Supply Chain Mnagement
Supply Chain Mnagement
1.1-Objective
The principle of ‘Survival of the fittest’ remains valid in the present global
economy characterized by the presence of ever changing business environment.
Every modern company needs to struggle for the existence & growth under such
a competitive environment. One surest way to achieve this is to offer best
quality of product at reasonable rate, which suits well to the requirements of
target customer. To impart a feeling of delight in the minds of consumers and
provide quality product at reasonable price manufacturer has to bring shift in his
emphasis from mere cost ascertainment to cost reduction to reduce cost of
production. Thus, cost reduction is the main managerial mantra as once quoted
by well-known strategist Michael.E.Porter in his landmark book “Competitive
Strategy”. There are number of strategic cost management techniques available
like Supply Chain Management (SCM) , Business Process Re-engineering
(Value Re-engineering), Total Productive Maintenance to reduce cost. Of these
Supply Chain Management is prominent tool to reduce cost. In this backdrop
the present paper aims to highlight the conceptual framework of SCM, Modus
Operandi and its relevance for corporate world in the new millennium.
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Supply chain
The three primary elements of any supply chain are suppliers, producers and
customers. Also they may encompass retailers and distributors along with
service and support functions [8]. There are many definitions for supply chain
that are in use today. The APICS dictionary definition is, “The Processes from
the initial raw materials to the ultimate consumption of the finished products
linking across supplier-user companies” “The functions inside and outside a
company that enable the value chain to make products and provide services to
the customer”
The organizations that are part of a world class supply chain display an array of
distinguishing characteristics as compared to the traditional organizations. Some
of these characteristics include:
· Developing relationships, which deliver results that produce solutions for its
customers,
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1.2 Methodology of Supply Chain Management:
With the notion that the supply chain is an extended enterprise, and with a prior
knowledge of enterprise engineering concepts and supply chain management
techniques, a transformation methodology is presented.
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1.3 Limitation:
I had very limited time to do this survey. I had also faced lots of problem to
make it properly & finally I finished my research on SCM.It makes me satisfied
because I have finished it properly & submit it on time.
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1.4 Scope in Supply Chain Management:
Moreover, the researcher feels the durable use of logistic supply chain
management knowledge to afford to educational institution through seminars
and workshops.
2.1Definition:
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Definitions from well-respected references have varied during the past decade.
For example, Supply Chain Yearbook 2000 described SCM as, “A chain of
processes that facilitates business activities between trading partners, from the
purchase of raw goods and materials for manufacturing to delivery of a finished
product to an end user.” APICS-The Performance Advantage, offered this
definition in January 1999: “The global network used to deliver products and
services from raw materials to end customers through an engineered flow of
information, physical distribution and cash.”
This is a little change from the 1997 definition, Logistics Management offered,
describing SCM as, “The delivery of enhanced customer and economic value
through synchronized management of the flow of physical goods and associated
information from sourcing to consumption.” The definition evolution continues
as European Logistics Association, in 1995 suggested SCM was, “The
organization, planning, control and execution of the goods flow from
development and purchasing through production and distribution to the final
customer in order to satisfy the requirements of the market at minimum cost and
minimum capital use.”
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There are number of cost reduction techniques available for management to
reduce cost which ranges from Man Power Reduction, Strict supervision,
compromise with quality, Overtime work etc . But cost reduction at the cost of
quality is mere waste strategy. SCM aims at cost reduction without affecting
quality. SCM strategy is to reduce cost by eliminating all non value added
activities in the flow of goods from Raw material supplier to End consumer.
The Objective of SCM is to increase the competitive advantage of the channel
as a whole. The means to accomplish this objective is through creating customer
value superior to the competitor’s value offering and, thus, to enhance customer
satisfaction, either through improving efficiency (lower cost) or effectiveness
(added values at the same cost).
Decisions for supply chain management can be classified into two broad
categories – strategic and operational. As the term implies, strategic decisions
are made typically over a longer time horizon. These are closely linked to the
corporate strategy and guide supply chain policies from a design perspective.
On the other hand, operational decisions are short term, and focus on activities
over a day-today basis. The effort in these types of decisions is to effectively
and efficiently manage the product flow in the ” strategically” planned supply
chain.
(1) Location
(2) Production
(3) Inventory
And there are both strategic and operational elements in each of these decision
areas.
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chain. The location of facilities involves a commitment of resources to a long-
term plan. Once the size, number, and location of these are determined, so are
the possible paths by which the product flows through to the final customer.
Although location decisions are primarily strategic, they also have implications
on an operational level.
Transport decisions: The mode choice aspect of these decisions is the more
strategic ones. These are closely linked to the inventory decisions, since the best
choice of mode is often found by trading-off the cost of using the particular
mode of transport with the indirect cost of inventory associated with that mode.
Customer service levels and geographic location play vital roles in such
decisions. Since transportation is more than 30 percent of the logistics costs,
operating efficiently makes good economic sense. Shipment sizes (consolidated
bulk shipments versus Lot-for-Lot), routing and scheduling of equipment are
key in effective management of the firm’s transport strategy.
The importance and need of SCM will increase in the future. Customers will
demand faster, timelier delivery of orders. Manufacturing will expect greater
knowledge of order requirements to better plan its operations and procurement
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processes. Similar expectations apply to external entities. This need for
increased coordination among customers, suppliers and service providers
dictates greater visibility and collaboration throughout the supply chain.
Span of Responsibility
Organizational Position:
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Education and Training
To conclude, In this dynamic market place, the equations are kept changing
very fast with the leaders of yesterday being displaced by the fast-paced and
agile new entrants. Intense competition, demanding customers, shrinking
product life cycles, rapid advances in technology- all these factors are fast
changing the competitive dynamics in global environment. This volatile
business environment is making it harder than ever for marketers compete
effectively. The traditional approaches are too slow to keep pace with the
evolving global complexity. These developments are putting pressure on
business community to look at the each and every components of business like
procurement, logistics, marketing etc. Effective linking of functions of these
processes puts companies in strategic position. Every link in SCM can add up to
a competitive advantage. Time was when companies looked at their supply
chains as a means of focusing on their own core competencies, of leveraging
those of vendors, of lowering their costs, and of becoming more responsive to
customers. Those goals won’t be swept away by the supply chain in the new
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millennium. But they will be superseded by a singly super-objective: competing
on the basis of how well companies’ manage their supply-chain.
2.2 Importance:
Supply chain management is essential to company success and customer
satisfaction. Did you know that SCM also plays a critical role in society? It's
absolutely true. SCM knowledge and capabilities can be used to support
medical missions, conduct disaster relief operations, and handle other types of
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emergencies. SCM also plays a role in cultural evolution and helps improve our
quality of life. Whether dealing with day-to-day product flows or dealing with
an unexpected natural disaster, supply chain experts roll up their sleeves and get
busy. They diagnose problems, creatively work around disruptions, and figure
out how to move essential products to people in need as efficiently as possible.
Lower costs
Efficient manufacturing
Process integration and other efforts result in improved quality as higher profit
margins shall get reflected in creation of better facilities for manufacturing,
product design research, and enhanced customer service.
2.3 Application:
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Market Knowledge
Overlapping members since it will be very hard for these individual to not be
influenced by what has been discussed as part of developing a PSA for a
competitor of the customer. Business ethics dictates that it is important to reach
agreement on what data to share & there is a fine line between using process
knowledge gained versus using competitive marketing knowledge gained from
a customer. It is important, as our clients rely on us to bring a global perspective
to the advice we give them, as well as a complete understanding of local issues.
Living up to these expectations without placing unfair demands on our people
means striking a balance. How can we help our people develop both an
international outlook and local knowledge? How do we make ourselves
available to our clients where they need our advice? Furthermore, what role
should we play in developing legislation, policies and regulatory frameworks?
Pay Order
A check or draft that must be paid via endorsement and delivery. Pay-to-order
instruments are negotiable checks or drafts that are generally written as "pay to
X or order." These instruments stand in contrast to pay-to-bearer instruments,
which do not require endorsement. The Uniform Commercial Code outlines the
rules pertaining to pay-to-order instruments. It specifies that ownership of this
type of check can be transferred only via endorsement – someone who accepts a
check must endorse it before transferring it somewhere else.
L/C
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A L/C guarantees payment of a specified sum in a specified currency, provided
the seller meets precisely-defined conditions and submits the prescribed
documents within a fixed timeframe. These documents almost always include a
clean bill of lading or air waybill, commercial invoice, and certificate of origin.
To establish a L/C in favor of the seller or exporter (called the beneficiary) the
buyer (called the applicant or account party) either pays the specified sum (plus
service charges) up front to the issuing bank, or negotiates credit. L/Cs are
formal trade instruments and are used usually where the seller is unwilling to
extend credit to the buyer. In effect, a L/C substitutes the creditworthiness of a
bank for the creditworthiness of the buyer. Thus, the international banking
system acts as an intermediary between far flung exporters and importers.
However, the banking system does not take on any responsibility for the quality
of goods, genuineness of documents, or any other provision in the contract of
sale. Since the unambiguity of the terminology used in writing a L/C is of vital
importance, the International Chamber Of Commerce (ICC) has suggested
specific terms (called Inco terms) that are now almost universally accepted and
used. Unlike a bill of exchange, a L/C is a non-negotiable instrument but may
be transferable with the consent of the applicant.
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Advertise
Advertising is bringing a product (or service) to the attention of potential and
current customers. Advertising is focused on one particular product or service.
Thus, an advertising plan for one product might be very different than that for
another product. Advertising is typically done with signs, brochures,
commercials, direct mailings or e-mail messages, personal contact, etc.
Market Strategy
Global markets are expanding beyond borders and re-defining the way demand
and supplies are managed. Global companies are driven by markets across
continents. In order to keep the cost of manufacturing down, they are forced to
keep looking to set up production centers where cost of raw materials and labor
is cheap. Sourcing of raw materials and vendors to supply the right quality,
quantity and at right price calls for dynamic procurement strategy spanning
across countries.
Shipment
Shipment with Routing Guide includes dynamic route determination.
Whereas normally, shipment proposals are only created in TP/VS scheduling,
dynamic route determination enables shipment proposals to be created already
when the sales order is created. When a sales order is entered in the SAP system
(SAP ECC), the process is triggered and generates appropriate freight units and
shipment proposals on a separate screen before the ATP check is performed.
The person responsible can then choose the appropriate shipment proposal
according to certain business needs. Accepting a shipment proposal
automatically creates shipments. Dynamic route determination is a business
process scenario that is offered as part of SAP SCM TP/VS 5.0.
Quality
General: Measure of excellence or state of being free from defects,
deficiencies, and significant variations. ISO 8402-1986 standard defines quality
as "the totality of features and characteristics of a product or service that bears
its ability to satisfy stated or implied needs."
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Manufacturing: Strict and consistent adherence to measurable and verifiable
standards to achieve uniformity of output that satisfies specific customer or user
requirements.
To send or transport goods abroad out of a customs territory; to sever them from
the mass of things belonging to one country with the intention of uniting them
to the mass of things belonging to a foreign country And quality export means
to send or transport standard quality goods abroad out of a customs territory to
sever them.
Price
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the parties involved. In commerce, it boils down to what (1) a buyer is willing
to pay, (2) a seller is willing to accept, and (3) the competition is allowing to be
charged. With product, promotion, and place of marketing mix, it is one of the
business variables over which a firm can exercise some degree of control.
Market Planning
A company that is market oriented first figures out who its customers will be,
and then build their products or services around that market group. Marketing
theory has it that a specific customer uses a product or service because he or she
has a particular need, and that by using that product or service their needs will
be fulfilled. The planning process that yields decisions in how a business unit can best
compete in the markets it elects to serve. The strategic plan is based upon the totality of the
marketing process.
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Sales
Sales forecasts are a crucial part of the supply chain. Indeed, all
calculations made rely on this information.
The sales forecast cycle: Sales forecasts are calculated based on the
archives available to the company (orders, sales), which are “cleaned” of
exceptional events by the forecaster.
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Market Plan
The planning process that yields decisions in how a business unit can best
compete in the markets it elects to serve. The strategic plan is based upon the
totality of the marketing process.
Marketing process can be realized by the marketing mix in step 4. The last step
in the process is the marketing controlling. In most organizations, "strategic
planning" is an annual process, typically covering just the year ahead.
Occasionally, a few organizations may look at a practical plan which stretches
three or more years ahead.
How to Manufacturing
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3. Documents
3.1Company Profile:-
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(Machine) (Including DIPLOMAT GROUP is a 100% export oriented leading
company of ready-made garments since 1984. Our Factory is:
The production and export capability of these three factories are 45,500 Doze to
around 50,000 Doze per year.. We believe in best quantity, shortest time.
Customer’s satisfaction and commitments to our buyer. We welcome buyer as
our partner.
1) MANAGEMENT :
AZIZ AHMED
KHAN CHAIRMAN
Aziz Fashions (Pvt.) Ltd.
MANAGING
DIRECTOR
Diplomat Garments (Pvt.)
Ltd.
Diplomat Fashion Wear
(Pvt.) Ltd.
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MANAGING
DIRECTOR
Aziz Fashions (Pvt.) Ltd.
( 2 ) BUSINESS ADDRESS:
Bangladesh.
Tel: 0088-02-9010559,8012000
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Fax: 0088-02-9010250
E-mail: hoffice@diplomat-bd.com,
zico_director@diplomat-bd.com
humayun_hoffice@diplomat-bd.com
islam_hoffice@diplomat-bd.com
dfashion@diplomat-bd.com
URL: www.diplomat-bd.com
Bangladesh.
Tel: 0088-02-7441809,
Fax: 0088-02-7441157
E-mail: hoffice@diplomat-bd.com,
zico_director@diplomat-bd.com
humayun_hoffice@diplomat-bd.com
islam_hoffice@diplomat-bd.com
dfashion@diplomat-bd.com
URL: www.diplomat-bd.com
( 3 ) PRODUCTION ITEMS:
1. Jacket
2. Ski Jacket
3. Denim Cargo Pant
4. Denim Shorts
5. 6-In-1 Parka
6. Bib Pant
7. Denim Pant
8. Trouser
9. Vest
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10.Coverall
11.Overall
12.Wind Shirt/ Breaker
13.Rain Coat
14.Seam Sealed Jacket
15.Fleece Jacket
16.Snow Suit
17.Swim Trunk
18.Track Suit
19.Jogging Suit
20.Sports Wear.
MAHCO.INC USA
WAL-MART USA
BANEX LTD UK
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LOSAN SL. SPAIN
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integrating the supply function. Moreover, they focus on an important but
particular aspect of organizational consequence (increased participation in
cross-departmental teams), rather than relating these to broader issues of
changing demands to the procurement department. A more coherent theoretical
understanding of the emerging issues and challenges to the procurement
department has yet to be developed. We move towards this from the SCM
literature and other related fields (relationship marketing and organizational
theory). This is a formal case study approach used for matching patterns of
observations to expected statements. Compared to analytical induction on the
other hand, it does not only test theory but develops it as well. In conclusion,
our intention is to modify the already developed theory and to see how it applies
to new and varied situations, as differentiated from those situations to which it
was originally applied. The issue we are exploring here concerns the changing
job descriptions and practices of procurement managers in firms transforming
their production and outsourcing practices along the lines of SCM, as compared
to procurement managers in other organizations.
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Fig: Procedure in supply-chain management:
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4. Conclusion:
The Garments sector of Bangladesh has entered in the quota free market after
2005. From that time this sector is in a very disadvantageous situation due to
long lead time which has negative impact on export growth. Through analysis
of empirical data it has been found that import dependency is the major
bottleneck and it is the main factor for greater lead time. Just due to import of
fabrics manufacturers are to count shipment time, unloading time, customs
clearance time and transportation time from port to ICD (Inland container
depot) at Kamalapur, Dhaka. Import dependency arises out of the absence of
sufficient backward linkage industry and for this reason a total additional 55-75
days are spent in the import process of fabrics by RMG sector of Bangladesh.
As a result this sector is facing long lead time which is 90 to 130 days on the
average. And this all process of RMG are doing their work like circle like SCM.
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5. Reference
www.businessdictionary.com/definition/objective.html
www.business-ebooks.com www.gofrugal.com
www.ebnonline.com PreachIt.org/online-preaching
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6. Appendix
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