to GM21100-KA3
Common Unique Parts
Qty. Description Parts GM21100-KA1 GM21100-KA2 GM21100-KA3
1 Heater, block GM19667 GM19668 GM19669
1 Block heater service element GM29480 GM29481 GM29482
1 Thermostat GM29529 GM29529
1 Bushing, reducing, 1/2 x 3/4 in NPT 153659
1 Strap, ground, 5 in. 223033
1 Tag, hang 279047
1 Thermostat, block heater 279813
4 Gasket, washer 297001
1 Box, block heater control 354316
1 Cover, block heater control 354317
1 Gasket, control box 354318
1 Decal, warning 354325
1 Label, wiring diagram 354328
1 Bushing, adapter GM10577
2 Valve, shutoff GM19670
4 Vibromount GM38784-2
1 Bracket, block heater GM38834
1 Busing, reducing, 1/4 x 1/2 in. NPT X-202-47
1 Tee, pipe, 1/2 x 1/2 x 1/2 in. X-203-13
2 Pipe, 1/2 NPT x 1.19 in. X-209-2
1 Pipe, 1/2 NPT x 3 in. X-209-11
1 Fitting, elbow, street1/2 in. X-211-1
1 Valve, drain, 1/4 in. NPT X-256-3
3 Elbow, street, 45 x 1/2 in. NPT X-274-13
1 Elbow, street, 45 x 3/4 in. NPT X-274-15
4 Clamp, hose, 0.69/1.25 in. X-426-12
2 Connector, hose X-582-7
2 Hose, coolant 40 in. X-6367-7
4 Screw, slotted hex washer head X-97-13
Block Heater Kits: GM19409-KA1--GM19409-KA5
Common Unique Parts
Qty. Description Parts GM19409-KA1 GM19409-KA2 GM19409-KA3
1 Heater, block (CSS Style; use service kit) 361246 361247 361248
1 Element, replacement GM29666 GM29667 GM29668
1 Block Heater Service Kit GM66014-1 GM66014-2 GM66014-3
1 Block Heater (CSM Style) GM62499 GM62500 GM62501
1 Block Heater replacement element GM62639 GM62640 GM62641
2 Washer, nylon, .878 ID x .132 in OD X--6278--4
1 Tag, hang 279047
1 Harness, wiring 279956
1 Tag, instruction 299896
4 Vibromount 328645
2 Bushing, adapter GM10577
2 Valve, shutoff (3/4-14 NPT) GM19666
1 Valve, shutoff (1/2-14 NPT) GM19670
1 Bracket, block heater GM30921
1 Bracket, block heater GM30922
1 Pipe (3/4 in. NPT x 1.38 in.) X-206-9
1 Pipe (3/4 in. NPT x 2.50 in.) X-206-4
1 Pipe, cross (1 in. NPT) X-207-1
1 Pipe (1/2 in. NPT x 1.19 in.) X-209-2
1 Fitting, elbow, street 1/2 in. X-211-1
2 Nipple, pipe, 1 x 1 1/2 in. X-218-24
2 Elbow, street (45 deg. x 3/4 in. NPT) X-274-2
4 Stud, 5/15-18 x 1.5 in. X-352-65
6 Clamp, hose, .69/1.25 in. X-426-12
3 Connector, hose X-582-15
1 Connector, hose X-582-7
2 Connector, hose X-582-8
2 Washer, beveled, .44 ID x 1.25 in. OD X-6011-4
1 Hose, coolant 70 in. X-6367-3
1 Hose, coolant 56 in. X-6367-5
2 Clamp, insulated, 1.06 in. X-672-32
1 Elbow, pipe (45 deg x 1”npt) X--225--9
1 Pipe (1”npt x 6.50”) X--218--9
2 Pipe, Nipple (1” NPT x 3.00”) X--218--22
3 Elbow, pipe (90 deg x 1”npt) X--215--15
82 TP-6484 7/18
Cooling System Kits, continued
Block Heater Kits: GM19409-KA4--GM19409-KA6
Common Unique Parts
Qty. Description Parts GM19409-KA4 GM19409-KA5 GM19409-KA6
1 Heater, block (CSS Style; use service kit) 361249 361240 GM42088
1 Element, replacement GM29669 GM29665 GM42089
1 Block Heater Service Kit GM66014-4 GM66014-5 GM66014-6
1 Block Heater (CSM Style) GM62502 GM62498 GM62509
1 Block Heater replacement element GM62642 GM62638 GM62649
2 Washer, nylon, .878 ID x .132 in OD X--6278--4
1 Tag, hang 279047
1 Harness, wiring 279956
1 Tag, instruction 299896
4 Vibromount 328645
2 Bushing, adapter GM10577
2 Valve, shutoff (3/4-14 NPT) GM19666
1 Valve, shutoff (1/2-14 NPT) GM19670
1 Bracket, block heater GM30921
1 Bracket, block heater GM30922
1 Fitting, tee, pipe, 1 x 1 x 1 in. X-203-2
1 Pipe (3/4 in. NPT x 1.38 in.) X-206-9
1 Pipe (3/4 in. NPT x 2.50 in.) X-206-4
1 Pipe, cross (1 in. NPT) X-207-1
1 Pipe (1/2 in. NPT x 1.19 in.) X-209-2
1 Fitting, elbow, street 1/2 in. X-211-1
1 Nipple, pipe, 1 x 1 1/2 in. X-218-24
2 Elbow, street (45 deg. x 3/4 in. NPT) X-274-2
4 Stud, 5/15-18 x 1.5 in. X-352-65
4 Clamp, hose, .69/1.25 in. X-426-12
3 Connector, hose X-582-15
1 Connector, hose X-582-7
2 Connector, hose X-582-8
2 Washer, beveled, .44 ID x 1.25 in. OD X-6011-4
1 Hose, coolant 70 in. X-6367-3
1 Hose, coolant 56 in. X-6367-5
2 Clamp, insulated, 1.06 in. X-672-32
1 Elbow, pipe (45 deg x 1”npt) X--225--9
1 Pipe (1”npt x 6.50”) X--218--9
2 Pipe, Nipple (1” NPT x 3.00”) X--218--22
3 Elbow, pipe (90 deg x 1”npt) X--215--15
TP-6484 7/18 83
Cooling System Kits, continued
Block Heater Kits: GM53095-KA1 to GM53095-KA3
Common Unique Parts
Qty. Description Parts GM53095-KA1 GM53095-KA2 GM53095-KA3
1 Heater, block (CSS Style; use service kit) 361240 361246 361247
1 Contactor 328217
1 Element, replacement GM29665 GM29666 GM29667
1 Block Heater Service Kit GM66014-55 GM66014-56 GM66014-57
1 Block Heater (CSM Style) GM62498 GM62499 GM62500
1 Block Heater replacement element GM62638 GM62639 GM62640
1 Tag, hang 279047
1 Tag, instruction 299896
4 Vibromount 328645
1 Valve, shutoff, 3/4-14 NPT GM19666
2 Valve, shutoff, 1/2-14 NPT GM19670
1 Bracket, block heater GM30921
1 Bracket, block heater GM30922
2 Fitting, tee, pipe, 1 x 1 x 1 in. X-203-2
1 Pipe, 3/4 in. NPT x 2 in. X-206-2
2 Pipe, 1/2 in. NPT x 1.50 in. X-209-5
2 Elbow, street, 90 x 1/2 in. NPT X-211-3
1 Elbow, street, 45 x 3/4 in. NPT X-274-2
1 Nipple, pipe, 1 x 3 in. X-218-22
1 Nipple, pipe, 1 x 1 1/2 in. X-218-24
1 Elbow, street, 45 x 1/2 in. NPT X-274-13
4 Stud, 5/15-18 x 1.5 in. X-352-65
6 Clamp, hose, 0.69/1.25 in. X-426-12
3 Connector, hose X-582-15
2 Connector, hose X-582-7
1 Connector, hose X-582-8
2 Washer, beveled, 0.44 ID x 1.25 in. OD X-6011-4
1 Hose, coolant X-6367-15
1 Hose, coolant, 52 in. X-6367-2
1 Hose, coolant, 70 in. X-6367-3
1 Plug, pipe, 1 in. NPT X-75-13
84 TP-6484 7/18
Cooling System Kits, continued
Block Heater Kits: GM53095-KA4 to GM53095-KA6
Common Unique Parts
Qty. Description Parts GM53095-KA4 GM53095-KA5 GM53095-KA6
1 Heater, block (CSS Style; use service kit) 361248 361249 GM42088
1 Element, replacement GM29668 GM29669 GM42089
1 Block Heater Service Kit GM66014-58 GM66014-59 GM66014-60
1 Block Heater (CSM Style) GM62501 GM62502 GM62509
1 Block Heater replacement element GM62641 GM62642 GM62649
1 Tag, hang 279047
1 Tag, instruction 299896
4 Vibromount 328645
1 Valve, shutoff, 3/4-14 NPT GM19666
2 Valve, shutoff, 1/2-14 NPT GM19670
1 Bracket, block heater GM30921
1 Bracket, block heater GM30922
2 Fitting, tee, pipe, 1 x 1 x 1 in. X-203-2
1 Pipe, 3/4 in. NPT x 2 in. X-206-2
2 Pipe, 1/2 in. NPT x 1.50 in. X-209-5
2 Elbow, street, 90 x 1/2 in. NPT X-211-3
1 Elbow, street, 45 x 3/4 in. NPT X-274-2
1 Nipple, pipe, 1 x 3 in. X-218-22
1 Nipple, pipe, 1 x 1 1/2 in. X-218-24
1 Elbow, street, 45 x 1/2 in. NPT X-274-13
4 Stud, 5/15-18 x 1.5 in. X-352-65
6 Clamp, hose, 0.69/1.25 in. X-426-12
3 Connector, hose X-582-15
2 Connector, hose X-582-7
1 Connector, hose X-582-8
2 Washer, beveled, 0.44 ID x 1.25 in. OD X-6011-4
1 Hose, coolant X-6367-15
1 Hose, coolant, 52 in. X-6367-2
1 Hose, coolant, 70 in. X-6367-3
1 Plug, pipe, 1 in. NPT X-75-13
TP-6484 7/18 85
Cooling System Kits, continued
Block Heater Kits: GM51266-KA4 to GM51266-KA6
Common Unique Parts
Qty. Description Parts GM51266-KA4 GM51266-KA5 GM51266-KA6
1 Heater, block(CSS Style; use service kit) 361240 361247 GM42088
1 Block heater service element GM29665 GM29667 GM42089
1 Block Heater Service Kit GM66014-28 GM66014-29 GM66014-30
1 Block Heater (CSM Style) GM62498 GM62500 GM62509
1 Block Heater replacement element GM62638 GM62640 GM62649
1 Tag, hang 279047
1 Tag, instruction 299896
4 Vibromount 328645
6 Valve, shutoff GM19670
1 Bracket, block heater GM30921
1 Bracket, block heater GM30922
2 Tee, pipe, 1 x 1 x 1 in. NPT X-203-2
1 Cross, pipe (1” npt) X-207-1
1 Pipe (1/2”npt x 1.19”) X-209-2
2 Pipe (1/2”npt x 4.50”) X-209-21
5 Pipe, 1/2 in. NPT x 1.5 in. X-209-5
1 Elbow, pipe, 90 x 1/2 in. NPT X-215-1
1 Elbow, Street(90 deg x 1/2”nptf) X-211-1
2 Elbow, Street(90 deg x 1/2”npt) X-211-3
1 Pipe, 1 in. NPT x 1.5 in. X-218-24
1 Elbow, street, 45 x 1 in. NPT X-274-10
8 Stud, 5/16-18 x 1.5 in. X-352-65
12 Clamp, hose, 0.69/1.25 in. X-426-12
6 Connector, hose X-582-15
6 Connector, hose X-582-7
1 Hose, coolant X-6367-15
2 Hose, coolant X-6367-16
1 Hose, coolant X-6367-17
1 Hose, coolant X-6367-18
1 Hose, coolant, 56 in. X-6367-5
1 Clamp, insulated, 0.75 in. X-672-31
2 Plug, pipe, 1 in. NPT X-75-13
86 TP-6484 7/18
Cooling System Kits, continued
Block Heater Kits: GM51438-KA4 to GM51438-KA6
Common Unique Parts
Qty. Description Parts GM51438-KA4 GM51438-KA5 GM51438-KA6
2 Heater, block (CSS Style; use service kit) 361240 361247 GM42088
2 Block heater service element GM29665 GM29667 GM42089
2 Block Heater Service Kit GM66014-10 GM66014-11 GM66014-12
2 Block Heater (CSM Style) GM62498 GM62500 GM62509
2 Block Heater replacement element GM62638 GM62640 GM62649
2 Tag, hang 279047
2 Tag, instruction 299896
8 Vibromount 328645
4 Valve, shutoff GM19670
1 Bracket, block heater GM30921
2 Bracket, block heater GM30922
2 Tee, pipe, 1 x 1 x 1 in. NPT X-203-2
1 Pipe, 1/2 in. NPT x 3.5 in. X-209-20
3 Pipe, 1/2 in. NPT x 1.5 in. X-209-5
1 Elbow, pipe, 90 x 1/2 in. NPT X-211-1
2 Pipe, 1 in. NPT x 1.5 in. X-218-24
2 Elbow, street, 45 x 1 in. NPT X-274-10
1 Elbow, street, 45 x 1/2 in. NPT X-274-13
8 Stud, 5/16-18 x 1.5 in. X-352-65
8 Clamp, hose, 0.69/1.25 in. X-426-12
4 Connector, hose X-582-15
4 Connector, hose X-582-7
2 Hose, coolant X-6367-15
1 Hose, coolant X-6367-17
1 Hose, coolant, 56 in. X-6367-5
1 Clamp, insulated, 1.25 in. X-672-20
2 Clamp, insulated, 0.75 in. X-672-31
2 Plug, pipe, 1 in. NPT X-75-13
TP-6484 7/18 87
Cooling System Kits, continued
Block Heater Kits: GM64395-KA1--GM64395-KA6
Common Unique Parts
Qty. Description Parts GM64395-KA1 GM64395-KA2 GM6435-KA3
1 Block Heater (CSM Style) GM62498 GM62499 GM62500
1 Block Heater replacement element GM62638 GM62639 GM62640
1 Tag, hang 279047
1 Tag, instruction 299896
4 Vibromount 328645
2 Valve, shutoff (3/4-14 NPT) GM19666
1 Valve, shutoff (1/2-14 NPT) GM19670
1 Bracket, block heater GM60615
1 Bushing, reducing (3/4 x 1”npt) X-202-1
1 Pipe, Nipple (3/4” npt x 2.00”) X-206-2
1 Cross, pipe (1” npt) X--207--1
2 Pipe (1/2”npt x 1.50”) X-209-5
2 Elbow, street (90 deg x 1/2”nptf) X-211-3
1 Nipple, pipe, 1 x 1 1/2 in. X-218-24
2 Elbow, street (45 deg. x 3/4 in. NPT) X-274-10
1 Elbow, street (45 deg. x 3/4 in. NPT) X-274-13
1 Elbow, street (45 deg. x 3/4 in. NPT) X-274-2
4 Stud, 5/15-18 x 1.5 in. X-352-65
6 Clamp, hose, .69/1.25 in. X-426-12
3 Connector, hose X-582-15
2 Connector, hose X-582-7
1 Connector, hose X-582-8
2 Washer, beveled, .44 ID x 1.25 in. OD X-6011-4
1 Hose, coolant X-6367-15
1 Hose, coolant 70” X-6367-3
1 Hose, coolant 40” X-6367-7
1 Plug, pipe (1” nptf) X-75-13
88 TP-6484 7/18
Cooling System Kits, continued
Block Heater Kits: GM64396-KA1--GM64396-KA6
Common Unique Parts
Qty. Description Parts GM64396-KA1 GM64396-KA2 GM64396-KA3
1 Block Heater (CSM Style) GM62499 GM62500 GM62501
1 Block Heater replacement element GM62639 GM62640 GM62641
1 Elbow, street (90 deg x 1”nptf) 151385
1 Tag, hang 279047
1 Tag, instruction 299896
4 Vibromount 328645
2 Bushing, adapter GM10577
2 Valve, shutoff (3/4-14 NPT) GM19666
1 Valve, shutoff (1/2-14 NPT) GM19670
1 Bracket, block heater GM60615
2 Fitting, tee, pipe, 1 x 1 x 1 in. X-203-2
1 Pipe (3/4 in. NPT x 2.50 in.) X-206-4
1 Pipe (3/4 in. NPT x 1.38 in.) X-206-9
1 Pipe (1/2 in. NPT x 1.19 in.) X-209-2
1 Fitting, elbow, street 1/2 in. X-211-1
2 Nipple, pipe, 1 x 1 1/2 in. X-218-24
2 Elbow, street (45 deg. x 3/4 in. NPT) X-274-2
4 Stud, 5/15-18 x 1.5 in. X-352-65
6 Clamp, hose, .69/1.25 in. X-426-12
3 Connector, hose X-582-15
1 Connector, hose X-582-7
2 Connector, hose X-582-8
2 Washer, beveled, .44 ID x 1.25 in. OD X-6011-4
2 Washer, nylon, .878 ID x .132 in OD X--6278--4
1 Hose, coolant X-6367-14
1 Hose, coolant X-6367-15
1 Hose, coolant X-6367-5
2 Clamp, insulated, 1.06 in. X-672-32
1 Plug, pipe (1” nptf) X-75-13
TP-6484 7/18 89
Cooling System Kits, continued
Block Heater Kits: GM64397-KA1--GM64397-KA6
Common Unique Parts
Qty. Description Parts GM64397-KA1 GM64397-KA2 GM64397-KA3
1 Block Heater (CSM Style) GM62499 GM62501 GM62502
1 Block Heater replacement element GM62639 GM62641 GM62642
1 Elbow, street (90 deg x 1”nptf) 151385
1 Tag, hang 279047
1 Tag, instruction 299896
4 Vibromount 328645
4 Valve, shutoff (1/2-14 NPT) GM19670
1 Bracket, block heater GM60615
2 Tee, pipe, 1 x 1 x 1 in. X-203-2
1 Pipe (1/2”npt x 3.50”) X--209--20
2 Pipe (1/2”npt x 1.50”) X--209--5
1 Pipe (1/2”npt x 2.00”) X-209-6
1 Fitting, elbow, street 1/2 in. X-211-1
2 Nipple, pipe, 1 x 1 1/2 in. X-218-24
1 Elbow, street (45 deg x 1”npt) X-274-10
1 Elbow, street (45 deg x 1/2”npt) X-274-13
8 Stud, 5/15-18 x 1.5 in. X-352-65
8 Clamp, hose, .69/1.25 in. X-426-12
4 Connector, hose X-582-15
4 Connector, hose X-582-7
1 Hose, coolant X-6367-15
1 Hose, coolant X-6367-17
1 Hose, coolant 56” X-6367-5
1 Clamp, insulated, 1.25 in. X-672-20
2 Clamp, insulated, .75 in. X-672-31
2 Plug, pipe (1” nptf) X-75-13
90 TP-6484 7/18
Cooling System Kits, continued
Block Heater Kits: GM64399-KA1--GM64399-KA6
Common Unique Parts
Qty. Description Parts GM64399-KA1 GM64399-KA2 GM64399-KA3
1 Block Heater (CSM Style) GM62499 GM62501 GM62502
1 Block Heater replacement element GM62639 GM62641 GM62642
1 Elbow, street (90 deg x 1”nptf) 151385
1 Tag, hang 279047
1 Tag, instruction 299896
8 Vibromount 328645
6 Valve, shutoff (1/2-14 NPT) GM19670
2 Bracket, block heater GM60615
2 Tee, pipe, 1 x 1 x 1 in. X-203-2
1 Cross, pipe (1” npt) X--207--1
1 Pipe (1/2”npt x 1.19”) X--209--2
2 Pipe (1/2”npt x 4.50”) X--209--21
5 Pipe (1/2”npt x 1.50”) X-209-5
1 Fitting, elbow, street 1/2 in. X-211-1
2 Elbow, street (90 deg x 1/2”nptf) X-211-3
2 Elbow, pipe (90 deg x 1/2”npt) X-215-1
3 Nipple, pipe, 1 x 1 1/2 in. X-218-24
1 Elbow, street (45 deg x 1”npt) X-274-10
8 Stud, 5/15-18 x 1.5 in. X-352-65
12 Clamp, hose, .69/1.25 in. X-426-12
6 Connector, hose X-582-15
6 Connector, hose X-582-7
1 Hose, coolant X-6367-15
1 Hose, coolant X-6367-16
2 Hose, coolant X-6367-17
1 Hose, coolant 70” X-6367-3
1 Hose, coolant 56” X-6367-5
1 Clamp, insulated, .75 in. X-672-31
2 Plug, pipe (1” nptf) X-75-13
TP-6484 7/18 91
Cooling System Kits, continued
Block Heater Kits: GM79185-KA1--GM79185-KA3
Common Unique Parts
Qty. Description Parts GM79185-KA1 GM79185-KA2 GM79185-KA3
1 Heater, block GM79182 GM79183 GM79184
1 Bushing, reducing (1/2 x 3/4 in NPT) 153659
1 Tag, hang 279047
1 Bushing, adapter GM10577
2 Valve, shutoff GM19670
1 Bracket, block heater GM38834
1 Bushing, reducing (1/4 x 1/2”npt) X--202--47
1 Fitting, tee, pipe, 1/2 x 1/2 x 1/2 in. X-203-13
1 Pipe, 1/2 NPT x 3 in. X-209-11
2 Pipe, 1/2 NPT x 1.19 in. X-209-2
1 Fitting, elbow, street1/2 in. X-211-1
1 Valve, drain (1/4 in. NPT) X-256-3
3 Elbow, street (45 deg. x 1/2 in. NPT) X-274-13
1 Elbow, street (45 deg. x 3/4 in. NPT) X-274-15
4 Clamp, hose, .69/1.25 in. X-426-12
2 Connector, hose X-582-7
2 Hose, coolant 40 in. X-6367-7
92 TP-6484 7/18
Cooling System Kits, continued
Block Heater Kits: GM77395-KA1--GM77395-KA6
Common Unique Parts
Qty. Description Parts GM77395-KA1 GM77395-KA2 GM77395-KA3
1 Block Heater (CSM Style) GM62498 GM62499 GM62500
1 Block Heater replacement element GM62638 GM62639 GM62640
1 Tag, hang 279047
1 Tag, instruction 299896
4 Vibromount 328645
1 Valve, shutoff (3/4-14 NPT) GM19666
2 Valve, shutoff (1/2-14 NPT) GM19670
1 Bracket, block heater GM60615
1 Bushing, reducing (3/4 x 1”npt) X-202-1
1 Pipe, Nipple (3/4” npt x 2.00”) X-206-2
1 Cross, pipe (1” npt) X--207--1
2 Pipe (1/2”npt x 1.50”) X-209-5
2 Elbow, street (90 deg x 1/2”nptf) X-211-3
1 Nipple, pipe, 1 x 1 1/2 in. X-218-24
2 Elbow, street (45 deg. x 3/4 in. NPT) X-274-10
1 Elbow, street (45 deg. x 3/4 in. NPT) X-274-13
1 Elbow, street (45 deg. x 3/4 in. NPT) X-274-2
4 Stud, 5/15-18 x 1.5 in. X-352-65
6 Clamp, hose, .69/1.25 in. X-426-12
3 Connector, hose X-582-15
2 Connector, hose X-582-7
1 Connector, hose X-582-8
1 Hose, coolant X-6367-15
1 Hose, coolant 70” X-6367-3
1 Hose, coolant 40” X-6367-7
1 Plug, pipe (1” nptf) X-75-13
TP-6484 7/18 93
Appendix A Abbreviations
The following list contains abbreviations that may appear in this publication.
A, amp ampere CG center of gravity etc. et cetera (and so forth)
ABDC after bottom dead center CID cubic inch displacement exh. exhaust
AC alternating current CL centerline ext. external
A/D analog to digital cm centimeter F Fahrenheit, female
ADC advanced digital control; CMOS complementary metal oxide fglass. fiberglass
analog to digital converter substrate (semiconductor) FHM flat head machine (screw)
adj. adjust, adjustment cogen. cogeneration fl. oz. fluid ounce
ADV advertising dimensional com communications (port) flex. flexible
drawing coml commercial freq. frequency
Ah amp-hour Coml/Rec Commercial/Recreational FS full scale
AHWT anticipatory high water conn. connection ft. foot, feet
temperature cont. continued ft. lb. foot pounds (torque)
AISI American Iron and Steel CPVC chlorinated polyvinyl chloride
Institute ft./min. feet per minute
crit. critical ftp file transfer protocol
ALOP anticipatory low oil pressure
CRT cathode ray tube g gram
alt. alternator
CSA Canadian Standards ga. gauge (meters, wire size)
Al aluminum Association
ANSI American National Standards gal. gallon
CT current transformer gen. generator
Institute (formerly American
Standards Association, ASA) Cu copper genset generator set
AO anticipatory only cUL Canadian Underwriter’s GFI ground fault interrupter
Laboratories
APDC Air Pollution Control District GND, ground
CUL Canadian Underwriter’s
API American Petroleum Institute Laboratories gov. governor
approx. approximate, approximately cu. in. cubic inch gph gallons per hour
AR as required, as requested cw. clockwise gpm gallons per minute
AS as supplied, as stated, as CWC city water-cooled gr. grade, gross
suggested
cyl. cylinder GRD equipment ground
ASE American Society of Engineers
D/A digital to analog gr. wt. gross weight
ASME American Society of
Mechanical Engineers DAC digital to analog converter HxWxD height by width by depth
assy. assembly dB decibel HC hex cap
ASTM American Society for Testing dB(A) decibel (A weighted) HCHT high cylinder head temperature
Materials DC direct current HD heavy duty
ATDC after top dead center DCR direct current resistance HET high exhaust temp., high
ATS automatic transfer switch deg., degree engine temp.
auto. automatic dept. department hex hexagon
aux. auxiliary DFMEA Design Failure Mode and Hg mercury (element)
avg. average Effects Analysis HH hex head
AVR automatic voltage regulator dia. diameter HHC hex head cap
AWG American Wire Gauge DI/EO dual inlet/end outlet HP horsepower
AWM appliance wiring material DIN Deutsches Institut fur Normung hr. hour
e. V. (also Deutsche Industrie HS heat shrink
bat. battery Normenausschuss)
BBDC before bottom dead center hsg. housing
DIP dual inline package HWT high water temperature
BC battery charger, battery DPDT double-pole, double-throw
charging Hz hertz (cycles per second)
DPST double-pole, single-throw IC integrated circuit
BCA battery charging alternator
DS disconnect switch ID inside diameter, identification
BCI Battery Council International
DVR digital voltage regulator IEC International Electrotechnical
BDC before dead center
E, emer. emergency (power source) Commission
BHP brake horsepower
ECM electronic control module, IEEE Institute of Electrical and
blk. black (paint color), block engine control module
(engine) Electronics Engineers
EFR emergency frequency relay IMS improved motor starting
blk. htr. block heater
e.g. for example (exempli gratia) in. inch
BMEP brake mean effective pressure
EG electronic governor in. H2O inches of water
bps bits per second
EGSA Electrical Generating Systems in. Hg inches of mercury
br. brass Association
BTDC before top dead center in. lb. inch pounds
EIA Electronic Industries Inc. incorporated
Btu British thermal unit Association
Btu/min. British thermal units per minute ind. industrial
EI/EO end inlet/end outlet
C Celsius, centigrade int. internal
EMI electromagnetic interference
cal. calorie int./ext. internal/external
emiss. emission
CAN controller area network I/O input/output
eng. engine
CARB California Air Resources Board IP iron pipe
EPA Environmental Protection
CB circuit breaker Agency ISO International Organization for
Standardization
cc cubic centimeter EPS emergency power system
J joule
CCA cold cranking amps ER emergency relay
JIS Japanese Industry Standard
ccw. counterclockwise ES engineering special,
engineered special k kilo (1000)
CEC Canadian Electrical Code
ESD electrostatic discharge K kelvin
cert. certificate, certification, certified
est. estimated kA kiloampere
cfh cubic feet per hour
E-Stop emergency stop KB kilobyte (210 bytes)
cfm cubic feet per minute
Use the information below and on the following pages to Steps for common hardware application:
identify proper fastening techniques when no specific
1. Determine entry hole type: round or slotted.
reference for reassembly is made.
Bolt/Screw Length: When bolt/screw length is not given, 2. Determine exit hole type: fixed female thread
use Figure 1 as a guide. As a general rule, a minimum (weld nut), round, or slotted.
length of one thread beyond the nut and a maximum
For round and slotted exit holes, determine if
length of 1/2 the bolt/screw diameter beyond the nut is
hardware is greater than 1/2 inch in diameter, or
the preferred method.
1/2 inch in diameter or less. Hardware that is
Washers and Nuts: Use split lock washers as a bolt greater than 1/2 inch in diameter takes a standard
locking device where specified. Use SAE flat washers nut and SAE washer. Hardware 1/2 inch or less in
with whiz nuts, spiralock nuts, or standard nuts and diameter can take a properly torqued whiz nut or
spiralock nut. See Figure 2.
preloading (torque) of the bolt in all other applications.
See Appendix C, General Torque Specifications, and 3. Follow these SAE washer rules after determining
other torque specifications in the service literature. exit hole type:
3 2
1
G-585
G-585
1. Cap screw
2. Entry hole types
3. Standard nut and SAE washer
4. Whiz nut or spiralock: up to 1/2 in. dia. hardware
5. Weld nuts: above 1/2 in. dia. hardware
6. Exit hole types
Notes:
1. The torque values above are general guidelines. Always use the torque values specified in the service manuals and/or assembly drawings
when they differ from the above torque values.
2. The torque values above are based on new plated threads. Increase torque values by 15% if non-plated threads are used.
3. Hardware threaded into aluminum must have either two diameters of thread engagement or a 30% or more reduction in the torque to
prevent stripped threads.
4. Torque values are calculated as equivalent stress loading on American hardware with an approximate preload of 90% of the yield strength
and a friction coefficient of 0.125.
Drive Styles
External Tooth Lock
Hex
Internal Tooth Lock
Hex and Slotted
Internal-External Tooth Lock
Phillipsr
Slotted
Hex Socket
Sample Dimensions
American Standard (Screws, Bolts, Studs, and Nuts) Plain Washers
1/4-20 x 1 9/32 x 5/8 x 1/16
Length In Inches (Screws and Bolts) Thickness
Threads Per Inch External Dimension
Major Thread Diameter In Fractional Inches Or Screw Number Size Internal Dimension
Metric (Screws, Bolts, Studs, and Nuts)
M8-1.25 x 20 Lock Washers
Length In Millimeters (Screws and Bolts) 5/8
Distance Between Threads In Millimeters Internal Dimension
Major Thread Diameter In Millimeters
The Common Hardware List lists part numbers and dimensions for common hardware items.
American Standard
Part No. Dimensions Part No. Dimensions Part No. Dimensions Type
Hex Head Bolts (Grade 5) Hex Head Bolts, cont. Hex Nuts
X-465-17 1/4-20 x .38 X-6238-14 3/8-24 x .75 X-6009-1 1-8 Standard
X-465-6 1/4-20 x .50 X-6238-16 3/8-24 x 1.25
X-465-2 1/4-20 x .62 X-6238-21 3/8-24 x 4.00 X-6210-3 6-32 Whiz
X-465-16 1/4-20 x .75 X-6238-22 3/8-24 x 4.50 X-6210-4 8-32 Whiz
X-465-18 1/4-20 x .88 X-6210-5 10-24 Whiz
X-465-7 1/4-20 x 1.00 X-6024-5 7/16-14 x .75
X-6024-2 7/16-14 x 1.00 X-6210-1 10-32 Whiz
X-465-8 1/4-20 x 1.25
X-465-9 1/4-20 x 1.50 X-6024-8 7/16-14 x 1.25 X-6210-2 1/4-20 Spiralock
X-465-10 1/4-20 x 1.75 X-6024-3 7/16-14 x 1.50 X-6210-6 1/4-28 Spiralock
X-465-11 1/4-20 x 2.00 X-6024-4 7/16-14 x 2.00 X-6210-7 5/16-18 Spiralock
X-465-12 1/4-20 x 2.25 X-6024-11 7/16-14 x 2.75 X-6210-8 5/16-24 Spiralock
X-465-14 1/4-20 x 2.75 X-6024-12 7/16-14 x 6.50
X-6210-9 3/8-16 Spiralock
X-465-21 1/4-20 x 5.00 X-129-15 1/2-13 x .75 X-6210-10 3/8-24 Spiralock
X-465-25 1/4-28 x .38 X-129-17 1/2-13 x 1.00 X-6210-11 7/16-14 Spiralock
X-465-20 1/4-28 x 1.00 X-129-18 1/2-13 x 1.25 X-6210-12 1/2-13 Spiralock
X-125-33 5/16-18 x .50 X-129-19 1/2-13 x 1.50 X-6210-15 7/16-20 Spiralock
X-125-23 5/16-18 x .62 X-129-20 1/2-13 x 1.75 X-6210-14 1/2-20 Spiralock
X-125-3 5/16-18 x .75 X-129-21 1/2-13 x 2.00
X-129-22 1/2-13 x 2.25 X-85-3 5/8-11 Standard
X-125-31 5/16-18 x .88 X-88-12 3/4-10 Standard
X-125-5 5/16-18 x 1.00 X-129-23 1/2-13 x 2.50
X-129-24 1/2-13 x 2.75 X-89-2 1/2-20 Standard
X-125-24 5/16-18 x 1.25
X-125-34 5/16-18 x 1.50 X-129-25 1/2-13 x 3.00
X-125-25 5/16-18 x 1.75 X-129-27 1/2-13 x 3.50
X-125-26 5/16-18 x 2.00 X-129-29 1/2-13 x 4.00 Washers
230578 5/16-18 x 2.25 X-129-30 1/2-13 x 4.50 Bolt/
X-125-29 5/16-18 x 2.50 X-463-9 1/2-13 x 5.50
X-129-44 1/2-13 x 6.00 Part No. ID OD Thick. Screw
X-125-27 5/16-18 x 2.75
X-125-28 5/16-18 x 3.00 X-129-51 1/2-20 x .75 X-25-46 .125 .250 .022 #4
X-125-22 5/16-18 x 4.50 X-129-45 1/2-20 x 1.25 X-25-9 .156 .375 .049 #6
X-125-32 5/16-18 x 5.00 X-129-52 1/2-20 x 1.50 X-25-48 .188 .438 .049 #8
X-125-35 5/16-18 x 5.50 X-25-36 .219 .500 .049 #10
X-125-36 5/16-18 x 6.00 X-6021-3 5/8-11 x 1.00 X-25-40 .281 .625 .065 1/4
X-125-40 5/16-18 x 6.50 X-6021-4 5/8-11 x 1.25 X-25-85 .344 .687 .065 5/16
X-6021-2 5/8-11 x 1.50 X-25-37 .406 .812 .065 3/8
X-125-43 5/16-24 x 1.75 X-6021-1 5/8-11 x 1.75 X-25-34 .469 .922 .065 7/16
X-125-44 5/16-24 x 2.50 273049 5/8-11 x 2.00
X-125-30 5/16-24 x .75 X-25-26 .531 1.062 .095 1/2
X-6021-5 5/8-11 x 2.25 X-25-15 .656 1.312 .095 5/8
X-125-39 5/16-24 x 2.00 X-6021-6 5/8-11 x 2.50
X-125-38 5/16-24 x 2.75 X-25-29 .812 1.469 .134 3/4
X-6021-7 5/8-11 x 2.75
X-25-127 1.062 2.000 .134 1
X-6238-2 3/8-16 x .62 X-6021-12 5/8-11 x 3.75
X-6238-10 3/8-16 x .75 X-6021-11 5/8-11 x 4.50
X-6238-3 3/8-16 x .88 X-6021-10 5/8-11 x 6.00
X-6238-11 3/8-16 x 1.00 X-6021-9 5/8-18 x 2.50
X-6238-4 3/8-16 x 1.25
X-6238-5 3/8-16 x 1.50 X-6239-1 3/4-10 x 1.00
X-6238-1 3/8-16 x 1.75 X-6239-8 3/4-10 x 1.25
X-6238-6 3/8-16 x 2.00 X-6239-2 3/4-10 x 1.50
X-6238-17 3/8-16 x 2.25 X-6239-3 3/4-10 x 2.00
X-6238-7 3/8-16 x 2.50 X-6239-4 3/4-10 x 2.50
X-6238-8 3/8-16 x 2.75 X-6239-5 3/4-10 x 3.00
X-6238-9 3/8-16 x 3.00 X-6239-6 3/4-10 x 3.50
X-6238-19 3/8-16 x 3.25 X-792-1 1-8 x 2.25
X-6238-12 3/8-16 x 3.50 X-792-5 1-8 x 3.00
X-6238-20 3/8-16 x 3.75 X-792-8 1-8 x 5.00
X-6238-13 3/8-16 x 4.50
X-6238-18 3/8-16 x 5.50
X-6238-25 3/8-16 x 6.50
Washers
Bolt/
Part No. ID OD Thick. Screw
M125A-03-80 3.2 7.0 0.5 M3
M125A-04-80 4.3 9.0 0.8 M4
M125A-05-80 5.3 10.0 1.0 M5
M125A-06-80 6.4 12.0 1.6 M6
M125A-08-80 8.4 16.0 1.6 M8
M125A-10-80 10.5 20.0 2.0 M10
M125A-12-80 13.0 24.0 2.5 M12
M125A-14-80 15.0 28.0 2.5 M14
M125A-16-80 17.0 30.0 3.0 M16
M125A-18-80 19.0 34.0 3.0 M18
M125A-20-80 21.0 37.0 3.0 M20
M125A-24-80 25.0 44.0 4.0 M24