Dock, No.

: ………/PLD / 19 / ART / MBB

A
INSPECTION REPORT 4
0
D
Machine Inspected by
Hm
Condition
ARTICULATED
Location Model C/N Mechanic name (when inspect)
TRUCK
MBB SITE
OK BAD Remarks
Comp No ITEM TO BE CHECK CHECK POINT
1 Radiator core & Fin,cap,strainer and pressure valve Dirty,leak,clogged,damage
Radiator and Safety

2 Water level sensor Mulfunction (Check condition @ 4000 hr)

3 Safety tank level Clogged,crack,cap lost,mulfunction
tank

4 Water Pump,Corrossion filter and valve Leak,mulfunction

5 Hose and pipe connection Leak,crack,loose,deformation
6 Fan balde,Puly,V-belt and tension pully Loose,damage,worn out,
7 Water temp.sensor and cable Damage,lost,mulfunction,disconnection
1 Lubrication oil Leveland plug connection
2 Lub.oil piping and hoses Leak,loose,crack,deformation
3 Air cleaner,rubber and connection Clogged,crack,cap lost,deformation
4 Exh.manifold,mufler,mounting bolt and temp.sensor Leak,loose,crack,deformation
5 Turbocharger,clamp and mounting bolt Leak,loose,crack,unusual noise
6 Cyl.head,return fuel line,rocker arm cover Leak,loose,unusual noise
7 Cyl.Block,Oil cooler,front seal,oil pressure sensor Leak,crack
Engine

8 Oil filter,bracket,piping and hoses Leak,loost,damage,deformasion

9 Fuel filter,fuel line,fuel tank,water sparator & breather Leak,loost,damage,deformasion
10 Fuel Pump,coupling and mounting bolt Leak,crack,loose,lost,
Unusual noise,leaking,Low power,Black
11 Running Test
smoke,
12 Water temperature Over heat,over cool
Excess color (black,blue,white) and too
13
Exhaust smoke and temperatur High
1 Lubrication oil Level,deterioration
2 Lubricating oil piping and hose Leak,loose,crack,deformation
3 Trans.T/C pump and mounting bolt Leak,loose,crack,mulfunction
T/M and T.Conveter

4 Trans.solenoid valve,cover and mounting bolt Leak.loose

5 T/C control valve and mounting bolt Leak,loose,crack,deformation
6 Oil cooler,piping and hose Leak,loose,crack,deformation
7 Seal input and out put shaft Leak,loose
8 Propeler shaft mounting bolt Loose,no lub,unusual noise
Unusual noise,leaking,Low power,Black
9 Running Test
smoke,
10 Pump and connection hose Oil leak,loose,crack,mulfunction
1 Lubrication oil Level,Deterioration
2 Hydraulic tank and mounting bolt Leak,loose,crack
Hydraulic

3 Hoist valve,cylinder and mounting bolt Leak,loose,crack,mulfunction

4 Hoist cyl.piping and hose Leak,loose,crack,mulfunction
5 Pump,piping hose and mounting bolt Leak,loose,crack,mulfunction
6 Performance test Unusual noise,knocking,Low power
7 Pump and connection hose Oil leak,loose,crack,mulfunction
1 Steering valve,hose and mounting bolt Leak,loose,crack,mulfunction
Steering
system

2 Steering cyl.,and piping Leak,loose,crack,mulfunction

3 Steering wheel end ply Small,Large
4 lubrication oil Level,deterioration
1 Lubrication oil Level,deterioration
2 Differential oil seal Leak,loose,crack,unusual noise
Final Drive and Brake

3 Drive shaft,spider joint and mounting bolt Crack,band,loose,broken,no lub

4 Torque rod,pin and bushing Crack,band,loose,broken
5 Rear and Brake chamber Leak,worn,crack Mulfunction
6 Front and brake chamber Leak,worn,crack Mulfunction
7 Knuckle ,Tie rod,bushing and pin Crack,band,loose,broken,no lub
8 F/D housing,Cover and mounting bolt Leak,loose,crack,unusual noise
9 Performance test Unusual noise,knocking,Low power
1 Compressore,piping and mounting bolt Loose,Crack,
2 Air tank,valve drain,piping and hose connection Leak,Loose,crack, unusual noise
Air System

3 Retader,treadel,relay,emergency & P.brake valve Leak,Loose,crack, Mulfunction,damage

4 Unloader,governur and check valve Leak,Loose,crack, Mulfunction,deformation

5 Air condition and mounting Leak,Loose,crack, Mulfunction,

 1 Battery electrolit Level,deterioration
2 Battery,clamp and cable connection Low current,loose,crack,dirty
Electricel system 3 Battery relay,St.motor,Alternator,St.Switch Damage,mulfunction
4 Gauge,pannel lamp,fuse,relay and wiring connection Damage,loose,mulfunction
5 Lock Off switch and wirng Function and connection
6 Service meter,buzzer,wipper,horn,switch Damage,mulfunction
7 Warning lamp,working lamp,turn lamp,brake lamp Damage,mulfunction
8 Payload meter,E/g controler,T/M controler Damage,mulfunction
1 Grease lubricating Level,deterioration
Autolube & Fire Supression

2 Botle,Pump and mounting bolt Leak,Clogged,crack,loose

3 Piping,hoses,distributor and mounting bolt Leak,Clogged,crack,loose
4 Seting timer Over,low,mulfunction
5 Botle extinguisher and mounting bolt Leak,Clogged,crack,loose
6 Fire supression pressure Leak,loose,crack
7 Hoses,Clamp,Nozzle and mounting bolt Leak,loose,crack,deformation
8 Nitrogen cylinder,mecahnical actuator Leak,damage,mulfunction
9 Automatic sensor Broken,unusual noise
1 Cabin,Front glass,right glass,left glass,Rear glass Broken,dent,crack
2 Hitch bearing and pin Worn,loose,broken
Others

3 Hand rill,Miror Broken,dent,crack

4 Chassis,vessel Broken,dent,crack
5 Stopper and dimension Broken,worn
6 Tire and mounting Nut Worn,loose,broken
Mechanic comment :PART RECOMMENDED
TGL NO PART NUMBER PART NAME COMPONEN QUANTITY CAUSE TGL INSTAL REMAKS

Notes :
V : Good Condition Approved by Inspected by
X : Bad Condition
X Good after Rep.
( ) ( )
SPV / Foreman Mechanic
REVISI : 0
 PSCS
PT. MANDIANGIN BATU BARA
TEMPIRAI PROJECT

UNIT ENGINE
PERIODICAL SERVICE CHECK SHEET
Model Serial No. Code no. Model Serial no.

PERIODICAL SERVICE TYPE

HOUR METER READING
250 500 1000 2000
CAT 740
MACHINE LOCATION
DATE
START ACTION A.40-05
STOP ACTION
BERI TANDA " v " JIKA KONDISI BAIK DAN " X " JIKA KONDISI TIDAK BAIK
SERVICE TYPE
NO DESCRIPTION 250 500 1000 2000
Act Pic Act Pic Act Pic Act Pic
1 Change Oil Engine
2 Replace Engine Oil Filter
3 Replace By Pass Engine Oil Filter
4 Replace Fuel Filter
5 Replace Racor
6 Replace Water Separator
7 Change Filter Oil Transmision
8 Replace Air Cleaner Outer
9 Replace Air Driyer
10 Replace Filter Oil Power Steering
11 Replace Oil filter Differential
12 Replace Air Cleaner Outer And Inner
13 Replace Hydraulic Filter
14 Replace Hydraulic Return
15 Change Oil Transmision
16 Change Oil Final Drive ( Differential )
17 Change Oil Hydraulik
18 Check Oil Transmision
19 Check Oil Level in Differential
20 Check Oil Level in Hydraulik Tank
21 Check Fan Belt Tension
22 Drain Water and Sedimen from Fuel Tank
23 Check and Added of Battery Elektrolyte
24 Lubricating All Point of Nipple grease
25 Greasing Universal Joint ; King Pin; Bogie Spring
26 Check Tyre Pressure
27 Clean & Inspect Radiator Fins, After Cooler Fins
28 Check Brake Performance
29 Check and Added Water coolant at Radiator
30 Check Fuel Level
31 Check All Wiring Elektrik Sistem
32 Check AC ( Compressor, Evap, Dryer, Condensor )
33 Check Working lamp
34 Check Horn
35 Check All Tightening Point of Engine Exhaust Pipe
36 Clean and Check Turbocharger
37 Clean Engine Breather
38 Check Alternator and Starting Motor
39 Check Water Pump
Note :

CHECKED BY / SERVICE
250 500 1000 2000
 FRAME INSPECTION SHEET
CAT740 ADT

Catatan ( Note ) :
Periksa semua sambungan pengelasan untuk keretakan ( Tanda panah)
( Check all weld joint between casting & fabricated section for cracks - shown by arrow )
Secara seksama periksa seluruh bagian frame terhadap keretakan atau tanda2 perubahan bentuk.
Tandai pada gambar diatas.
( Carrefully inspect the entire track frame for crack damage or sign of distortion. )
( Mark each problem found on the frame diagram )

Item Condition Remarks

Pic. A
Pic. B
Pic. C
Pic. D
Pic. E
Others
INITIAL
 MACHINE CHECK LIST
DUMP TRUCK

DATE CODE UNIT : HM / KM :

LOCATION : TYPE UNIT : BRAND UNIT :

SERVICE KONDISI KONDISI

NO COMPONENT NAME REMARK
CONDITION ADA TIDAK ADA BAGUS TIDAK BAGUS

1 Head lamp RH & LH Lampu Besar Kanan & Kiri

2 Brake lamp RH & LH Lampu rem kanan & Kiri

3 Sign lamp front RH & LH Lampu sen depan kanan & Kiri

4 Sign lamp rear RH & LH Lampu sen belakang kanan & Kiri

5 Wipper ARM/Blade Kipas Kaca

6 Backup alarm Alarm mundur

7 Wipper ARM/Blade Kipas Kaca

8 Ordinary klaxon / wind Klakson biasa / angin

9 Cabin lamp Lampu kabin dalam

10 Parking brake lamp Lampu Rem tangan

11 Fuel gauge Amper Minyak / fuel

12 Oil Level gauge Amper level Oli

13 Oil pressure gauge Amper tekanan oli

14 Temperature gauge Amper panas

15 KM/HM KM/HM

16 Rotary Lamp Lampu Rotari

17 Roda Cadangan Ban serep

18 Fuel Solar

19 Attachment Perlengkapan Kerja

20 APAR 3 kg Alat Pemadam

21 Radio Communication Radio

22 DLL Another

CORRECTION ACTION :

DIPERIKSA OLEH DISETUJUI OLEH DIKETAHUI OLEH

( NAMA DAN TANDA TANGAN ) ( ) ( )

ELECTRIC SUPERVISOR SUPERINTENDENT

Beri Tanda centang pada kolom di atas sesuai kondisi sebenarnya

 Electric system Check List
Dump Truck

DATE : ______________________ CODE UNIT : ______________________ HM / KM : ______________________

LOCATION : ______________________ TYPE UNIT : ______________________ BRAND UNIT : ______________________

SERVICE PS I PS II PS III PS IV
NO COMPONENT NAME REMARK
CONDITION GOOD BAD GOOD BAD GOOD BAD GOOD BAD

1 Head lamp RH Lampu Besar Kanan

2 Head lamp LH Lampu Besar Kiri
3 Brake lamp LH Lampu rem kiri
4 Brake lamp RH Lampu rem kanan
5 Sign lamp front LH Lampu sen depan kiri
6 Sign lamp front RH Lampu sen depan kanan
7 Sign lamp rear LH Lampu sen belakang kiri
8 Sign lamp rear RH Lampu sen belakang kanan
9 Cabin lamp Lampu kabin dalam
10 Wipper ARM/Blade Kipas Kaca
11 Ordinary klaxon / wind Klakson biasa / angin
12 Backup alarm Alarm mundur
13 Parking brake lamp Lampu Rem tangan
14 Fuel gauge Amper Minyak / fuel
15 Oil Level gauge Amper level Oli
16 Oil pressure gauge Amper tekanan oli

17 Temperature gauge Amper panas

18 KM/HM KM/HM
19 Rotary Lamp Lampu Rotari
20 Radio Communication Radio
21 Lain - lain

CORRECTION ACTION :

CHECK BY APPROVED APPROVED

( ) ( ) ( )
MECHANIC GROUP LEADER SUPERVISOR

NOTES : BERI TANDA ( √ = OK ), ( = TDK DILAKUKAN ), ( XX = TDK OK/BACKLOG ), ( X = REPAIR )

FM/BPP/PLANT/007 REV.00
 FORM CHECK BATTERY
CODE UNIT : BRAND :

TYPE UNIT : LOCATION :

DATE : HM / KM :

MANUFACTURER PART NO / CODE AMPERE

TYPE BATTERY QTY BATTERY VOLTAGE

TERMINAL BAT 1 2 CONDITION ELECTROLYTE

+ - + -
GOOD / BAD

LOW LEVEL

CABLE BATTERY 1 2 OVER ADD LITTER

+ - + -
GOOD / BAD
COVER BATTERY

CORRECTION ACTION :

DATE :
CHECK BY APPROVED BY APPROVED BY

nama & tanda tangan nama & tanda tangan nama & tanda tangan
( ____________________________ ) ( __________________________________________ ) ( __________________________________ )
MECHANIC / FOREMAN SUPERVISOR PLANT DEPT.HEAD PLANT
 WHEEL INSPECTION SHEET
UNIT NO. __________________ MODEL: _______________ DATE:_______________
SMU: KM :

PASANG 'OUT OF SERVICE' , 'DANGER TAG' DAN 'GANJAL BAN' ( Install 'out of service', 'Danger Tags' & 'Wheel Chock' )

PRESSURE CONDITION VALVE CAP

Tyre SERIAL TREAD
POS. TYRE SIZE /PLY BRAND RIM BRANDING NO. PATTERN TYPE ada P REMARKS
No. DEPTH ACTUAL ADJUST HOT COLD
kosong X

1 /
2 /
3 /
4 /
5 /
6 /
7 /
8 /
9 /
10 /
11 /
12 /
CONDITION P
JOB DESCRIPTION REMARKS
BAGUS JELEK
13 Periksa kondisi rim (Check condition rim)
R Base Rim
R Flange
R Lock Ring
14 Periksa kondisi valve dan valve cap (Check condition valve and and valve cap)
15 Periksa kondisi tempat pasangan valve (Check condition of valve bracket) Harus ada tulis LUAR dan DALAM de tempat bracket.
16 Periksa kondisi baut dan mur (Check condition bolt and nut)
17 Periksa kondisi rock ejector: lurus / bengkok / tipis (check rock ejector condition: straight / bended / worn out)
18 Periksa kondisi valve extension safety cover untuk ban posisi 4 dan 5 (kalau penyok harus di ganti)

Nama & Tanda Tangan Nama & Tanda Tangan

TYREMAN TYREMAN / TYRE SUPERVISOR

 SCHEDULED BREAKDOWN UNITS

JOB DONE DESCRIBTION

BACK LOG AND PENDING JOB DESCRIBTION

REQUIRED PARTS
NO PART NUMBER DESCRIPTION QTY REMARKS

Service. Name/Signature Service. Sup'v

Mech. Name/Signature Mech. Sup'v

Elect. Name/Signature Elect. Sup'v

Tyre. Name/Signature Tyre. Sup'v

Note:
KWB : Known Work Book
PRF : Part Recommended Form Date :
N/A : Not Available