Finisher SR4110

Machine Code: D707

Field Service Manual
Ver 1.01

Latest Release: Jan, 2017

Initial Release: Oct, 2016
Copyright (c) 2016 - 2017 Ricoh Co.,Ltd.
Symbols, Abbreviations
This manual uses several symbols and abbreviations. The meaning of those symbols and abbreviations are as
follows:
Symbol What it means
Clip ring
Screw
Connector
Clamp
E-ring
Flat Flexible Cable
Timing Belt
SEF Short Edge Feed
LEF Long Edge Feed
K Black
C Cyan
M Magenta
Y Yellow
B/W, BW Black and White
FC Full color

[A] Short Edge Feed (SEF)

[B] Long Edge Feed (LEF)
Table of Contents
1. Detailed Descriptions .........................................................................................................................................3
Mechanism Descriptions ....................................................................................................................................... 3
Fuse List ............................................................................................................................................................ 3
Component Layout ............................................................................................................................................ 5
Electrical Components ...................................................................................................................................... 6
Drive Layout ..................................................................................................................................................... 9
Mechanism Details .............................................................................................................................................. 11
Inverter ............................................................................................................................................................ 11
Shift Tray ........................................................................................................................................................ 12
Pre-stack .......................................................................................................................................................... 14
Staple Tray Jogger........................................................................................................................................... 15
Stapling ........................................................................................................................................................... 17
Punch (2-hole Punch Unit) .............................................................................................................................. 21
Jam Detection .................................................................................................................................................. 23
DIP SW ........................................................................................................................................................... 24
2. Replacement and Adjustment...........................................................................................................................25
Covers.................................................................................................................................................................. 25
Front Door, Left Inner Cover, Inner Cover ..................................................................................................... 25
Inner Cover...................................................................................................................................................... 26
Side Table and Upper Tray ............................................................................................................................. 26
Left Covers, Rear Cover, Top Cover, Shift Cover .......................................................................................... 27
Jogger Unit Cover ........................................................................................................................................... 28
Rollers ................................................................................................................................................................. 29
Drag Roller ...................................................................................................................................................... 29
Positioning Roller............................................................................................................................................ 29
Alignment Brush Roller .................................................................................................................................. 30
Jogger Fence.................................................................................................................................................... 31
Sensors................................................................................................................................................................. 33
Paper Height Sensors ...................................................................................................................................... 33
Exit Guide HP Sensor ..................................................................................................................................... 33
Upper Tray Full and Exit Sensors ................................................................................................................... 34
Shift Tray Exit Sensor ..................................................................................................................................... 35
Main Board, Pre-Stack Paper Sensor .............................................................................................................. 36
Staple Trimmings Hopper Full Sensor ............................................................................................................ 37
Stapler Rotation HP and Stapler Return Sensors ............................................................................................ 38
Stapler ............................................................................................................................................................. 39
Shift Tray............................................................................................................................................................. 41

1
 Shift Tray Exit, Shift Tray Lift Motor ............................................................................................................. 41
Shift Tray Lift Motor....................................................................................................................................... 41
Drag Roller, Drag Drive Motors, Drag Drive HP Sensor ............................................................................... 42
Shift Motor and Sensors .................................................................................................................................. 44
Jogger Top Fence Motor ................................................................................................................................. 45
Jogger Unit ...................................................................................................................................................... 45
Jogger Bottom Fence Motor ............................................................................................................................ 46
Punch Unit ........................................................................................................................................................... 47
Punch Position Adjustment ............................................................................................................................. 47
Motors ................................................................................................................................................................. 48
Transport Motors, Exit Guide Motor............................................................................................................... 48
Upper Tray Motors .......................................................................................................................................... 49
Pre-Stack Motors ............................................................................................................................................. 50
Punch Motor .................................................................................................................................................... 52
Staple Motors .................................................................................................................................................. 53
3. Service Tables ..................................................................................................................................................54
Dip Switches........................................................................................................................................................ 54
Test Points ........................................................................................................................................................... 55
Fuses .................................................................................................................................................................... 56

2
 1.Detailed Descriptions

1. Detailed Descriptions

Mechanism Descriptions

Fuse List

Fuse Output Capacity Voltage Parts No. Affected Part Remarks Removability
Name Connector
FU100 CN120 5A 250V 11071006 M1: Shift Paper Full Load Yes
CN120 Output M
CN113 M2: Tray Punch: Punch
CN121 Upper/Lower M Board
CN120 M3: Paper Exit Shift Jogger
CN122 Open/Close M part M: Shift
CN123 M4: Staple Paper Jogger Board
CN123 Exit M
CN124 M5: Proof Paper
CN146 Exit M
CN134 M6: Shift M
CN125 M7: Proof Switch
CN128 M
CN126 M8 Staple Switch
CN126 M
CN127 M9: Press Tuck
CN127 Switch M
CN128 M10: Press Tuck
CN129 Transfer M
CN129 M11: Press Tuck
CN130 Paw Release M
CN130 M12: Beat Drive
CN131 M
CN125 M13: Beat
CN133 Transfer M
- M14 Return
CN118 Drive M
CN119 M15: Return
CN610 Drive M
CN710 M16: Jogger M

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1.Detailed Descriptions

CN710 M17: Release M

CN132 M18: Holder M
M18: Holder
Front M
M20: Holder
Rear M
M21: Stapler
Front/Rear M
M22: Stapler
Opposite Corner
M
M23: Staple M
M24: Leading
Edge Stopper M
M25: Movable
Fence M
-
M27: Upper
Transfer M
M28: Lower
Transfer M
M29: Punch M
M30: Shift
Jogger M
M31: Shift
Jogger Retracted
M
SOL1: Shooter
Open/Close SOL

4
 1.Detailed Descriptions

Component Layout

No. Description No. Description

1 Proof Tray 5 Pre-stack Tray
2 Proof Junction Gate 6 Stapler
3 Punch Unit 7 Stapler Unit
4 Stapler Junction Gate 8 Shift Tray
• Inverter
Distributes paper to the proof tray, the shift mode, or the staple mode. The destination varies depending on
whether the paper is sorted or stapled, or not.
• Pre Stack Tray
When stapling two or more sheets, the 1st to 3rd sheets wait in the pre stack tray and are then transferred
together to the stapler. The following sheets (4th, 5th…) are sent to the staple tray two by two. This method
contributes to reducing waiting time to enhance productivity for stapling.
Supported Sizes: A4 SEF, B5 SEF, LT SEF
• Proof Tray
The tray to which paper is output when the sort mode or the staple mode isn’t chosen
• Shift Tray
Moves up and down depending on the number of outputs printed, and side-to-side shift in sort mode
• Staple Tray Jogger
With the paper leading edge stopper (supports only the sizes that go in the pre-stack tray), the alignment

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1.Detailed Descriptions

brush roller, the positioning roller and the jogger fence, the staple tray jogger tidies the edges of the stack
before stapling.
• Punch Unit
Punches and makes holes with the punch motor.

Electrical Components

No. Description No. Description

1 Proof Tray Exit Sensor 8 Stapler Exit Sensor
2 Proof Tray Full Sensor 9 Staple Tray Paper Sensor
3 Jam Sensor 10 Interlock Switch
4 Entrance Sensor 11 Shift Tray Paper Sensor
5 Pre-stack Sensor 12 Staple Paper Sensor
6 Used Staple Hopper Set Sensor 13 Exit Open/close Sensor
7 Used Staple Hopper Full Sensor 14 Exit Open/close Motor

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 1.Detailed Descriptions

No. Description No. Description

1 Leading Edge Stopper Motor 14 Paper Hold Front Motor
2 Positioning Roller Motor 15 Used Staple Disposing Solenoid
3 Drag-in Motor 16 Stapler Rotation Motor
4 Drag-in HP Sensor 17 Stapler Movement HP Sensor
5 Stapler Front/rear Motor 18 Stapler Rotation Sensor
6 Paper Hold Center Motor 19 Feed Out Belt HP Sensor
7 Paper Hold HP Sensor 20 Staple Tray Paper Sensor
8 Paper Hold Rear HP Sensor 21 Bottom Fence HP Sensor
9 Paper Hold Rear Motor 22 Bottom Fence Motor
10 Paper Hold Front HP Sensor 23 Jogger HP Sensor
11 Staple Hammer HP Sensor 24 Jogger Motor
12 Staple Cartridge Set Sensor 25 Feed Out Belt Motor
13 Staple Motor 26 Leading Edge Stopper HP Sensor

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1.Detailed Descriptions

No. Description No. Description

1 Stapler Junction Gate HP Sensor 9 Transport Motor
2 Proof Exit Motor 10 Pre-stack Junction Gate
3 Tray Upper/lower Motor 11 Vertical Transport Motor
4 Lower Transport Motor 12 Proof Junction Gate Motor
5 Shift Exit Motor 13 Proof Junction Gate HP Sensor
6 Main Controller Board 14 Punch Unit Motor
7 Pre-stack Junction Gate HP Sensor 15 Upper Transport Motor
8 Pre-stack Junction Gate Motor 16 Stapler Junction Gate Motor

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 1.Detailed Descriptions

No. Description No. Description

1 Jogger HP Sensor 10 Shift Motor
2 PCB 11 Tray Lower Limit Sensor
3 Jogger Motor 12 Tray Near-limit Sensor
4 Shift Paper Sensor 13 Tray Lower Sensor
5 PCB 14 Drag-in Drive Motor
6 Staple Paper Sensor 15 Drag-in Transport Motor
7 Emergency Stop Switch 16 Paper Sensor
8 Drag-in Drive HP Sensor 17 Jogger Motor
9 Shift Tray HP Sensor

Drive Layout

No. Description No. Description

1 Tray Shift Motor 4 Lower Transport Motor
2 Shift Exit Motor 5 Proof Exit Motor
3 Staple Transport Motor 6 Upper Transport Motor

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1.Detailed Descriptions

No. Description No. Description

1 Feed Out Motor 7 Stapler Front/Rear Motor
2 Jogger Motor 8 Paper Hold Front Motor
3 Positioning Roller Motor 9 Staple Rotation Motor
4 Drag-in Motor 10 Feed Out Belt
5 Paper Hold Rear Sensor 11 Jogger Fence
6 Paper Hold Center Motor

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 1.Detailed Descriptions

Mechanism Details

Inverter

The inverter mechanism has two junction gates that can send paper in one of three ways. For proof tray output, a
motor moves the proof junction gate into position to send paper to the proof tray. In staple mode, another motor
moves the stapler junction gate into position to send paper to the stapler. In shift mode, paper is sent to the shift
tray, and neither junction gate changes over.
Proof Mode

No. Description No. Description

1 Proof Junction Gate 2 Stapler Junction Gate
Shift Mode

Staple Mode

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1.Detailed Descriptions

Shift Tray

No. Description No. Description

1 Shift Tray End Fence 3 HP Sensor
2 Shift Gear Disk 4 Shift Tray Half-turn Sensors
• Shift Tray
In shift mode, when the last printed paper has been output, the shift motor moves the shift tray to the left or
the right. When one of the half-turn sensors detects one of the slots in the shift gear disk, the motor stops.
The shift amount is 15mm..
• Up / Down
The shift tray moves up or down depending on the stack height of the output paper. The degree of motion is
adjusted to keep the paper height sensor actuator (3) between the two paper height sensors (1, 2).

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 1.Detailed Descriptions

No. Description No. Description

1 Paper Height Sensor – Standby Mode 4 Shift Tray Full Sensor (Large Paper)
2 Paper Height Sensor – Staple Mode 5 Shift Tray Full Sensor
3 Paper Height Sensor Actuator 6 Paper Height Sensor – Shift Mode
• Shift Up
When paper is removed from the shift tray, the feeler moves down and the paper height sensor (staple mode)
turns ON. Then the shift tray lifts until the sensor turns “OFF”.
• Shift Down (Shift Mode)
With stacked paper on the tray, the paper height sensor (standby mode) is turned “OFF”. Then the shift tray
lift motor turns “ON” to lift the tray until the sensor turns “ON”.
• Shift Down (Staple Mode)
When a stapled stack of paper has been output, the shift tray lift motor turns ON for a certain time to move
the tray down a set distance. Then the motor lifts the tray until the paper height sensor (staple mode) turns
from “ON” to “OFF”. The tray is now at the home position. This is done every time after a stapled stack of
paper is output. There are three shift tray full sensors, but only two of these (4, 5 in the above diagram) are
used for the machine display.
Rough Indication:
Larger Size (B4 or larger): 1,500 sheets
Smaller Size (less than B4): 3000 sheets
• Drag Roller Operation
The drag roller mechanism improves the accuracy of paper stacking on the tray by pushing the output paper
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1.Detailed Descriptions

back against the end fence. The drag roller motor drives the roller.

Pre-stack

The First Three Sheets

1. The rear edge of the 1st sheet passes the entrance sensor. Then the left and right pre-stack inverter plates shift
to the left. This closes the 2nd and 3rd paths to send paper to the 1st path.
2. The rear edge of the 2nd sheet passes the entrance sensor. Then the pre-stack inverter plate (right) shifts to
the right. This opens the 2nd path to send the 2nd sheet to the 2nd path.
3. The rear edge of the 3rd sheet passes the entrance sensor. Then, the pre-stack inverter plate (left) shifts to the
right. This opens the 3rd path to send 3rd sheet to the 3rd path. Then, after the leading edge of the 3rd sheet
passes the pre-stack sensor, the three sheets of paper (1st, 2nd, 3rd) are sent to the stapler tray at the same
time.

1. Junction Gate (JG) Left

2. JG Right
3. JG Left
4. JG Right
A: 3rd Transport Path
B: 2nd Transport Path
C: 1st Transport Path

Pre-stacking for Subsequent Sheets

When the rear edge of the 4th sheet passes the entrance sensor, the pre-stack inverter plate (left) shifts to the left to
open the 2nd path. This sends the 4th sheet to the 2nd path.
Then, after the leading edge of the 5th sheet passes the entrance sensor, the pre-stack inverter plate (left) shifts to
the right to open the 3rd path. This sends the 5th sheet to the 3rd path. When the leading edge of the 5th sheet
passes the pre-stack sensor, both sheets of paper are sent to the staple tray.
From now on until the end of the stack of paper to be stapled, paper is fed to the stapler two by two in this way.

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 1.Detailed Descriptions

1. Junction Gate (right)

2. JG Left
3. JG Right
A: 3rd Transport Path
B: 2nd Transport Path

Staple Tray Jogger

1. Stacking
Paper is sent to the staple tray by the alignment brush roller.
• For paper of sizes which can go into the pre-stack tray (A4 SEF, B5 SEF, LT SEF): The top fence moves
down and presses the leading edge of the paper to straighten the leading edge of the paper. When more
than 50 sheets of paper are sent to the staple tray, the positioning roller presses the paper to prevent the
paper from falling down.
• For paper of sizes which cannot go into the pre-stack tray: After the stapler tray entrance sensor turns off
(A4 size paper: 55 to 65 ms after the trailing edge of the copy passes the stapler tray entrance sensor),
the positioning roller motor is energized to push the positioning roller into contact with the paper. Then
the positioning roller rotates to push the paper back and align the trailing edge of the paper against the
stack stopper. The alignment brush roller guides paper to the stack stopper.
2. Jogging
Stacking straightens the rear edge of paper. Then jogging straightens the sides of the paper. At the start of a
copy job, the jogger fences move 7.2mm from the width of paper and wait. When the rear edge of the paper
passes the stapler entrance sensor, the jogger fence moves 3.7mm inward while stacking straightens the rear
edges of the stack. Then the jogger fences move another 3.5mm inward to straighten the side edges. When
jogging is completed, the jogger fences wait 7.2mm away from the width of the paper until the next
operation.

• A plate spring extends from the front and the rear edges to improve the straightening mechanism.
3. Paper Holding
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1.Detailed Descriptions

To staple up to 100 sheets of paper, the machine holds paper so that the edge of the stack that will be stapled
is flattened. When the jogger returns to the home position, the stack plate motors operate the stack plates that
hold the paper. When the next following sheet turns the stapler entrance sensor OFF, the stack plate motors
turn ON to return the stack plates back to the home position. The home position is detected with the stack
plate HP sensors. This process is done every sheet, so that the front and rear stack plates hold down the
curled parts at the corners of the stack. The front and the rear stack plates cannot operate if the stapler is
there, so they only operate when the stapler is not there. This is monitored every sheet. The central stack plate
always operates regardless of the location of the stapler.
• Front Corner Stapling: Center + Rear
• Rear Corner Stapling: Front + Center
• 2-position Stapling: Front + Center + Rear

No. Description No. Description

1 Stapler Tray Entrance Sensor 9 Stack Plate HP Sensor (Center)
2 Stack Stopper 10 Stack Plate HP Sensor (Front)
3 Jogger Motor 11 Stack Plate Motor (Front)
4 Positioning Roller Drive Motor 12 Stack Stopper
5 Positioning Roller Motor 13 Positioning Roller
6 Stack Plate Motor (Rear) 14 Jogger Fences
7 Stack Plate HP Sensor (Rear) 15 Top Fence
8 Stack Plate Motor (Center)
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 1.Detailed Descriptions

Stapling

Stapler

The drive motor in the stapler performs stapling. If motor overload occurs such as for a staple jam, the operation
panel shows that a jam was detected. The stapler has a cartridge set sensor and a staple end sensor. The operation
panel shows that more staples are needed if staple end occurs during copying. If a staple jam occurs, copying
stops. You can remove a jammed staple by releasing the curved part in the picture below..

No. Description No. Description

1 Staple Cartridge Set Sensor 2 Staple End Sensor

Staple Trimming

This machine’s stapler uses longer staple needles so that up to a hundred sheets can be stapled. When the stack has
only a few sheets, the machine trims the needles to the required length. The cut-off extra part is sent to the staple
trimmings tray. When the main power is turned ON, when the door is opened/closed, or after the end of a
job that staples over 100 times, the solenoid next to the stapler opens the lever to dump the trimmings into the
waste hopper. The staple trimmings hopper descends as it fills, until the staple trimmings hopper full sensor is
activated. A message asks the user to empty the staple trimmings.

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1.Detailed Descriptions

No. Description No. Description

1 Staple Trimmings Tray 2 Staple Trimmings Hopper Full Sensor

Stapler Movement

The stapler moves horizontally or rotates, depending on the stapling mode.

• Horizontal Shift
The stapler moves in the horizontal direction along a rod, driven by a timing belt. The home position of the
stapler is the front side. For 2-position stapling, the stapler staples the front side first and then shifts to the
rear side to staple there.

No. Description No. Description

1 Stapler Movement Motor 3 Stapler Movement HP Sensor
2 Stapler

Staple Rotation

For the rear corner stapling mode, the stapler shifts to the corner and waits to staple after horizontal shift. The
staple rotation motor rotates the stapler to the correct angle.

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 1.Detailed Descriptions

No. Description
1 Stapler Rotation Motor

Stapling Z-folded Paper

The top fence moves before the transferred paper is stacked.

The stack stopper moves to the location that is suitable for the size.
The leading edge of Z-folded paper bumps against the stack stopper.
The positioning roller drops the paper and it is stacked.

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1.Detailed Descriptions

No. Description No. Description

1 Top Fence 3 Stack Stopper
2 Positioning Roller
When the specified amount of paper is stacked, the top fence moves down. The stack stopper also moves down to
straighten the leading edge of the paper.

Output Exit Open/Close

The machine opens the output exit when outputting paper in order to output up to one hundred stapled sheets of
paper to the tray.
When the stapler turns ON, the exit open/close motor turns OFF to open the exit, and the feed out motor turns ON
after the stapler turns OFF. The feed out motor drives the stack feed-out belt, and the pawl attached to the belt lifts
the paper to the exit. A certain time after the stapler turns OFF, the output exit open/close motor turns ON to close
the exit, where the paper is output to the shift tray by the exit roller.
In staple mode, the exit opens and close when sixteen or more sheets of paper need to be output.
OFF timing for the output exit open/close motor is detected by the HP sensor.

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 1.Detailed Descriptions

No. Description No. Description

1 Feed Out Motor 3 Feed Out Belt
2 Feed Out Belt HP Sensor

No. Description No. Description

1 Exit Open/close Motor 2 Exit Open/close Sensor

Punch (2-hole Punch Unit)

Note: MP1350 cannot punch

The punch unit makes holes in the rear edge of each sheet, one sheet at a time.
3-hole punching can be enabled by a UP mode switch.
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1.Detailed Descriptions

• Punch Drive
The punch shaft waits at the home position. After the finisher entrance sensor detects the rear edge of the
paper (OFF), the motor turns on to punch the paper at the specified time. The adjustment of the punch hole
position is done by SP mode and by spacers.

No. Description No. Description

1 Hole Puncher 3 Punch Motor
2 Punch Shaft HP Sensor
• Punch Waste Collection
Punch waste is collected in the punch waste hopper under the punch unit. When the level of the punch waste
in the hopper rises as far as the hole in the hopper, the punch waste hopper full sensor turns on, stops the job,
and triggers a message on the operation to indicate that the hopper is full and must be removed and emptied.
The punch waste hopper full sensor also detects whether the punch waste hopper is in the correct place or
not.

22
 1.Detailed Descriptions

No. Description No. Description

1 Punch Waste Hopper Full Sensor 3 Punch Waste Hopper
2 Sensor Bracket

Jam Detection

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1.Detailed Descriptions

No. Description No. Description

1 Shift Tray Exit Sensor 4 Jam Sensor
2 Proof tray Exit Sensor 5 Staple Tray Exit Sensor
3 Entrance Sensor

Type Relevant Sensor Detecting Condition

Detention Entrance Sensor Paper turns the sensor ON but not turns the sensor OFF after paper passes
Proof Output 1.5 times length of paper.
Sensor
Shift Tray Output
Sensor
Staple Tray Output
Sensor
Unreachable Entrance Sensor After the main machine exit sensor turns ON, the entrance sensor doesn’t
turn ON even when paper passes 426 mm.
Proof Tray Exit After the entrance sensor turns ON, the proof output sensor doesn’t turn
Sensor ON even when paper passes 574 mm.
Shift Tray Output After the entrance sensor turns ON, the shift tray output sensor doesn’t
Sensor turn ON even when paper passes 733 mm.
Staple Tray Output After the entrance sensor turns ON, the staple tray output sensor doesn’t
Sensor turn ON even when paper passes 835 mm.

DIP SW

DPS101 Contents
1 2 3 4
0 0 0 0 Default
1 0 0 0 System Free Run
0 1 0 0 Lasting Free Run
0 0 1 0 Package Free Run
0 0 0 1 Shift Free Run

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 2.Replacement and Adjustment

2. Replacement and Adjustment

Covers

Front Door, Left Inner Cover, Inner Cover

1. Remove the following items:

Front door screw [A]. ( x 1)
Front door [B].
Left inner cover [C]. ( x 1)

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2.Replacement and Adjustment

Inner Cover

1. Remove the inner cover [D]/\. ( x 3)

Side Table and Upper Tray

1. Remove the side table [A]. ( x 2). Slide to the right to remove it.
2. Click the release lever [B] and remove the upper tray [C].

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 2.Replacement and Adjustment

Left Covers, Rear Cover, Top Cover, Shift Cover

Left Covers, Rear Cover

1. Remove the following.

• Shift tray jogger unit (Jogger Unit)
• Front door and left inner cover (Front Door, Left Inner Cover, Inner Cover)
2. Remove the left upper cover [A]. ( x 2, x 2)
3. Remove the rear cover [B]. ( x 2)
4. Remove the left lower cover [C]. ( x 4)

Top Cover

1. Remove the side table and upper tray. (Side Table and Upper Tray)
2. Remove the step screws [D]. ( x 2).
3. Remove the top cover [E]. ( x 2)
Slide it to the right to remove.

Shift Tray

1. Remove the shift tray [F]. ( x 4)

• If you need to lower the shift tray, support the bottom of the tray with your hand, then pull the gear
toward you to release the tray and lower it.

1. Remove the shift tray rear cover [G]. ( x 1)

2. Remove the shift tray front cover [H]. ( x 1)

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2.Replacement and Adjustment

Jogger Unit Cover

1. Open the front door.

2. Pull out the stapler tray unit [A].
3. Remove the jogger unit cover [B]. ( x2)

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 2.Replacement and Adjustment

Rollers

Drag Roller

1. Above the shift tray, pull the roller mount [A] out.
2. Remove the rollers [B] and [C]. ( x 1 each)

Positioning Roller

1. Jogger unit cover (Jogger Unit Cover)

2. Rermove the following parts:
Snap ring [A]
Rubber belt [B]
Positioning roller [C]

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2.Replacement and Adjustment

Alignment Brush Roller

1. Open the front door and pull out the staple unit.
2. Remove the rear cover.
3. Remove the main board bracket and all connectors ( x 8). (Main Board, Pre-Stack Paper Sensor)
4. Remove the screw [A] and tension spring [B] for the tension bracket [C], and release the tension of the
timing belt. Then remove the pulley [D] and bearing [E].

5. Remove the inner cover [F]. ( x 1)

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 2.Replacement and Adjustment

6. Open the guide [G], then remove the alignment brush roller assembly [H].
7. Remove the alignment brush roller [I]. ( x2, Bearing x 1 front/back, x1).

Jogger Fence

1. Open the front door.

2. Pull out the jogger and stapler unit.
3. Push both fences to the center.
4. Remove the left jogger fence [A]. ( x 1)
5. Remove the right jogger fence [B]. ( x 1)

• If the screws are difficult to remove or re-attach, remove the jogger fence belt and spring plate.

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2.Replacement and Adjustment

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 2.Replacement and Adjustment

Sensors

Paper Height Sensors

1. Remove the following.

• Top cover (Left Covers, Rear Cover, Top Cover, Shift Cover)
• Left upper panel and left upper cover ( x 2, x 2) (Left Covers, Rear Cover, Top Cover, Shift
Cover)
2. Remove the following parts:
Protector plate [A] ( x 1)
Feeler [B] ( x 1)
Sensor bracket [C] ( x 1)
Paper height sensor – staple mode [D] ( x 1, Pawls x4)
Paper height sensor – standby mode [E] ( x 1, Pawls x4)
Paper height sensor – shift/Z-Fold [F] ( x 1, Pawls x4)

Exit Guide HP Sensor

1. Remove the top cover (Left Covers, Rear Cover, Top Cover, Shift Cover)
2. Remove the left upper panel and left upper cover. ( x 2, x 2)

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2.Replacement and Adjustment

3. Remove the sensor bracket [A]. ( x 1)

4. Remove the exit guide HP sensor [B]. ( x 1, Pawls x3)

Upper Tray Full and Exit Sensors

Upper Tray Full Sensor

1. Remove the top cover (Left Covers, Rear Cover, Top Cover, Shift Cover)
2. Remove the following parts :
Sensor cover [A] ( x 2)
Sensor bracket [B] ( x 1)
Upper tray full sensor [C] ( x 1, x1)
* See the diagram below.

Upper Tray Exit Sensor

1. Remove the sensor bracket [D] ( x 1) and upper tray exit sensor [E]. ( x 1, x 1)

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 2.Replacement and Adjustment

Shift Tray Exit Sensor

1. Remove the top cover (Left Covers, Rear Cover, Top Cover, Shift Cover)
2. Remove the sensor bracket [A]. ( x1)

3. Remove the shift tray exit sensor 1 [B]. ( x1, x1)

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2.Replacement and Adjustment

4. Remove the shift tray exit sensor 2 [C]. ( x1, x1)

Main Board, Pre-Stack Paper Sensor

1. Remove the rear cover. (Left Covers, Rear Cover, Top Cover, Shift Cover)
2. Remove the main board bracket. ( x 4, x8, x All)

3.

4. Open the front door.

5. Do the following:
Loosen the screw [A] ( x1)
Remove the gear cover [B] ( x1)
Remove the gear [C] ( x1, Timing belt x1) and gear [D] ( x1)
Remove the plate [E] ( x2)

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 2.Replacement and Adjustment

6. Remove the following parts:

Left vertical transport guide [F]
Middle vertical transport guide [G]
Pre-stack paper sensor [H] ( x1)

Staple Trimmings Hopper Full Sensor

1. Open the front door.

2. Pull out the stapler unit.
3. Remove the rear cover. ( x 2)
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2.Replacement and Adjustment

4. Remove the staple trimmings hopper [A] and then, remove the hopper holder [B]. ( x1, Hook x1, x1)

5. Remove the hopper full sensor [C] ( x 1) and hopper set sensor [D]. ( x 1)

Stapler Rotation HP and Stapler Return Sensors

1. Remove the following parts:

Stapler unit (Stapler)
Stapler mount bracket [A] ( x 4) (Springs x 2)
Stapler rotation HP sensor [B] ( x 1)
Stapler return sensor [C] ( x 1)

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 2.Replacement and Adjustment

Stapler

1. Open the front door and pull out the staple tray.
2. Remove the stapler unit harness cover [A]. ( x 2)
3. Lift the stapler [B] off of its pegs. ( x 2)

4. Remove the plate [C]. ( x 2)

5. Attach this plate to the new stapler with the same screws. ( x 2)

39
2.Replacement and Adjustment

6. Replace the frame guard [D] with the one provided with the new stapler.

40
 2.Replacement and Adjustment

Shift Tray

Shift Tray Exit, Shift Tray Lift Motor

[A] Shift Tray Exit Motor

[B] Shift Tray Lift Motor

Shift Tray Exit Motor

1. Remove the rear cover. (Left Covers, Rear Cover)

2. Remove the shift tray exit motor bracket [A]. ( x2, x1, x1, Timing belt x1)
3. Remove the shift tray exit motor [B]. ( x2)

Shift Tray Lift Motor

1. Remove the rear cover. (Left Covers, Rear Cover)

41
2.Replacement and Adjustment

2. Remove the gear cover [A]. ( x2)

3. Remove the shift tray lift motor bracket [B]. ( x2)

4. Remove the shift tray lift motor [C]. ( x2, x1, Timing belt x1)

Drag Roller, Drag Drive Motors, Drag Drive HP Sensor

1. Remove the front door and all covers, except the left lower cover and top cover (Covers)

• Be sure to lower the shift tray by pulling the gear toward you. The shift tray must be down.
2. Remove the following parts:
Left stay [A] ( x 2)
Shift tray mounting plate [B] ( x 2)

42
 2.Replacement and Adjustment

3. Remove the end fence [A] and plate. ( x8, x6, x2)

4. Remove the Cover [B] ( x 4) and the motor stay [C]. ( x4, x7, x4)

• Make sure the motor and sensor connectors are disconnected before removing.

5. Remove the Drag roller motor unit [A]. (Bearing x1, x2, x1)

43
2.Replacement and Adjustment

6. Remove the Drag roller motor. ( x2)

7. Remove the Drag roller HP sensor unit [B]. ( x1)
8. Remove the Drag roller HP sensor. ( x1, Pawls x3)
9. Remove the Paper height sensor – shift/Z-fold unit [C]. ( x2, x2)
10. Remove the Paper height sensor shift/Z-fold. ( x1, Pawls x3)
11. Remove the Drag drive motor unit. ( x4, x2)
12. Remove the Drag drive motor [D]. ( x2)

Shift Motor and Sensors

1. Remove the end fence. (Drag Roller, Drag Drive Motors, Drag Drive HP Sensor)
2. Remove the shift motor bracket [A] (with motor). ( x 4, x1, x1)

3. Remove the shift motor. ( x4)

4. Remove the following parts:
Half-turn sensor bracket [B] ( x 1)
Half-turn sensor 1 [C] ( x1, Pawls x3)
Half-turn sensor 2 [D] ( x1, Pawls x3)

44
 2.Replacement and Adjustment

Jogger Top Fence Motor

1. Open the front door and pull out the stapler tray unit. (Jogger Unit Cover)
2. Remove the jogger unit cover. ( x2)
3. Remove the motor bracket [A] ( x2, timing belt x1) and jogger top fence motor [B]. ( x2, x1,
x1)

Jogger Unit

1. Open the front door and pull out the stapler tray unit. (Jogger Unit Cover)
2. Remove the jogger unit cover. ( x2)

45
2.Replacement and Adjustment

3. Remove the jogger unit [A]. ( x4, x5, x5)

Jogger Bottom Fence Motor

1. Open the front door and pull out the stapler tray unit. (Jogger Unit Cover)
2. Remove the jogger bottom fence motor unit [A]. ( x3, timing belt x1, x1, x1)

46
 2.Replacement and Adjustment

Punch Unit

Punch Position Adjustment

The position of the punched holes can be adjusted in two ways.

• Front to Rear Adjustment
Three spacers [A] are provided with the punch unit for manual adjustment of the hole position in the main
scan direction:
• 2 mm (x 1)
• 1 mm (x 2)

• One spacer was installed at installation and the remaining spacers were fastened with a screw to the
rear frame of the finisher under the rear cover and slightly above the lock bar.
• Right to Left Adjustment
The position of the punched holes can be adjusted right to left in the sub scan direction with SP6101 Punch
Hole Position Adjustment. The position can be adjusted in the range ±7.5 mm in 0.5 mm steps. The default
setting is 0.
Press the key to toggle the ± selection. A +ve value shifts the punch holes left toward the edge of the
paper, and a -ve value shifts the holes right away from the edge.

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2.Replacement and Adjustment

Motors

Transport Motors, Exit Guide Motor

[A] Upper Transport Motor

[B] Lower Transport Motor

Upper Transport Motor

1. Remove the rear cover. (Left Covers, Rear Cover, Top Cover, Shift Cover)
2. Remove the upper transport motor [A]. ( x4, x1)

Lower Transport Motor

1. Remove the rear cover. (Left Covers, Rear Cover, Top Cover, Shift Cover)
2. Lower transport motor [A]. ( x4, x1)

Exit Guide Motor

1. Remove the top cover. (Left Covers, Rear Cover, Top Cover, Shift Cover)

48
 2.Replacement and Adjustment

2. Remove the bracket [A]. ( x2, x1)

3. Remove the exit guide motor [B]. ( x2, x1, Timing belt x1)

Upper Tray Motors

[A] Upper Tray Exit Motor

[B] Upper Tray Junction Gate Motor

Upper Tray Exit Motor

1. Remove the rear cover. (Left Covers, Rear Cover, Top Cover, Shift Cover)

49
2.Replacement and Adjustment

2. Remove the motor bracket [A]. ( x2, x1) and upper tray exit motor [B]. ( x2, Timing belt x1)

Upper Tray Junction Gate Motor

1. Remove the rear cover. (Left Covers, Rear Cover, Top Cover, Shift Cover)
2. Remove the upper tray junction gate motor [A]. ( x2, x1)

Pre-Stack Motors

The photograph above shows the main control board removed ( x4, x All).
[A] Pre-Stack Transport Motor
[B] Pre-Stack Junction Gate Motor
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 2.Replacement and Adjustment

[C] Pre-Stack Stopper Motor

Pre-Stack Transport Motor

1. Remove the rear cover. (Left Covers, Rear Cover, Top Cover, Shift Cover)
2. Remove the main control board bracket. ( x4, x All, x8)
3. Remove the motor unit. ( x2, x1)
4. Remove the pre-stack transport motor [A]. ( x2)

Pre-Stack Junction Gate Motor

1. Remove the rear cover. (Left Covers, Rear Cover, Top Cover, Shift Cover)
2. Remove the main control board bracket. ( x4, x All, x8)
3. Remove the pre-stack junction gate motor [A]. ( x2, x1, x1)

Pre-Stack Stopper Motor

1. Remove the rear cover. (Left Covers, Rear Cover, Top Cover, Shift Cover)
2. Remove the main control board bracket. ( x4, x All, x8)

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2.Replacement and Adjustment

3. Remove the pre-stack stopper motor [B]. ( x2, x1, x1)

Punch Motor

[A] Punch Motor

Punch Motor

1. Remove the rear cover (Left Covers, Rear Cover, Top Cover, Shift Cover)
2. Remove the punch motor bracket [A]. ( x3, x2, x1, Timing belt x1)
3. Remove the punch motor [B]. ( x2)

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 2.Replacement and Adjustment

Staple Motors

[A] Stapler Junction Gate Motor

Stapler Junction Gate Motor

1. Remove the rear cover. (Left Covers, Rear Cover, Top Cover, Shift Cover)
2. Remove the stapler junction gate motor [A]. ( x2, x1, x1)

Stapler Exit Motor

1. Remove the main control board bracket. ( x4, x 8, x All)

2. Remove the stapler exit motor [A]. ( x2 [B] , x2, Timing belt x1)

53
3.Service Tables

3. Service Tables

Dip Switches
DIP SW100
DIP SW100 settings are for designer and factory use only. Do not change them.

DIP SW 101: 1 to 4

DPS100 Description
1 2 3 4
0 0 0 0 Default
1 0 0 0 Free run: 135 ppm (649 mm/s) A4 LEF, 5 sheets
0 1 0 0 Proof tray free run for durability testing: proof tray + punch + junction gate operation + proof
tray output.:
0 0 1 0 Shift free run: Shift mode simulation 136 ppm (649 mm/s) A4 SEF, 5 sheets, continuous
punching 110 ppm (515mm/s)
0 0 0 1 Sensor check before shipping, lowering the tray before shipping.
DFU. Do not change.

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 3.Service Tables

Test Points
100 to 110

No. Label Monitored Comment

Signal
TP100 (5V) +5 V Used for sensor point testing, lowering the tray to shipping position.
TP101 (GND) Ground DFU.
TP102 (RXD) RXD
TP103 (TXD) TXD

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3.Service Tables

Fuses
No. Function
FU100 Protects 24 V.

56