Introudction to Supply Chain Management (1)
Introudction to Supply Chain Management (1)
Management
Open Elective MBA –JSS CMS
Supply Chain Management
Supply chain management (SCM) is the discipline that manages the flow of
supplies through all of the stages of a production cycle.
The main goal of supply chain management is to make the most of the
resources involved in a supply chain and be as productive as possible.
INFORMATION
PRODUCT FLOW
CASH FLOW
Decision Phases in a Supply
Chain
1. Supply chain strategy or design
How to structure the supply chain
over the next several years.
2. Supply chain planning
Decisions over the next quarter or
year
3. Supply chain operation
Daily or weekly operational
decisions
Competitive Strategies
Competitive strategies refer to the approaches a
company takes to differentiate itself from competitors
and achieve superior performance in the market
Cost Leadership: Focus on becoming the lowest-cost
producer in the industry.Streamlining operations,
reducing overhead, and optimizing supply chains.
Differentiation: Offering unique products or services
that stand out in the market. Innovation & Brand
Development, Eg- Apple differentiates itself with
cutting-edge technology and a strong brand.
Focus : Targeting a specific niche or segment of the
market, Tailoring products and services to meet the
needs of a particular group, Eg Rolex
Supply Chain Strategies
We are going to study the role that inventory plays in supply chain and
how the managers use inventory to drive the supply chain. Existence of
inventory is because of the mismatch between the supply and
demand.
Role played by inventories in the competitive strategy-The
inventory plays a significant role in a supply chain’s ability to perform
well. It helps a company to be responsive or efficient. If a company
possesses a competitive strategy to be more responsive then it can
locate its inventories close to its customers.
Component of inventory decisions
Cycle inventory-Cycle inventory is the products, materials or raw
ingredients that a company keeps to fulfill its minimum
production quotas.
Safety inventory
Seasonal inventory
Sourcing
TRANSPORTATION
The Continuous Flow Model-The continuous flow model is built around efficiency. It
offers stability in high-volume environments. This classic model is best suited for
manufacturers who produce the same product repeatedly, with little design fluctuation or
alteration.
This model is ideal for commodity manufacturing. Its high level of efficiency is reflected in
low product prices. For manufacturers, margins are based on raw material prices. That
sounds like science to me.
The Fast Chain Model-The fast chain model is built for responsiveness. It’s ideal for
manufacturers who change their product line frequently. This model is the best suited for
trendy products with short life spans. In this example, the manufacturer that can flood the
market before the trend cycle ends is the manufacturer that wins.
This model emphasizes the competitive advantage of the first adopter. But the true driver
of the fast chain is the designer—and the marketing department. Put another way, if you
can create your own trend, you’ll be the first to market. In short, this model is driven by
art.
The Efficient Chain Model- The efficient chain model is for hypercompetitive industries
where end-to-end efficiency is the ultimate goal. This model relies heavily on production
forecasting in order to properly burden and sweat machinery assets. The efficient model
also relies heavily on commodity and raw material prices. In the post-pandemic world,
efficient chains are struggling with capacity issues. Drivers for this are labor shortages,
material shortages, and delays. The bottom line is this. When you miss a forecast, it can
create a ripple effect. This can result in lengthy lead times and inflated prices for
manufacturers up and down the supply chain. And that’s when you hear a lot
of artful language.
Models of Supply Chain Management- Cont
The Agile Model -The agile model is ideal for manufacturers that deal in
specialty items. This model is finely tuned for small batches of product.
That requires less automation and more expertise. And that additional
value-add in turn allows businesses using this model to command higher
prices. Agile-model businesses can ramp up volume. But past a certain
volume threshold, they typically prove uncompetitive. Compared with
efficient-chain-model businesses, at higher volumes agile businesses get
blown out of the water from a pricing standpoint.
The Custom-Configured Model- The custom-configuration model
focuses on providing custom setups during production and assembly. Most
often, this setup time occurs at the beginning of a lengthier production
and assembly run process. For example, certain prototype or limited-
production builds fall into custom-configured manufacturing.
The Flexible Model- The flexible model tries to be the best of all worlds.
It can react to high volume demands during a peak season. On the other
hand, flexible model businesses can manage and absorb stretches of low
or no demand. This model is like a light switch. Flip it on or off as needed.
MODULE 3
Designing and Planning
Transportation Netwroks
Transportation Network
Truck
Air
Rail
Water
PIPELINE
It is used usually for the transport of petroleum, refined oil, and
natural gas. • Significant initiated fixed cost is incurred in setting up
the pipeline and related infrastructure that does not vary significantly
with the diameter of the pipeline.
Pipeline operations are typically optimized at about 80-90percent of
pipeline capacity.
Given the nature of the cost, it is the best-suited mode when
relatively stable and large flows are required.
Pipeline pricing usually consists of two components1) A fixed
component related to shipper ‘s peak usage 2) charge realting to the
actual quantity transported.
Transportation Network
A well-designed transportation network allows
a NETWORK supply chain to achieve the
desired degree of responsiveness at a low cost.
Threebasic questions need to be considered
while designing the transportation network
between two stages of a supply chain.
1)
Should transportation be direct or through
an intermediate site?
2)Should the intermediate site stock product
or only serve as a cross-docking location?
3)
Should each delivery route supply a single
destination or multiple destinations?
Factors Influencing Distribution Network
Design
Inventory versus service-Sales professionals normally requests high inventories to ensure meeting
their customers’ orders. Finance professionals, however, prefer lower inventories to keep working
capital low. Executives thus have to choose between building inventories to ensure availability to
customers against the cash they can free up by reducing their stock levels.
Large batches versus frequent runs-It’s no secret that manufacturing plant managers prefer
scheduling production at one item at a time at the largest lot size or batch possible. Single runs are
convenient and offer more efficient output at less downtime from fewer changeovers. Running
multiple times at fewer quantities, however, results in lower inventories as output would synchronize
more effectively with demand.
Large orders versus small orders- Some vendors tempt business clients with discounts for large
order quantities. For the customer, the price discount means lower costs in materials or components
translating to better profit margins for a finished product. Large volume orders, however, also mean
higher inventories over a period of time, a higher risk of obsolescence, and increased storage costs.
Smaller orders delivered more frequently would not only solve the inventory, obsolescence, and
storage issues but also can improve service to end-users as the probability of run-outs is avoided
because vendor delivery lead times are likely shorter.
Local versus global sourcing-Sourcing from international vendors generally brings lower material
pricing opportunities but because of the geographical distance, it would mean longer lead times and
slower capability to respond to changing demand.
Local sourcing, on the other hand, provides quicker response to changing demand but carries the risk
of higher vendor prices especially if clients prefer local suppliers to keep inventory and deliver at small
lot sizes. Several European furniture dealers source products from Asia because of the high prices of
local tables & chairs in their home countries.
Full loads versus LTL’s-Firms often face the quandary of whether to wait until orders fill up a truck or
deliver less-than-truckload (LTL). The former optimizes freight costs while the latter emphasizes
customer service. Many small- and medium-enterprises opt for smaller trucks or motor-cycle couriers
to deliver goods fast to customers. Large flour distributors usually will stick with fully loaded large
delivery vehicles as their profit margins are sensitive to high freight charges.
Tailored Transportation
Tailored transportation is nothing but customised transportation of products by using
various types of transportation networks and modes based on the product and customer
characteristics. Tailored transportation is a tool in the hands of supply chain managers to
bits of help reduces the total costs to the firm.
Tailored transportation is the use of different transportation modes and networks based
on product and customer characteristics. Most firms sell a variety of products and serve
many different customer segments. A firm that sells office supplies and furniture will have
a very different tailored transportation strategy than a firm that sells bulk oil products.
With the help of tailored transportation, a firm is able to manage each of its customers
cost-effectively and with suitable responsiveness, some of the things to be kept in mind
while adopting tailored transportation are –
Customer density and distance – Firms consider tailored transportation on the basis of
customer density and distance from the warehouse while designing transportation
networks.
Size of the customer – Firms must consider tailored transportation by the size of the
customer while designing transportation networks. Large customers can be supplied
using a truckload carrier, whereas the smaller customers will require a less-than-truckload
carrier or Milk Runs.
Product value and demand – Firms must consider tailored transportation by-product value
and demand. The level of inventory aggregation and the modes of transportation used in
a supply chain network should vary with the demand and value of the product. High-value
products within high demand must be subject to disaggregate cycle inventory and
aggregate safety inventory.
MODULE 4 –SOURING &
PRICING
Sourcing & Pricing
https://prezi.com/_vz_txm-1pxk/designing-and-planning-transportatio
n-networks
/
https://
www.tutorialspoint.com/supply_chain_management/supply_chain_ma
nagement_pricing_and_revenue.htm
Assignment-1
What is Demand Forecasting? Explain the different types of traditional
forecasting methods in Demand forecasting.
Explain the concept of coordination in the supply chain and the
obstacles to supply chain management
Explain the following concepts
a) CPFRP- Collaborative Planning, Forecasting and Replenishment
(CPFR)
b) Demand Management and Customer Service
c) Bulk and Spot Contracts
Explain the role of Vendor Managed inventory in the supply chain
process. Present a suitable case to support your answer.
Bullwhip Effect